A patch type variable drip irrigation tape automatic production line
By designing an automated production line for patch-type variable drip irrigation tape, the automated production and assembly of variable irrigation devices has been realized, solving the problem of low production efficiency, improving production efficiency, adapting to the water requirements of different crops, and being suitable for salt leaching in saline-alkali land.
Patent Information
- Application Number
- CN202310598034.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-25
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2043-05-25
AI Technical Summary
The production efficiency of variable irrigation emitters in the existing technology is low, and the assembly process of variable irrigation emitters and irrigation capillary tubes is time-consuming and labor-intensive, resulting in high production costs and low efficiency.
An automated production line for patch-type variable drip irrigation tape was designed, including an injection molding mechanism, an emitter parts manufacturing mechanism, a feeding mechanism, an emitter parts gripping mechanism, an emitter assembly mechanism, an emitter conveying mechanism, a drip irrigation tape forming and assembly mechanism, a drip irrigation tape traction mechanism, and a winding mechanism, to realize the automated production and assembly of variable emitters.
It improves the production efficiency of variable irrigation emitters, reduces the input of manpower and material resources, can automatically produce drip irrigation tape, and adjust the flow rate according to the inlet water pressure to meet the water needs of different growth stages. It is suitable for salt leaching in saline-alkali land.
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Figure CN116572547B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of water-saving irrigation technology in arid areas, and relates to drip irrigation tape production equipment, specifically an automated production line for patch-type variable drip irrigation tape. Background Technology
[0002] Drip irrigation is currently the most effective water-saving irrigation method in arid and water-scarce areas, offering significant advantages such as water conservation, increased yield, time and labor savings, and improved efficiency. With the increasing scarcity of freshwater resources in my country, promoting drip irrigation technology has become an important way to address the contradiction between agricultural production and water scarcity. The emitter is the core component of the drip irrigation system, eliminating some of the energy of the pressurized water flow in the drip tape, thus allowing water to enter the soil more slowly. In recent years, low-flow emitters have been increasingly used in agricultural production in my country due to their low energy consumption and water and fertilizer savings.
[0003] However, since underground drip irrigation is buried below the topsoil layer, it often requires more water during seed germination. The water from low-flow-rate emitters has difficulty rising to the surface through capillary action, leading to lower germination rates and consequently reduced yields. Furthermore, in regions of my country with severe soil salinization, such as Xinjiang, Ningxia, and Inner Mongolia, large-scale flood irrigation is often necessary to leach soil salts. Conventional drip irrigation emitters have low flow rates and are not effective at suppressing salts. Therefore, the commonly used method is to use surface irrigation or sprinkler irrigation during autumn or winter irrigation to leach salts, but this approach increases engineering costs.
[0004] To address the aforementioned issues, Northwest A&F University has independently developed and designed a variable-rate irrigation device, which offers advantages such as variable irrigation and precise control of crop water and salt environment. However, the production of variable-rate irrigation devices currently relies entirely on manual labor, resulting in low production efficiency, high labor costs, and increased production costs. Furthermore, the assembly process of the variable-rate irrigation device with the irrigation capillary tubes during application is time-consuming and labor-intensive. Summary of the Invention
[0005] In view of the shortcomings of the existing technology, the purpose of this invention is to provide an automated production line for patch-type variable drip irrigation tape, which solves the technical problems of low production efficiency of variable sprinklers and time-consuming and labor-intensive assembly process of variable sprinklers and irrigation capillary tubes in the existing technology.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] An automated production line for patch-type variable drip irrigation tape includes an emitter component production base. From left to right, an injection molding mechanism, an emitter component manufacturing mechanism, and a feeding mechanism are sequentially arranged on the emitter component production base. Above the emitter component manufacturing mechanism and the feeding mechanism is one side of an emitter component gripping mechanism. Below the other side of the emitter component gripping mechanism is one side of an emitter assembly mechanism. On the other side of the emitter assembly mechanism is the top of an emitter conveying mechanism. The bottom of the emitter conveying mechanism extends to the emitter inlet side of the drip irrigation tape forming and assembly mechanism. The drip irrigation tape outlet side of the drip irrigation tape forming and assembly mechanism is directly opposite the drip irrigation tape inlet side of the drip irrigation tape traction mechanism. The drip irrigation tape outlet side of the drip irrigation tape traction mechanism is directly opposite the winding mechanism.
[0008] The present invention also has the following technical features:
[0009] The injection molding mechanism includes a hopper support frame mounted on the water dispenser parts production base. A turbocharger is mounted on the water dispenser parts production base below the hopper support frame. An injection pipe and an injection nozzle are connected sequentially to the turbocharger. The injection nozzle is connected to the water dispenser parts manufacturing mechanism. The top of the water dispenser raw material feed hopper is located above the hopper support frame. The bottom of the water dispenser raw material feed hopper is connected to the injection pipe.
[0010] The water dispenser parts manufacturing mechanism includes a telescopic frame fixedly mounted on the water dispenser parts production base. A pair of injection molded cover plates are fixedly mounted on the telescopic frame, and each injection molded cover plate has an injection port connected to the injection molding mechanism. The bottom of a mold shaft is rotatably mounted on the water dispenser parts production base inside the telescopic frame. A pair of heating plates are fixedly mounted on the top of the mold shaft. One heating plate has a water dispenser main body mold fixedly mounted on it, and the other heating plate has a water dispenser cover plate mold fixedly mounted on it. The water dispenser main body mold and the water dispenser cover plate mold are located directly below each of the injection molded cover plates.
[0011] The feeding mechanism includes a feeding tray, a feeding vibrator is provided on the outer bottom surface of the feeding tray, and an elastic diaphragm groove is provided on the inner bottom surface of the feeding tray. The elastic diaphragm groove is located directly below the water dispenser component gripping mechanism.
[0012] The watering device component gripping mechanism includes a track support plate arranged vertically, a horizontal track fixedly installed on the top of the track support plate, and the horizontal track is located above the watering device component manufacturing mechanism and the feeding mechanism; a sliding bracket is movably installed on the longitudinal front side of the horizontal track, and a telescopic manipulator is movably installed on the sliding bracket.
[0013] The watering device assembly mechanism includes a pair of drive belt mounting brackets, in which a drive gear is rotatably mounted, and an assembly drive belt is wound around the drive gear. Multiple assembly stations are fixedly arranged on the assembly drive belt, and the multiple assembly stations are arranged at equal intervals. The watering device assembly mechanism also includes a pneumatic hammer mounting plate arranged in a vertical direction, on the top of the pneumatic hammer mounting plate, and the pneumatic hammer is located directly above the assembly station.
