A conveyor belt forming device
By installing V-shaped exhaust components and guide rollers in the conveyor belt forming device, the problem of poor air discharge in the multi-layer structure of the conveyor belt is solved, achieving faster and better air discharge effect, and improving production efficiency and forming quality.
Patent Information
- Application Number
- CN202310596610.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-25
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2043-05-25
AI Technical Summary
In existing conveyor belt forming methods, multiple pressing processes lead to complexity, and the existing pressing equipment's exhaust method along the conveyor belt's moving direction cannot effectively remove air between the multiple layers of the conveyor belt structure, affecting production efficiency.
Two pairs of V-shaped exhaust assemblies are installed in front of the lower and upper pressure rollers. Combined with guide rollers and limit rollers, the position of the exhaust assemblies is adjusted by a drive motor and a bidirectional screw, so that air between the multiple layers of the conveyor belt can be quickly discharged from both sides.
This reduces the number of times the conveyor belt is pressed, improves production efficiency, and ensures that air between the multiple layers of the conveyor belt can be effectively discharged, thus improving the molding quality.
Smart Images

Figure CN116551904B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of conveyor belt processing technology, specifically to a conveyor belt forming device. Background Technology
[0002] Currently, there are two main methods for forming conveyor belts: stacking and layering. Conveyor belts with four or more layers are mostly processed using the stacking method. Conveyor belts processed using the stacking method often require pressing equipment to press the multiple layers together to ensure that the conveyor belt can be formed. For example, Chinese patent publication number CN209718427U discloses a fabric core conveyor belt preform forming device, including a base plate. A calendering bracket is symmetrically welded to the top center of the base plate. A lower pressure roller is rotatably connected to the bottom inner side of the calendering bracket. A support plate is fixedly installed at the top of the calendering bracket. Fixing holes are equidistantly opened at the middle of the side of the support plate. A connecting sleeve plate is sleeved to the outer side of the top of the support plate. A fastening knob is fixedly connected to the middle outer side of the connecting sleeve plate. A handle is fixedly installed at the middle top of the connecting sleeve plate by screws. An upper pressure roller is rotatably connected to the middle inner side of the connecting sleeve plate. This solution has a scientific and reasonable structure, is safe and convenient to use. The distance between the upper and lower pressure rollers can be adjusted through the calendering bracket, support plate, fixing holes, connecting sleeve plate, fastening knob, and handle, thereby enabling the upper and lower pressure rollers to perform calendering operations on fabric core conveyor belts of different thicknesses, expanding the application range of the forming equipment.
[0003] The aforementioned patent provides a pressing device capable of adjusting the pressure rollers. The adjustment structure allows for customization of the gap between the pressure rollers to achieve the desired pressing effect. In the laminated conveyor belt production process, the pressing device not only presses the multi-layered structure of the conveyor belt but also removes air between these layers to prevent air pockets from affecting the belt's quality. However, in practice, the pressing device can only press along the direction of the conveyor belt's movement, meaning air inside the belt can only be expelled in that direction. This results in some air being trapped within the multi-layered structure before it can be effectively expelled. Therefore, multiple pressing operations are required to ensure a strong bond between the multi-layered structures and to expel as much air as possible. However, multiple pressing operations complicate the process and reduce production efficiency. Furthermore, the existing pressing device's method of auxiliary air removal along the conveyor belt's movement direction is insufficient to effectively remove air from the multi-layered structure. Summary of the Invention
[0004] The purpose of this invention is to provide a conveyor belt forming device, which aims to improve the existing method of pressing the conveyor belt multiple times, which is complicated, and the existing pressing equipment cannot effectively remove air between the multiple layers of the conveyor belt by using auxiliary venting along the moving direction of the conveyor belt.
[0005] This invention is implemented as follows:
[0006] A conveyor belt forming device includes a support assembly and an upper pressing assembly. The support assembly includes a base, a lower pressure roller, and a guide roller. The lower pressure roller is rotatably connected to the rear end of the upper surface of the base, and the guide roller is provided at the front end of the upper surface of the base. The upper pressing assembly is positioned directly above the lower pressure roller. The upper pressing assembly includes an upper pressure roller, a mounting frame, and an adjusting screw. Both ends of the upper pressure roller are rotatably connected to the mounting frame, and the bottom end of the mounting frame is inserted into the base. An adjusting screw is provided on the outer side of the mounting frame, and the bottom end of the adjusting screw is rotatably connected to the base. Guide rods are symmetrically arranged on both sides in front of the lower pressure roller on the upper surface of the base. An adjusting assembly is provided on the inner side of the guide rods. The adjusting assembly includes a drive... The device includes a drive motor and a bidirectional screw, with the bidirectional screw and guide rod rotatably connected. The output end of the drive motor is connected to the bidirectional screw, and the drive motor is fixed to the top of the guide rod. Each guide rod has a pair of exhaust assemblies on its inner side. Each exhaust assembly includes an exhaust roller and an adapter. One end of the exhaust roller is rotatably connected to the adapter, and one end of the adapter is inserted into the guide rod and threadedly connected to the bidirectional screw. The two pairs of exhaust rollers are arranged in a V-shape. The end of the exhaust roller facing the adapter has a mounting shaft. The adapter has a fourth bearing aligned with the mounting shaft. The mounting shaft and the fourth bearing are rotatably connected, and the end of the adapter inserted into the inner side of the guide rod has a longitudinally threaded hole.
