A portable polyurethane emergency curing device

The integrated design of the portable polyurethane emergency curing device solves the problem of the inability to handle hazardous material leaks in public environments in a timely manner, achieving rapid sealing and automated management, and ensuring public safety.

CN116550491BActive Publication Date: 2026-03-10SCIENCE & TECHNOLOGY RESEARCH CENTER OF CHINA CUSTOMS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-19
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

When hazardous materials leak in public environments, the inability to handle them promptly poses threats to public safety and risks to personal health, and it is difficult for professionals to reach the scene in a timely manner.

Method used

Design a portable polyurethane emergency curing device that integrates polyurethane A and polyurethane B heating jackets, an air compressor, a high-pressure gas cylinder, and a nozzle. The device uses a controller to achieve synchronous spraying and automated management of the two curing agents, ensuring portability and rapid response.

Benefits of technology

It enables the rapid sealing and packaging of hazardous materials, isolating pollutants from the air, preventing the spread of hazardous materials, improving the safety of the public environment, and ensuring the immediate use and efficient operation of the device through automated control.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a portable polyurethane emergency curing device; it can simultaneously spray two curing agents for rapid curing, forming a sealed enclosure for leaked hazardous materials, isolating contaminants from the air. The polyurethane A bottle and polyurethane B bottle can contain the two curing agents respectively. With the assistance of high-pressure gas, both curing agents can be sprayed out at high speed simultaneously. Simultaneously, with the cooperation of a spray button, a shut-off button, a polyurethane A electric control valve, a polyurethane A liquid pump, a polyurethane B electric control valve, a polyurethane B liquid pump, a gas electric control valve, an air pump, and a controller, one-button start and one-button shut-off are achieved. Furthermore, after shutting down, the nozzle can be self-cleaned to prevent clogging during subsequent use.
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Description

Technical Field

[0001] This invention relates to the field of polyurethane emergency treatment technology, and in particular to a portable polyurethane emergency curing device. Background Technology

[0002] Luggage is frequently transported to places like seaports and train stations, and some of this luggage may contain threatening materials. For example, passengers at airports, train stations, and ports often carry a large amount of diverse luggage, and some may even be carrying threatening materials, including radioactive substances, chemical substances, hazardous biological materials, and substances with strong odors. Furthermore, during transport, luggage may leak, posing the following risks: 1) Public safety threats, leading to disorder and health threats; 2) Chemical threats, producing irritating odors and causing chemical hazards to the environment and human health; 3) Radioactive material threats, such as direct contact causing harm, radiation damage, and internal radiation damage from inhalation of radioactive materials; 4) Biosafety hazards, including the risk of microbial and viral infection, and the presence of live organisms, including harmful organisms, invasive species, and organisms that threaten human safety.

[0003] To address the aforementioned threats, timely handling of the leaked material is essential. However, leaked materials are diverse, making it difficult to select a treatment plan promptly, determine their nature, or clearly define the type of threat. Furthermore, the surrounding densely populated area poses a risk of disorder, potentially leading to stampedes and other public incidents. Pollutant leaks are emergencies requiring professional handling, but it may be difficult for specialists to reach the scene promptly.

[0004] Therefore, in order to address the above problems, the present invention urgently needs to provide a portable polyurethane emergency curing device. Summary of the Invention

[0005] The purpose of this invention is to provide a portable polyurethane emergency curing device, which solves the technical problem in the prior art of being unable to deal with the timely leakage of hazardous materials in public environments through the structural design of the portable polyurethane emergency curing device.

[0006] This invention provides a portable polyurethane emergency curing device, comprising a body with an installation chamber inside. The front face of the body has at least two installation slots, designated as a first installation slot and a second installation slot. The bottoms of the first and second installation slots communicate with the installation chamber. A polyurethane A heating sleeve is installed in the first installation slot, and a polyurethane B heating sleeve is installed in the second installation slot. A polyurethane A bottle is also installed in the first installation slot, and a polyurethane B bottle is installed in the second installation slot. The polyurethane A heating sleeve covers the polyurethane A bottle, and the polyurethane B heating sleeve covers the polyurethane B bottle. An air compressor and a high-pressure gas cylinder are installed inside the installation chamber. The inlet of the high-pressure gas cylinder is connected to the outlet of the air compressor via a pipeline. The side face of the body has a recessed groove. At least three through holes communicating with the installation chamber are spaced at intervals along the height of the recessed groove. A connecting pipe is inserted into each through hole, with one end of each connecting pipe located inside the recessed groove and the other end passing through the through hole and extending into the installation chamber.