[0014] The irrigation device conveying mechanism includes an irrigation device conveying base located on the other side of the irrigation device assembly mechanism, on which an irrigation device conveyor belt is installed; the top of the irrigation device conveying plate is rotatably installed at the longitudinal front end of the irrigation device conveying base, and the bottom of the irrigation device conveying plate extends into the irrigation device inlet side of the drip irrigation tape forming and assembly mechanism.
[0015] The drip irrigation tape forming and assembly mechanism includes a mold outer cylinder mounting bracket, on which the drip irrigation tape mold outer cylinder is fixedly mounted. The drip irrigation tape mold outer cylinder is provided with a drip irrigation tape raw material feed hopper, a heating cylinder and a bonding station from right to left on the drip irrigation tape mold outer cylinder. The top of the bonding station is provided with a water dispenser inlet, which is the water dispenser inlet side. The opening on one side of the drip irrigation tape mold outer cylinder is the drip irrigation tape outlet side.
[0016] The drip irrigation tape mold outer cylinder is integrally arranged from right to left with a spiral conveying blade, a drip irrigation tape forming cylinder, and a water emitter-drip irrigation tape bonding cylinder. The spiral conveying blade is located below the drip irrigation tape raw material feed hopper, the drip irrigation tape forming cylinder is located inside the heating cylinder, and a bonding groove is opened on the water emitter-drip irrigation tape bonding cylinder, which is located directly below the water emitter feed inlet.
[0017] Cooling pipes are wound around the outer cylinder of the drip irrigation tape mold between the heating cylinder and the bonding station. The inlet and outlet of the cooling pipes are both connected to the coolant tank.
[0018] The drip irrigation tape traction mechanism includes a traction conveyor belt mounting bracket. An upper traction conveyor belt is installed inside the top of the traction conveyor belt mounting bracket, and a lower traction conveyor belt is installed inside the bottom of the traction conveyor belt mounting bracket. The gap between the upper and lower traction conveyor belts is the drip irrigation tape cooling chamber. The right side of the drip irrigation tape cooling chamber is the drip irrigation tape inlet side, and the left side of the drip irrigation tape cooling chamber is the drip irrigation tape outlet side.
[0019] The bottom end of the first negative pressure pipe is installed on the longitudinal rear side of the traction conveyor belt mounting bracket, and the top end of the first negative pressure pipe is located within the space enclosed by the upper traction conveyor belt; a second negative pressure pipe is provided between the longitudinal front side and the longitudinal front side of the first negative pressure pipe, and the second negative pressure pipe is located within the space enclosed by the lower traction conveyor belt; the second negative pressure pipe is connected to the first negative pressure pipe, and the first negative pressure pipe is also connected to the outlet end of the negative pressure pipe inlet pipe, and the inlet end of the negative pressure pipe inlet pipe is connected to the negative pressure pump.
[0020] The drip irrigation tape traction mechanism also includes a cooling water bag mounting frame. An upper cooling water bag and a lower cooling water bag are installed sequentially from top to bottom in the cooling water bag mounting frame. The upper cooling water bag is located in the space enclosed by the upper traction conveyor belt, and the lower cooling water bag is located in the space enclosed by the lower traction conveyor belt. A water supply tank is provided on the bottom surface of the traction conveyor belt mounting bracket. A cold water inlet pipe and a cold water outlet pipe are provided between the water supply tank and the lower cooling water bag. A connecting water pipe is provided between the upper cooling water bag and the lower cooling water bag. A water pump is installed at the cold water inlet pipe.
[0021] The winding mechanism includes a compression belt mounting bracket. A pair of upper compression belt drive shafts and a pair of lower compression belt drive shafts are sequentially mounted from top to bottom on the left side of the compression belt mounting bracket. Upper compression belts are mounted on the upper compression belt drive shafts, and lower compression belts are mounted on the lower compression belt drive shafts. The gap between the upper and lower compression belts serves as the compression chamber for the drip irrigation tape. An upper tensioning roller, a lower tensioning roller, a cutting support roller, and a winding roller bracket are sequentially mounted from right to left on the right side of the compression belt mounting bracket. A cutting blade is retractably mounted on the cutting support roller, positioned above it. A winding roller is rotatably mounted inside the winding roller bracket.
[0022] Compared with the prior art, the present invention has the following technical effects:
[0023] (I) The patch-type variable drip irrigation tape automated production line of the present invention enables automated production and assembly of variable drip emitters through an injection molding mechanism, an emitter parts manufacturing mechanism, a feeding mechanism, an emitter parts gripping mechanism, and an emitter assembly mechanism. It also enables automated production of the drip irrigation tape and automated assembly of the variable drip emitters and drip irrigation tape through an emitter conveying mechanism, a drip irrigation tape forming and assembly mechanism, a drip irrigation tape traction mechanism, and a winding mechanism. Through the cooperation of these mechanisms, not only is the production efficiency of variable drip emitters improved, but the process of manually assembling the variable drip emitters and irrigation capillary tubes is also eliminated, saving manpower and resources.
[0024] (II) The patch-type variable drip irrigation tape automated production line of the present invention is reasonably designed, compact in structure, easy to operate, and has a promising prospect for widespread application.
[0025] (II) The drip irrigation tape produced by the automated production line of the patch-type variable drip irrigation tape of the present invention is not easy to stick together and is easy to roll up; the variable irrigation emitter produced by the automated production line of the patch-type variable drip irrigation tape of the present invention can automatically adjust the flow rate according to the inlet water pressure, which can not only meet the water needs of crops at different growth stages, but also carry out salt leaching through high flow irrigation for saline-alkali land. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of an automated production line for patch-type variable drip irrigation tape.
[0027] Figure 2 This is a top view of an automated production line for patch-type variable drip irrigation tape.
[0028] Figure 3 This is a schematic diagram of the injection molding mechanism.
[0029] Figure 4 A schematic diagram of the structure of the water dispenser parts manufacturing mechanism (excluding the telescopic frame).
[0030] Figure 5 This is an assembly diagram of the injection molded cover plate, heating plate, main body mold of the water dispenser, and cover plate mold of the water dispenser.
[0031] Figure 6 This is a structural schematic diagram of the telescopic frame.
[0032] Figure 7 This is a schematic diagram of the feeding mechanism and the gripping mechanism for water dispenser components.
[0033] Figure 8 This is a schematic diagram of the water dispenser assembly mechanism.
[0034] Figure 9 This is a schematic diagram of the water delivery mechanism of the water dispenser.