[0007] Preferably, the base has a fixed base plate at its bottom end, the fixed base plate has multiple bolt holes at its edge, and the upper surface of the base has a first bearing on both sides near the lower pressure roller. The two sides of the base have set screws aligned with the first bearings. The upper surface of the base has mounting plates symmetrically arranged on both sides at its rear end. The lower pressure roller is installed between the two mounting plates and is rotatably connected to the mounting plates. The top and rear ends of the mounting plates have insertion slots. The outer side of the mounting plates has a connecting end plate. The middle of the connecting end plate has a second bearing. The front end of the base has a guide plate at both ends of the guide roller.
[0008] Preferably, the mounting bracket has a plug-in rod at the bottom aligned with the plug-in slot, the plug-in rod and the plug-in slot are matched, the top of the adjusting screw has a rotating handle, and the bottom of the adjusting screw has a connecting shaft.
[0009] Preferably, the guide rod is provided with a third bearing at both the top and the bottom inner side, and the guide rod is provided with an adjustment port longitudinally on its side. The bottom end of the guide rod is provided with a bottom shaft, and the bottom shaft and the first bearing are interference-fitted.
[0010] Preferably, the drive motor is provided with a connecting foot at the position of the top of the guide rod, the two ends of the bottom of the bidirectional screw are provided with adapter shafts, the adapter shafts are interference-fitted with the third bearing, and the top of the bidirectional screw is provided with a drive slot for connecting to the output end of the drive motor.
[0011] Preferably, the guide plate has guide grooves on both its front and rear ends, and a limiting roller is provided above the guide roller, with the bottom ends of the limiting roller engaged inside the guide grooves.
[0012] Preferably, the guide roller is rotatably connected to two ends with clamps, and the bottom of the clamps is provided with clamping rods at both ends, and the bottom of the outer side of the clamping rods is provided with clamping bolts.
[0013] Preferably, the guide roller is fitted with two limiting sleeves, the inner diameter of which is larger than the outer diameter of the guide roller.
[0014] Preferably, the arc surface of the limiting sleeve is provided with a positioning bolt, and each of the two limiting sleeves is provided with a limiting ring on the opposite side. The opposite side of the two limiting rings is provided with a mounting groove, and a ring of rollers is evenly provided inside the mounting groove.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. Two pairs of exhaust assemblies are installed in front of the structure where the lower and upper pressure rollers cooperate. These two pairs of exhaust assemblies have a V-shaped design. This type of exhaust assembly can expel air from both sides of the multi-layered structure of the conveyor belt during the pressing process. Expelling air from the multi-layered structure from both sides reduces the air's escape path, allowing for faster and more effective air removal. This method also reduces the number of pressing cycles on the conveyor belt, thereby improving production efficiency.
[0017] 2. Install a limiting roller above the guide roller to prevent the multi-layer structure of the conveyor belt from detaching from the guide roller before it is properly bonded. The height of the limiting roller can be adjusted according to usage requirements, making it convenient to adjust the position of the limiting roller to better process the conveyor belt.
[0018] 3. The limiting roller is fitted with a limiting sleeve, which can limit the conveyor belts of different widths from both sides, so that the auxiliary conveyor belt can pass smoothly when passing through the exhaust mechanism. Moreover, the limiting sleeve of this structure can be flexibly adjusted, which facilitates the use of the limiting sleeve. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present invention;
[0020] Figure 2 This is a schematic diagram of the structure of the support component of the present invention;
[0021] Figure 3 This is a schematic diagram of the upper pressure component of the present invention;
[0022] Figure 4 This is a schematic diagram of the guide rod of the present invention;
[0023] Figure 5 This is a schematic diagram of the structure of the adjustment component of the present invention;
[0024] Figure 6 This is a schematic diagram of the exhaust assembly of the present invention;
[0025] Figure 7 This is a schematic diagram of the structure of Embodiment 2 of the present invention;
[0026] Figure 8 This is a schematic diagram of the structure of the limiting roller of the present invention;
[0027] Figure 9 This is a schematic diagram of the structure of Embodiment 3 of the present invention;
[0028] Figure 10 This is a schematic diagram of the structure of the limiting sleeve of the present invention.
