Film layer synchronous conveying method
Through the design of the synchronous clamp and linkage rod, the problem of unstable synchronous conveying of the film layer is solved, and the accuracy of stable conveying and welding of the film layer is achieved.
Patent Information
- Application Number
- CN202310596742.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-25
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2043-05-25
AI Technical Summary
In the prior art, the film layer is prone to misalignment during synchronous transport, resulting in unstable welding.
Two clamps that move in synchronous horizontal horizontally are used to realize synchronous clamping and movement of the membrane layer through the linkage rod and the driving structure. The clamping strip and the moving seat are used to ensure stable transportation of the membrane layer.
The stable and synchronous transport of the film layer is achieved, the accuracy and efficiency of welding are improved, and the problem of film layer is avoided.
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Figure CN116572543B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production transportation, and in particular to a method for synchronously transporting film layers. Background Art
[0002] In the process of producing the liquid storage bag, since the liquid storage bag is formed by welding two film layers into one piece, a hose needs to be inserted between the two film layers before the two film layers are welded, and the two film layers need to be transported synchronously when inserting the hose.
[0003] In the prior art, when conveying two film layers, they are usually clamped and conveyed by two motors respectively. However, when the two motors receive the conveying instructions, they may be delayed and cannot convey the two film layers synchronously, which causes the two film layers to be misaligned during the insertion tube welding. Summary of the invention
[0004] The purpose of the present invention is to provide a method for synchronously conveying film layers, aiming to solve the problem of unstable synchronous conveying of film layers in the prior art.
[0005] The present invention is implemented in this way: the film layer synchronous conveying method comprises the following steps:
[0006] 1) Two clamps that move back and forth synchronously horizontally clamp two film layers respectively, the two clamps are arranged in a front-to-back spacing, and the two clamps are fixedly connected by a linkage rod, and the linkage rod is connected to a driving structure that drives the two clamps to move back and forth synchronously horizontally;
[0007] The clamp comprises a movable seat and a clamping strip arranged on the movable seat and movable vertically up and down, wherein the clamping strip and the movable seat are arranged vertically opposite to each other;
[0008] 2) driving the clamping strip to move downward to the moving seat, clamping the two film layers facing the moving seat, and using the driving structure to drive the linkage rod, so that the linkage rod drives the two moving seats to move forward synchronously and horizontally to a set distance;
[0009] 3) driving the clamping strip to move upward and separate from the moving seat, releasing the clamping of the two film layers, and using the driving structure to drive the linkage rod so that the linkage rod drives the two moving seats to move backward synchronously to a set distance;
[0010] 4) Repeat steps 2) and 3) to continuously and synchronously transport the two film layers forward.
[0011] Furthermore, the two moving seats are fixedly connected via a linkage rod, and the linkage rod is transmission-connected to the driving structure.
[0012] Further, a cylinder for driving the clamping strip to move up and down is provided on the moving seat. The cylinder is connected to the clamping strip through a telescopic shaft to drive the clamping strip to move up and down.
[0013] At both ends of the moving seat, there are limiting strips for limiting the up and down movement of the clamping strip. There is a sliding area arranged at intervals between the two limiting strips, and the clamping strip is located in the sliding area.
[0014] The limiting strip has a longitudinally arranged and inwardly recessed limiting chute. Both ends of the clamping strip are respectively inserted into the two limiting strips, and both ends of the clamping strip respectively abut against the inner side walls of the two limiting chutes.
[0015] Further, a guide rail frame for synchronously moving the gripper horizontally back and forth is connected to the gripper. A guiding frame for guiding the movement of the film layer is provided on the guide rail frame. The two guiding frames are respectively located between the two grippers, and the two grippers and the two guiding frames are arranged horizontally.
[0016] Further, there is a welding station between the two grippers for welding the rubber tube and the two film layers; there is a welding area arranged at intervals between the two guide rail frames, and the welding station is located in the welding area.
[0017] Further, a plurality of inserting and positioning jigs for inserting the rubber tube between the two film layers are provided between the two grippers. The plurality of inserting and positioning jigs are arranged on a transmission structure, and the driving structure drives the transmission structure to move so that the inserting and positioning jig with the rubber tube inserted is placed at the welding station.