[0007] Polyurethane A cylinder, polyurethane B cylinder, and high-pressure gas cylinder are connected to corresponding connecting pipes via pipelines, and the other end of each connecting pipe is connected to a nozzle via a pipeline; the pipeline connecting polyurethane A cylinder to its corresponding connecting pipe is equipped with a polyurethane A electric control valve and a polyurethane A liquid pump, the pipeline connecting polyurethane B cylinder to its corresponding connecting pipe is equipped with a polyurethane B electric control valve and a polyurethane B liquid pump, and the pipeline connecting high-pressure gas cylinder to its corresponding connecting pipe is equipped with a gas electric control valve and a gas pump.

[0008] Also includes

[0009] The injection button is used to send a start signal to the controller so that the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, polyurethane B liquid pump, gas solenoid valve and air pump can be opened simultaneously.

[0010] The close button is used to send a close signal to the controller so that the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, and polyurethane B liquid pump can be closed simultaneously, while the gas solenoid valve and gas pump close with a delay.

[0011] Controller, configured as

[0012] The system receives the signal from the injection button and simultaneously sends an opening command to the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, polyurethane B liquid pump, gas solenoid valve, and air pump.

[0013] Receive the signal sent by the close button, and simultaneously send a close command to the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, and polyurethane B solenoid valve, and send a delayed close command to the gas solenoid valve and gas pump.

[0014] The polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, polyurethane B liquid pump, gas solenoid valve, and gas pump each receive and execute commands sent by the controller.

[0015] Preferably, the temperature sensor of bottle A, installed at the bottom of the outer surface of bottle A, is used to measure the temperature outside of bottle A and send the detected temperature value to the controller.

[0016] The temperature sensor for polyurethane bottle B, installed at the bottom of the outer part of the polyurethane bottle B, is used to measure the temperature outside the polyurethane bottle B and send the detected temperature value to the controller.

[0017] The pressure sensor installed inside the high-pressure gas cylinder is used to measure the pressure inside the cylinder and send the detected pressure value to the controller.

[0018] An air compressor is used to receive and execute commands from the controller.

[0019] Polyurethane A heating jacket, used to receive and execute controller commands;

[0020] Polyurethane B heating jacket, used to receive and execute controller commands;

[0021] The controller is configured as follows:

[0022] The system acquires the first temperature value from the temperature sensor of bottle A and the second temperature value from the temperature sensor of bottle B. The first and second temperature values ​​are compared with the set thresholds respectively. When both the first and second temperature values ​​are less than the set thresholds, an opening command is sent to the polyurethane heating jacket A and the polyurethane heating jacket B. When the first and second temperature values ​​are greater than the set thresholds, a closing command is sent to the polyurethane heating jacket A and the polyurethane heating jacket B.

[0023] The signal sent by the injection button is received, and the polyurethane A solenoid valve, polyurethane B solenoid valve and gas solenoid valve are opened simultaneously.

[0024] Receive the signal sent by the close button, control the polyurethane A solenoid valve and the polyurethane B solenoid valve to close simultaneously, and control the gas solenoid valve to close with a delay;

[0025] The system acquires the pressure value detected by the air pressure sensor, compares the pressure value with a set threshold, and sends an start command to the air compressor when the pressure value is less than the set threshold, and sends a stop command to the air compressor when the pressure value is greater than the set threshold.

[0026] Preferably, a power supply module is also installed in the installation chamber, and the polyurethane A heating jacket, polyurethane B heating jacket, and air compressor are electrically connected to the power supply module; the power supply module is equipped with a battery temperature sensor and a voltage sensor.

[0027] The power supply module is used to receive and execute controller commands.

[0028] The controller is also configured as

[0029] The battery temperature value is obtained from the battery temperature sensor and compared with the set threshold. When the battery temperature value is less than the set lower threshold or greater than the set upper threshold, a stop charging command is sent to the power supply module.

[0030] The voltage value detected by the voltage sensor is acquired and compared with the set threshold. When the voltage value is less than the set lower threshold or higher than the set upper threshold, a shutdown command is sent to the power supply module. When the pressure value is lower than the set permissible threshold, an opening command is sent to the charging module.

[0031] Preferably, when controlling the gas solenoid valve to close with a delay, the gas solenoid valve closes after a delay of 5-10 seconds.

[0032] Preferably, it also includes a display connected to the controller for displaying information.

[0033] Preferably, the machine body is also equipped with indicator lights to display the working status.

[0034] Preferably, heating tape is wound around the pipes connecting polyurethane bottle A and polyurethane bottle B to the corresponding connecting pipes.