[0029] In the diagram: 1. Support assembly; 11. Base; 110. Guide groove; 111. Fixed base plate; 112. Bolt hole; 113. First bearing; 114. Set screw; 115. Mounting plate; 116. Insertion groove; 117. Connecting end plate; 118. Second bearing; 119. Guide plate; 12. Lower pressure roller; 13. Guide roller; 2. Upper pressure assembly; 21. Mounting bracket; 211. Insertion rod; 22. Upper pressure roller; 23. Adjusting screw; 231. Connecting shaft; 232. Rotating handle; 3. Guide rod; 3 1. Third bearing; 32. Adjustment port; 33. Bottom shaft; 4. Adjustment assembly; 41. Drive motor; 411. Connecting foot; 42. Double-acting screw; 421. Adapter shaft; 422. Drive slot; 5. Exhaust assembly; 51. Exhaust roller; 511. Mounting shaft; 52. Adapter; 521. Fourth bearing; 522. Threaded hole; 6. Limiting roller; 61. Chuck; 62. Chuck rod; 63. Clamping bolt; 7. Limiting sleeve; 71. Positioning bolt; 72. Limiting ring; 73. Mounting groove; 74. Roller. Detailed Implementation
[0030] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0031] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:
[0032] Example 1
[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6As shown, a conveyor belt forming device includes a support assembly 1 and an upper pressing assembly 2. The support assembly 1 includes a base 11, a lower pressing roller 12, and a guide roller 13. The lower pressing roller 12 is rotatably connected to the rear end of the upper surface of the base 11, and the guide roller 13 is provided at the front end of the upper surface of the base 11. The base 11 facilitates the support of various components of the entire forming device, making the assembly and use of the entire forming device convenient. The lower pressing roller 12 facilitates the bonding and pressing of the conveyor belt with the upper pressing assembly 2. The guide roller 13 facilitates the guidance of the conveyor belt. The upper pressing assembly 2 is located directly above the lower pressing roller 12. The upper pressing assembly 2 includes an upper pressing roller 22, a mounting frame 21, and an adjusting screw 23. The upper pressing roller 22 facilitates the pressing and fixing of the conveyor belt with the lower pressing roller 12. Both ends of the upper pressing roller 22 are rotatably connected to the mounting frame 21, and the bottom end of the mounting frame 21 is inserted into the base 11. The mounting frame 21 facilitates the installation of the upper pressing roller 22 directly above the lower pressing roller 12. An adjusting screw 23 is provided on the outer side of the mounting frame 21. The bottom end of the adjusting screw 23 is rotatably connected to the base 11. The adjusting screw 23 facilitates the adjustment of the distance between the upper pressure roller 22 and the lower pressure roller 12. Guide rods 3 are symmetrically provided on both sides in front of the lower pressure roller 12 on the upper surface of the base 11. An adjusting component 4 is provided on the inner side of the guide rod 3. The guide rod 3 facilitates the installation of the adjusting component 4. The adjusting component 4 includes a drive motor 41 and a bidirectional screw 42. The bidirectional screw 42 is rotatably connected to the guide rod 3. The output end of the drive motor 41 is connected to the bidirectional screw 42, and the drive motor 41 is fixed to the top of the guide rod 3. A pair of exhaust components 5 are provided on the inner side of each guide rod 3. The drive motor 41 drives the bidirectional screw 42 to rotate, and the bidirectional screw 42 can drive the exhaust components 5 on the inner side of the guide rod 3 to move up and down, thereby facilitating the adjustment of the distance between the two exhaust components 5, and thus facilitating the tightening and exhaust of the conveyor belt. The exhaust assembly 5 includes an exhaust roller 51 and an adapter 52. One end of the exhaust roller 51 is rotatably connected to the adapter 52, and one end of the adapter 52 is inserted into the guide rod 3 and threadedly connected to the bidirectional screw 42. The two pairs of exhaust rollers 51 are arranged in a V-shape. This exhaust assembly 5 can tighten the conveyor belt from the upper and lower surfaces, thereby facilitating the discharge of air from inside the conveyor belt.
[0034] like Figure 2As shown, the base 11 has a fixed base plate 111 at its bottom end. The fixed base plate 111 has multiple bolt holes 112 along its edge. The fixed base plate 111 and the bolt holes 112 are fitted together to fix the base 11 in a designated position using bolts. Furthermore, the upper surface of the base 11 has first bearings 113 located on both sides near the lower pressure roller 12. The first bearings 113 facilitate the rotatable connection between the guide rod 3 and the base 11, allowing for easy adjustment of the inclination angle of the two pairs of exhaust assemblies 5, enabling the exhaust assemblies 5 to expel air from the conveyor belt at a suitable angle. Set screws 114 are located on both sides of the base 11, aligned with the first bearings 113. The set screws 114 facilitate fixing the angle of the guide rod 3, allowing for easy adjustment and fixation of the guide rod 3. The upper surface of the base 11 has symmetrical mounting plates 115 on both sides at its rear end. The lower pressure roller 12 is mounted between the two mounting plates 115 and is rotatably connected to the mounting plates 115. The mounting plates 115 facilitate the installation of the lower pressure roller 12. The mounting plate 115 has insertion slots 116 at both the front and rear ends of its top, which facilitate the insertion of the upper pressing assembly 2 into the mounting plate 115. A connecting end plate 117 is provided on the outer side of the mounting plate 115, and a second bearing 118 is located in the middle of the connecting end plate 117. The connecting end plate 117, in conjunction with the second bearing 118, facilitates the rotatable connection between the adjusting screw 23 and the connecting end plate 117. Guide plates 119 are provided at the front end of the base 11 along both ends of the guide roller 13, facilitating the installation of the guide roller 13.