[0035] Figure 10 This is a schematic diagram of the drip irrigation tape forming and assembly mechanism.
[0036] Figure 11 This is a schematic diagram of the internal structure of the drip irrigation tape forming and assembly mechanism.
[0037] Figure 12 This is a schematic diagram of the drip irrigation tape traction mechanism.
[0038] Figure 13 This is a rear view of the drip irrigation tape traction mechanism.
[0039] Figure 14 This is a schematic diagram of the winding mechanism.
[0040] Figure 15 This is a schematic diagram of a variable sprinkler system.
[0041] Figure 16 This is a top view of the main body of the variable sprinkler.
[0042] The labels in the diagram represent the following: 1-Irrigator component production base, 2-Injection molding mechanism, 3-Irrigator component manufacturing mechanism, 4-Feeding mechanism, 5-Irrigator component gripping mechanism, 6-Irrigator assembly mechanism, 7-Irrigator conveying mechanism, 8-Drip irrigation tape forming and assembly mechanism, 9-Drip irrigation tape traction mechanism, 10-Rolling mechanism, 11-Main workbench.
[0043] 201-Hopper support frame, 202-Turbocharger, 203-Injection pipe, 204-Injection nozzle, 205-Water dispenser raw material feed hopper.
[0044] 301-Telescopic frame, 302-Injection cover plate, 303-Injection port, 304-Mold shaft, 305-Heating plate, 306-Main mold of water dispenser, 307-Mold of water dispenser cover plate, 308-Gear of injection mold.
[0045] 401-Feeding tray, 402-Feeding vibrator, 403-Elastic diaphragm groove.
[0046] 501-Rail support plate, 502-Horizontal rail, 503-Sliding bracket, 504-Telescopic robotic arm.
[0047] 601-Drive belt mounting bracket, 602-Drive gear, 603-Assemble drive belt, 604-Assembly station, 606-Pneumatic hammer, 607-Pneumatic hammer switch.
[0048] 701-Irrigator conveyor base, 702-Irrigator conveyor belt, 703-Irrigator conveyor plate.
[0049] 801-Mold outer cylinder mounting bracket, 802-Drip irrigation tape mold outer cylinder, 803-Drip irrigation tape raw material feed hopper, 804-Heating cylinder, 805-Adhesive station, 806-Water emitter inlet, 807-Spiral conveyor blades, 808-Drip irrigation tape forming cylinder, 809-Water emitter-drip irrigation tape adhesive cylinder, 810-Adhesive groove, 811-Cooling pipe, 812-Coolant tank, 813-Material conveying control switch.
[0050] 901-Traction conveyor belt mounting bracket, 902-Upper traction conveyor belt, 903-Lower traction conveyor belt, 904-Drip irrigation belt cooling chamber, 905-First negative pressure pipe, 906-Second negative pressure pipe, 907-Negative pressure pipe inlet pipe, 908-Negative pressure pump, 909-Cooling water bag mounting bracket, 910-Upper cooling water bag, 911-Lower cooling water bag, 912-Water supply tank, 913-Cold water inlet pipe, 914-Cold water outlet pipe, 915-Connecting water pipe, 916-Water pump.
[0051] 1001-Compression belt mounting bracket, 1002-Upper compression belt drive shaft, 1003-Lower compression belt drive shaft, 1004-Upper compression belt, 1005-Lower compression belt, 1006-Drip irrigation belt compression chamber, 1007-Upper tension roller, 1008-Lower tension roller, 1009-Cutting support roller, 1010-Take-up roller bracket, 1011-Cutting blade, 1012-Take-up roller, 1013-Sensor, 1014-Rotating motor, 1015-Motor switch.
[0052] 1201 - Cover plate of variable irrigation device, 1202 - Body of variable irrigation device, 1203 - Elastic diaphragm.
[0053] 30101-Fixed column, 30102-Telescopic inner rod, 30103-Connecting plate, 30104-Connecting column.
[0054] 30201 - Molding pressure plate semi-circular base plate, 30202 - Positioning post.
[0055] 30501 - Heating plate semi-circular base plate, 30502 - Heating coil tube.
[0056] 30601 - Semi-circular base plate of mold, 30602 - Main mold groove of water dispenser, 30603 - Mold groove of water dispenser cover plate, 30604 - Positioning hole.
[0057] 60401 - Assembly substrate, 60402 - Assembly oscillator, 60403 - Assembly slot.
[0058] 60601-Pressure cylinder, 60602-Gas supply pipe, 60603-Pressure hammer.
[0059] The specific content of the present invention will be further explained in detail below with reference to the embodiments. Detailed Implementation
[0060] In this invention:
[0061] Patch-type variable drip tape refers to drip tape with a variable sprinkler.
[0062] It should be noted that, unless otherwise specified, all devices and components in this invention are those known in the art. For example, the feeding oscillator 402 and the assembly oscillator 60402 are both conventional vibrators known in the prior art.
[0063] The following are specific embodiments of the present invention. It should be noted that the present invention is not limited to the following specific embodiments. All equivalent modifications made based on the technical solutions of this application fall within the protection scope of the present invention.
[0064] Example:
[0065] This embodiment provides an automated production line for patch-type variable drip irrigation tape, such as... Figure 1 and Figure 2 As shown, the system includes a watering device component production base 1. From left to right, the watering device component production base 1 is provided with an injection molding mechanism 2, a watering device component manufacturing mechanism 3, and a feeding mechanism 4. Above the watering device component manufacturing mechanism 3 and the feeding mechanism 4, one side of the watering device component gripping mechanism 5 is provided. Below the other side of the watering device component gripping mechanism 5, one side of the watering device assembly mechanism 6 is provided. On the other side of the watering device assembly mechanism 6, the top of the watering device conveying mechanism 7 is provided. The bottom of the watering device conveying mechanism 7 extends into the watering device inlet side of the drip irrigation tape forming and assembly mechanism 8. The drip irrigation tape outlet side of the drip irrigation tape forming and assembly mechanism 8 is directly opposite the drip irrigation tape inlet side of the drip irrigation tape traction mechanism 9. The drip irrigation tape outlet side of the drip irrigation tape traction mechanism 9 is directly opposite the winding mechanism 10.