[0018] Further, the transmission structure includes a chain for installing the inserting and positioning jig. The plurality of inserting and positioning jigs are arranged at intervals along the length direction of the chain. The chain is in transmission connection with the driving structure so that the driving structure drives the chain to drive the plurality of inserting and positioning jigs to rotate unidirectionally.
[0019] Further, the driving structure includes a moving head for driving the two grippers to move horizontally back and forth synchronously and a driving motor for driving the moving head to move horizontally back and forth. A fixed chuck for clamping the linkage rod is provided on the moving head, and the fixed chuck is fixedly connected to the linkage rod.
[0020] Further, the moving seat has a facing end surface facing the film layer. An abutting groove that is inwardly recessed and for the film layer to abut against is provided on the facing end surface. A plurality of top beads that telescopically move up and down longitudinally are provided on the abutting groove. The plurality of top beads are arranged at intervals along the length direction of the abutting groove.
[0021] The top bead is installed in the telescopic seat, and the outer side of the top bead is exposed outside the top of the telescopic seat; the abutting groove has a telescopic cavity with an open top, the telescopic seat is located in the telescopic cavity, and the bottom of the telescopic cavity is connected to the bottom of the telescopic seat through an elastic member;
[0022] When the clamping strip moves downward to the moving seat and clamps two film layers with the moving seat in an opposite direction, the clamping strip squeezes the top bead towards the telescopic cavity through the film layer, and the top bead retracts into the telescopic cavity;
[0023] When the clamping strip moves upward and separates from the moving seat to release the clamping of the two film layers, the elastic member in the telescopic cavity pushes the telescopic seat towards the top opening through elastic force, so that the telescopic seat drives the film layer upward through the top bead until the bottom of the film layer separates from the abutting groove;
[0024] During the process that the driving structure drives the linkage rod to drive the two moving seats to move backward synchronously, the abutting groove reduces the frictional resistance between the film layer through the top bead.
[0025] Further, the clamping strip has a clamping end face facing the facing end face, and the clamping end face has an abutting block protruding towards the abutting groove and elastically deformable, and the abutting block is longitudinally arranged opposite to the abutting groove;
[0026] An elastically deformable protective ring is provided on the top opening of the telescopic cavity, the protective ring is arranged around the circumference of the top opening of the telescopic cavity, and the upper part of the protective ring is exposed outside the top opening of the telescopic cavity;
[0027] When the clamping end face moves downward to the facing end face and the abutting block fits and abuts in the abutting groove to clamp the two film layers in an opposite direction, the top bead retracts into the telescopic cavity, and the protective ring extends and deforms towards the top bead after being squeezed;
[0028] When the clamping end face moves upward and separates from the facing end face and the abutting block and the abutting groove release the clamping of the two film layers, the outer side of the top bead is exposed above the protective ring, and the protective ring resumes its shape.
[0029] Compared with the prior art, the film layer synchronous conveying method provided by the present invention clamps two film layers through two clamps, and the clamp uses the clamping strip and the moving seat to clamp the two film layers in an opposite direction, improving the clamping stability of the clamp for the two film layers. The driving structure is used to drive the linkage rod to move horizontally back and forth synchronously, and then the two clamps are driven by the linkage rod to clamp the two film layers and move forward horizontally synchronously, solving the problem of unstable synchronous conveying of the film layers. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a three-dimensional schematic diagram of the film layer synchronous conveying method provided by the present invention;
[0031] Figure 2 It is a top - view structural schematic diagram of the film layer synchronous conveying method provided by the present invention;
[0032] Figure 3 It is a three - dimensional schematic diagram of the gripper and the guide rail frame provided by the present invention;
[0033] Figure 4 It is a static - state structural schematic diagram of the clamping strip and the moving seat provided by the present invention;
[0034] Figure 5 It is a working - state structural schematic diagram of the clamping strip and the moving seat provided by the present invention;
[0035] Figure 6 is the present invention Figure 5 The enlarged structural schematic diagram of A in it.