[0035] like Figure 3 As shown, the bottom of the mounting bracket 21 is equipped with a plug-in rod 211 aligned with the plug-in slot 116. The plug-in rod 211 matches the plug-in slot 116, facilitating the insertion of the mounting bracket 21 and the mounting plate 115 together. The top of the adjusting screw 23 is equipped with a rotating handle 232, which allows for easy rotation of the adjusting screw 23, facilitating adjustment by driving the upper pressure roller 22. Furthermore, the bottom of the adjusting screw 23 is equipped with a connecting shaft 231, which allows for rotatable connection between the bottom of the adjusting screw 23 and the second bearing 118.
[0036] like Figure 4 As shown, the guide rod 3 has a third bearing 31 at both its top and inner bottom ends. The third bearing 31 facilitates the engagement of the bidirectional screw 42, allowing the two ends of the bidirectional screw 42 to be rotatably connected to the guide rod 3. The guide rod 3 also has an adjustment port 32 on its side, which facilitates the engagement of the exhaust assembly 5, allowing the exhaust assembly 5 to move up and down along the adjustment port 32. The bottom end of the guide rod 3 has a bottom shaft 33, which is interference-fitted with the first bearing 113. The engagement of the bottom shaft 33 and the first bearing 113 facilitates the rotatable connection between the bottom end of the guide rod 3 and the base 11.
[0037] like Figure 5As shown, the drive motor 41 has a connecting foot 411 at the top of the guide rod 3, which facilitates the fixing of the drive motor 41 with bolts. The bottom end of the bidirectional screw 42 has two adapter shafts 421, which are interference-fitted with the third bearing 31. This interference-fitting of the connecting shaft 231 and the third bearing 31 facilitates the rotation of the bidirectional screw 42. Furthermore, the top of the bidirectional screw 42 has a drive slot 422 that connects to the output end of the drive motor 41, allowing the drive motor 41 to rotate the bidirectional screw 42.
[0038] like Figure 6 As shown, the end of the exhaust roller 51 facing the adapter 52 is provided with a mounting shaft 511, which facilitates the rotatable connection between the exhaust roller 51 and the adapter 52. The adapter 52 is provided with a fourth bearing 521 aligned with the mounting shaft 511, and the mounting shaft 511 and the fourth bearing 521 are rotatably connected. The fourth bearing 521 facilitates the mounting shaft 511 and the rotatable connection between the exhaust roller 51 and the adapter 52. Furthermore, the end of the adapter 52 that inserts into the guide rod 3 has a longitudinally threaded hole 522, which facilitates the mating of the bidirectional screw 42, allowing for a threaded connection between the bidirectional screw 42 and the adapter 52.
[0039] Working principle: After assembling all components of the forming device, rotate the guide rod 3 so that the exhaust rollers 51 on the two guide rods 3 form a V-shape. Then, the multi-layered structure of the conveyor belt requiring air removal is passed over the guide roller 13 and through each pair of exhaust components 5, ensuring that each pair of exhaust components 5 clamps the conveyor belt. Finally, the conveyor belt passes between the upper pressure roller 22 and the lower pressure roller 12 and connects to the external traction and winding equipment. Under the pull of the external traction equipment, the conveyor belt is continuously squeezed and expelled by the four pairs of exhaust rollers 51. The air-expelled conveyor belt structure is then squeezed and bonded together by the upper pressure roller 22 and the lower pressure roller 12 to form the desired shape. Compared with the prior art, this application provides two pairs of exhaust assemblies 5 in front of the structure where the lower pressure roller 12 and the upper pressure roller 22 cooperate. The two pairs of exhaust assemblies 5 are designed in a V-shape. Such exhaust assemblies 5 can discharge air from both sides between the multiple layers of the conveyor belt during the pressing process. The air discharge from both sides can reduce the air discharge path, enabling faster and better effective discharge of air between the multiple layers of the conveyor belt. This method can also reduce the number of pressing operations on the conveyor belt, thereby improving the production efficiency of the conveyor belt.
[0040] Example 2
[0041] like Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7As shown, a conveyor belt forming device includes a support assembly 1 and an upper pressing assembly 2. The support assembly 1 includes a base 11, a lower pressing roller 12, and a guide roller 13. The lower pressing roller 12 is rotatably connected to the rear end of the upper surface of the base 11, and the guide roller 13 is provided at the front end of the upper surface of the base 11. The base 11 facilitates the support of various components of the entire forming device, making the assembly and use of the entire forming device convenient. The lower pressing roller 12 facilitates the bonding and pressing of the conveyor belt with the upper pressing assembly 2. The guide roller 13 facilitates the guidance of the conveyor belt. The upper pressing assembly 2 is located directly above the lower pressing roller 12. The upper pressing assembly 2 includes an upper pressing roller 22, a mounting frame 21, and an adjusting screw 23. The upper pressing roller 22 facilitates the pressing and fixing of the conveyor belt with the lower pressing roller 12. Both ends of the upper pressing roller 22 are rotatably connected to the mounting frame 21, and the bottom end of the mounting frame 21 is inserted into the base 11. The mounting frame 21 facilitates the installation of the upper pressing roller 22 directly above the lower pressing roller 12. An adjusting screw 23 is provided on the outer side of the mounting frame 21. The bottom end of the adjusting screw 23 is rotatably connected to the base 11. The adjusting screw 23 facilitates the adjustment of the distance between the upper pressure roller 22 and the lower pressure roller 12. Guide rods 3 are symmetrically provided on both sides in front of the lower pressure roller 12 on the upper surface of the base 11. An adjusting component 4 is provided on the inner side of the guide rod 3. The guide rod 3 facilitates the installation of the adjusting component 4. The adjusting component 4 includes a drive motor 41 and a bidirectional screw 42. The bidirectional screw 42 is rotatably connected to the guide rod 3. The output end of the drive motor 41 is connected to the bidirectional screw 42, and the drive motor 41 is fixed to the top of the guide rod 3. A pair of exhaust components 5 are provided on the inner side of each guide rod 3. The drive motor 41 drives the bidirectional screw 42 to rotate, and the bidirectional screw 42 can drive the exhaust components 5 on the inner side of the guide rod 3 to move up and down, thereby facilitating the adjustment of the distance between the two exhaust components 5, and thus facilitating the tightening and exhaust of the conveyor belt. The exhaust assembly 5 includes an exhaust roller 51 and an adapter 52. One end of the exhaust roller 51 is rotatably connected to the adapter 52, and one end of the adapter 52 is inserted into the guide rod 3 and threadedly connected to the bidirectional screw 42. The two pairs of exhaust rollers 51 are arranged in a V-shape. This exhaust assembly 5 can tighten the conveyor belt from the upper and lower surfaces, thereby facilitating the discharge of air from inside the conveyor belt.