[0066] In this embodiment, the injection molding mechanism 2 is used to inject the water emitter raw material into the water emitter parts manufacturing mechanism 3; the water emitter parts manufacturing mechanism 3 is used to form the water emitter body and water emitter cap from the water emitter raw material; the feeding mechanism 4 is used to hold the elastic diaphragm; the water emitter parts gripping mechanism 5 is used to grip the water emitter body, water emitter cap and elastic diaphragm onto the water emitter assembly mechanism 6; the water emitter assembly mechanism 6 is used to assemble the water emitter body, water emitter cap and elastic diaphragm into a complete water emitter; the water emitter conveying mechanism 7 is used to convey the assembled water emitter to the drip irrigation tape forming and assembly mechanism 8; the drip irrigation tape forming and assembly mechanism 8 is used to form the drip irrigation tape and bond the water emitter to the drip irrigation tape; the drip irrigation tape traction mechanism 9 is used to further cool and form the drip irrigation tape with the variable water emitter, and convey the drip irrigation tape with the variable water emitter to the winding mechanism 10; the winding mechanism 10 is used to shrink the drip irrigation tape with the variable water emitter into a roll.
[0067] As one specific solution in this embodiment, such as Figure 3 As shown, the injection molding mechanism 2 includes a hopper support frame 201 mounted on the water dispenser parts production base 1. A turbocharger 202 is mounted on the water dispenser parts production base 1 below the hopper support frame 201. An injection pipe 203 and an injection nozzle 204 are connected sequentially to the turbocharger 202. The injection nozzle 204 is connected to the water dispenser parts manufacturing mechanism 3. The top of the water dispenser raw material feed hopper 205 is mounted above the hopper support frame 201. The bottom of the water dispenser raw material feed hopper 205 is connected to the injection pipe 203.
[0068] In this embodiment, the turbocharger 202 is used to provide sufficient injection power to ensure that the injection process proceeds at a uniform speed, thereby avoiding insufficient injection inside the mold and resulting in an incomplete finished product.
[0069] As one specific solution in this embodiment, such as Figures 3 to 5 As shown, the water dispenser parts manufacturing mechanism 3 includes a telescopic frame 301 fixedly mounted on the water dispenser parts production base 1. A pair of injection molded cover plates 302 are fixedly mounted on the telescopic frame 301. The injection molded cover plates 302 have injection ports 303, which are connected to the injection molding mechanism 2. The bottom of the mold shaft 304 is rotatably mounted on the water dispenser parts production base 1 inside the telescopic frame 301. A pair of heating plates 305 are fixedly mounted on the top of the mold shaft 304. A water dispenser main body mold 306 is fixedly mounted on one heating plate 305, and a water dispenser cover plate mold 307 is fixedly mounted on the other heating plate 305. The water dispenser main body mold 306 and the water dispenser cover plate mold 307 are respectively located directly below one of the injection molded cover plates 302.
[0070] In this embodiment, as Figure 6 As shown, the telescopic frame 301 includes a pair of fixed columns 30101 fixedly mounted on the water dispenser component production base 1. The bottom of the telescopic inner rod 30102 is movably mounted inside the fixed column 30101. A connecting plate 30103 is fixedly mounted on the top of the telescopic inner rod 30102. The top of the connecting column 30104 is fixedly mounted on the bottom surface of the connecting plate 30103. A pair of injection molded cover plates 302 are fixedly mounted on the bottom end of the connecting column 30104.
[0071] In this embodiment, as Figure 5 As shown, the heating plate 305, the main body mold 306 of the water dispenser, and the cover plate mold 307 of the water dispenser are all semi-cylindrical structures. The main body mold 306 and the cover plate mold 307 of the water dispenser are fixedly connected to the heating plate 305 by bolts.
[0072] In this embodiment, as Figure 5 As shown, the injection molded cover plate 302 includes a molding pressure plate semi-circular base plate 30201. The molding pressure plate semi-circular base plate 30201 has an injection port 303. A positioning post 30202 is arranged vertically downward on the bottom surface of the molding pressure plate semi-circular base plate 30201. The water dispenser body mold 306 and the water dispenser cover plate mold 307 have positioning holes 30604 that match the positioning posts 30202. The water dispenser body mold 306 and the water dispenser cover plate mold 307 are relatively fixed to the injection molded cover plate 302 through the positioning posts 30202 and the positioning holes 30604.
[0073] In this embodiment, as Figure 5As shown, the heating plate 305 includes a semi-circular base plate 30501, on which a heating coil 30502 is fixedly mounted. When the raw material of the water dispenser is injected into the mold groove 30602 of the main body of the water dispenser or the mold groove 30603 of the cover plate of the water dispenser, the heating coil 30502 of the heating plate 305 continuously heats the raw material of the water dispenser, which can slow down the reaction rate and relatively prolong the time of polyethylene in the molten state, so as to achieve full filling and ensure the quality of the injection molded product.
[0074] In this embodiment, as Figure 5 As shown, the main body mold 306 and the cover mold 307 of the water emitter include a semi-circular base plate 30601. The semi-circular base plate 30601 is detachably embedded with a main body mold groove 30602 or a cover mold groove 30603 of the water emitter, which facilitates the replacement of the main body mold groove 30602 when producing different types of water emitters.
[0075] In this embodiment, as Figure 4 As shown, the bottom of the mold shaft 304 is rotatably mounted using a known and conventional structure. For example, an injection mold gear 308 is installed at the bottom of the mold shaft 304, and a control gear and a motor are installed in the water dispenser component production base 1. The control gear meshes with the injection mold gear 308 on the mold shaft 304. The motor drives the control gear and rotates the injection mold gear 308 on the mold shaft 304, thereby causing the mold shaft 304, the water dispenser main body mold 306, and the water dispenser cover mold 307 to rotate as a whole. After one injection cycle, the injection mold gear 308 rotates 180°, driving the water dispenser main body mold 306 and the water dispenser cover mold 307 to rotate, and then a new injection cycle is performed. It should be noted that the frequency of one rotation of the injection mold gear 308, three reciprocations of the telescopic manipulator 504, and one rotation of the transmission gear 602 needs to be set to the same frequency to ensure that the three cooperate with each other, thereby ensuring that the production and assembly of the water dispenser can continue.
[0076] In this embodiment, as Figure 15 and 16As shown, the main body mold groove 30602 of the emitter is used to manufacture a variable-pressure emitter. Eight inlets are evenly distributed on one side of the cover plate 1201 of the variable-pressure emitter. The main body 1202 of the variable-pressure emitter has a high-pressure emitter channel and a low-pressure emitter channel. When the water pressure is low, only the low-pressure emitter channel operates, while the high-pressure emitter channel is blocked by a pair of elastic diaphragms. As the inlet pressure increases, the elastic diaphragms gradually open, at which point both the high-pressure and low-pressure emitter channels operate simultaneously, significantly increasing the emitter's flow rate, thus achieving a variable-pressure effect. The flow channels of the main body 1202 of the variable-pressure emitter include multiple channel units, and the turning angle θ between adjacent channel units directly affects the flow rate. By designing the main body mold groove 30602 to be detachable, it is possible to produce various emitters with different θ angles, allowing the final product to widely meet a variety of different irrigation needs.
