A construction engineering structure gap grouting device

By introducing a transmission assembly and a crushing knife group into the gap grouting device, the large aggregate in the concrete is crushed, and the stirring blade is used for mixing, the problem of easy clogging of the gap grouting device is solved, and high-quality gap filling and uniform grouting are achieved.

CN116556717BActive Publication Date: 2025-09-05CHINA MCC5 GROUP CORP LTD
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Patent Information

Application Number
CN202310408535.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-17
Publication Date
2025-09-05
Estimated Expiration
2043-04-17

AI Technical Summary

Technical Problem

The existing gap grouting device is easy to get clogged when facing large stones, which makes it difficult to carry out grouting smoothly and affects the quality of gap filling.

Method used

A structural gap grouting device for construction engineering was designed, which includes a drive shaft, a feeding auger, a motor, a crushing knife group and a stirring blade. The crushing knife group is driven by the transmission component to crush the larger aggregates in the concrete slurry, and the stirring blade is used to mix them evenly, ensuring that the fine particles can effectively fill the narrow gaps.

Benefits of technology

It effectively crushes large aggregates, improves the quality and uniformity of gap filling, ensures a smooth grouting process, and improves the stability of the building.

✦ Generated by Eureka AI based on patent content.

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Abstract

A construction engineering structure gap grouting device comprises a grouting bucket (1), characterized in that: a transmission shaft (7) is rotatably connected in the grouting bucket (1), a feeding auger (2) is fixed on the transmission shaft (7), an output shaft and a motor (3) fixed to one end of the transmission shaft (7) are fixed to the outer wall of one end of the grouting bucket (1), and a grouting pipe (11) is fixed to the other end of the grouting bucket (1), characterized in that a transmission assembly (6) and a crushing knife group (4) are installed near the middle of the grouting pipe (11) on the transmission shaft (7), the transmission shaft (7) drives the crushing knife group (4) to rotate through the transmission assembly (6), and the transmission assembly (6) and the crushing knife group (4) are both located on the side of the feeding auger (2) near the grouting pipe (11). The construction engineering structure gap grouting device of the present invention has the advantages of being conducive to filling narrow gaps and improving the uniformity of grouting by the arrangement of the transmission assembly and the crushing knife group.
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Description

Technical Field

[0001] The invention relates to the technical field of civil engineering, in particular to a structural crack grouting device for a building engineering structure. Background Art

[0002] In the construction industry, grouting gaps or cracks within buildings is often necessary to enhance overall structural stability and prevent subsequent damage. These cracks are often short but numerous, making them unsuitable for automated grouting in long-travel travel mechanisms. Existing crack grouting devices often encounter large rocks in the concrete during grouting, which can easily clog the cracks and hinder smooth grouting.

[0003] Therefore, the known gap grouting method has the above-mentioned inconveniences and problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a safe and reliable construction engineering structure gap grouting device, which is used to improve the problem in the prior art that when grouting the gap, large stones appear in the concrete, which easily block the gap and make the grouting difficult to proceed smoothly.

[0005] To achieve the above objectives, the technical solution of the present invention is:

[0006] A construction engineering structure gap grouting device, comprising a grouting bucket, characterized in that:

[0007] A transmission shaft is rotatably connected inside the caulking barrel, a feeding auger is fixed on the transmission shaft, an output shaft and a motor with one end of the transmission shaft fixed to the outer wall of one end of the caulking barrel are fixed, and a caulking pipe is fixed to the other end of the caulking barrel. It is characterized in that a transmission assembly and a crushing knife group are installed on the transmission shaft near the middle of the caulking pipe, and the transmission shaft drives the crushing knife group to rotate through the transmission assembly, and the transmission assembly and the crushing knife group are both located on the side of the feeding auger close to the caulking pipe.

[0008] The construction engineering structure gap grouting device of the present invention can also be further implemented by adopting the following technical measures.

[0009] The aforementioned construction engineering structure gap grouting device, wherein the transmission assembly includes a first gear and a second gear, the diameter of the first gear is larger than the diameter of the second gear, the first gear is fixedly sleeved on the transmission shaft, and the second gear is engaged with the first gear. A protective shell is also installed in the grouting barrel, and the protective shell covers the outside of the first gear and the second gear, and the second gear is rotatably connected to the inner wall of the protective shell through a connecting piece.