[0042] like Figure 2As shown, the base 11 has a fixed base plate 111 at its bottom end. The fixed base plate 111 has multiple bolt holes 112 along its edge. The fixed base plate 111 and the bolt holes 112 are fitted together to fix the base 11 in a designated position using bolts. Furthermore, the upper surface of the base 11 has first bearings 113 located on both sides near the lower pressure roller 12. The first bearings 113 facilitate the rotatable connection between the guide rod 3 and the base 11, allowing for easy adjustment of the inclination angle of the two pairs of exhaust assemblies 5, enabling the exhaust assemblies 5 to expel air from the conveyor belt at a suitable angle. Set screws 114 are located on both sides of the base 11, aligned with the first bearings 113. The set screws 114 facilitate fixing the angle of the guide rod 3, allowing for easy adjustment and fixation of the guide rod 3. The upper surface of the base 11 has symmetrical mounting plates 115 on both sides at its rear end. The lower pressure roller 12 is mounted between the two mounting plates 115 and is rotatably connected to the mounting plates 115. The mounting plates 115 facilitate the installation of the lower pressure roller 12. The mounting plate 115 has insertion slots 116 at both the front and rear ends of its top, which facilitate the insertion of the upper pressing assembly 2 into the mounting plate 115. A connecting end plate 117 is provided on the outer side of the mounting plate 115, and a second bearing 118 is located in the middle of the connecting end plate 117. The connecting end plate 117, in conjunction with the second bearing 118, facilitates the rotatable connection between the adjusting screw 23 and the connecting end plate 117. Guide plates 119 are provided at the front end of the base 11 along both ends of the guide roller 13, facilitating the installation of the guide roller 13.
[0043] like Figure 3 As shown, the bottom of the mounting bracket 21 is equipped with a plug-in rod 211 aligned with the plug-in slot 116. The plug-in rod 211 matches the plug-in slot 116, facilitating the insertion of the mounting bracket 21 and the mounting plate 115 together. The top of the adjusting screw 23 is equipped with a rotating handle 232, which allows for easy rotation of the adjusting screw 23, facilitating adjustment by driving the upper pressure roller 22. Furthermore, the bottom of the adjusting screw 23 is equipped with a connecting shaft 231, which allows for rotatable connection between the bottom of the adjusting screw 23 and the second bearing 118.
[0044] like Figure 4 As shown, the guide rod 3 has a third bearing 31 at both its top and inner bottom ends. The third bearing 31 facilitates the engagement of the bidirectional screw 42, allowing the two ends of the bidirectional screw 42 to be rotatably connected to the guide rod 3. The guide rod 3 also has an adjustment port 32 on its side, which facilitates the engagement of the exhaust assembly 5, allowing the exhaust assembly 5 to move up and down along the adjustment port 32. The bottom end of the guide rod 3 has a bottom shaft 33, which is interference-fitted with the first bearing 113. The engagement of the bottom shaft 33 and the first bearing 113 facilitates the rotatable connection between the bottom end of the guide rod 3 and the base 11.
[0045] like Figure 5As shown, the drive motor 41 has a connecting foot 411 at the top of the guide rod 3, which facilitates the fixing of the drive motor 41 with bolts. The bottom end of the bidirectional screw 42 has two adapter shafts 421, which are interference-fitted with the third bearing 31. This interference-fitting of the connecting shaft 231 and the third bearing 31 facilitates the rotation of the bidirectional screw 42. Furthermore, the top of the bidirectional screw 42 has a drive slot 422 that connects to the output end of the drive motor 41, allowing the drive motor 41 to rotate the bidirectional screw 42.