[0077] As one specific solution in this embodiment, such as Figure 7 As shown, the feeding mechanism 4 includes a feeding tray 401, a feeding vibrator 402 is provided on the outer bottom surface of the feeding tray 401, and an elastic diaphragm groove 403 is provided on the inner bottom surface of the feeding tray 401. The elastic diaphragm groove 403 is located directly below the water dispenser component gripping mechanism 5.
[0078] In this embodiment, the elastic diaphragm groove 403 is matched with the size of the elastic diaphragm required for the assembly of the water dispenser. Under the action of the feeding oscillator 402, the elastic diaphragm enters the elastic diaphragm groove 403 in full to ensure that the robot arm can accurately grasp it.
[0079] As one specific solution in this embodiment, such as Figure 7 As shown, the watering device component gripping mechanism 5 includes a track support plate 501 arranged in the vertical direction, a horizontal track 502 fixedly installed on the top of the track support plate 501, the horizontal track 502 being located above the watering device component manufacturing mechanism 3 and the feeding mechanism 4; a sliding bracket 503 is movably installed on the longitudinal front side of the horizontal track 502, and a telescopic manipulator 504 is movably installed on the sliding bracket 503.
[0080] In this embodiment, the sliding bracket 503 can move in the lateral direction on the horizontal track 502, and the telescopic robot 504 can move in the longitudinal direction on the sliding bracket 503. The telescopic robot 504 can move above the water dispenser parts manufacturing mechanism 3 and the feeding mechanism 4.
[0081] In this embodiment, the telescopic manipulator 504 adopts a conventional telescopic manipulator known in the prior art. The telescopic manipulator 504 uses a cylinder to drive the mechanical gripper to extend and retract, so as to realize the gripping and placement of parts.
[0082] As one specific solution in this embodiment, such as Figure 8As shown, the irrigation device assembly mechanism 6 includes a pair of drive belt mounting brackets 601. A drive gear 602 is rotatably mounted inside the drive belt mounting brackets 601. An assembly drive belt 603 is wound around the drive gear 602. Multiple assembly stations 604 are fixedly arranged on the assembly drive belt 603, and the multiple assembly stations 604 are arranged at equal intervals. The irrigation device assembly mechanism 6 also includes a pneumatic hammer mounting plate arranged in a vertical direction. A pneumatic hammer 606 is mounted on the top of the pneumatic hammer mounting plate and is located directly above the assembly station 604.
[0083] In this embodiment, as Figure 8 As shown, assembly station 604 includes assembly base plate 60401. One side of assembly base plate 60401 is fixed to assembly conveyor belt 603. An assembly oscillator 60402 is disposed between one side of assembly base plate 60401 and assembly conveyor belt 603. The continuous vibration of assembly oscillator 60402 ensures that the water dispenser body is accurately placed in assembly groove 60403. At the same time, since the water dispenser cover plate, elastic diaphragm and water dispenser body are provided with corresponding positioning grooves, the continuous operation of assembly oscillator 60402 also ensures that the three parts of the water dispenser are precisely matched. An assembly groove 60403 is formed on the other side of assembly base plate 60401. The shape of assembly groove 60403 matches the water dispenser body, ensuring that the water dispenser body can fit tightly into assembly groove 60403, thereby ensuring that pneumatic hammer 606 can smoothly assemble parts.
[0084] In this embodiment, as Figure 8 As shown, the pneumatic hammer 606 includes a pressure cylinder 60601 and multiple air supply pipes 60602, all of which are connected to the pressure cylinder 60601. A solenoid valve and a pressure sensor are installed on the inner wall of the pressure cylinder 60601. A pressure hammer head 60603 is retractably installed inside the pressure cylinder 60601, and the pressure hammer head 60603 is located directly above the assembly station 604. A pneumatic hammer switch 607 is also installed on the top of the pneumatic hammer mounting plate for controlling the pneumatic hammer 606.
[0085] As one specific solution in this embodiment, such as Figure 9 As shown, the irrigation device conveying mechanism 7 includes an irrigation device conveying base 701 located on the other side of the irrigation device assembly mechanism 6, and an irrigation device conveyor belt 702 is installed on the irrigation device conveying base 701; the top of the irrigation device conveying plate 703 is rotatably installed at the longitudinal front end of the irrigation device conveying base 701, and the bottom of the irrigation device conveying plate 703 extends into the irrigation device inlet side of the drip irrigation tape forming assembly mechanism 8.
[0086] In this embodiment, the irrigation device conveyor belt 702 is provided with grooves to ensure that the assembled irrigation device moves smoothly into the irrigation device conveyor plate 703.
[0087] As one specific solution in this embodiment, such as Figure 10 and Figure 11 As shown, the drip irrigation tape forming and assembly mechanism 8 includes a mold outer cylinder mounting bracket 801, on which a drip irrigation tape mold outer cylinder 802 is fixedly mounted. The drip irrigation tape mold outer cylinder 802 is provided with a drip irrigation tape raw material feed hopper 803, a heating cylinder 804, and a bonding station 805 from right to left. The top of the bonding station 805 is provided with a water dispenser inlet 806, which is the water dispenser inlet side. The opening on one side of the drip irrigation tape mold outer cylinder 802 is the drip irrigation tape outlet side.
[0088] Inside the outer cylinder 802 of the drip irrigation tape mold, from right to left, are an integrated spiral conveying blade 807, a drip irrigation tape forming cylinder 808, and a water emitter-drip irrigation tape bonding cylinder 809. The spiral conveying blade 807 is located below the drip irrigation tape raw material feed hopper 803. The drip irrigation tape forming cylinder 808 is located inside the heating cylinder 804. The water emitter-drip irrigation tape bonding cylinder 809 has a bonding groove 810, which is located directly below the water emitter inlet 806.
[0089] A cooling pipe 811 is wound around the outer cylinder 802 of the drip irrigation tape mold between the heating cylinder 804 and the bonding station 805. The inlet and outlet of the cooling pipe 811 are connected to the coolant tank 812.
[0090] In this embodiment, the drip irrigation tape is made of polyethylene, which is known in the prior art; the heating cylinder 804 is composed of multiple heating elements. The heating cylinder 804 continuously heats the tape mold so that the internal temperature of the outer cylinder 802 is about 200°C. At this temperature, the polyethylene can be fully melted and remain in a molten state during the transportation process.