[0010] The aforementioned construction engineering structure gap grouting device, wherein the crushing knife group includes a crushing shaft and a crushing knife, one end of the crushing shaft rotates through the protective shell and is fixed to one side of the second gear, and the crushing knife is provided in plurality and evenly distributed along the axis direction of the crushing shaft, and the crushing knife is located outside the protective shell.

[0011] The aforementioned construction engineering structure gap grouting device, wherein the outer wall of the protective shell is fixed with a fixing rod fixed to the grouting bucket, the connecting part includes a fixed shaft, one end of the fixed shaft is rotatably connected to the second gear and the other end is fixed to the inner wall of the protective shell, and the transmission shaft movably passes through the protective shell.

[0012] The aforementioned construction engineering structure gap grouting device, wherein a stirring blade is fixed on the transmission shaft, and the stirring blade is located between the crushing shaft and the grouting pipe.

[0013] The aforementioned construction engineering structure gap grouting device, wherein the transmission shaft is rotatably connected to a support rod at one end close to the grouting pipe, the end of the support rod away from the transmission shaft is fixed to the inner wall of the grouting barrel, and the support rod is located between the stirring blade and the grouting pipe.

[0014] After adopting the above technical solution, the construction engineering structure gap grouting device of the present invention has the following advantages:

[0015] 1. Through the setting of the transmission component and the crushing knife group, when the motor drives the transmission shaft to rotate, the transmission shaft drives the crushing knife group to rotate through the transmission component, thereby crushing the larger aggregates contained in the concrete slurry in the grouting barrel, making the concrete slurry particles finer, which is more conducive to filling narrow gaps and improving the quality of grouting;

[0016] 2. The protective shell protects the first gear and the second gear to prevent the first gear and the second gear from being damaged by the concrete slurry;

[0017] 3. Through the setting of the stirring blade, after the crushing knife further crushes the aggregate in the concrete slurry, the transmission shaft drives the stirring blade to rotate and mix the concrete slurry, so that the crushed aggregate is evenly distributed in the concrete slurry, making the filling and grouting of the building gaps more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a half-cut caulking barrel according to an embodiment of the present invention;

[0019] Figure 2 This is a schematic structural diagram of the transmission assembly and crushing knife group when the protective shell is half-cut according to an embodiment of the present invention;

[0020] Figure 3This is a schematic diagram of the structure of a transmission shaft portion, stirring blades and support rods according to an embodiment of the present invention. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the embodiments and the accompanying drawings.

[0022] Example 1

[0023] The construction engineering structure gap grouting device of the present invention comprises a grouting bucket 1.

[0024] Please refer to Figure 1 , Figure 1 The figure is a schematic diagram of the overall three-dimensional structure of a caulking barrel according to an embodiment of the present invention, when half-sectioned. As shown in the figure, the caulking barrel 1 is provided with a feed pipe (not shown) with a solenoid valve to facilitate the addition of concrete slurry into the caulking barrel 1. A drive shaft 7 is rotatably connected to the caulking barrel 1, and a feed auger 2 is fixed to the drive shaft 7. A motor 3, whose output shaft is fixed to one end of the drive shaft 7, is fixed to the outer wall of one end of the caulking barrel 1. A caulking pipe 11 is fixed to the other end of the caulking barrel 1. The caulking pipe 11 can be a retractable flexible pipe or a rigid pipe connected to a flexible pipe, thereby facilitating the grouting operation. The operator only needs to turn on the motor 3, so that the motor 3 drives the feed auger 2 to rotate via the drive shaft 7. When the feed auger 2 rotates, the caulking concrete slurry in the caulking barrel 1 is squeezed out of the caulking pipe 11 and grouting is performed on the building gap.

[0025] Figure 2 This is a schematic diagram of the transmission assembly and crushing blade assembly structure of a protective shell according to an embodiment of the present invention, with the protective shell half-cut. The transmission assembly 6 and crushing blade assembly 4 are mounted on the transmission shaft 7 near the middle of the caulking pipe 11. The transmission shaft 7 drives the crushing blade assembly 4 through the transmission assembly 6. Both the transmission assembly 6 and the crushing blade assembly 4 are located on the side of the feed auger 2 near the caulking pipe 11.

