A roll material FPC laminator

Abstract

A kind of roll material FPC laminator, including lower frame, film tearing mechanism, laminating head mechanism, laminating platform, roll material FPC feed mechanism, FPC winding and cutting mechanism;The upper surface of the lower frame is sequentially provided with film tearing mechanism, laminating head mechanism along length direction in one side, wherein along width direction, the film tearing mechanism adopts double stations of side-by-side arrangement;The laminating head mechanism includes laminating head and laminating head moving module, which is arranged along the width direction of lower frame, and the net box transfer platform of film tearing mechanism and laminating platform are sequentially arranged below laminating head moving module along width direction, and roll material FPC feed structure is arranged on one side of laminating platform along length direction, and FPC winding and cutting mechanism is arranged on the other side of laminating platform.The laminating efficiency of the roll material FPC laminator of the application is high precision.

Description

Technical Field

[0001] This invention relates to the field of printed circuit manufacturing equipment technology, and in particular to a manufacturing equipment for adding a non-metallic protective layer to printed circuits. Background Technology

[0002] In the FPC flexible printed circuit board industry, the main function of the FPC cover film is similar to that of PCB green paint:

[0003] 1. Protect the copper foil from exposure to air to prevent oxidation;

[0004] 2. Cover the area for subsequent surface treatment. For example, cover areas that do not require gold plating with CVL;

[0005] 3. In subsequent SMT processes, it serves as a solder mask.

[0006] Currently, most large-scale FPC film application on the market is still done manually, with relatively few related equipment available. Manual application results in low production efficiency, poor precision, and high unit costs. To address this issue, it is necessary to design an automated FPC film application device and method. Summary of the Invention

[0007] In view of the above technical problems, the present invention provides a roll FPC laminating machine to solve the problems of low efficiency and difficulty in operation of manual film lamination.

[0008] To achieve the above technical effects, the present invention adopts the following technical solution:

[0009] A roll FPC coating machine,

[0010] This includes the lower frame, upper film peeling mechanism, film application head mechanism, lamination platform, roll FPC unloading mechanism, and FPC winding and cutting mechanism;

[0011] On one side of the upper surface of the lower frame, a film peeling mechanism and a film applying head mechanism are arranged sequentially along the length direction. The film peeling mechanism adopts a dual-station arrangement arranged side by side along the width direction. The film applying head mechanism includes an applying head and an applying head moving module extending along the width direction of the lower frame. Below the applying head moving module, along the width direction, a wire mesh transfer platform and a bonding platform of the film peeling mechanism are arranged sequentially. Along the length direction, a roll FPC feeding structure is arranged on one side of the bonding platform, and an FPC winding and cutting mechanism is arranged on the other side of the bonding platform.

[0012] The film peeling mechanism peels the film from the backing paper and conveys the film to the wire mesh transfer platform. The bonding head is located on the wire mesh transfer platform on one side of the bonding head moving module. The bonding head moves down to pick up the film from the wire mesh transfer platform and then moves up, vertically along the bonding head moving module to the bonding platform on the other side of the module. It then moves down to heat-press the film onto the FPC on the bonding platform to form an FPC film assembly. The roll FPC unloading mechanism is used to supply FPC material to the bonding platform. The FPC winding and cutting mechanism is used to wind or cut the FPC film assembly.

[0013] Furthermore,

[0014] It also includes membrane CCD, FPC CCD and membrane NG discharge bin;

[0015] Below the mobile module, along the width direction, there are sequentially arranged a wire cage transfer platform with an upper film tearing mechanism, a film CCD, a bonding platform, and an FPC CCD. Along the length direction on one side of the upper surface of the lower frame, there are sequentially arranged an upper film tearing mechanism, a film bonding head mechanism, and a film NG throwing bin.

[0016] Furthermore,

[0017] This also includes mounting on the rack;

[0018] The upper frame is mounted on the lower frame along the edge of the lower frame to isolate its internal components, such as the upper film tearing mechanism, film application head mechanism, bonding platform, roll FPC unloading mechanism, FPC winding and cutting mechanism, film CCD, FPC CCD, and film NG ejection bin, from the outside.

[0019] Furthermore,

[0020] The film peeling mechanism also includes a film hopper, a film loading robot, a mold lifting assembly, a film peeling assembly, and a film pulling clamp assembly;

[0021] A film hopper is provided on one side of the upper surface of the lower frame. The film hopper includes a lower lifting motor and an upper film bearing hopper supported by a hopper lifting shaft controlled by the lifting motor.

[0022] A membrane loading robot is installed above the membrane hopper. The membrane loading robot includes a membrane moving module and a membrane suction claw connected to the membrane moving module.

[0023] The film lifting assembly is located on the side of the film hopper facing the film application head mechanism. The film lifting assembly includes a film peeling roller, a film peeling lifting module for controlling the lifting of the film peeling roller, and a forward and backward moving module for controlling the horizontal movement of the film peeling lifting module.