[0035] Preferably, the body is equipped with a shoulder strap.

[0036] Preferably, it also includes a housing for placing the machine body, the housing having a machine body placement slot, a pipeline installation slot, a polyurethane A bottle placement slot, a polyurethane B bottle placement slot, a cleaning fluid A bottle placement slot, and a cleaning fluid B placement slot, and the outer wall of the housing having rollers and a pull rod.

[0037] Preferably, the nozzle includes a housing, a mixing chamber is provided inside the housing, a first chamber and a second chamber are respectively provided on both sides of the mixing chamber, an outlet communicating with the mixing chamber is provided on one side of the housing, and an air inlet communicating with the mixing chamber, a polyurethane A liquid supply port communicating with the first chamber and a polyurethane B liquid supply port communicating with the second chamber are respectively provided on the side of the housing away from the outlet.

[0038] The mixing chamber is equipped with a mixing column. The inner wall of the mixing chamber is provided with a first liquid outlet communicating with the first chamber and a second liquid outlet communicating with the second chamber. The first liquid outlet and the second liquid outlet are respectively arranged opposite to the mixing column.

[0039] A one-way valve A is installed in the first chamber close to the first liquid outlet, a one-way valve B is installed in the second chamber close to the second liquid outlet, and a compressed air one-way valve is installed in the mixing chamber close to the air inlet.

[0040] The polyurethane A supply port, polyurethane B supply port, and air inlet are connected to the corresponding connecting pipes on the machine body via pipelines.

[0041] The portable polyurethane emergency curing device provided by this invention has the following advantages compared with the prior art:

[0042] 1. This invention provides a highly portable polyurethane emergency curing device that can simultaneously spray two curing agents for rapid curing, forming a sealed enclosure for leaked hazardous materials and isolating contaminants from the air. The polyurethane A bottle and polyurethane B bottle can contain the two curing agents respectively. With the assistance of high-pressure gas, both curing agents can be sprayed out at high speed simultaneously. Furthermore, the device features a spray button, a shut-off button, a polyurethane A electric control valve, a polyurethane A liquid pump, a polyurethane B electric control valve, a polyurethane B liquid pump, a gas electric control valve, an air pump, and a controller, enabling one-button start and one-button shut-off. After shutting down, the device also self-cleans the nozzle, preventing clogging during subsequent use.

[0043] 2. This invention provides a highly portable polyurethane emergency curing device with a reasonable structural design. The first mounting slot 2 and the second mounting slot 3 facilitate the placement and replacement of the urethane A bottle and the polyurethane B bottle. After the liquid in the urethane A bottle and the polyurethane B bottle is used up, it is easy to replace them, thus improving the convenience for the user.

[0044] 3. This invention provides a highly portable polyurethane emergency curing device that integrates all components into one unit, making it easy to transport. It can be placed in places where hazardous materials are likely to be present, such as airports, docks, train stations, and ports, allowing for emergency treatment before professionals arrive, preventing the spread of hazardous materials, and ensuring the safety of people in public environments.

[0045] 4. This invention provides a highly portable emergency polyurethane curing device. A temperature sensor for polyurethane bottle A is installed outside, and a temperature sensor for polyurethane bottle B is installed outside. The device measures the temperature outside both bottles and sends the measurements to a controller. The controller compares the measured values ​​with preset values ​​and controls the heating of bottles A and B respectively, maintaining the liquid temperature around 40°C to ensure effective spraying and prevent nozzle clogging. Simultaneously, the device monitors the pressure in the high-pressure gas cylinder in real time and automatically controls the air compressor box to fill the high-pressure gas cylinder with air, ensuring sufficient air supply to power the liquid spray and guaranteeing the spraying effect. The device is highly automated and requires no preparation or preheating time before use; it is ready to use immediately upon startup.

[0046] 5. This invention provides a high-capacity portable polyurethane emergency curing device. Through the design of the electrical connection of the battery temperature sensor, voltage sensor, controller and power supply module, it can realize the charging and discharging management of the power supply module, and at the same time provide safety protection for the temperature, over-discharge and over-charge of the power supply module, and extend the service life of the power supply module. The power supply module is a rechargeable battery pack. Attached Figure Description

[0047] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0048] Figure 1 This is a schematic diagram (three-dimensional view) of the portable polyurethane emergency curing device described in this invention;

[0049] Figure 2 This is a schematic diagram (three-dimensional view, internal structure) of the portable polyurethane emergency curing device described in this invention;

[0050] Figure 3 This is a schematic diagram (sectional view) of the structure of the nozzle described in this invention;

[0051] Figure 4 This is a diagram showing the electrical connections of the components in the portable polyurethane emergency curing device described in this invention.