[0036] In the figure: gripper 100, driving structure 200, linkage rod 300, guide rail frame 400, insertion tube jig 500, transmission structure 600, moving seat 101, clamping strip 102, air cylinder 103, telescopic shaft 104, limiting strip 105, limiting sliding groove 106, facing end face 107, abutting groove 108, top bead 109, telescopic seat 110, telescopic cavity 111, elastic member 112, clamping end face 113, abutting block 114, protective ring 115, moving head 201, driving motor 202, fixed chuck 203, guide frame 401. Detailed implementation manners
[0037] In order to make the purpose, technical solutions and advantages of the present invention clearer, the following further elaborates on the present invention in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0038] The following describes the implementation of the present invention in detail with specific embodiments.
[0039] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc. indicating the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation of the present invention. For those of ordinary skill in the art, the specific meanings of the above - mentioned terms can be understood according to specific circumstances.
[0040] Refer to Figures 1-6 as shown, which is a preferred embodiment provided by the present invention.
[0041] The film layer synchronous conveying method comprises the following steps:
[0042] 1) Two clamps 100 that move back and forth synchronously horizontally clamp two film layers respectively, the two clamps 100 are arranged in a front-to-back spacing, and the two clamps 100 are fixedly connected by a linkage rod 300, and the linkage rod 300 is connected to a driving structure 200 that drives the two clamps 100 to move back and forth synchronously horizontally;
[0043] The clamp 100 includes a movable seat 101 and a clamping strip 102 disposed on the movable seat 101 and movable vertically up and down, and the clamping strip 102 and the movable seat 101 are arranged vertically opposite to each other;
[0044] 2) The driving clamp 102 moves downward to the moving seat 101, clamping the two film layers facing the moving seat 101, and the driving structure 200 drives the linkage rod 300, so that the linkage rod 300 drives the two moving seats 101 to move forward synchronously and horizontally to a set distance;
[0045] 3) The driving bar 102 is driven to move upward and separate from the moving seat 101, thereby releasing the clamping of the two film layers, and the driving structure 200 is used to drive the linkage rod 300, so that the linkage rod 300 drives the two moving seats 101 to move backward synchronously to a set distance;
[0046] 4) Repeat steps 2) and 3) to continuously and synchronously transport the two film layers forward.
[0047] The above-mentioned method for synchronous conveying of film layers clamps two film layers by two clamps 100. The clamps 100 use the clamping strips 102 and the movable seat 101 to clamp the two film layers in opposite directions, thereby improving the clamping stability of the two film layers by the clamps 100. The driving structure 200 is used to drive the linkage rod 300 to move back and forth synchronously horizontally, and then the linkage rod 300 drives the two clamps 100 to clamp the two film layers and move forward synchronously horizontally, thereby solving the problem of unstable synchronous conveying of film layers.
[0048] The two movable seats 101 are fixedly connected by a linkage rod 300, and the linkage rod 300 is transmission-connected to the driving structure 200; in this way, the driving structure 200 can drive the two movable seats 101 to move back and forth synchronously horizontally through the linkage rod 300, so that the two clamps 100 clamp the two film layers and move forward synchronously horizontally.
[0049] In this embodiment, a cylinder 103 for driving the clamping strip 102 to move up and down is provided on the movable seat 101. The cylinder 103 is connected to the clamping strip 102 through a telescopic shaft 104 to drive the clamping strip 102 to move up and down.
[0050] At both ends of the moving seat 101, there are limiting strips 105 for the up and down movement of the limiting clip strips 102. There is a sliding area arranged at a relative interval between the two limiting strips 105, and the clip strip 102 is located in the sliding area;
[0051] On the limiting strip 105, there is a longitudinally arranged and inwardly recessed limiting chute 106. The two ends of the clip strip 102 are respectively inserted into the two limiting strips 105, and the two ends of the clip strip 102 respectively abut against the inner side walls of the two limiting chutes 106.