[0024] The film peeling assembly is located on the side of the mold-lifting assembly facing the film-applying head mechanism, and includes an upper film feeding roller, a lower film feeding roller, a vacuum platform, an upper waste paper clamping roller, and a lower waste paper clamping roller. The lower film feeding roller is located below the upper film feeding roller, and the vacuum platform is horizontally located below the lower film feeding roller. The upper waste paper clamping roller is located at the end of the vacuum platform facing the film-applying head mechanism, and the lower waste paper clamping roller is located below the upper waste paper clamping roller.

[0025] The membrane clamp assembly includes a membrane clamp and two horizontal moving modules connected to both ends of the membrane clamp. Two sets of horizontal moving modules are provided and arranged along the length direction of the upper surface of the lower frame. The cage transfer platform is provided between the two sets of horizontal moving modules.

[0026] Furthermore,

[0027] The dual-station film loading and peeling mechanism arranged side by side includes a station one and a station two arranged side by side. Each station one and station two includes an independent film hopper, a film loading robot, a mold lifting assembly and a film peeling assembly. Station one and station two share a set of film pulling clamp assembly, which is located on the side of station one and station two facing the film application head mechanism.

[0028] Furthermore,

[0029] The film applicator mechanism includes an applicator moving module, an applicator lifting module, a rotary motor, and an applicator;

[0030] The applicator lifting module is movably mounted on the applicator moving module, and a rotary motor is located below the applicator lifting module, with the applicator located below the rotary motor.

[0031] The contact head moving module is horizontally mounted on guide rails on both sides of the upper surface of the lower frame along its length.

[0032] Furthermore,

[0033] The bonding platform includes a platform body, a platform rear clamp, a platform front clamp, a PPC feeding clamp, a clamp moving module, and a platform correction module.

[0034] The platform body is provided with a platform rear clamp at one end facing the coil FPC feeding mechanism, and a platform front clamp at the end away from the coil FPC feeding mechanism. A PPC feeding clamp is provided above the platform rear clamp, and the two ends of the PPC feeding clamp are slidably mounted on a clamp moving module in the horizontal direction along the long side of the platform front clamp.

[0035] Furthermore,

[0036] The FPC roll feeding mechanism includes a feeding correction component, a feeding buffer component, and a feeding component;

[0037] The feeding correction component, feeding buffer component, and feeding unloading component are arranged sequentially from top to bottom on the coil FPC unloading mechanism.

[0038] Furthermore,

[0039] The FPC winding and cutting mechanism includes a winding assembly, a cutting clamp assembly disposed below the winding assembly, a feeding conveyor belt disposed between the cutting clamp assembly and the winding assembly, a cutting platform assembly disposed above the end of the feeding conveyor belt away from the cutting clamp assembly, a cutting CCD alignment assembly disposed above the rear of the cutting platform assembly, a take-up correction assembly disposed above the rear of the cutting CCD alignment assembly, and a take-up buffer assembly disposed at the rear of the take-up correction assembly.

[0040] Furthermore,

[0041] The cropped CCD alignment component includes a photographing support platform and a camera adjustment module, wherein the camera adjustment module drives the photographing support platform to move horizontally along the length direction;

[0042] The cutting platform assembly includes a cutting lifting cylinder, an upper cutting blade, a lower cutting blade, and a platform telescopic cylinder. The upper cutting blade is connected to the cutting lifting cylinder above it and is driven by the cutting lifting cylinder to move downward to the lower cutting blade to complete the cutting of the FPC film assembly. The platform telescopic cylinder is located at the bottom of the cutting platform assembly and is used to adjust the height of the cutting platform assembly.

[0043] The cutting clamp assembly includes a material clamp and a clamp moving module. The clamp moving module drives the material clamp to move horizontally along the side of the cutting clamp assembly in the length direction.

[0044] In summary, compared with the prior art, the beneficial technical effects of the present invention are as follows:

[0045] 1. This invention automates the processes of film loading, tearing, laminating, winding, and cutting. It combines film loading equipment with roll-to-roll FPC (Flexible Printed Circuit) equipment to laminate film onto the roll-to-roll FPC. A dual-station film loading and tearing mechanism is employed, with stations one and two simultaneously completing the film loading and tearing operations. From the film hopper to the completion of the tearing action and placement onto the wire mesh box, two films operate simultaneously. The laminating head first picks up and transfers film one provided by station one on the wire mesh box transfer platform. Once the laminating head has moved back above the wire mesh box transfer platform, it then picks up and transfers film two provided by station two. During this process, the roll-to-roll FPC unloading mechanism and the FPC... The C-type winding and cutting structure works in sequence to supply FPC material to film sheet one and to wind or cut the corresponding FPC film assembly. When film sheet two moves to the bonding platform, the roll FPC unloading mechanism supplies FPC material to film sheet two. The bonding, winding or cutting work is carried out in sequence to complete a set of film bonding. Then, station one and station two synchronously supply film sheet one and film sheet two to the wire mesh transfer platform again. The bonding head picks up and transfers film sheet one provided by station one on the wire mesh transfer platform. This cycle is repeated to achieve efficient film bonding. The efficiency is much higher than that of traditional manual film bonding, reducing the unit cost of film bonding.