[0046] like Figure 6 As shown, the end of the exhaust roller 51 facing the adapter 52 is provided with a mounting shaft 511, which facilitates the rotatable connection between the exhaust roller 51 and the adapter 52. The adapter 52 is provided with a fourth bearing 521 aligned with the mounting shaft 511, and the mounting shaft 511 and the fourth bearing 521 are rotatably connected. The fourth bearing 521 facilitates the mounting shaft 511 and the rotatable connection between the exhaust roller 51 and the adapter 52. Furthermore, the end of the adapter 52 that inserts into the guide rod 3 has a longitudinally threaded hole 522, which facilitates the mating of the bidirectional screw 42, allowing for a threaded connection between the bidirectional screw 42 and the adapter 52.
[0047] like Figure 7 As shown, guide grooves 110 are provided on both the front and rear ends of guide plate 119. A limiting roller 6 is provided above guide roller 13. The bottom ends of the limiting roller 6 are engaged inside the guide grooves 110. The guide grooves 110 facilitate the cooperation with the limiting roller 6, making it convenient to adjust the limiting roller 6 up and down, and facilitating the use of the entire limiting roller 6. The limiting roller 6 is used to limit the conveyor belt and make it stable between the two limiting rollers 6.
[0048] like Figure 8 As shown, the guide roller 13 is rotatably connected to two ends with clamps 61. Each clamp 61 has a clamping rod 62 at both ends of its bottom surface. The clamps 61, in conjunction with the clamping rods 62, facilitate the engagement of the guide roller 13 with the grooves at the front and rear ends of the guide plate 119. A clamping bolt 63 is provided on the bottom outer side of the clamping rod 62. The clamping bolt 63 helps to fix the height of the guide roller 13, thus facilitating its use.
[0049] Example 3
[0050] like Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 9As shown, a conveyor belt forming device includes a support assembly 1 and an upper pressing assembly 2. The support assembly 1 includes a base 11, a lower pressing roller 12, and a guide roller 13. The lower pressing roller 12 is rotatably connected to the rear end of the upper surface of the base 11, and the guide roller 13 is provided at the front end of the upper surface of the base 11. The base 11 facilitates the support of various components of the entire forming device, making the assembly and use of the entire forming device convenient. The lower pressing roller 12 facilitates the bonding and pressing of the conveyor belt with the upper pressing assembly 2. The guide roller 13 facilitates the guidance of the conveyor belt. The upper pressing assembly 2 is located directly above the lower pressing roller 12. The upper pressing assembly 2 includes an upper pressing roller 22, a mounting frame 21, and an adjusting screw 23. The upper pressing roller 22 facilitates the pressing and fixing of the conveyor belt with the lower pressing roller 12. Both ends of the upper pressing roller 22 are rotatably connected to the mounting frame 21, and the bottom end of the mounting frame 21 is inserted into the base 11. The mounting frame 21 facilitates the installation of the upper pressing roller 22 directly above the lower pressing roller 12. An adjusting screw 23 is provided on the outer side of the mounting frame 21. The bottom end of the adjusting screw 23 is rotatably connected to the base 11. The adjusting screw 23 facilitates the adjustment of the distance between the upper pressure roller 22 and the lower pressure roller 12. Guide rods 3 are symmetrically provided on both sides in front of the lower pressure roller 12 on the upper surface of the base 11. An adjusting component 4 is provided on the inner side of the guide rod 3. The guide rod 3 facilitates the installation of the adjusting component 4. The adjusting component 4 includes a drive motor 41 and a bidirectional screw 42. The bidirectional screw 42 is rotatably connected to the guide rod 3. The output end of the drive motor 41 is connected to the bidirectional screw 42, and the drive motor 41 is fixed to the top of the guide rod 3. A pair of exhaust components 5 are provided on the inner side of each guide rod 3. The drive motor 41 drives the bidirectional screw 42 to rotate, and the bidirectional screw 42 can drive the exhaust components 5 on the inner side of the guide rod 3 to move up and down, thereby facilitating the adjustment of the distance between the two exhaust components 5, and thus facilitating the tightening and exhaust of the conveyor belt. The exhaust assembly 5 includes an exhaust roller 51 and an adapter 52. One end of the exhaust roller 51 is rotatably connected to the adapter 52, and one end of the adapter 52 is inserted into the guide rod 3 and threadedly connected to the bidirectional screw 42. The two pairs of exhaust rollers 51 are arranged in a V-shape. This exhaust assembly 5 can tighten the conveyor belt from the upper and lower surfaces, thereby facilitating the discharge of air from inside the conveyor belt.
[0051] like Figure 2As shown, the base 11 has a fixed base plate 111 at its bottom end. The fixed base plate 111 has multiple bolt holes 112 along its edge. The fixed base plate 111 and the bolt holes 112 are fitted together to fix the base 11 in a designated position using bolts. Furthermore, the upper surface of the base 11 has first bearings 113 located on both sides near the lower pressure roller 12. The first bearings 113 facilitate the rotatable connection between the guide rod 3 and the base 11, allowing for easy adjustment of the inclination angle of the two pairs of exhaust assemblies 5, enabling the exhaust assemblies 5 to expel air from the conveyor belt at a suitable angle. Set screws 114 are located on both sides of the base 11, aligned with the first bearings 113. The set screws 114 facilitate fixing the angle of the guide rod 3, allowing for easy adjustment and fixation of the guide rod 3. The upper surface of the base 11 has symmetrical mounting plates 115 on both sides at its rear end. The lower pressure roller 12 is mounted between the two mounting plates 115 and is rotatably connected to the mounting plates 115. The mounting plates 115 facilitate the installation of the lower pressure roller 12. The mounting plate 115 has insertion slots 116 at both the front and rear ends of its top, which facilitate the insertion of the upper pressing assembly 2 into the mounting plate 115. A connecting end plate 117 is provided on the outer side of the mounting plate 115, and a second bearing 118 is located in the middle of the connecting end plate 117. The connecting end plate 117, in conjunction with the second bearing 118, facilitates the rotatable connection between the adjusting screw 23 and the connecting end plate 117. Guide plates 119 are provided at the front end of the base 11 along both ends of the guide roller 13, facilitating the installation of the guide roller 13.