[0026] Based on the above structure, when the motor 3 drives the transmission shaft 7 to rotate, the transmission shaft 7 drives the crushing knife group 4 to rotate through the transmission assembly 6, thereby crushing the larger aggregates (stones, etc.) contained in the concrete slurry in the grouting barrel 1, making the concrete slurry particles smaller, which is more conducive to filling narrow gaps and improving the quality of grouting.

[0027] Figure 3The figure is a schematic diagram of a partial structure of a transmission shaft, agitating blades, and a support rod according to an embodiment of the present invention. The transmission assembly 6 includes a first gear 61 and a second gear 62. The diameter of the first gear 61 is larger than that of the second gear 62. The first gear 61 is fixedly mounted on the transmission shaft 7, and the second gear 62 is meshed with the first gear 61. When the transmission shaft 7 rotates, the first gear 61 is driven to rotate, and when the first gear 61 rotates, the second gear 62 is driven to rotate, thereby driving the crushing blade group 4. This fully utilizes the power output by the transmission shaft 7. By utilizing the fact that the diameter of the first gear 61 is larger than that of the second gear 62, the rotation speed of the second gear 62 is a multiple of that of the first gear 61, thereby making the rotation speed of the crushing blade group 4 a multiple of that of the feeding auger 2, which is more conducive to fully crushing larger aggregates in the concrete slurry.

[0028] A protective shell 8 is also installed in the grouting barrel 1. The protective shell 8 covers the outside of the first gear 61 and the second gear 62. The second gear 62 is rotatably connected to the inner wall of the protective shell 8 through a connecting piece. The protective shell 8 protects the first gear 61 and the second gear 62 to prevent the first gear 61 and the second gear 62 from being damaged by the concrete slurry.

[0029] Among them, the crushing knife group 4 includes a crushing shaft 41 and a crushing knife 42. One end of the crushing shaft 41 rotates through the protective shell 8 and is fixed to one side of the second gear 62. There are multiple crushing knives 42 and they are evenly distributed along the axis direction of the crushing shaft 41. The crushing knife 42 is located outside the protective shell 8. When the second gear 62 rotates, the second gear 62 drives the crushing knife 42 to rotate through the crushing shaft 41, thereby utilizing the power of the transmission shaft 7 to drive the crushing knife 42 to crush the concrete slurry in the grouting barrel 1.

[0030] It should be noted that there are multiple crushing knife groups 4 and the second gear 62, and the number is the same. The multiple crushing knives 42 in the multiple crushing knife groups 4 are staggered with each other, so as to fully cover the cross-section inside the grouting barrel 1 and better crush the concrete slurry in the grouting barrel 1.

[0031] Among them, the outer wall of the protective shell 8 is fixed with a fixed rod 81 fixed to the caulking barrel 1, and the connecting part includes a fixed shaft 82. One end of the fixed shaft 82 is rotatably connected to the second gear 62 and the other end is fixed to the inner wall of the protective shell 8. The transmission shaft 7 movably passes through the protective shell 8 to fix the protective shell 8 on the inner wall of the caulking barrel 1 to prevent the protective shell 8 from moving.

[0032] Among them, a stirring blade 5 is fixed on the transmission shaft 7, and the stirring blade 5 is located between the crushing shaft 41 and the grouting pipe 11. Through the setting of the stirring blade 5, when the crushing knife 42 further crushes the aggregate in the concrete slurry, the transmission shaft 7 drives the stirring blade 5 to rotate to stir and mix the concrete slurry, so that the crushed aggregate is evenly distributed in the concrete slurry, making the grouting of the building gaps more uniform.

[0033] Among them, the end of the transmission shaft 7 close to the caulking tube 11 is rotatably connected to the support rod 9, the end of the support rod 9 away from the transmission shaft 7 is fixed to the inner wall of the caulking barrel 1, and the support rod 9 is located between the stirring blade 5 and the caulking tube 11. The support rod 9 provides stability for the transmission shaft 7 to ensure that the transmission shaft 7 will not deviate during rotation.