[0046] 2. The upper frame is mounted on the lower frame along the edge of the lower frame to isolate the internal film peeling mechanism, film application head mechanism, lamination platform, roll FPC unloading mechanism, FPC winding and cutting mechanism, film CCD, FPC CCD, and film NG ejection bin from the outside environment, preventing the production environment from being exposed to the air. During the lamination process, dust in the air can easily affect the lamination effect and reduce the aesthetics of the laminated products.

[0047] 3. The film application accuracy can be improved by using diaphragm CCD and FPC CCD. Attached Figure Description

[0048] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0049] Figure 1 A top view (excluding the outer casing) of the roll FPC laminating machine provided by the present invention;

[0050] Figure 2 This is a structural diagram of the film-peeling mechanism provided by the present invention;

[0051] Figure 3 This is a structural diagram of the membrane hopper provided by the present invention;

[0052] Figure 4 This is a structural diagram of the diaphragm robot provided by the present invention;

[0053] Figure 5 A structural diagram of the mold-removing assembly provided by the present invention;

[0054] Figure 6 This is a structural diagram of the film peeling assembly provided by the present invention;

[0055] Figure 7 This is a structural diagram of the membrane clamp assembly provided by the present invention;

[0056] Figure 8 This is a structural diagram of the film-applying head mechanism provided by the present invention;

[0057] Figure 9 This is a structural diagram of the diaphragm CCD provided by the present invention;

[0058] Figure 10 This is a structural diagram of the NG discharge chamber for the diaphragm provided by the present invention;

[0059] Figure 11 The structural diagram of the FPC CCD provided by this invention;

[0060] Figure 12 The structure of the bonding platform provided by the present invention Figure 1 ;

[0061] Figure 13 The structure of the bonding platform provided by the present invention Figure 2 ;

[0062] Figure 14 This is a structural diagram of the coil FPC unloading mechanism provided by the present invention;

[0063] Figure 15 This is a structural diagram of the FPC winding and cutting mechanism provided by the present invention;

[0064] Figure 16 This is a structural diagram of the CCD alignment component provided by the present invention;

[0065] Figure 17 This is a structural diagram of the cutting platform component provided by the present invention;

[0066] Figure 18 This is a structural diagram of the cutting clamp assembly provided by the present invention.

[0067] The specific annotations in the attached figures are explained below:

[0068] 1-Lower frame; 2-Film peeling mechanism; 3-Film applicator head mechanism; 4-Laminating platform; 5-FPC roll unloading mechanism; 6-FPC winding and cutting mechanism; 7-Applying head moving module; 8-Wire mesh cage transfer platform; 10-Film CCD; 12-FPC CCD; 13-Film NG Disposal Bin; 14-Film Bin; 15-Film Loading Robot; 16-Mold Lifting Assembly; 17-Film Peeling Assembly; 18-Film Pulling Clamp Assembly; 19-Lifting Motor; 20-Bin Lifting Shaft; 21-Film Carrying Bin; 22-Film Loading Moving Module; 23-Film Loading Claw; 24-Film Peeling Roller; 25-Film Peeling Lifting Module; 26-Forward and Backward Moving Module; 27-Film Feeding Upper Roller; 28-Film Feeding Lower Roller; 29-Vacuum Platform; 30-Waste Paper Upper Clamping Roller; 31-Waste Paper Lower Clamping Roller; 32-Film Pulling Clamp; 33-Horizontal Moving Module; 34-Station 1; 35-Station 2; 36-Paste Head Lifting Module; 37-Rotary Motor; 38-Paste Head Lifting Module; 39-Guide rail; 40-Platform body; 41-Platform rear clamp; 42-Platform front clamp; 43-PPC loading clamp; 44-Clamp moving module; 45-Platform correction module; 46-Feeding correction component; 47-Feeding buffer component; 48-Unloading component; 49-Rewinding component; 50-Cutting pull clamp component; 51-Unloading conveyor belt; 52-Cutting platform component; 53-Cutting CCD alignment component; 54-Rewinding correction component; 55-Rewinding buffer component; 56-Photo taking support platform; 57-Camera positioning module; 58-Cutting lifting cylinder; 59-Upper cutter; 60-Lower cutter; 61-Platform telescopic cylinder; 62-Pulling clamp; 63-Pulling clamp moving module. Detailed Implementation

[0069] A roll FPC coating machine,

[0070] This includes the following components: 1. Lower frame; 2. Upper film peeling mechanism; 3. Film application head mechanism; 4. Lamination platform; 5. Roll material FPC feeding mechanism; 6. FPC winding and cutting mechanism;

[0071] On one side of the upper surface of the lower frame 1, a film peeling mechanism 2 and a film applying head mechanism 3 are arranged sequentially along the length direction. The film peeling mechanism 2 adopts a dual-station arrangement arranged side by side along the width direction. The film applying head mechanism 3 includes an applying head 38 and an applying head moving module 7 extending along the width direction of the lower frame 1. Below the applying head moving module 7, along the width direction, a wire mesh transfer platform 8 of the film peeling mechanism 2 and a bonding platform 4 are arranged sequentially. Along the length direction, a roll FPC feeding structure is provided on one side of the bonding platform 4, and an FPC winding and cutting mechanism 6 is provided on the other side of the bonding platform 4.