[0052] Explanation of reference numerals in the attached figures:

[0053] 1. Body; 911. Nozzle; 912. Air inlet; 913. Polyurethane A supply port; 914. Polyurethane B supply port; 2. First mounting slot; 3. Second mounting slot; 4. Polyurethane A bottle; 5. Polyurethane B bottle; 6. Air compressor; 7. High-pressure gas cylinder; 8. Insert groove; 9. Through hole; 10. Connecting pipe; 91. Housing; 92. Mixing chamber; 93. First chamber; 94. Second chamber; 95. Mixing column; 96. One-way valve A; 97. One-way valve B; 98. Compressed air one-way valve. Detailed Implementation

[0054] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0055] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0056] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0057] like Figure 1 , Figure 2 , Figure 4 As shown in the figure, this embodiment provides a portable polyurethane emergency curing device, including a body 1. The body 1 has an installation chamber. At least two installation slots are provided on the front end face of the body 1, namely a first installation slot 2 and a second installation slot 3. The bottoms of the first installation slot 2 and the second installation slot 3 communicate with the installation chamber. A polyurethane A heating sleeve is installed in the first installation slot 2, and a polyurethane B heating sleeve is installed in the second installation slot 3. A polyurethane A bottle 4 is also installed in the first installation slot 2, and a polyurethane B bottle 5 is installed in the second installation slot 3. The polyurethane A heating sleeve covers the polyurethane A bottle 4, and the polyurethane B heating sleeve covers the polyurethane B bottle 5. An air compressor 6 and a high-pressure gas cylinder 7 are installed in the installation chamber. The inlet of the high-pressure gas cylinder 7 is connected to the outlet of the air compressor 6 via a pipeline. The machine body 1 has a groove 8 on its side end face. At least three through holes 9, which communicate with the installation chamber, are arranged at intervals along the height at the bottom of the groove 8. A connecting pipe 10 is inserted into each through hole 9. One end of each connecting pipe 10 is located in the groove, and the other end passes through the through hole 9 and extends into the installation chamber. Polyurethane A bottle 4, polyurethane B bottle 5, and high-pressure gas cylinder 7 are respectively connected to the corresponding connecting pipe 10 through pipelines. The other end of each connecting pipe is connected to the nozzle through a pipeline. A polyurethane A electric control valve and a polyurethane A liquid pump are connected to the pipeline connecting polyurethane A bottle 4 and the corresponding connecting pipe. A polyurethane B electric control valve and a polyurethane B liquid pump are connected to the pipeline connecting polyurethane B bottle 5 and the corresponding connecting pipe. A gas electric control valve and a gas pump are connected to the pipeline connecting high-pressure gas cylinder 7 and the corresponding connecting pipe.

[0058] It also includes an injection button for sending a start signal to the controller so that the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, polyurethane B liquid pump, gas solenoid valve, and air pump can be opened simultaneously; a stop button for sending a stop signal to the controller so that the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, and polyurethane B liquid pump can be closed simultaneously, and the gas solenoid valve and air pump can be closed after a delay; the controller is configured to receive the signal sent by the injection button and send an opening command to the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, polyurethane B liquid pump, gas solenoid valve, and air pump simultaneously; receive the signal sent by the stop button and send a stop command to the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, and polyurethane B solenoid valve simultaneously, and send a delayed stop command to the gas solenoid valve and air pump; the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, polyurethane B liquid pump, gas solenoid valve, and air pump respectively receive and execute the commands sent by the controller.

[0059] This invention provides a highly portable polyurethane emergency curing device that allows for the simultaneous spraying of two curing agents, enabling rapid curing and forming a sealed enclosure for leaked hazardous materials, isolating contaminants from the air. The polyurethane A bottle (4) and polyurethane B bottle (5) can contain the two curing agents respectively. With the assistance of high-pressure gas, both curing agents can be sprayed out at high speed simultaneously. Furthermore, the device features a spray button, a shut-off button, a polyurethane A electric control valve, a polyurethane A liquid pump, a polyurethane B electric control valve, a polyurethane B liquid pump, a gas electric control valve, an air pump, and a controller, enabling one-button start and one-button shut-off. After shutting down, the device also self-cleans the nozzle, preventing clogging during subsequent use.

