An apparatus and method for efficiently assembling a transmission rod assembly

Abstract

The present invention discloses a device and a usage method for efficiently assembling a transmission rod assembly, including a bottom plate, a positioning plate, and a support frame; the bottom plate is provided at the bottom of the device for assembling the transmission rod assembly, and includes at least one motor mounting groove that matches the motor base, and the bottom plate is used to fix the motor base when assembling the transmission rod assembly; the positioning plate is provided above the bottom plate and includes at least one connecting rod mounting groove that matches the first connecting rod, and the positioning plate is used to fix the first connecting rod when assembling the transmission rod assembly; the support frame is provided between the bottom plate and the positioning plate and is fixedly connected to the bottom plate and the positioning plate. When assembling the transmission rod assembly of the present invention, multiple transmission rods can be placed at one time, and the transmission rods are positioned on the device, enabling personnel to free their hands to assemble the motor and arrange the wires, place the gears and cover the pressure plates, effectively improving work efficiency and reducing the labor intensity of personnel, and also reducing the waste of defective products caused by the shaking of the transmission rods during assembly, thereby improving production efficiency and corporate profits.

Description

Technical Field

[0001] The present invention relates to the technical field of drive rods, in particular to a device and a use method for efficiently assembling drive rod components. Background Art

[0002] During the traditional drive rod assembly process for assembling drive rod components, the motor and the gear need to be sequentially placed in the motor seat on the drive rod, and then the cover pressing plate is pressed to fasten the cover pressing plate onto the motor seat on the drive rod. Since the rod body of the drive rod is relatively long, the staff generally first stands the drive rod upright on the table. When installing the motor and the gear, one hand is needed to hold the drive rod upright, and the other hand is used to place the motor and the gear, and to arrange the wires. Then, the cover pressing plate is picked up and aligned with the motor seat of the drive rod and pressed down to achieve fastening. However, because the drive rod is relatively long, the drive rod is likely to shake and has the risk of falling when placing other components, resulting in damage to the product or injury to the staff. Moreover, during the assembly of the drive rod, the motor, the wires, and the gear are likely to be displaced due to shaking, resulting in poor assembly. Therefore, the staff needs to constantly confirm and ensure that the motor, the wires, and the gear are placed in the correct positions when assembling the drive rod components. This leads to a relatively high working intensity and low working efficiency. Therefore, it is necessary to design and invent a tooling to simplify the assembly operation of the drive rod components, reduce the working labor intensity, and improve the working efficiency. Summary of the Invention

[0003] In order to overcome the above-mentioned disadvantages of the prior art, the purpose of the present invention is to provide a device and a use method for efficiently assembling drive rod components, so as to solve the problems raised in the above background art, so that there are no problems of shaking and difficult assembly during the assembly process of the drive rod, and batch assembly is realized, and the assembly efficiency of the staff is improved.

[0004] The technical solution adopted by the present invention to solve its technical problems is: a device for efficiently assembling drive rod components, including a bottom plate, a positioning plate, and a support frame;

[0005] The bottom plate is provided at the bottom of the device for assembling drive rod components, and includes at least one motor installation groove matching with the motor seat, and the bottom plate is used for fixing the motor seat when assembling drive rod components;

[0006] The positioning plate is provided above the bottom plate, and includes at least one connecting rod installation groove matching with the first connecting rod, and the positioning plate is used for fixing the first connecting rod when assembling drive rod components;

[0007] The support frame is provided between the bottom plate and the positioning plate and is fixedly connected to the bottom plate and the positioning plate.

[0008] As a further improvement of the present invention: The bottom plate is provided with a plurality of motor mounting grooves, and the plurality of motor mounting grooves are arranged on one side of the surface of the bottom plate. On the other side of the surface of the bottom plate, there is a bracket fixing groove for fixedly mounting the vertical bracket on the bottom plate.

[0009] As a further improvement of the present invention: The positioning plate is provided with a plurality of connecting rod mounting grooves, and the plurality of connecting rod mounting grooves are arranged on one side of the surface of the positioning plate. On the other side of the surface of the positioning plate, there are fixing holes for fixedly mounting the positioning plate on the vertical bracket.

[0010] As a further improvement of the present invention: The number of the motor mounting grooves is the same as the number of the connecting rod mounting grooves.

[0011] As a further improvement of the present invention: The bottom plate and the positioning plate are arranged in parallel.