[0072] The film peeling mechanism 2 peels the film from the backing paper and conveys the film to the wire mesh transfer platform 8. The bonding head is located on the wire mesh transfer platform 8 on one side of the bonding head moving module 7. The bonding head 38 moves down to pick up the film from the wire mesh transfer platform 8 and then moves up, vertically along the bonding head moving module 7 to the bonding platform 4 on the other side of the module. It then moves down to heat-press the film onto the FPC on the bonding platform 4 to form an FPC film assembly. The roll FPC unloading mechanism 5 is used to supply FPC material to the bonding platform 4. The FPC winding and cutting mechanism 6 is used to wind or cut the FPC film assembly.

[0073] This invention automates the processes of film application, film peeling, film pasting, winding, and cutting. It combines film application equipment with roll-to-roll (FPC) equipment to laminate the film onto the roll-to-roll FPC. A dual-station film application and peeling mechanism 2 is employed, with stations 34 and 35 simultaneously completing the film application and peeling operations. From the film hopper 14 to the completion of the peeling action and placement onto the wire mesh box, two films operate simultaneously. The pasting head first picks up and transfers the first film provided by station 34 on the wire mesh box transfer platform 8. Once the pasting head has moved back above the wire mesh box transfer platform 8, it then picks up and transfers the second film provided by station 35. During this process, the roll-to-roll FPC feeding mechanism 5 and the FPC... The PC winding and cutting structure works in perfect sequence to supply FPC material to film sheet one and to wind or cut the corresponding FPC film assembly. When film sheet two moves to the bonding platform 4, the roll FPC feeding mechanism 5 supplies FPC material to film sheet two. The bonding, winding or cutting work is carried out in sequence to complete a set of film bonding. Then, station one 34 and station two 35 synchronously supply film sheet one and film sheet two to the wire mesh transfer platform 8 again. The bonding head picks up and transmits film sheet one provided by station one 34 on the wire mesh transfer platform 8. This cycle is repeated to achieve efficient film bonding. The efficiency is much higher than that of traditional manual film bonding, reducing the unit cost of film bonding.

[0074] In practice,

[0075] It also includes a diaphragm CCD10, an FPC CCD12, and a diaphragm NG discharge chamber 13;

[0076] Below the mobile module, along the width direction, are arranged a mesh transfer platform 8 for the upper film tearing mechanism 2, a film CCD 10, a bonding platform 4, and an FPC CCD 12. Along the length direction on one side of the upper surface of the lower frame 1, the upper film tearing mechanism 2, the film bonding head mechanism 3, and the film NG throwing bin 13 are arranged in sequence.

[0077] The bonding head 38 moves downward to pick up the film from the cage transfer platform 8 and then moves upward. It moves vertically along the moving module (i.e., horizontally along the width direction, the same below), takes a picture after passing the film CCD 10, and then moves to the bonding platform 4 on the other side of the moving module. The film CCD 10 is used to realize the film photography and positioning, and the film NG throwing bin 13 is used to collect the film that was photographed NG.

[0078] In practice,

[0079] This also includes mounting on the rack;

[0080] The upper frame is mounted on the lower frame 1 along the edge of the lower frame 1 to isolate the internal components such as the upper film tearing mechanism 2, film applying head mechanism 3, bonding platform 4, roll FPC unloading mechanism 5, FPC winding and cutting mechanism 6, film CCD 10, FPCCCD 12, and film NG throwing bin 13 from the outside environment, preventing the production environment from being exposed to the air. During the lamination process, dust in the air can easily affect the lamination effect and reduce the aesthetics of the laminated product.

[0081] In practice,

[0082] The film peeling mechanism 2 also includes a film hopper 14, a film loading robot 15, a mold lifting assembly 16, a film peeling assembly 17, and a film pulling clamp assembly 18;

[0083] A film hopper 14 is provided on one side of the upper surface of the lower frame 1. The film hopper 14 includes a lower lifting motor 19 and an upper film bearing hopper 21 supported by a hopper lifting shaft 20 controlled by the lifting motor 19.

[0084] A membrane loading robot 15 is provided above the membrane material hopper 14. The membrane loading robot 15 includes a membrane moving module 22 and a membrane suction claw 23 connected to the membrane moving module 22.

[0085] The mold-removing assembly 16 is located on the side of the film hopper 14 facing the film application head mechanism 3. The mold-removing assembly 16 includes a film peeling roller 24, a film peeling lifting module 25 that controls the lifting of the film peeling roller 24, and a forward and backward moving module 26 that controls the horizontal movement of the film peeling lifting module 25.

[0086] The film peeling assembly 17 is located on the side of the mold-lifting assembly 16 facing the film-applying head mechanism 3, and includes an upper film feeding roller 27, a lower film feeding roller 28, a vacuum platform 29, an upper waste paper clamping roller 30, and a lower waste paper clamping roller 31. The lower film feeding roller 28 is located below the upper film feeding roller 27, and the vacuum platform 29 is horizontally located below the lower film feeding roller 28. The upper waste paper clamping roller 30 is located at the end of the vacuum platform 29 facing the film-applying head mechanism, and the lower waste paper clamping roller 31 is located below the upper waste paper clamping roller 30.