[0060] Furthermore, the machine body has a reasonable structural design. The setting of the first mounting slot 2 and the second mounting slot 3 facilitates the placement and replacement of the urethane A bottle 4 and the polyurethane B bottle 5. After the liquid in the urethane A bottle 4 and the polyurethane B bottle 5 is used up, it is easy to replace them, which improves the convenience for users.

[0061] This invention provides a highly portable polyurethane emergency curing device that integrates the above-mentioned components into one unit, making it easy to transport. It can be placed in places where hazardous materials are likely to be present, such as airports, docks, train stations, and ports, allowing for emergency treatment before professionals arrive, preventing the spread of hazardous materials, and ensuring the safety of people in public environments.

[0062] like Figure 4As shown, this embodiment also includes a temperature sensor for bottle A installed on the bottom of polyurethane bottle A 4, used to measure the external temperature of polyurethane bottle A and send the detected temperature value to the controller; a temperature sensor for bottle B installed on the bottom of polyurethane bottle B 5, used to measure the external temperature of polyurethane bottle B and send the detected temperature value to the controller; a pressure sensor installed inside the high-pressure gas cylinder 6, used to measure the internal pressure of the gas cylinder and send the detected pressure value to the controller; an air compressor 6, used to receive and execute commands from the controller; a polyurethane A heating jacket, used to receive and execute commands from the controller; a polyurethane B heating jacket, used to receive and execute commands from the controller; and a controller configured to: acquire a first temperature value from the temperature sensor for bottle A and a second temperature value from the temperature sensor for bottle B, and transmit the first temperature value and the second temperature value to the controller. The temperature values ​​are compared with set thresholds. When both the first and second temperature values ​​are less than the set thresholds, an opening command is sent to the polyurethane A heating jacket and the polyurethane B heating jacket. When the first and second temperature values ​​are greater than the set thresholds, a closing command is sent to the polyurethane A heating jacket and the polyurethane B heating jacket. The signal sent by the injection button is acquired, and the polyurethane A solenoid valve, the polyurethane B solenoid valve, and the gas solenoid valve are simultaneously opened. The signal sent by the close button is acquired, and the polyurethane A solenoid valve and the polyurethane B solenoid valve are simultaneously closed, while the gas solenoid valve is closed with a delay. The pressure value detected by the air pressure sensor is acquired and compared with a set threshold. When the pressure value is less than the set threshold, an opening command is sent to the air compressor 7. When the pressure value is greater than the set threshold, a closing command is sent to the air compressor 7.

[0063] This invention involves installing a temperature sensor for bottle A (4) and a temperature sensor for bottle B (5) on the outside of bottle B. These sensors measure the temperatures outside both bottles A and B and send the measurements to a controller. The controller compares the measured values ​​with preset values ​​to control the heating of bottles A and B respectively. Both bottles are housed within a well-insulated casing. With slow heating, the external temperatures of the heating sleeves (A and B) are essentially equal to their internal temperatures, maintaining the liquid temperature within bottles A and B at approximately 40°C. This ensures effective spraying and prevents nozzle clogging. Simultaneously, the invention monitors the pressure in the high-pressure gas cylinders in real-time and automatically controls the air compressor (7) to fill the high-pressure cylinders with air, ensuring sufficient air supply to power the liquid spray and guaranteeing optimal spraying performance. The system is highly automated and requires no preheating or preparation before use; it is ready to use immediately upon startup.

[0064] like Figure 1As shown, a power supply module is also installed in the installation chamber of this embodiment. The polyurethane A heating jacket 3, polyurethane B heating jacket 3, and air compressor are electrically connected to the power supply module. The power supply module is equipped with a battery temperature sensor and a voltage sensor. The power supply module is used to receive and execute controller commands. The controller is also configured to acquire the battery temperature value from the battery temperature sensor, compare the battery temperature value with a set threshold, and send a stop charging command to the power supply module when the battery temperature value is less than the set lower threshold or greater than the set upper threshold. The controller also acquires the voltage value detected by the voltage sensor, compares the voltage value with a set threshold, and sends a shut-off command to the power supply module when the voltage value is less than the set lower threshold or greater than the set upper threshold. When the pressure value is lower than the set permissible threshold, the controller sends an open command to the charging module.

[0065] This invention, through the electrical connection design of the battery temperature sensor, voltage sensor, controller, and power supply module, can realize the charging and discharging management of the power supply module, while providing safety protection against temperature, over-discharge, and over-charge of the power supply module, and extending the service life of the power supply module. The power supply module is a rechargeable battery pack.

[0066] When the control gas electronic valve of the present invention closes after a delay of 5-10 seconds, it ensures the cleaning effect on the nozzle and avoids the hardener residue inside the nozzle.