[0091] In this embodiment, the outer cylinder 802 of the drip irrigation tape mold with the cooling pipe 811 wound around it is the cooling section. Cold water is introduced into the cooling pipe 811 through the coolant tank 812, which can keep the temperature in the cooling section at 100°C. At this temperature, the drip irrigation tape is basically formed but still has a certain degree of plasticity. In addition, since the main body of the irrigation device and the irrigation device cover are made of high temperature resistant polyethylene material and the elastic diaphragm is made of silicone, neither of the above two materials will deform at 100°C. This temperature can ensure that the irrigation device adheres to the drip irrigation tape.
[0092] In this embodiment, a small water pump is installed in the coolant tank 812, which can draw coolant into the cooling pipe 811 and return it to the coolant tank 812 for reuse after circulation.
[0093] In this embodiment, as Figure 9 As shown, a material conveying control switch 813 is also installed on the mold outer cylinder mounting bracket 801. The material conveying control switch 813 is used to control the operation of the spiral conveying blade 807.
[0094] As one specific solution in this embodiment, such as Figure 12 and Figure 13 As shown, the drip irrigation tape traction mechanism 9 includes a traction conveyor belt mounting bracket 901. An upper traction conveyor belt 902 is installed in the top of the traction conveyor belt mounting bracket 901, and a lower traction conveyor belt 903 is installed in the bottom of the traction conveyor belt mounting bracket 901. The gap between the upper traction conveyor belt 902 and the lower traction conveyor belt 903 is the drip irrigation tape cooling chamber 904. The right side of the drip irrigation tape cooling chamber 904 is the drip irrigation tape inlet side, and the left side of the drip irrigation tape cooling chamber 904 is the drip irrigation tape outlet side.
[0095] The bottom end of the first negative pressure pipe 905 is installed on the longitudinal rear side of the traction conveyor belt mounting bracket 901. The top end of the first negative pressure pipe 905 is located within the space enclosed by the upper traction conveyor belt 902. A second negative pressure pipe 906 is provided between the longitudinal front side and the longitudinal front side of the first negative pressure pipe 905. The second negative pressure pipe 906 is located within the space enclosed by the lower traction conveyor belt 903. The second negative pressure pipe 906 is connected to the first negative pressure pipe 905. The first negative pressure pipe 905 is also connected to the air outlet of the negative pressure pipe inlet pipe 907. The air inlet of the negative pressure pipe inlet pipe 907 is connected to the negative pressure pump 908.
[0096] The drip irrigation tape traction mechanism 9 also includes a cooling water bag mounting bracket 909. An upper cooling water bag 910 and a lower cooling water bag 911 are installed in the cooling water bag mounting bracket 909 from top to bottom. The upper cooling water bag 910 is located in the space enclosed by the upper traction conveyor belt 902, and the lower cooling water bag 911 is located in the space enclosed by the lower traction conveyor belt 903. A water supply tank 912 is provided on the bottom surface of the traction conveyor belt mounting bracket 901. A cold water inlet pipe 913 and a cold water outlet pipe 914 are provided between the water supply tank 912 and the lower cooling water bag 911. A connecting water pipe 915 is provided between the upper cooling water bag 910 and the lower cooling water bag 911. A water pump 916 is installed at the cold water inlet pipe 913. The water pump 916 serves as the power source for the circulation of the coolant.
[0097] In this embodiment, the angles between the upper traction conveyor belt 902 and the lower traction conveyor belt 903 and the horizontal line are both 15°, ensuring that the drip irrigation tape can be tightly attached to the upper traction conveyor belt 902 and the lower traction conveyor belt 903 by the negative pressure pump 908, the first negative pressure pipe 905 and the second negative pressure pipe 906 during the conveying process. At this time, the upper and lower pipe walls of the drip irrigation tape will gradually open up, and the upper cooling water bag 910 and the lower cooling water bag 911 are tightly attached to the upper traction conveyor belt 902 and the lower traction conveyor belt 903 to cool the drip irrigation tape again, which can effectively prevent the drip irrigation tape from sticking together during the conveying process.
[0098] As one specific solution in this embodiment, such as Figure 14As shown, the winding mechanism 10 includes a compression belt mounting bracket 1001. A pair of upper compression belt drive shafts 1002 and a pair of lower compression belt drive shafts 1003 are sequentially mounted from top to bottom on the left lateral side of the compression belt mounting bracket 1001. An upper compression belt 1004 is mounted on the pair of upper compression belt drive shafts 1002, and a lower compression belt 1005 is mounted on the pair of lower compression belt drive shafts 1003. The gap between the upper compression belt 1004 and the lower compression belt 1005 is the drip irrigation tape compression chamber 1006. From right to left on the right lateral side of the compression belt mounting bracket 1001, an upper tensioning roller 1007, a lower tensioning roller 1008, a cutting support roller 1009, and a winding roller bracket 1010 are sequentially mounted. A cutting blade 1011 is retractably mounted on the cutting support roller 1009, located above the cutting support roller 1009. A winding roller 1012 is rotatably mounted inside the winding roller bracket 1010.
[0099] In this embodiment, the continuous rotation of the upper compression belt 1004 and the lower compression belt 1005 can recompress the cooled drip irrigation tape to facilitate winding. In order to ensure the compression quality, the height of the drip irrigation tape compression chamber 1006 is small, about 0.8 to 1 cm, to ensure that the drip irrigation tape is fully compressed.
[0100] In this embodiment, the upper tensioning roller 1007 and the lower tensioning roller 1008 are diagonally distributed; the surface of the take-up roller 1012 is provided with gear-shaped anti-slip grooves, which can increase the friction between the take-up roller 1012 and the drip irrigation tape, making it easier for the drip irrigation tape to wrap better on the take-up roller 1012 and preventing the drip irrigation tape from falling off. If necessary, a layer of double-sided adhesive can be provided at the winding part of the take-up roller 1012.
[0101] In this embodiment, as Figure 14 As shown, a sensor 1013 is also installed inside the take-up roller bracket 1010. The sensor 1013 is located above the take-up roller 1012. As the take-up roller 1012 rotates, the drip irrigation tape will shrink into a roll. When the outer diameter of the drip irrigation tape roll is large enough, it will touch the sensor 1013, and then trigger the cutting blade 1011 to drop down and cut the drip irrigation tape, thus completing the winding.