[0052] The moving seat 101 drives the telescopic shaft 104 through the cylinder 103 to drive the clip strip 102 to move downward, and holds the two film layers in a clamping manner with the moving seat 101;
[0053] The limiting movement of the clip strip 102 is limited by the two limiting strips 105, so as to avoid deviation when the clip strip 102 moves downward to the moving seat 101, resulting in ineffective clamping of the two film layers;
[0054] The two limiting chutes 106 are respectively used to further limit the movement of the two ends of the clip strip 102, so as to improve the clamping effect of the clip strip 102 and the moving seat 101 on the two film layers.
[0055] In this embodiment, a guide rail frame 400 for the synchronous horizontal reciprocating movement of the gripper 100 is connected to the gripper 100. A guide frame 401 for guiding the movement of the film layer is provided on the guide rail frame 400. The two guide frames 401 are respectively located between the two grippers 100, and the two grippers 100 and the two guide frames 401 are horizontally arranged.
[0056] The gripper 100 is horizontally moved through the guide rail frame 400, which is convenient for improving the conveying of the film layer. The film layer passes through and is guided by the guide frame 401 to avoid looseness of the two film layers during movement.
[0057] There is a welding station between the two grippers 100 for welding the rubber tube and the two film layers; there is a welding area arranged at an interval between the two guide rail frames 400, and the welding station is located in the welding area; in this way, during the movement of the two film layers, a rubber tube can be inserted for welding.
[0058] In this embodiment, a plurality of tube inserting jigs 500 for inserting the rubber tube disposed between the two film layers are provided between the two grippers 100. The plurality of tube inserting jigs 500 are arranged on a transmission structure 600, and the driving structure 200 drives the transmission structure 600 to move, so that the tube inserting jig 500 inserted with the rubber tube is placed at the welding station.
[0059] When the driving structure 200 synchronously drives the transmission structure 600 and the linkage rod 300 to work, the linkage rod 300 drives the two film layers to move through the two clamps 100, and the transmission structure 600 drives the intubation fixture 500 to move;
[0060] When the driving structure 200 synchronously drives the transmission structure 600 and the linkage rod 300 to work, the two film layers and the intubation jig 500 move synchronously, so that the intubation jig 500 is synchronously inserted between the two film layers.
[0061] The transmission structure 600 includes a chain for installing the intubation jig 500. Multiple intubation jigs 500 are extended and arranged at intervals along the length direction of the chain. The chain is connected to the driving structure 200 so that the driving structure 200 drives the chain to drive multiple intubation jigs 500 to rotate unidirectionally. The driving structure 200 drives the chain to rotate and move unidirectionally, so that the rubber hose of the intubation jig 500 has time to insert, which facilitates the synchronous intubation work between the intubation jig 500 and the two membrane layers.
[0062] In this embodiment, the driving structure 200 includes a moving head 201 that drives the two clamps 100 to move back and forth horizontally synchronously and a driving motor 202 that drives the moving head 201 to move back and forth horizontally. The moving head 201 is provided with a fixed clamp 203 that clamps the linkage rod 300, and the fixed clamp 203 is fixedly connected to the linkage rod 300.
[0063] The driving machine drives the moving head 201 to move back and forth horizontally, and the moving head 201 drives the linkage rod 300 to move back and forth horizontally through the fixed clamp 203, and then drives the two clamps 100 to clamp the two film layers and transport them horizontally synchronously through the linkage rod 300.