[0052] like Figure 3 As shown, the bottom of the mounting bracket 21 is equipped with a plug-in rod 211 aligned with the plug-in slot 116. The plug-in rod 211 matches the plug-in slot 116, facilitating the insertion of the mounting bracket 21 and the mounting plate 115 together. The top of the adjusting screw 23 is equipped with a rotating handle 232, which allows for easy rotation of the adjusting screw 23, facilitating adjustment by driving the upper pressure roller 22. Furthermore, the bottom of the adjusting screw 23 is equipped with a connecting shaft 231, which allows for rotatable connection between the bottom of the adjusting screw 23 and the second bearing 118.
[0053] like Figure 4 As shown, the guide rod 3 has a third bearing 31 at both its top and inner bottom ends. The third bearing 31 facilitates the engagement of the bidirectional screw 42, allowing the two ends of the bidirectional screw 42 to be rotatably connected to the guide rod 3. The guide rod 3 also has an adjustment port 32 on its side, which facilitates the engagement of the exhaust assembly 5, allowing the exhaust assembly 5 to move up and down along the adjustment port 32. The bottom end of the guide rod 3 has a bottom shaft 33, which is interference-fitted with the first bearing 113. The engagement of the bottom shaft 33 and the first bearing 113 facilitates the rotatable connection between the bottom end of the guide rod 3 and the base 11.
[0054] like Figure 5As shown, the drive motor 41 has a connecting foot 411 at the top of the guide rod 3, which facilitates the fixing of the drive motor 41 with bolts. The bottom end of the bidirectional screw 42 has two adapter shafts 421, which are interference-fitted with the third bearing 31. This interference-fitting of the connecting shaft 231 and the third bearing 31 facilitates the rotation of the bidirectional screw 42. Furthermore, the top of the bidirectional screw 42 has a drive slot 422 that connects to the output end of the drive motor 41, allowing the drive motor 41 to rotate the bidirectional screw 42.
[0055] like Figure 6 As shown, the end of the exhaust roller 51 facing the adapter 52 is provided with a mounting shaft 511, which facilitates the rotatable connection between the exhaust roller 51 and the adapter 52. The adapter 52 is provided with a fourth bearing 521 aligned with the mounting shaft 511, and the mounting shaft 511 and the fourth bearing 521 are rotatably connected. The fourth bearing 521 facilitates the mounting shaft 511 and the rotatable connection between the exhaust roller 51 and the adapter 52. Furthermore, the end of the adapter 52 that inserts into the guide rod 3 has a longitudinally threaded hole 522, which facilitates the mating of the bidirectional screw 42, allowing for a threaded connection between the bidirectional screw 42 and the adapter 52.
[0056] like Figure 7 As shown, guide grooves 110 are provided on both the front and rear ends of guide plate 119. A limiting roller 6 is provided above guide roller 13. The bottom ends of the limiting roller 6 are engaged inside the guide grooves 110. The guide grooves 110 facilitate the cooperation with the limiting roller 6, making it convenient to adjust the limiting roller 6 up and down, and facilitating the use of the entire limiting roller 6. The limiting roller 6 is used to limit the conveyor belt and make it stable between the two limiting rollers 6.
[0057] like Figure 8 As shown, the guide roller 13 is rotatably connected to two ends with clamps 61. Each clamp 61 has a clamping rod 62 at both ends of its bottom surface. The clamps 61, in conjunction with the clamping rods 62, facilitate the engagement of the guide roller 13 with the grooves at the front and rear ends of the guide plate 119. A clamping bolt 63 is provided on the bottom outer side of the clamping rod 62. The clamping bolt 63 helps to fix the height of the guide roller 13, thus facilitating its use.
[0058] like Figure 9 As shown, two limiting sleeves 7 are fitted on the guide roller 13. The inner diameter of the limiting sleeves 7 is larger than the outer diameter of the guide roller 13. This structure makes it convenient for the limiting sleeves 7 to limit the conveyor belt, and also makes it convenient to fit the limiting sleeves 7 on the guide roller 13, so as to facilitate the position adjustment of the limiting sleeves 7.
[0059] like Figure 10As shown, the arc surface of the limiting sleeve 7 is provided with a positioning bolt 71, which facilitates fixing the position of the limiting sleeve 7. Furthermore, each of the two limiting sleeves 7 has a limiting ring 72 on its opposite side, which facilitates the limiting of the conveyor belt and makes its use convenient. The opposite side of the two limiting rings 72 is provided with a mounting groove 73, inside which a ring of rollers 74 is evenly arranged. The cooperation between the mounting groove 73 and the rollers 74 reduces the friction between the conveyor belt and the limiting rings 72.