[0067] The invention also includes a display connected to the controller for displaying information, featuring a fully Chinese LCD display and fully Chinese operation prompts.

[0068] The device body of this invention is also equipped with an indicator light to display the working status. When the spray button is activated, an indicator light activation signal is sent to the controller, and the controller controls the indicator light to turn on according to the signal. When the shutdown button is activated, an indicator light deactivation signal is sent to the controller, and the controller controls the indicator light to turn off according to the signal.

[0069] In this invention, heating tape is wound around the polyurethane A bottle 4 and polyurethane B bottle 5 that are connected to the corresponding connecting pipe 10 to ensure that the pipe is heated, so that the liquid in the pipe is in a flowing state and the spraying effect is guaranteed.

[0070] The body 1 of this invention is equipped with a shoulder strap, which makes it convenient for the operator to carry the device and allows the operator to operate it with one hand.

[0071] like Figure 1 As shown, this embodiment also includes a box for placing the machine body 1. The box is provided with a machine body 1 placement slot, a pipeline installation slot, a polyurethane A bottle placement slot, a polyurethane B bottle placement slot, a cleaning fluid A bottle placement slot, and a cleaning fluid B placement slot. The outer wall of the box is provided with rollers and a pull rod; it is convenient for storage and transportation and can be dragged.

[0072] like Figure 3As shown, the nozzle of this embodiment includes a housing 91, a mixing chamber 92 inside the housing 91, a first chamber 93 and a second chamber 94 on both sides of the mixing chamber 92, respectively. One side of the housing 91 has a spray outlet 911 communicating with the mixing chamber 92, and the side of the housing 91 away from the spray outlet 911 has an air inlet 912 communicating with the mixing chamber 92, a polyurethane A liquid supply port 913 communicating with the first chamber 93, and a polyurethane B liquid supply port 914 communicating with the second chamber 94. A mixing column 95 is provided inside the mixing chamber 92, and a first liquid outlet communicating with the first chamber 93 and a second liquid outlet communicating with the second chamber 94 are respectively opened on the inner wall of the mixing chamber 92. The first and second liquid outlets are respectively positioned opposite to the mixing column 95; a one-way valve A96 is installed in the first chamber 93 adjacent to the first liquid outlet, a one-way valve B97 is installed in the second chamber 94 adjacent to the second liquid outlet, and a compressed air one-way valve 98 is installed in the mixing chamber 92 adjacent to the air inlet 922; the polyurethane A supply port 913, the polyurethane B supply port 914, and the air inlet 912 are respectively connected to the corresponding connecting pipes on the machine body 1 through pipelines; the two curing agents can be mixed in the mixing chamber 92 inside the nozzle and blown out by high-pressure air. The nozzle has a simple structure, good spraying effect, low cost, and is easy to manufacture, effectively saving on-site work preparation time and improving work efficiency.

[0073] The diameter of the mixing chamber 92 at the mixing column 95 is (6-10):5. This can reduce the diameter of the mixing chamber, making the gas flow channel narrower. This will force the compressed air to flow at high speed through the first liquid outlet and the second liquid outlet, which can carry out, blow away and empty the residual liquid.

[0074] The diameter ratio of the first and second liquid outlets to the mixing column is (4-7):3, which relates to the flow rate during liquid mixing and the effect of the liquid flow around the liquid, further affecting the mixing effect of the two liquids, so that the two liquids are fully mixed to meet the requirements.

[0075] The housing of this invention has machining holes on both sides, and the machining holes are sealed with threaded plugs to facilitate cleaning of the first liquid outlet and the second liquid outlet, thereby preventing liquid from accumulating in the first liquid outlet and the second liquid outlet and affecting the liquid spraying effect.

[0076] The housing 91 is provided with a mixing column perforation, and one end of the mixing column extends into the mixing chamber 92 through the mixing column perforation; the mixing column is easy to disassemble, which facilitates the overall cleaning of the mixing chamber 92.

[0077] Instructions for using the portable polyurethane emergency curing device:

[0078] Start the spraying button, and the controller will control the opening of the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, polyurethane B liquid pump, gas solenoid valve and air pump to achieve simultaneous high-speed spraying of dual curing agents.

[0079] When it needs to be shut down, the shut-off button is activated, and the controller controls the polyurethane A solenoid valve, polyurethane A liquid pump, polyurethane B solenoid valve, and polyurethane B liquid pump to shut down, and controls the gas solenoid valve and gas pump to shut down after a delay.