[0102] In this embodiment, as Figure 14 As shown, a rotary motor 1014 and a motor switch 1015 are also installed on the compression belt mounting bracket 1001. The rotary motor 1014 is used to drive the upper compression belt drive shaft 1002, the lower compression belt drive shaft 1003 and the take-up roller 1012 to rotate. The motor switch 1015 is used to control the start and stop of the rotary motor 1014.
[0103] In this embodiment, the patch-type variable drip irrigation tape automated production line also includes a main workbench 11. The main workbench 11 has a stepped structure with a lower front and a higher rear. The tops of the irrigation device component production base 1, the irrigation device component gripping mechanism 5, the irrigation device assembly mechanism 6, and the irrigation device conveying mechanism 7 are located on the longitudinal rear side of the main workbench 11. The drip irrigation tape forming and assembly mechanism 8, the drip irrigation tape traction mechanism 9, and the winding mechanism 10 are located on the longitudinal front side of the main workbench 11.
[0104] The working process of this invention is as follows:
[0105] First, the raw material for the water dispenser is fed into the injection pipe 203 through the raw material feed hopper 205. Then, driven by the turbocharger 202, the raw material is injected into the water dispenser parts manufacturing mechanism 3 through the injection nozzle 204.
[0106] Second, the raw material for the water dispenser enters the main body mold 306 of the water dispenser through the injection port 303. Then, the injection cover plate 302 retracts with the telescopic frame 301, exposing the main body of the water dispenser in the main body mold 306 to the air for a period of time to cool and solidify. After the main body of the water dispenser has cooled and solidified, the mold shaft 304 rotates 180°, and the raw material for the water dispenser is injected into the cover plate mold 307 through the injection port 303, and then cooled and solidified.
[0107] Third, after the main body of the irrigation emitter has cooled after injection molding, it is gripped by the telescopic robot 504 and placed in the assembly station 604. Then, the telescopic robot 504 grips the elastic diaphragm and places it on the main body of the irrigation emitter. After the irrigation emitter cover has cooled after injection molding, the telescopic robot 504 grips the irrigation emitter cover and places it on the elastic diaphragm. At this time, the transmission gear 602 of the irrigation emitter assembly mechanism 6 drives the assembly transmission belt 603 to move until the assembly station 604 moves directly under the pneumatic hammer 606 and stops moving. The pneumatic hammer 606 falls and assembles the three parts of the irrigation emitter together. After the assembly is completed, the assembly transmission belt 603 restarts. The assembly station 604 with the assembled irrigation emitter moves continuously with the assembly transmission belt 603 until the assembled irrigation emitter falls naturally onto the irrigation emitter conveyor belt 702 of the irrigation emitter conveying mechanism 7. Then, it is transported to the drip irrigation tape forming and assembly mechanism 8 through the irrigation emitter conveyor plate 703.
[0108] Fourth, after the drip irrigation tape raw material enters the outer cylinder 802 of the drip irrigation tape mold from the drip irrigation tape raw material feed hopper 803, it is pushed forward by the rotating spiral conveying blades 807. After the drip irrigation tape raw material is transported to the drip irrigation tape forming cylinder 808, it is cooled and initially formed under the action of the cooling pipe 811. Then, the initially formed drip irrigation tape moves to the bonding tank 810. At the same time, the assembled water emitter enters the bonding tank 810 through the water emitter inlet 806. The water emitter mixes with the drip irrigation tape and bonds it in the bonding tank 810, thus completing the assembly of the water emitter and the drip irrigation tape.
[0109] Fifth, the drip irrigation tape with the variable water emitter then enters the drip irrigation tape cooling chamber 904 of the drip irrigation tape traction mechanism 9. Under the action of the negative pressure pump 908, the first negative pressure pipe 905 and the second negative pressure pipe 906, it is tightly attached to the upper traction conveyor belt 902 and the lower traction conveyor belt 903. Then, under the action of the upper cooling water bag 910 and the lower cooling water bag 911, it is fully cooled and finally shaped.
[0110] Sixth, after the finalized drip irrigation tape enters the winding mechanism 10, it first enters the drip irrigation tape compression chamber 1006 for re-compression, and then is tensioned by the upper tensioning roller 1007 and the lower tensioning roller 1008. The winding roller 1012 completes the winding of the drip irrigation tape, and then it is exported from the production line.
Claims
1. A patch type variable drip irrigation tape automated production line, characterized in that, The application relates to a drip irrigation belt forming and assembling mechanism. The drip irrigation belt forming and assembling mechanism (8) comprises a die outer cylinder mounting support (801), a drip irrigation belt die outer cylinder (802) is fixedly installed on the die outer cylinder mounting support (801), a drip irrigation belt raw material feeding hopper (803), a heating cylinder (804) and a bonding station (805) are sequentially arranged on the drip irrigation belt die outer cylinder (802) from right to left, a drip irrigation belt feeding port (806) is formed in the top of the bonding station (805), and the drip irrigation belt feeding port (806) is the drip irrigation belt inlet side; and the opening on one side of the drip irrigation belt die outer cylinder (802) is the drip irrigation belt outlet side. The drip irrigation belt die outer cylinder (802) is integrally provided with a spiral conveying blade (807), a drip irrigation belt forming cylinder (808) and a drip irrigation belt - drip irrigation belt bonding cylinder (809) from right to left. The drip irrigation belt forming and assembling mechanism (8) comprises a die outer cylinder mounting support (801), a drip irrigation belt die outer cylinder (802) is fixedly installed on the die outer cylinder mounting support (801), a drip irrigation belt raw material feeding hopper (803), a heating cylinder (804) and a bonding station (805) are sequentially arranged on the drip irrigation belt die outer cylinder (802) from right to left, a drip irrigation belt feeding port (806) is formed in the top of the bonding station (805), and the drip irrigation belt feeding port (806) is the drip irrigation belt inlet side; and the opening on one side of the drip irrigation belt die outer cylinder (802) is the drip irrigation belt outlet side. The drip irrigation belt forming and assembling mechanism (8) comprises a die outer cylinder mounting support (801), a drip irrigation belt die outer cylinder (802) is fixedly installed on the die outer cylinder mounting support (801), a drip irrigation belt raw material feeding hopper (803), a heating cylinder (804) and a bonding station (805) are sequentially arranged on the drip irrigation belt die outer cylinder (802) from right to left, a drip irrigation belt feeding port (806) is formed in the top of the bonding station (805), and the drip irrigation belt feeding port (806) is the drip irrigation belt inlet side; and the opening on one side of the drip irrigation belt die outer cylinder (802) is the drip irrigation belt outlet side. The drip irrigation belt forming and assembling mechanism (8) comprises a die outer cylinder mounting support (801), a drip irrigation belt die outer cylinder (802) is fixedly installed on the die outer cylinder mounting support (801), a drip