[0064] In this embodiment, the movable seat 101 has an end surface 107 facing the film layer, and the end surface 107 has an abutment groove 108 which is concave inward and for the film layer to abut. The abutment groove 108 is provided with a plurality of top beads 109 which are longitudinally extended up and down, and the plurality of top beads 109 are arranged at intervals along the length direction of the abutment groove 108;
[0065] The top ball 109 is installed in the telescopic seat 110, and the outer side of the top ball 109 is exposed outside the top of the telescopic seat 110; the abutment groove 108 has a telescopic cavity 111 with a top opening, the telescopic seat 110 is located in the telescopic cavity 111, and the bottom of the telescopic cavity 111 is connected to the bottom of the telescopic seat 110 through an elastic member 112;
[0066] When the clamping strip 102 moves downward onto the movable seat 101 and clamps two film layers facing the movable seat 101, the clamping strip 102 presses the top bead 109 toward the telescopic cavity 111 through the film layer, and the top bead 109 retracts into the telescopic cavity 111;
[0067] When the clamping strip 102 moves upward and separates from the moving seat 101, releasing the clamping of the two film layers, the elastic member 112 in the telescopic cavity 111 pushes the telescopic seat 110 towards the top opening through the elastic force, so that the telescopic seat 110 drives the film layer upward through the top bead 109 until the bottom of the film layer separates from the abutting groove 108;
[0068] During the process that the driving structure 200 drives the linkage rod 300 to drive the two moving seats 101 to move backward synchronously, the abutting groove 108 reduces the frictional resistance between the film layer through the top bead 109.
[0069] Through the setting of the abutting groove 108, the two sides of the two film layers can be restricted to prevent the two film layers from being misaligned. The top bead 109 is used to reduce the frictional loss between the bottom of the film layer and the top of the abutting groove 108 when the moving seat 101 moves backward, increasing the protection of the bottom of the film layer.
[0070] In this embodiment, the clamping strip 102 has a clamping end face 113 facing the end face 107. The clamping end face 113 has an abutting block 114 protruding towards the abutting groove 108 and elastically deformed. The abutting block 114 and the abutting groove 108 are arranged longitudinally opposite to each other;
[0071] An elastically deformed protective ring 115 is provided on the top opening of the telescopic cavity 111. The protective ring 115 is arranged along the circumference of the top opening of the telescopic cavity 111, and the upper part of the protective ring 115 is exposed outside the top opening of the telescopic cavity 111;
[0072] When the clamping end face 113 moves downward to the end face 107, and the abutting block 114 is fitted and abutted in the abutting groove 108 to clamp the two film layers towards each other, the top bead 109 retracts into the telescopic cavity 111, and the protective ring 115 is deformed and extended towards the top bead 109 after being squeezed;
[0073] When the clamping end face 113 moves upward and separates from the end face 107, and the abutting block 114 and the abutting groove 108 release the clamping of the two film layers, the outside of the top bead 109 is exposed above the protective ring 115, and the protective ring 115 resumes its shape.
[0074] Through the sealing clamping between the abutting block 114 and the abutting groove 108, the misalignment between the two film layers can be reduced. By using the squeezing deformation of the protective ring 115, when the abutting block 114 presses against the film layer, the film layer will not have indentations due to being pressed at the top opening of the telescopic cavity 111.
[0075] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A method for synchronous transportation of film layers, characterized in that, It includes the following steps: 1). Clamp two film layers respectively with two holders that move horizontally back and forth synchronously. The two holders are arranged at intervals front and back, and are fixedly connected by a linkage rod. The linkage rod is connected with a driving structure for driving the two holders to move horizontally back and forth synchronously; The holder includes a moving seat and a clamping strip arranged on the moving seat and moving vertically up and down. The clamping strip and the moving seat are arranged longitudinally opposite to each other; 2). Drive the clamping strip to move downward onto the moving seat, and clamp the two film layers with the moving seat in an opposite manner. Use the driving structure to drive the linkage rod so that when the linkage rod drives the two moving seats to move forward horizontally synchronously to a set distance; 3). Drive the clamping strip to move upward to separate from the moving seat, and release the clamping of the two film layers. Use the driving structure to drive the linkage rod so that the linkage rod drives the two moving seats to move backward synchronously to a set distance; 4). Repeat steps 2) and 3) to continuously convey the two film layers forward synchronously; A guide rail frame for the synchronous horizontal back-and-forth movement of the holder is connected to the holder. A guide frame for guiding the movement of the film layer is provided on the guide rail frame. The two guide frames are respectively located between the two holders, and the two holders and