[0060] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A conveyor belt forming device, comprising a support assembly (1) and an upper pressing assembly (2), characterized in that, The support assembly (1) includes a base (11), a lower pressure roller (12), and a guide roller (13). The lower pressure roller (12) is rotatably connected to the rear end of the upper surface of the base (11), and the guide roller (13) is provided at the front end of the upper surface of the base (11). The upper pressure assembly (2) is located directly above the lower pressure roller (12). The upper pressure assembly (2) includes an upper pressure roller (22), a mounting frame (21), and an adjusting screw (23). The two ends of the upper pressure roller (22) are rotatably connected to the mounting frame (21), and the bottom end of the mounting frame (21) is inserted into the base (11). The outer side of the mounting frame (21) is provided with an adjusting screw (23), and the bottom end of the adjusting screw (23) is connected to the base (11). The base (11) is rotatably connected to the guide rod (3) on both sides in front of the lower pressure roller (12). The guide rod (3) is provided with an adjustment component (4) inside. The adjustment component (4) includes a drive motor (41) and a bidirectional screw (42). The bidirectional screw (42) and the guide rod (3) are rotatably connected. The output end of the drive motor (41) is connected to the bidirectional screw (42), and the drive motor (41) is fixed on the top of the guide rod (3). The guide rod (3) is provided with a pair of exhaust components (5) inside. The exhaust component (5) includes an exhaust roller (51) and an adapter (52). One end of the exhaust roller (51) is rotatably connected to the adapter (52). One end of the adapter (52) is inserted into the guide rod (3) and threadedly connected to the bidirectional screw (42). The two pairs of exhaust rollers (51) are arranged in a V-shape. The exhaust roller (51) has a mounting shaft (511) at one end facing the adapter (52). The adapter (52) has a fourth bearing (521) aligned with the mounting shaft (511). The mounting shaft (511) and the fourth bearing (521) are rotatably connected. The adapter (52) has a threaded hole (522) longitudinally at one end inserted into the guide rod (3). The upper surface of the base (11) has a first bearing (113) on both sides near the lower pressure roller (12). The two sides of the base (11) are aligned with the first bearing. The bearing (113) is provided with a set screw (114), the top end and the bottom inner end of the guide rod (3) are provided with a third bearing (31), and the guide rod (3) is provided with an adjustment port (32) on the side longitudinally. The bottom end of the guide rod (3) is provided with a bottom shaft (33), and the bottom shaft (33) and the first bearing (113) are interference-fitted. The drive motor (41) is provided with a connecting foot (411) at the position close to the top end of the guide rod (3). The two ends of the bottom end of the bidirectional screw (42) are provided with a transition shaft (421), and the transition shaft (421) and the third bearing (31) are interference-fitted. The top end of the bidirectional screw (42) is provided with a drive slot (422) connected to the output end of the drive motor (41).
2. The conveyor belt forming device according to claim 1, characterized in that, The base (11) has a fixed base plate (111) at the bottom end, and the fixed base plate (111) has multiple bolt holes (112) on its edge. The base (11) has mounting plates (115) symmetrically arranged on both sides of the rear end of its upper surface. The lower pressure roller (12) is installed between the two mounting plates (115) and is rotatably connected to the mounting plate (115). The mounting plate (115) has insertion slots (116) at both the front and rear ends of its top. The mounting plate (115) has a connecting end plate (117) on its outer side. The connecting end plate (117) has a second bearing (118) in the middle. The base (11) has a guide plate (119) at the front end along both ends of the guide roller (13).
3. The conveyor belt forming device according to claim 2, characterized in that, The mounting bracket (21) has a plug rod (211) at the bottom aligned with the plug groove (116). The plug rod (211) and the plug groove (116) are matched. The top of the adjusting screw (23) has a rotating handle (232), and the bottom of the adjusting screw (23) has a connecting shaft (231).
4. The conveyor belt forming device according to claim 2, characterized in that, The guide plate (119) has guide grooves (110) on both the front and rear ends, and a limiting roller (6) is provided above the guide roller (13). The bottom ends of the limiting roller (6) are engaged inside the guide groove (110).
5. A conveyor belt forming device according to claim 4, characterized in that, The guide roller (13) is rotatably connected to two ends of a clamp (61). The clamp (61) has clamp rods (62) at both ends of its bottom surface and a clamping bolt (63) at the bottom of its outer side.
6. A conveyor belt forming device according to claim 4, characterized in that, Two limiting sleeves (7) are fitted on the guide roller (13), and the inner diameter of the limiting sleeves (7) is larger than the outer diameter of the guide roller (13).
7. A conveyor belt forming device according to claim 6, characterized in that, The limiting sleeve (7) has a positioning bolt (71) on its arc surface, and each of the two limiting sleeves (7) has a limiting ring (72) on its opposite side. The two limiting rings (72) have an installation groove (73) on their opposite side, and a roller (74) is evenly arranged inside the installation groove (73).
Citation Information
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