[0087] The membrane clamp assembly 18 includes a membrane clamp 32 and two horizontal moving modules 33 connected to the two ends of the membrane clamp 32 respectively. Two sets of horizontal moving modules 33 are provided and are arranged along the length direction of the upper surface of the lower frame 1. The cage transfer platform 8 is arranged between the two sets of horizontal moving modules 33.

[0088] Working principle of the film peeling mechanism 2: A stack of film sheets is placed into the film carrying chamber 21, and the material is fed upwards little by little by the material lifting shaft 20, thus realizing automatic feeding. The suction nozzle of the film suction claw 23 of the film feeding robot 15 descends to absorb the film sheets, and after absorption, it rises and shakes the material. Then, driven by the film moving module 22, the film sheets are sent into the peeling mechanism. At this time, the upper film feeding roller 27 of the peeling mechanism is in the upper position, that is, the upper and lower film feeding rollers are in the open state. After the film is inserted into the gap between the upper film feeding roller 27 and the lower film feeding roller 28, the upper film feeding roller 27 descends, so that the upper and lower rollers are in the meshing state to clamp the film sheet. The lower film feeding roller 28 rotates to send the film sheet to the bottom of the peeling roller 24 of the film lifting assembly. When the film peeling assembly 17 peels the film, the vacuum platform 29 below vacuum sucks up the bottom paper, and then the peeling roller 24 descends and picks up one edge of the film sheet, so that the bottom paper and the film sheet are separated and the bottom paper is exposed on one side. Next, the platform vacuum is turned off, and the peeling roller 24 moves the film along one edge of the film, causing the bottom paper to be inserted into the gap between the upper waste paper clamping roller 30 and the lower waste paper clamping roller 31. The upper waste paper clamping roller 30 presses down to clamp the bottom paper, and the lower waste paper clamping roller 31 rotates. At the same time, the peeling roller 24 moves forward to unfold the rolled-up film edge to the clamping position. Then, the film pulling assembly moves over to clamp the film and pull it towards the transfer platform 8 in the wire mesh box. At the same time, the lower waste paper clamping roller 31 rotates and sends the bottom paper down. The two actions are performed simultaneously. Finally, the film and the bottom paper are separated. The film is pulled onto the wire mesh box platform by the film pulling clamp 32, and the bottom paper is sent down into the bottom paper frame by the upper waste paper clamping roller 30 and the lower waste paper clamping roller 31 of the peeling mechanism. This completes one film peeling action.

[0089] The lifting module or horizontal moving module 33 that drives the rollers, robotic arms, etc., is composed of guide rail 39 and slider. The slider moves under the drive of cylinder or motor (the same below).

[0090] In practice,

[0091] The dual-station film application and peeling mechanism 2, arranged side by side, includes a first station 34 and a second station 35. Each station 34 and the second station 35 includes an independent film hopper 14, a film application robot 15, a mold lifting assembly 16, and a film peeling assembly 17. The first station 34 and the second station 35 share a film pulling clamp assembly 18, which is located on the side of the first station 34 and the second station 35 facing the film application head mechanism 3.

[0092] From the membrane hopper 14 to the completion of the film tearing action and placement on the wire mesh box, two films are peeled off simultaneously. The dual-station film tearing mechanism 2 can improve the peeling speed and increase work efficiency.

[0093] In practice,

[0094] The film applicator mechanism 3 includes an applicator moving module 7, an applicator lifting module 36, a rotary motor 37, and an applicator 38;

[0095] The applicator lifting module 36 is movably mounted on the applicator moving module 7, and a rotary motor 37 is disposed below the applicator lifting module 36, and an applicator 38 is disposed below the rotary motor 37.

[0096] The bonding head 38 is used to vacuum-adsorb the film with the peeled backing paper on the wire mesh transfer platform 8, then move it to the photography position to take a picture, and finally move it above the bonding platform 4. The position is corrected by rotating the rotary motor 37 to prepare for film bonding. The bonding head lifting module 36 moves horizontally in the width direction along the bonding head moving module 7. The bonding head moving module 7 moves horizontally in the length direction via the guide rails 39 located on both sides of the upper surface of the lower frame 1. If the film is not photographed (NG), the bonding head mechanism, driven by the horizontal movement of the bonding head moving module 7 in the length direction, moves to the film not photographed (NG) discard bin 13 on one side and puts the film into the film not photographed (NG) discard bin 13. Then, the previous actions are repeated to retrieve the film and take a picture again.

[0097] In practice,

[0098] The bonding platform 4 includes a platform body 40, a platform rear clamp 41, a platform front clamp 42, a PPC feeding clamp 43, a clamp moving module 44, and a platform correction module 45.

[0099] The platform body 40 is provided with a platform rear clamp 41 at one end facing the coil FPC feeding mechanism 5, and a platform front clamp 42 at the other end of the platform body 40 away from the coil FPC feeding mechanism 5. A PPC feeding clamp 43 is provided above the platform rear clamp 41, and the two ends of the PPC feeding clamp 43 are slidably mounted on a clamp moving module 44 along the horizontal direction of the long side of the platform front clamp 42.