[0012] As a further improvement of the present invention: The support frame includes two vertical brackets, and the two vertical brackets are respectively arranged on both sides above the bottom plate. The two vertical brackets are fixedly connected to the bottom plate by bolts.

[0013] As a further improvement of the present invention: The support frame is further provided with a horizontal bracket, and the horizontal bracket is installed between the two vertical brackets.

[0014] As a further improvement of the present invention: The bottom of the horizontal bracket is provided with two triangular brackets, and the two triangular brackets are arranged at the two ends on both sides of the horizontal bracket. The triangular brackets are fixedly connected to the horizontal bracket and the vertical brackets through fastening components, and the triangular brackets are used to strengthen the installation firmness of the horizontal bracket.

[0015] As a further improvement of the present invention: The fastening component includes a fastening screw and a locking block.

[0016] As a further improvement of the present invention: The fixing holes and the bracket fixing grooves are arranged corresponding to each other vertically.

[0017] As a further improvement of the present invention: The connecting rod mounting groove is provided with a positioning hole, and one end of the first connecting rod is provided with a positioning recess, and the positioning recess is arranged to match the positioning hole, and the positioning recess is embedded in the positioning hole so that the first connecting rod is firmly placed on the positioning plate.

[0018] A usage method of an efficient assembly drive rod component device adopting any one of the above, comprising the following steps:

[0019] 1) Respectively place a plurality of motor bases in the motor mounting grooves of the bottom plate for positioning, and respectively place a plurality of first connecting rods in the connecting rod mounting grooves of the positioning plate for positioning;

[0020] 2) Place several drive rods on the device for assembling the drive rod assembly one by one from top to bottom. The drive rod passes through the first connecting rod and is connected to the motor base. Install several second connecting rods on the top of the drive rod to complete the positioning of the entire drive rod.

[0021] 3) Then place the motor on the motor base, and arrange and guide the motor wires outside the motor base.

[0022] 4) Assemble the gear on the support column of the motor.

[0023] 5) Place the cover pressing plate on the motor base, and press the cover pressing plate so that the cover pressing plate is completely buckled on the motor base, and the drive rod assembly is assembled in batches.

[0024] 6) Lift the drive rod assembly upward and take out the drive rod assembly.

[0025] 7) Repeat steps 1 to 6 to complete the assembly of the next batch of drive rod assemblies.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: When assembling the drive rod assembly using the present invention, multiple drive rods can be placed at one time, and the drive rods are positioned on the device. Personnel can free their hands to assemble the motor, arrange the wires, place the gear and the cover pressing plate, effectively improving work efficiency and reducing the labor intensity of personnel. It also reduces the waste of defective products caused by the shaking of the drive rod during assembly, and improves production efficiency and enterprise profits. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic structural diagram of the present invention;

[0028] Figure 2 is an exploded view of the structure of the present invention;

[0029] Figure 3 is a schematic structural diagram of the present invention when assembling the motor base;

[0030] Figure 4 is a schematic structural diagram of the present invention when assembling the motor;

[0031] Figure 5 is a schematic structural diagram of the present invention when assembling the gear;

[0032] Figure 6 is a schematic structural diagram of the present invention when assembling the cover pressing plate.

[0033] Explanation of the reference numerals in the schematic diagrams:

[0034] 1. Bottom plate; 11. Motor mounting groove; 12. Bracket fixing groove; 2. Positioning plate; 21. Connecting rod mounting groove; 22. Fixing hole; 23. Positioning hole; 3. Support frame; 31. Vertical support; 32. Horizontal support; 33. Triangular support; 4. Motor base; 41. Motor; 42. Gear; 43. Support column; 44. Cover pressing plate; 5. First connecting rod; 51. Positioning recess; 6. Transmission rod; 7. Second connecting rod; 8. Fastening assembly; 81. Fastening screw; 82. Locking block. Detailed implementation mode

[0035] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0036] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0037] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0038] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.

[0039] Now, the present invention will be further described with reference to the drawings and embodiments: As Figures 1 to 6 shown, a device for efficiently assembling a transmission rod assembly includes a bottom plate 1, a positioning plate 2 and a support frame 3;

[0040] The bottom plate 1 is provided at the bottom of the device for assembling the transmission rod assembly, and includes at least one motor mounting groove 11 that matches the motor base 4. The bottom plate 1 is used to fix the motor base 4 when assembling the transmission rod assembly;

[0041] The positioning plate 2 is arranged above the bottom plate 1 and includes at least one connecting rod mounting groove 21 that matches the first connecting rod 5. The positioning plate 2 is used to fix the first connecting rod 5 when assembling the transmission rod assembly.