irrigation belt raw material feeding hopper (803), a heating cylinder (804) and a bonding station (805) are sequentially arranged on the drip irrigation belt die outer cylinder (802) from right to left, a drip irrigation belt feeding port (806) is formed in the top of the bonding station (805), and the drip irrigation belt feeding port (806) is the drip irrigation belt inlet side; and the opening on one side of the drip irrigation belt die outer cylinder (802) is the drip irrigation belt outlet side. The longitudinal rear side of the traction conveying belt mounting support (901) is provided with a first negative pressure pipe (905) whose bottom end is located in the space surrounded by the upper traction conveying belt (902); the longitudinal front side of the first negative pressure pipe (905) is provided with a second negative pressure pipe (906) which is located in the space surrounded by the lower traction conveying belt (903); the second negative pressure pipe (906) is in communication with the first negative pressure pipe (905), and the first negative pressure pipe (905) is also in communication with the air outlet end of a negative pressure pipe air inlet pipe (907), and the air inlet end of the negative pressure pipe air inlet pipe (907) is in communication with a negative pressure pump (908); The drip irrigation belt traction mechanism (9) further comprises a cooling water bag mounting rack (909), and the cooling water bag mounting rack (909) is sequentially provided with an upper cooling water bag (910) and a lower cooling water bag (911) from top to bottom, the upper cooling water bag (910) is located in the space surrounded by the upper traction conveying belt (902), and the lower cooling water bag (911) is located in the space surrounded by the lower traction conveying belt (903); a water supply tank (912) is arranged on the bottom surface of the traction conveying belt mounting support (901), a cold water inlet pipe (913) and a cold water outlet pipe (914) are arranged between the water supply tank (912) and the lower cooling water bag (911), and a connecting water pipe (915) is arranged between the upper cooling water bag (910) and the lower cooling water bag (911); a water pump (916) is arranged at the cold water inlet pipe (913); The winding mechanism (10) comprises a compression belt mounting support (1001), a pair of upper compression belt transmission shafts (1002) and a pair of lower compression belt transmission shafts (1003) are sequentially arranged on the transverse left side of the compression belt mounting support (1001) from top to bottom, an upper compression belt (1004) is arranged on the pair of upper compression belt transmission shafts (1002), a lower compression belt (1005) is arranged on the pair of lower compression belt transmission shafts (1003), and the gap between the upper compression belt (1004) and the lower compression belt (1005) is a drip irrigation belt compression cavity (1006); an upper tensioning wheel (1007), a lower tensioning wheel (1008), a cutting support roller (1009) and a winding roller support (1010) are sequentially arranged on the transverse right side of the compression belt mounting support (1001) from right to left, a cutting blade (1011) is telescopically arranged on the cutting support roller (1009), and the cutting blade (1011) is located above the cutting support roller (1009); and a winding roller (1012) is rotatably arranged in the winding roller support (1010).
2. The patch variable drip irrigation tape automated production line of claim 1, wherein, The injection mechanism (2) comprises a hopper support frame (201) arranged on the water filler part production base (1), a turbocharger (202) is arranged on the water filler part production base (1) below the hopper support frame (201), an injection pipe (203) and an injection nozzle (204) are sequentially communicated on the turbocharger (202), the injection nozzle (204) is communicated with the water filler part manufacturing mechanism (3); the top of a water filler raw material feeding hopper (205) is arranged above the hopper support frame (201), and the bottom of the water filler raw material feeding hopper (205) is communicated with the injection pipe (203).
3. The patch variable-drip irrigation tape automated production line of claim 1, wherein, The water filler part manufacturing mechanism (3) comprises a telescopic frame (301) fixedly arranged on the water filler part production base (1), a pair of injection cover plates (302) are fixedly arranged on the telescopic frame (301), an injection port (303) is arranged on the injection cover plate (302), and the injection port (303) is communicated with the injection mechanism (2); the bottom of a mold rotating shaft (304) is rotatably arranged on the water filler part production base (1) in the telescopic frame (301), a pair of heating plates (305) are fixedly arranged on the top of the mold rotating shaft (304), a water filler body mold (306) is fixedly arranged on one of the heating plates (305), and a water filler cover plate mold (307) is fixedly arranged on the other heating plate (305); the water filler body mold (306) and the water filler cover plate mold (307) are located directly below one of the injection cover plates (302).
4. The patch variable drip irrigation tape automated production line of claim 1, wherein, The feeding mechanism (4) comprises a feeding disc (401), a feeding oscillator (402) is arranged on the outer bottom surface of the feeding disc (401), and an elastic diaphragm groove (403) is arranged on the inner bottom surface of the feeding disc (401) and located directly below the water filler part grabbing mechanism (5).
5. The patch variable drip irrigation tape automated production line of claim 1, wherein, The water filler part grabbing mechanism (5) comprises a track support plate (501) arranged in the vertical direction, a horizontal track (502) is fixedly arranged on the top of the track support plate (501) and located above the water filler part manufacturing mechanism (3) and the feeding mechanism (4); a sliding support (503) is movably arranged on the longitudinal front side of the horizontal track (502), and a telescopic mechanical arm (504) is movably arranged on the sliding support (503).
6. The patch variable drip irrigation tape automated production line of claim 1, wherein, The water filler assembling mechanism (6) comprises a pair of transmission belt mounting supports (601), a transmission gear (602) is rotatably arranged in the transmission belt mounting support (601), an assembling transmission belt (603) is wound outside the transmission gear (602), a plurality of assembling stations (604) are fixedly arranged on the assembling transmission belt (603), and the plurality of assembling stations (604) are arranged at equal intervals; the water filler assembling mechanism (6) further comprises a pneumatic hammer mounting plate (605) arranged in the vertical direction, a pneumatic hammer (606) is arranged on the top of the pneumatic hammer mounting plate (605) and located directly above the assembling station (604).
7. The patch variable-drip irrigation tape automated production line of claim 1, wherein, The irrigation emitter conveying mechanism (7) comprises an irrigation emitter conveying base (701) on the other side of the irrigation emitter assembling mechanism (6), and an irrigation emitter conveying belt (702) is installed on the irrigation emitter conveying base (701); the top of an irrigation emitter conveying plate (703) is rotatably installed on the longitudinal front end of the irrigation emitter conveying base (701), and the bottom of the irrigation emitter conveying plate (703) extends into the irrigation emitter inlet side of the drip irrigation tape forming and assembling mechanism (8).
Citation Information
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CN108289423A
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