[0100] After the FPC unloading mechanism 5 feeds the FPC into the feed buffer, the FPC loading clamp moves to the unloading end, clamps the FPC and pulls it backward, pulling the FPC segment to be bonded onto the bonding platform 4. The platform rear clamp 41 clamps the FPC, the FPC loading clamp releases and returns to the initial position to wait. At this time, the platform front clamp 42 clamps the FPC, and the platform body 40 vacuum opens to suck up the FPC. The FPC CCD12 moves to the mark point on the FPC for photo positioning. After taking the photo, it moves to the waiting position. The clamp moving module 44 drives the PPC loading clamp 43 to move horizontally along the length direction.

[0101] In practice,

[0102] The FPC unloading mechanism 5 includes an infeed correction component 46, an infeed buffer component 47, and an unloading component 48;

[0103] The feeding correction component 46, the feeding buffer component 47, and the feeding component 48 are arranged sequentially from top to bottom on the roll FPC feeding mechanism 5.

[0104] The feeding correction component 46 is used for FPC feeding correction, and the feeding buffer component 47 is used for FPC feeding buffer after correction. The buffer prevents the material from being pulled too much and prevents it from breaking. The FPC feed that has passed through the feeding buffer component 47 is wound on the unloading component 48. The unloading component 48 rotates to unload the rolled material and release the FPC feed into the feeding buffer.

[0105] In practice,

[0106] The FPC winding and cutting mechanism 6 includes a winding assembly 49, a cutting clamp assembly 50 disposed below the winding assembly 49, a feeding conveyor belt 51 disposed between the cutting clamp assembly 50 and the winding assembly 49, a cutting platform assembly 52 disposed above the end of the feeding conveyor belt 51 away from the cutting clamp assembly 50, a cutting CCD alignment assembly 53 disposed above the rear of the cutting platform assembly 52, a take-up correction assembly 54 disposed above the rear of the cutting CCD alignment assembly 53, and a take-up buffer assembly 55 disposed at the rear of the take-up correction assembly 54.

[0107] In practice,

[0108] The CCD alignment component 53 includes a camera support platform 56 and a camera adjustment module 57. The camera adjustment module 57 drives the camera support platform 56 to move horizontally along the length direction.

[0109] The cutting platform assembly 52 includes a cutting lifting cylinder 58, an upper cutting blade 59, a lower cutting blade 60, and a platform telescopic cylinder 61. The upper cutting blade 59 is connected to the cutting lifting cylinder 58 above it and is driven by the cutting lifting cylinder 58 to move downward to the lower cutting blade 60 to complete the cutting of the FPC film assembly. The platform telescopic cylinder 61 is located at the bottom of the cutting platform assembly 52 and is used to adjust the height of the cutting platform assembly 52.

[0110] The cutting clamp assembly 50 includes a material clamp 62 and a clamp moving module 63. The clamp moving module 63 drives the material clamp 62 to move horizontally along the side of the cutting clamp assembly 50 in the length direction.

[0111] After being laminated, the FPC enters the receiving buffer. There are two options for receiving: either roll up the FPC or cut it into sheets according to the size specifications. When rolling up the FPC, the FPC coming out of the receiving buffer passes through the receiving correction component 54 and is directly wound up by the winding component 49. When cutting into sheets, the FPC in the receiving buffer is pulled out by the pull clamp 62, and then passes through the receiving correction component 54 for correction, the cutting CCD alignment component 53 for taking pictures and positioning, the cutting platform component 52 for cutting, and finally flows out of the production line.

[0112] The working principle of this application is as follows: A stack of film sheets is placed into the film sheet carrying chamber 21, and the material is fed upwards little by little by the material lifting shaft 20, thus realizing automatic feeding. The suction nozzle of the film suction claw 23 of the film feeding robot 15 descends to absorb the film sheets, and after absorption, it rises and shakes the material. Then, driven by the film moving module 22, the film sheets are sent into the film peeling mechanism. At this time, the upper film feeding roller 27 of the film peeling mechanism is in the upper position, that is, the upper and lower film feeding rollers are in the open state. After the film is inserted into the gap between the upper film feeding roller 27 and the lower film feeding roller 28, the upper film feeding roller 27 descends, so that the upper and lower rollers are in an meshing state to clamp the film sheet. The lower film feeding roller 28 rotates to send the film sheet to the area below the film peeling roller 24 of the film peeling assembly. When the film peeling assembly 17 peels the film, the vacuum platform 29 below vacuum sucks up the backing paper, and then the film peeling roller 24 descends and picks up one edge of the film sheet, so that the backing paper and the film sheet are separated, and one edge of the backing paper is exposed. Next, the platform vacuum is turned off, and the peeling roller 24 moves the film along one edge of the film, causing the bottom paper to be inserted into the gap between the upper waste paper clamping roller 30 and the lower waste paper clamping roller 31. The upper waste paper clamping roller 30 presses down to clamp the bottom paper, and the lower waste paper clamping roller 31 rotates. At the same time, the peeling roller 24 moves forward to unfold the rolled-up film edge to the clamping position. Then, the film pulling assembly moves over to clamp the film and pull it towards the transfer platform 8 in the wire mesh box. At the same time, the lower waste paper clamping roller 31 rotates and sends the bottom paper down. The two actions are performed simultaneously. Finally, the film and the bottom paper are separated. The film is pulled onto the wire mesh box platform by the film pulling clamp 32, and the bottom paper is sent down into the bottom paper frame by the upper waste paper clamping roller 30 and the lower waste paper clamping roller 31 of the peeling mechanism. This completes one film peeling action.