[0042] The support frame 3 is arranged between the bottom plate 1 and the positioning plate 2 and is fixedly connected to the bottom plate 1 and the positioning plate 2.

[0043] The bottom plate 1 is provided with a plurality of motor mounting grooves 11. The plurality of motor mounting grooves 11 are arranged on one side of the surface of the bottom plate 1. On the other side of the surface of the bottom plate 1, there is a bracket fixing groove 12. The bracket fixing groove 12 is used to fixedly install the vertical bracket 31 on the bottom plate 1.

[0044] The positioning plate 2 is provided with a plurality of connecting rod mounting grooves 21. The plurality of connecting rod mounting grooves 21 are arranged on one side of the surface of the positioning plate 2. On the other side of the surface of the positioning plate 2, there are fixing holes 22. The fixing holes 22 are used to fixedly install the positioning plate 2 on the vertical bracket 31.

[0045] The number of the motor mounting grooves 11 is the same as the number of the connecting rod mounting grooves 21.

[0046] The bottom plate 1 and the positioning plate 2 are arranged in parallel.

[0047] The support frame 3 includes two vertical brackets 31. The two vertical brackets 31 are respectively arranged on both sides above the bottom plate 1. The two vertical brackets 31 are fixedly connected to the bottom plate 1 by bolts.

[0048] The support frame 3 is further provided with a horizontal bracket 32. The horizontal bracket 32 is installed between the two vertical brackets 31.

[0049] At the bottom of the horizontal bracket 32, there are two triangular brackets 33. The two triangular brackets 33 are arranged at the two ends on both sides of the horizontal bracket 32. The triangular brackets 33 are fixedly connected to the horizontal bracket 32 and the vertical bracket 31 by fastening components 8. The triangular brackets 33 are used to strengthen the installation firmness of the horizontal bracket 32.

[0050] The fastening component 8 includes a fastening screw 81 and a locking block 82.

[0051] The fixing holes 22 and the bracket fixing grooves 12 are arranged corresponding to each other up and down.

[0052] The connecting rod mounting groove 21 is provided with a positioning hole 23. One end of the first connecting rod 5 is provided with a positioning recess 51. The positioning recess 51 is arranged to match the positioning hole 23. The positioning recess 51 is embedded in the positioning hole 23 so that the first connecting rod 5 is firmly placed on the positioning plate 2.

[0053] A method of using the high-efficiency assembly device for the transmission rod assembly as described above includes the following steps:

[0054] 1) Place several motor bases 4 respectively in the motor mounting grooves 11 of the bottom plate 1 for positioning, and place several first connecting rods 5 respectively in the connecting rod mounting grooves 21 of the positioning plate 2 for positioning;

[0055] 2) Place several drive rods 6 one by one from top to bottom on the device for assembling the drive rod assembly in sequence. The drive rod 6 passes through the first connecting rod 5 and is connected to the motor base 4. Install several second connecting rods 7 on the top of the drive rod 6 to complete the positioning of the entire drive rod 6;

[0056] 3) Then place the motor 41 on the motor base 4, and arrange and guide the motor wires outside the motor base 4;

[0057] 4) Assemble the gear 42 on the support column 43 of the motor;

[0058] 5) Place the cover pressing plate 44 on the motor base 4, and press the cover pressing plate 44 so that the cover pressing plate 44 is completely buckled on the motor base 4, and the batch assembly of the drive rod assembly is completed;

[0059] 6) Lift the drive rod assembly upward and take out the drive rod assembly;

[0060] 7) Repeat steps 1 to 6 to complete the assembly of the next batch of drive rod assemblies.

[0061] The working principle of the present invention: The bottom plate 1 and the positioning plate 2 are designed based on the principle of two points determining a straight line to vertically position the drive rod. Among them, the bottom plate 1 is used to place and position the motor base 4, and the positioning plate 2 is used to place and position the first connecting rod 5; This tooling can place multiple drive rods 6 at one time for batch assembly of the drive rod assembly; After the drive rod 6 is placed on the tooling, there will be no circumferential shaking. Only when lifted vertically can the drive rod assembly be taken out, and it will not rotate in any other direction. In this way, both hands can be freed to assemble the motor 41, arrange the wires, place the gear 42 and the cover pressing plate, thereby realizing efficient assembly production.