the two guide frames are arranged horizontally; There is a welding station between the two holders for welding a rubber tube to the two film layers; there is a welding area arranged at intervals between the two guide rail frames, and the welding station is located in the welding area; A plurality of tube inserting jigs for inserting a rubber tube between the two film layers are arranged between the two holders. The plurality of tube inserting jigs are arranged on a transmission structure. The driving structure drives the transmission structure to move so that the tube inserting jig with the inserted rubber tube is placed at the welding station; The transmission structure includes a chain for installing the tube inserting jig. The plurality of tube inserting jigs are arranged at intervals along the length direction of the chain. The chain is in transmission connection with the driving structure so that the driving structure drives the chain to drive the plurality of tube inserting jigs to rotate unidirectionally; 2. The film layer synchronous conveying method according to claim 1, wherein The two moving seats are fixedly connected by a linkage rod, and the linkage rod is in transmission connection with the driving structure; 3. The film layer synchronous conveying method according to claim 2, wherein A cylinder for driving the clamping strip to move up and down is provided on the moving seat. The cylinder is connected to the clamping strip through a telescopic shaft to drive the clamping strip to move up and down; Limit strips for limiting the up and down movement of the clamping strip are respectively provided at both ends of the moving seat. There is a sliding area arranged at intervals between the two limit strips, and the clamping strip is located in the sliding area; The limit strip has a longitudinally arranged and inwardly recessed limit chute. The two ends of the clamping strip are respectively inserted into the two limit strips, and the two ends of the clamping strip respectively abut against the inner side walls of the two limit chutes; 4. The film layer synchronous conveying method according to any one of claims 1 to 3, characterized in that The driving structure includes a moving head for driving the two holders to move horizontally back and forth synchronously and a driving motor for driving the moving head to move horizontally back and forth. A fixed chuck for clamping the linkage rod is provided on the moving head, and the fixed chuck is fixedly connected with the linkage rod.
5. The film layer synchronous conveying method according to any one of claims 1 to 3, characterized in that The moving seat has a facing end surface facing the film layer. The facing end surface has a butting groove that is recessed inward and for the film layer to abut against. A plurality of top beads that can longitudinally expand and contract up and down are provided on the butting groove, and the plurality of top beads are arranged at intervals along the length direction of the butting groove; The top beads are installed in the telescopic seat, and the outer side of the top beads is exposed outside the top of the telescopic seat; there is a telescopic cavity with an open top in the butting groove, the telescopic seat is located in the telescopic cavity, and the bottom of the telescopic cavity and the bottom of the telescopic seat are connected by an elastic member; When the clamping strip moves downward to the moving seat and clamps two film layers with the moving seat facing each other, the clamping strip squeezes the top beads toward the telescopic cavity through the film layer, and the top beads retract into the telescopic cavity; When the clamping strip moves upward and separates from the moving seat, releasing the clamping of the two film layers, the elastic member in the telescopic cavity pushes the telescopic seat toward the top opening by elastic force, so that the telescopic seat drives the film layer upward through the top beads until the bottom of the film layer separates from the butting groove; During the process that the driving structure drives the linkage rod to drive the two moving seats to move backward synchronously, the butting groove reduces the frictional resistance between the film layer through the top beads.
6. The film layer synchronous conveying method according to claim 5, wherein The clamping strip has a clamping end surface facing the end surface. The clamping end surface has a butting block that protrudes toward the butting groove and is elastically deformed. The butting block and the butting groove are arranged longitudinally opposite to each other; An elastically deformable protective ring is provided on the top opening of the telescopic cavity. The protective ring is arranged around the circumference of the top opening of the telescopic cavity, and the upper part of the protective ring is exposed outside the top opening of the telescopic cavity; When the clamping end surface moves downward to the facing end surface and the butting block fits and abuts in the butting groove to clamp the two film layers facing each other, the top beads retract into the telescopic cavity, and the protective ring extends and deforms toward the top beads after being squeezed; When the clamping end surface moves upward and separates from the facing end surface, and the butting block and the butting groove release the clamping of the two film layers, the outer side of the top beads is exposed above the protective ring, and the protective ring resumes its shape.
Citation Information
Patent Citations
Film layer synchronous conveying linkage structure
CN219727389U