[0113] The bonding head is used to vacuum-adsorb the film with the backing paper torn off on the transfer platform 8 of the wire mesh cage, then move it to the photo-taking position to take a picture, and finally move it above the bonding platform 4. The position is corrected by rotating the rotary motor 37 to prepare for film bonding. The bonding head lifting module 36 moves horizontally in the width direction along the bonding head moving module 7. The bonding head moving module 7 moves horizontally in the length direction via the guide rails 39 located on both sides of the upper surface of the lower frame 1. If the film is not photographed (NG), the bonding head mechanism, driven by the horizontal movement of the bonding head moving module 7 in the length direction, moves to the film not photographed (NG) discard bin 13 on one side and puts the film into the film not photographed (NG) discard bin 13. Then, the previous actions are repeated to retrieve the film and take a picture again. After the roll FPC unloading mechanism 5 feeds the FPC into the feed buffer, the FPC loading clamp moves to the unloading end, clamps the FPC, and pulls it backward, pulling the FPC segment to be laminated onto the lamination platform 4. The platform's rear clamp 41 clamps the FPC, the FPC loading clamp releases and returns to its initial position to wait. At this time, the platform's front clamp 42 clamps the FPC, and the platform body 40 vacuum opens to suck up the FPC. The FPC CCD 12 moves to the mark point on the FPC for photographing and positioning. After taking the picture, it moves to the waiting position. The clamp moving module 44 drives the FPC loading clamp 43 to move horizontally along the length direction. After the lamination head and lamination platform 4 are aligned, the lamination head descends to press the film onto the FPC, thus completing one lamination action. The lamination mechanism repeats the previous actions. After lamination, the CCD returns for re-inspection. Once the re-inspection is complete, the roll FPC feeding clamp assembly repeats the previous actions to feed the lamination platform 4. The laminated FPC enters the take-up buffer. There are two options for take-up: either roll up the FPC or cut it into sheets according to the size specifications. When rolling up the FPC, the FPC coming out of the take-up buffer passes through the take-up correction assembly 54 and is directly rolled up by the take-up assembly 49. When cutting into sheets, the FPC in the take-up buffer is pulled out by the pull clamp 62. As it comes out, it passes through the take-up correction assembly 54 for correction, the cutting CCD alignment assembly 53 for taking pictures and positioning, the cutting platform assembly 52 for cutting, and finally flows out of the production line.

[0114] In the description of this application, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.