[0034] The working principle of the construction engineering structure gap grouting device of the present invention is as follows: during daily use, the staff only needs to turn on the motor 3 so that the motor 3 drives the feeding auger 2 to rotate through the transmission shaft 7. When the feeding auger 2 rotates, the grouting concrete slurry in the grouting barrel 1 is squeezed out from the grouting pipe 11 and the building gap is grouted; when the motor 3 drives the transmission shaft 7 to rotate, the transmission shaft 7 drives the crushing knife group 4 to rotate through the transmission assembly 6. Specifically, when the transmission shaft 7 rotates, it drives the first gear 61 to rotate, and when the first gear 61 rotates, it drives the second gear 62 to rotate, and the second gear The wheel 62 drives the crushing knife 42 to rotate through the crushing shaft 41, thereby using the power of the transmission shaft 7 to drive the crushing knife 42 to crush the concrete slurry in the grouting barrel 1, thereby crushing the larger aggregates contained in the concrete slurry in the grouting barrel 1, making the concrete slurry particles finer, more conducive to filling narrow gaps, and improving the quality of grouting; at the same time, the transmission shaft 7 drives the stirring blade 5 to rotate to stir and mix the concrete slurry, so that the crushed aggregates are evenly distributed in the concrete slurry, making the grouting of building gaps more uniform.

[0035] The present invention has substantial characteristics and significant technological progress. The construction engineering structure gap grouting device of the present invention is provided with a transmission component and a crushing knife group. When the motor drives the transmission shaft to rotate, the transmission shaft drives the crushing knife group to rotate through the transmission component, thereby crushing the larger aggregates contained in the concrete slurry in the grouting barrel, making the concrete slurry particles finer, which is more conducive to filling narrow gaps and improving the quality of grouting.

[0036] The above embodiments are intended to illustrate the present invention only and are not intended to limit the present invention. Persons skilled in the art may make various modifications or variations without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions are intended to fall within the scope of the present invention and are defined by the claims.

Claims

1. A construction engineering structure gap grouting device, comprising a grouting bucket (1), characterized in that: The caulking barrel (1) is rotatably connected to a transmission shaft (7), a feeding auger (2) is fixed on the transmission shaft (7), an output shaft and a motor (3) fixed to one end of the transmission shaft (7) are fixed to the outer wall of one end of the caulking barrel (1), and a caulking pipe (11) is fixed to the other end of the caulking barrel (1), characterized in that a transmission assembly (6) and a crushing knife group (4) are installed near the middle of the caulking pipe (11) on the transmission shaft (7), and the transmission shaft (7) drives the crushing knife group (4) through the transmission assembly (6). The crushing knife group (4) rotates, and the transmission component (6) and the crushing knife group (4) are both located on the side of the feeding auger (2) close to the caulking pipe (11). The transmission component (6) includes a first gear (61) and a second gear (62). The diameter of the first gear (61) is larger than the diameter of the second gear (62). The first gear (61) is fixedly sleeved on the transmission shaft (7). The second gear (62) is meshed with the first gear (61). A protective shell (8) is also installed in the caulking barrel (1). The protective shell (8) covers the outside of the first gear (61) and the second gear (62). The second gear (62) is rotatably connected to the inner wall of the protective shell (8) through a connecting piece. The crushing knife group (4) includes a crushing shaft (41) and a crushing knife (42). One end of the crushing shaft (41) rotates through the protective shell (8) and is fixed to one side of the second gear (62). The crushing knife (42) is provided with a plurality of crushing knives and is evenly distributed along the axis direction of the crushing shaft (41). (42) is located outside the protective shell (8), and a fixing rod (81) fixed to the caulking barrel (1) is fixed to the outer wall of the protective shell (8). The connecting member includes a fixed shaft (82), one end of the fixed shaft (82) is rotatably connected to the second gear (62) and the other end is fixed to the inner wall of the protective shell (8). The transmission shaft (7) movably passes through the protective shell (8). A stirring blade (5) is fixed on the transmission shaft (7), and the stirring blade (5) is located between the crushing shaft (41) and the caulking pipe (11).

2. The construction engineering structure gap grouting device according to claim 1, characterized in that: One end of the transmission shaft (7) close to the caulking pipe (11) is rotatably connected to a support rod (9), and the end of the support rod (9) away from the transmission shaft (7) is fixed to the inner wall of the caulking barrel (1), and the support rod (9) is located between the stirring blade (5) and the caulking pipe (11).

Citation Information

Patent Citations

  • High-pressure grouter

    CN106285031A

  • Crack pouring device for road construction

    CN115652751A