[0080] In non-working state, temperature sensors A and B monitor the external temperatures of polyurethane bottle A and polyurethane bottle B in real time, respectively. The controller controls the opening of the heating jackets of polyurethane bottle A and polyurethane bottle B to ensure that the external temperatures of polyurethane bottle A and polyurethane bottle B are at 40℃. The pressure sensor monitors the pressure of the high-pressure gas cylinder in real time, and the controller controls the air compressor to supply gas to the gas cylinder so that the gas pressure inside the gas cylinder meets the set threshold.

[0081] The controller is also configured to acquire the battery temperature value from the battery temperature sensor, compare the battery temperature value with a set threshold, and send a stop charging command to the power supply module when the battery temperature value is less than the set lower threshold or greater than the set upper threshold; acquire the voltage value detected by the voltage sensor, compare the voltage value with a set threshold, and send a shut-off command to the power supply module when the voltage value is less than the set lower threshold or greater than the set upper threshold; and send an start command to the charging module when the pressure value is lower than a set permissible threshold; the power supply module receives and executes the controller commands.

[0082] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A portable polyurethane emergency curing device, characterized by: The utility model provides a polyurethane spraying device, including body, be equipped with installation chamber in body, the front end surface of body is equipped with at least two installation slot, respectively first installation slot and second installation slot, the slot bottom of first installation slot and second installation slot is through with installation chamber, install polyurethane A heating jacket in first installation slot, install polyurethane B heating jacket in second installation slot, still install polyurethane A bottle in first installation slot, install polyurethane B bottle in second installation slot, polyurethane A heating jacket is wrapped polyurethane A bottle, polyurethane B heating jacket is wrapped polyurethane B bottle, install air compressor and high pressure gas cylinder in installation chamber, high pressure gas cylinder intake end is communicated with air compressor outlet end through pipeline, the side end surface of body is equipped with recessed groove, and the bottom of recessed groove is along height interval and is equipped with at least three through -holes that are communicated with installation chamber, and each through -hole is inserted with the communicating pipe, and one end of each communicating pipe is located in recessed groove, and the other end is from through -hole and passes through and extends into installation chamber, Polyurethane A bottle, polyurethane B bottle and high pressure gas cylinder are communicated with corresponding communicating pipe through pipeline respectively, and the other end of each communicating pipe is communicated with spray head through pipeline respectively, the pipeline that polyurethane A bottle is communicated with corresponding communicating pipe is communicated with polyurethane A electric control valve and polyurethane A liquid pump, the pipeline that polyurethane B bottle is communicated with corresponding communicating pipe is communicated with polyurethane B electric control valve and polyurethane B liquid pump, and the pipeline that high pressure gas cylinder is communicated with corresponding communicating pipe is communicated with gas electric control valve and gas pump, Also include Spray button for sending start signal to controller, so that polyurethane A electric control valve, polyurethane A liquid pump, polyurethane B electric control valve, polyurethane B liquid pump, gas electric control valve and gas pump are opened simultaneously; Close button for sending close signal to controller, so that polyurethane A electric control valve, polyurethane A liquid pump, polyurethane B electric control valve, polyurethane B liquid pump are closed simultaneously, and gas electric control valve and gas pump are closed with time delay; Controller is configured to Obtain the signal sent by spray button, and send opening instruction to polyurethane A electric control valve, polyurethane A liquid pump, polyurethane B electric control valve, polyurethane B liquid pump, gas electric control valve and gas pump simultaneously; Obtain the signal sent by close button, and send closing instruction to polyurethane A electric control valve, polyurethane A liquid pump, polyurethane B electric control valve, polyurethane B electric control valve simultaneously, and send time delay closing instruction to gas electric control valve and gas pump; Polyurethane A electric control valve, polyurethane A liquid pump, polyurethane B electric control valve, polyurethane B liquid pump, gas electric control valve and gas pump receive the instruction sent by controller and execute respectively; The spray head includes a shell, a mixing chamber is arranged in the shell, first and second chambers are arranged on both sides of the mixing chamber, a spray outlet is arranged on one side of the shell and communicated with the mixing chamber, an air inlet, a polyurethane A liquid inlet and a polyurethane B liquid inlet are arranged on the other side of the shell and communicated with the mixing chamber, the mixing chamber is provided with a mixing column, first and second liquid outlets are arranged on the inner wall of the mixing chamber and communicated with the first and second chambers respectively, and the first and second liquid outlets are arranged opposite to the mixing column respectively. ​ A one-way valve A is installed in the first chamber close to the first liquid outlet, a one-way valve B is installed in the second chamber close to the second liquid outlet, and a compressed air one-way valve is installed in the mixing chamber close to the air inlet; The polyurethane A liquid supply port, the polyurethane B liquid supply port, and the air inlet are respectively connected with the corresponding communication pipes on the machine body through pipelines; The diameter ratio of the mixing chamber to the mixing column is (6-10):5; The diameter ratio of the first liquid outlet and the second liquid outlet to the mixing column is (4-7):3; One end of the mixing column extends into the mixing chamber from the mixing column perforation; the mixing column is convenient to disassemble, and the whole mixing chamber is convenient to clean.