[0062] Embodiment 1:

[0063] As Figures 1 to 2 shown, this Embodiment 1 discloses a device for efficiently assembling a drive rod assembly, including a bottom plate 1, a positioning plate 2 and a support frame 3;

[0064] The bottom plate 1 is provided at the bottom of the device for assembling the drive rod assembly, and includes five motor mounting grooves 11 matching the motor base 4. The bottom plate 1 is used to fix the motor base 4 when assembling the drive rod assembly;

[0065] The positioning plate 2 is provided above the bottom plate 1, and includes five connecting rod mounting grooves 21 matching the first connecting rod 5. The positioning plate 2 is used to fix the first connecting rod 5 when assembling the drive rod assembly;

[0066] The support frame 3 is arranged between the bottom plate 1 and the positioning plate 2 and is fixedly connected to the bottom plate 1 and the positioning plate 2.

[0067] The bottom plate 1 is provided with five motor mounting grooves 11. The five motor mounting grooves 11 are arranged on one side of the surface of the bottom plate 1. On the other side of the surface of the bottom plate 1, there is a support fixing groove 12. The height of the motor mounting groove 12 is less than 30 mm.

[0068] The positioning plate 2 is provided with five connecting rod mounting grooves 21. The five connecting rod mounting grooves 21 are arranged on one side of the surface of the positioning plate 2. On the other side of the surface of the positioning plate 2, there are fixing holes 22. The bottom plate 1 and the positioning plate 2 are arranged in parallel.

[0069] The support frame 3 includes two vertical supports 31. The two vertical supports 31 are respectively arranged on both sides above the bottom plate 1. The two vertical supports 31 and the bottom plate 1 are fixedly connected by bolts.

[0070] The support frame 3 is further provided with a horizontal support 32. The horizontal support 32 is installed between the two vertical supports 31.

[0071] At the bottom of the horizontal support 32, there are two triangular supports 33. The two triangular supports 33 are arranged at the two ends on both sides of the horizontal support 32. The triangular supports 33 and the horizontal support 32 and the vertical supports 31 are fixedly connected by fastening components 8. The triangular supports 33 are used to strengthen the installation firmness of the horizontal support 32. The fastening components 8 include fastening screws 81 and locking blocks 82.

[0072] The fixing holes 22 and the support fixing grooves 12 are arranged corresponding to each other vertically.

[0073] The connecting rod mounting groove 21 is provided with a positioning hole 23. One end of the first connecting rod 5 is provided with a positioning recess 51. The positioning recess 51 and the positioning hole 23 are arranged in a matching manner. The positioning recess 51 is embedded in the positioning hole 23, so that the first connecting rod 5 is firmly placed on the positioning plate 2.

[0074] Embodiment 2:

[0075] As Figures 3 to 6 shown, Embodiment 2 of the present disclosure discloses a method for using a device for efficiently assembling a transmission rod assembly, including the following steps:

[0076] 1) Place the five motor bases 4 respectively in the motor mounting grooves 11 of the bottom plate 1 for positioning, and place the five first connecting rods 5 respectively in the connecting rod mounting grooves 21 of the positioning plate 2 for positioning;

[0077] 2) Place the five drive rods 6 one by one from top to bottom on the device for assembling the drive rod assembly. The drive rod 6 passes through the first connecting rod 5 and is connected to the motor base 4. Install the five second connecting rods 7 on the top of the drive rod 6 respectively to complete the positioning of the entire drive rod 6;

[0078] 3) Then place the motor 41 on the motor base 4, tidy up and guide the motor wires outside the motor base 4;

[0079] 4) Assemble the gear 42 on the support column 43 of the motor;

[0080] 5) Place the cover pressing plate 44 on the motor base 4 and press the cover pressing plate 44 so that the cover pressing plate 44 is completely buckled on the motor base 4, and the batch assembly of the drive rod assembly is completed;

[0081] 6) Lift the drive rod assembly upwards by 30 mm and take out the five drive rod assemblies in sequence;

[0082] 7) Repeat steps 1 to 6 to complete the assembly of the next batch of drive rod assemblies.