[0115] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0116] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily make changes or variations within the technical scope disclosed in the present invention, and such changes or variations should be covered within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims. As long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A roll FPC laminator, characterized in that, It comprises a lower frame, an upper film tearing mechanism, a laminating head mechanism, a laminating platform, a roll FPC feeding mechanism, an FPC winding and cutting mechanism; The upper film tearing mechanism, the laminating head mechanism and the laminating platform are arranged in sequence along the length direction on one side of the upper surface of the lower frame, wherein the upper film tearing mechanism is arranged in double positions side by side along the width direction; the laminating head mechanism comprises a laminating head and a laminating head moving module arranged along the width direction of the lower frame, and below the laminating head moving module, the web box transfer platform of the upper film tearing mechanism and the laminating platform are arranged in sequence along the width direction, and on one side of the laminating platform along the length direction, the roll FPC feeding mechanism is arranged, and on the other side of the laminating platform, the FPC winding and cutting mechanism is arranged; The upper film tearing mechanism peels off the film from the base paper and conveys the film to the web box transfer platform, the laminating head is arranged on the web box transfer platform on one side of the laminating head moving module, the laminating head moves downward to pick up the film on the web box transfer platform and moves upward, moves vertically along the laminating head moving module to the laminating platform on the other side of the module, and moves downward to hot-press the film on the FPC on the laminating platform to form an FPC film assembly, the roll FPC feeding mechanism is used to supply FPC material to the laminating platform, and the FPC winding and cutting mechanism is used to wind or cut the FPC film assembly; It also comprises a film piece CCD, an FPC CCD and a film piece NG throwing bin; below the moving module along the width direction, the web box transfer platform of the upper film tearing mechanism, the film piece CCD, the laminating platform and the FPC CCD are arranged in sequence, the upper surface of the lower frame is provided with the upper film tearing mechanism, the laminating head mechanism and the film piece NG throwing bin in sequence along the length direction on one side; the laminating head moving module moves horizontally along the length direction through the guide rails arranged on both sides of the upper surface of the lower frame and can move above the film piece NG throwing bin; The laminating platform comprises a platform body, a platform rear clamp, a platform front clamp, an FPC feeding clamp, a clamp moving module and a platform correcting module; The platform rear clamp is arranged at one end of the platform body facing the roll FPC feeding mechanism, the platform front clamp is arranged at the other end of the platform body away from the roll FPC feeding mechanism, the FPC feeding clamp is arranged above the platform rear clamp, and the two ends of the FPC feeding clamp are slidingly arranged on the clamp moving module along the horizontal direction of the long side of the platform front clamp; The roll FPC feeding mechanism comprises a feeding deviation correcting assembly, a feeding buffer assembly and a feeding assembly; the feeding deviation correcting assembly, the feeding buffer assembly and the feeding assembly are arranged in sequence from top to bottom on the roll FPC feeding mechanism; The FPC winding and cutting mechanism comprises a winding assembly, a cutting pulling and clamping assembly arranged below the winding assembly, a discharging belt line arranged between the cutting pulling and clamping assembly and the winding assembly, a cutting platform assembly arranged above the end of the discharging belt line away from the cutting pulling and clamping assembly, a cutting CCD alignment assembly arranged above the rear part of the cutting platform assembly, a receiving deviation correcting assembly arranged above the rear part of the cutting CCD alignment assembly, and a receiving buffer assembly arranged at the rear part of the receiving deviation correcting assembly. The cutting CCD alignment assembly comprises a photographing support table and a camera alignment module, and the camera alignment module drives the photographing support table to move horizontally along the length direction; The cutting platform assembly comprises a cutting lifting cylinder, an upper cutting knife, a lower cutting knife and a platform telescopic cylinder, the upper cutting knife is connected with the upper cutting lifting cylinder, and the upper cutting knife is driven by the cutting lifting cylinder to move downward to the lower cutting knife to complete the cutting of the FPC film assembly, and the platform telescopic cylinder is located at the bottom of the cutting platform assembly and is used for adjusting the height of the cutting platform assembly; The cutting pulling and clamping assembly comprises a pulling and clamping clamp and a pulling and clamping moving module, and the pulling and clamping moving module drives the pulling and clamping clamp to move horizontally along the length direction of the side of the cutting pulling and clamping assembly. The upper film tearing mechanism is a double-station upper film tearing mechanism arranged side by side.

2. The roll material FPC laminating machine of claim 1, wherein, the upper machine frame is arranged on the edge cover of the lower machine frame to isolate the upper film tearing mechanism, the laminating head mechanism, the laminating platform, the roll material FPC feeding mechanism, the FPC winding and cutting mechanism, the film piece CCD, the FPC CCD and the film piece NG throwing bin in the lower machine frame from the outside.

3. The roll material FPC laminating machine of claim 1, wherein, the upper film tearing mechanism further comprises a film piece warehouse, an upper film piece manipulator, a film lifting assembly, a film stripping assembly and a film pulling clamp assembly; one side of the upper surface of the lower machine frame is provided with a film piece warehouse, the film piece warehouse comprises a lifting motor at the lower part and a film piece bearing bin supported by a lifting shaft controlled by the lifting motor at the upper part; an upper film piece manipulator is arranged above the film piece warehouse, the upper film piece manipulator comprises an upper film moving module and an upper film suction claw connected with the upper film moving module; the film lifting assembly is located on the side of the film piece warehouse facing the laminating head mechanism, and the film lifting assembly comprises a film stripping roller, a film stripping lifting module for controlling the lifting of the film stripping roller and a front-back moving module for controlling the front-back horizontal movement of the film stripping lifting module; the film stripping assembly is located on the side of the film lifting assembly facing the laminating head mechanism, and comprises an upper film feeding roller, a lower film feeding roller, a vacuum platform, an upper waste paper clamping roller and a lower waste paper clamping roller, the lower film feeding roller is arranged below the upper film feeding roller, the vacuum platform is horizontally arranged below the lower film feeding roller, the upper waste paper clamping roller is arranged at the end of the vacuum platform facing the laminating head mechanism, and the lower waste paper clamping roller is arranged below the upper waste paper clamping roller; the film pulling clamp assembly comprises a film pulling clamp and a horizontal moving module connected with both ends of the film pulling clamp, and two groups of the horizontal moving modules are arranged along the length direction of the upper surface of the lower machine frame.

4. The roll material FPC laminating machine of claim 3, wherein, ​ The double-station film laminating mechanism arranged side by side comprises a station one and a station two arranged side by side, the station one and the station two each comprise a group of independent film piece warehouses, film piece mechanical hands, mold starting assemblies and film stripping assemblies, the station one and the station two share a set of film pulling clamp assemblies, and the film pulling clamp assemblies are located at one side of the station one and the station two facing the film laminating head mechanism.

5. The roll material FPC laminating machine of claim 1, wherein, The film laminating head mechanism comprises a laminating head moving module, a laminating head lifting module, a rotating motor and a laminating head. The laminating head lifting module is movably arranged on the laminating head moving module, a rotating motor is arranged below the laminating head lifting module, and the laminating head is arranged below the rotating motor. The laminating head moving module is horizontally movably arranged on the guide rails on both sides of the upper surface of the lower rack along the length direction.

Images