2. The portable polyurethane emergency curing device according to claim 1, characterized in that: an A bottle temperature sensor is installed at the bottom of the polyurethane A bottle, used to measure the temperature outside the polyurethane A bottle and send the detected temperature value to the controller; a B bottle temperature sensor is installed at the bottom of the polyurethane B bottle, used to measure the temperature outside the polyurethane B bottle and send the detected temperature value to the controller; an air pressure sensor is installed in the high-pressure gas cylinder, used to measure the pressure inside the gas cylinder and send the detected pressure value to the controller; an air compressor, used to receive instructions from the controller and execute them; a polyurethane A heating jacket, used to receive instructions from the controller and execute them; a polyurethane B heating jacket, used to receive instructions from the controller and execute them; the controller is configured to: obtain a first temperature value of the A bottle temperature sensor and a second temperature value of the B bottle temperature sensor, compare the first temperature value and the second temperature value with the set threshold value respectively, send an opening instruction to the polyurethane A heating jacket and the polyurethane B heating jacket when the first temperature value and the second temperature value are less than the set threshold value, and send a closing instruction to the polyurethane A heating jacket and the polyurethane B heating jacket when the first temperature value and the second temperature value are greater than the set threshold value; obtain the signal sent by the injection button, and control the polyurethane A electric control valve, the polyurethane B electric control valve, and the gas electric control valve to open at the same time; obtain the signal sent by the closing button, control the polyurethane A electric control valve and the polyurethane B electric control valve to close at the same time, and control the gas electric control valve to close with a time delay; obtain the pressure value detected by the air pressure sensor, compare the pressure value with the set threshold value, send an opening instruction to the air compressor when the pressure value is less than the set threshold value, and send a closing instruction to the air compressor when the pressure value is greater than the set threshold value.

3. The portable polyurethane emergency curing device of claim 2, wherein: A power supply module is also installed in the installation chamber, and the polyurethane A heating jacket, the polyurethane B heating jacket, and the air compressor are electrically connected with the power supply module; the power supply module is internally provided with a battery temperature sensor and a voltage sensor; the power supply module, used to receive instructions from the controller and execute them; the controller is further configured to obtain a battery temperature value of the battery temperature sensor, compare the battery temperature value with the set threshold value, and send a stop charging instruction to the power supply module when the battery temperature value is less than the set lower threshold value or greater than the set upper threshold value. The voltage value detected by the voltage sensor is acquired, and the voltage value is compared with a set threshold value; when the voltage value is less than a set lower threshold value or the voltage value is higher than a set upper threshold value, a closing instruction is sent to the power supply module; when the pressure value is less than a set permission threshold value, an opening instruction is sent to the charging module.

4. The portable polyurethane emergency curing device of claim 3, wherein: When the gas electric control valve is controlled to be closed with a delay, the gas electric control valve is closed with a delay of 5-10 seconds.

5. The portable polyurethane emergency curing device of claim 4, wherein: The display connected with the controller is further included for displaying information.

6. The portable polyurethane emergency curing device of claim 5, wherein: The indicating lamp is further arranged on the machine body for displaying working state.

7. The portable polyurethane emergency curing device according to claim 6, characterized in that: The heating belts are wound on the pipelines through which the polyurethane A bottle and the polyurethane B bottle are communicated with the corresponding communication pipes.

8. The portable polyurethane emergency curing device of claim 7, wherein: The machine body is provided with a carrying strap.

9. The portable polyurethane emergency curing device of claim 8, wherein: The box body for placing the machine body is further included, and the machine body placing groove, the pipeline mounting groove, the polyurethane A bottle placing groove, the polyurethane B bottle placing groove, the cleaning liquid A bottle placing groove and the cleaning liquid B bottle placing groove are arranged in the box body; the rolling wheels and the pull rod are arranged on the outer wall of the box body.

Citation Information

Patent Citations

  • Portable polyurethane emergency curing device

    CN220195203U