[0083] The main function of the present invention: When using the present invention to assemble the drive rod assembly, multiple drive rods can be placed at one time, and the drive rods are positioned on the device. Personnel can release both hands to assemble the motor, tidy up the wires, place the gear and the cover pressing plate, effectively improving the work efficiency and reducing the labor intensity of personnel. It also reduces the waste of defective products caused by the shaking of the drive rod during assembly, and improves the production efficiency and corporate profits.

[0084] In summary, after those of ordinary skill in the art read the documents of the present invention, all other corresponding transformation schemes made without creative mental labor according to the technical solutions and technical concepts of the present invention shall fall within the scope protected by the present invention.

Claims

1. An apparatus for efficiently assembling a transmission rod assembly, characterized in that, It includes a bottom plate, a positioning plate and a support frame; The bottom plate is arranged at the bottom of the device for assembling the transmission rod assembly, and includes at least one motor mounting groove matching with the motor base. The bottom plate is used to fix the motor base when assembling the transmission rod assembly; The positioning plate is arranged above the bottom plate and includes at least one connecting rod mounting groove matching with the first connecting rod. The positioning plate is used to fix the first connecting rod when assembling the transmission rod assembly; The support frame is arranged between the bottom plate and the positioning plate and is fixedly connected with the bottom plate and the positioning plate; The bottom plate is provided with a plurality of motor mounting grooves. The plurality of motor mounting grooves are arranged on one side of the surface of the bottom plate. A support fixing groove is arranged on the other side of the surface of the bottom plate. The support fixing groove is used to fixedly install the vertical support on the bottom plate; The support frame includes two vertical supports. The two vertical supports are respectively arranged on both sides above the bottom plate. The two vertical supports are fixedly connected with the bottom plate by bolts.

2. The device for efficiently assembling a transmission rod assembly according to claim 1, wherein The positioning plate is provided with a plurality of connecting rod mounting grooves. The plurality of connecting rod mounting grooves are arranged on one side of the surface of the positioning plate. A fixing hole is arranged on the other side of the surface of the positioning plate. The fixing hole is used to fixedly install the positioning plate on the vertical support.

3. The device for efficiently assembling a transmission rod assembly according to claim 2, characterized in that, The number of the motor mounting grooves is the same as that of the connecting rod mounting grooves.

4. The device for efficiently assembling a transmission rod assembly according to claim 2, wherein The fixing hole and the support fixing groove are arranged corresponding to each other up and down.

5. The device for efficiently assembling a transmission rod assembly according to claim 2, wherein The connecting rod mounting groove is provided with a positioning hole. One end of the first connecting rod is provided with a positioning recess. The positioning recess is arranged in a matching manner with the positioning hole. The positioning recess is embedded in the positioning hole.

6. The device for efficiently assembling a transmission rod assembly according to claim 5, characterized in that, The support frame is further provided with a horizontal support. The horizontal support is installed between the two vertical supports.

7. The device for efficiently assembling a transmission rod assembly according to claim 6, characterized in that, Two triangular supports are arranged at the bottom of the horizontal support. The two triangular supports are arranged at the two ends on both sides of the horizontal support. The triangular supports are fixedly connected with the horizontal support and the vertical support through fastening components.

8. A method of using the high-efficiency assembling drive rod assembly device according to any one of claims 1-7, characterized in that, It includes the following steps: 1) Place a plurality of motor bases respectively in the motor mounting grooves of the bottom plate for positioning, and place a plurality of first connecting rods respectively in the connecting rod mounting grooves of the positioning plate for positioning; 2) Place a plurality of transmission rods sequentially from top to bottom on the device for assembling the transmission rod assembly. The transmission rods pass through the first connecting rods and are connected with the motor bases. Install a plurality of second connecting rods on the tops of the transmission rods to complete the positioning of the whole transmission rod; 3) Then place the motor on the motor base, and tidy up and guide the motor wires outside the motor base; 4) Assemble the gear on the support column of the motor; 5) Place the cover pressing plate on the motor base, and press the cover pressing plate so that the cover pressing plate is completely buckled on the motor base, and the batch assembly of the transmission rod assembly is completed; 6) Lift the transmission rod assembly upward and take out the transmission rod assembly; 7) Repeat steps 1 to 6 to complete the assembly of the next batch of transmission rod assemblies.

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