Internal circulation carding and drying integrated papermaking machine
Through the internal circulation structure and motor-driven gear transmission, the impurity filtration and resource waste problems during drying of paper machines are solved, efficient pulp drying and fiber laundering are achieved, and the production efficiency of balanced paper is improved.
Patent Information
- Application Number
- CN202310556735.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-17
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2043-05-17
AI Technical Summary
When existing paper machines dry pulp, external extraction gas is difficult to effectively filter debris and cause waste of resources, which has limitations.
The internal circulation structure is adopted, and the liquid in the hot gas is filtered by using the return pipe and the filter element. The gear drives the bearing seat to swing and flip through the motor drive gear, so as to quickly discharge residual liquid and fibers, and efficient drying is carried out in combination with the circulating gas in the dryer.
It realizes the rapid discharge of moisture and impurities in the pulp, improves drying efficiency, saves resources, and improves the production effect of balanced paper.
Smart Images

Figure CN116590950B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of papermaking machines, in particular to a carding and drying integrated papermaking machine capable of internal circulation. Background Art
[0002] A papermaking machine is a device that forms paper pulp into a paper web. It is an important device for the production of balanced paper. In order to evaporate the moisture inside the balanced paper more quickly during the production process, the papermaking machine needs to have corresponding combing and drying functions.
[0003] In the actual application process of papermaking machine, there are:
[0004] 1. When the papermaking machine is in use, it usually draws gas from the outside to heat it and then blows it to the pulp to dry it. However, due to the frequent extraction of air from the outside, it is difficult to effectively filter the impurities in the air, and heating will also cause waste of resources, which has limitations.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a carding and drying integrated papermaking machine with internal circulation is provided, in order to achieve a more practical purpose. Summary of the Invention
[0006] The present invention provides an integrated carding and drying papermaking machine with internal circulation, which solves the problem that when drying pulp, gas is mostly extracted from the outside, heated, and then blown onto the pulp to dry it. However, due to the frequent extraction of air from the outside, it is difficult to effectively filter out impurities in the air, and heating also causes waste of resources, which has limitations.
[0007] The present invention provides the purpose and function of an integrated carding and drying papermaking machine with internal circulation, which specifically includes: a base, the main body of the base is a box structure, and a through slot is provided at the front end of the base, an observation window is embedded in the through slot, the bottom end of the base is fixedly connected to the base body, and the base and the base body together constitute a bearing structure, a motor B is installed on the rear side of the base, a gear A is installed on the front end output shaft of the motor B, and a rotating shaft is also installed inside the base, a gear B is coaxially installed on the rear side of the rotating shaft, gear A and gear B are meshed for transmission, a bearing seat is installed at the front end of the gear B, the bearing seat is a frame structure, and an electromagnetic block is fixedly connected to the top end of the bearing seat, there are two electromagnetic blocks in total, and the two electromagnetic blocks are fixedly connected to the left and right sides of the top surface of the bearing seat respectively.
[0008] Furthermore, the flow concentrator is a frustum-shaped structure that is thick at the top and thin at the bottom, and is used to converge liquid. The bottom end of the flow concentrator is connected to a discharge pipe through a spring, and the discharge pipe and the flow concentrator together constitute a flow concentrating structure.
[0009] Furthermore, a filter element is installed on the outside of the return pipe, which is used to filter the liquid in the hot air. The bottom end of the return pipe is fixedly connected to a drain pipe, which is used to discharge the liquid. A drain pump is installed on the outside of the drain pipe, which is used to control the opening and closing of the drain pipe.
[0010] Furthermore, a groove is provided at the top of the seat body, and a baffle is fixedly connected to the top of the seat body. A conveyor belt is installed inside the groove provided at the top of the seat body, and a motor A is installed at the front end of the seat body. The supporting seat is driven to swing back and forth through the meshing transmission of gear A and gear B fixedly connected to the rear side of the supporting seat. When the supporting seat swings, it will squeeze the flow collecting seat provided at the top of the discharge pipe downward to accelerate the discharge of residual liquid, thereby achieving a more practical purpose.
[0011] Furthermore, the interior of the supporting seat is fixedly connected to a bottom plate, which is used to support paper pulp, and the interior of the bottom plate is provided with through holes in a rectangular array, and the interior of the supporting seat is provided with a transverse groove, and the interior of the transverse groove is slidably connected to a slider. There are two sliders in total, and the inner sides of the two sliders are fixedly connected to a moving frame, and the top surface of the moving frame is fixedly connected to a magnetic plate, which matches the electromagnetic block, and the bottom surface of the moving frame is fixedly connected to sparse claws in a linear array.
[0012] Furthermore, a guide rod is fixedly connected to the left side of the flow concentrator seat. There are two guide rods in total, and the two guide rods are fixedly connected to the front and rear sides of the left end face of the flow concentrator seat respectively. The two guide rods are respectively located at the front and rear sides of the traction push rod.
[0013] Furthermore, a door is installed at the front end of the base, which is used to close the base, and a through slot is opened at the top of the base. A dryer is installed inside the through slot, which is used to blow hot air downward. A return pipe is installed on the right side of the dryer, and the air inlet side of the return pipe is located inside the base.
[0014] Furthermore, the motor A is connected to a roller installed in the conveyor belt, a through slot is provided on the left side of the base, a traction push rod is installed on the right side of the baffle, and a flow concentrator is installed on the right side of the traction push rod.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. When the pulp is laid on the bottom plate, most of the water contained in the pulp will be quickly discharged to the flow-collecting seat at the bottom end of the supporting seat through the through holes opened in the bottom plate. When the residual liquid in the pulp enters the flow-collecting seat and the inside of the discharge pipe, the water can be quickly discharged to facilitate the subsequent drying. When the drying operation is carried out, the motor B installed on the rear side of the base can be started to rotate the gear A, and the gear A is engaged with the gear B fixedly connected to the rear side of the supporting seat to drive the supporting seat to swing back and forth. When the supporting seat swings, it will squeeze the flow-collecting seat set at the top of the discharge pipe downward to accelerate the discharge of residual liquid, thereby achieving a more practical purpose.
[0017] 2. When it is necessary to sort the pulp on the bottom plate, the motor B installed on the rear side of the base can be started to drive the gear A to rotate, and the gear A is engaged with the gear B coaxially installed on the rear side of the support base to drive the support base to swing back and forth left and right. When the support base swings, the slider and the moving frame slidingly connected to the transverse groove opened inside the support base will automatically slide along the tilt direction of the support base under the action of gravity. When the moving frame slides, it can synchronously drive the sorting claws fixedly connected to its bottom end surface to slide along the bottom plate, and the pulp on the bottom plate can be quickly sorted by the movement of the sorting claws. By quickly sorting the fibers in the pulp, the subsequent production effect of balanced paper can be effectively improved.
[0018] 3. When the paper needs to be dried after the paper is sorted, the dryer installed in the base can be started to heat the air and blow it to the pulp on the bottom plate to quickly dry it. During the drying process, the dryer can be started to use the return pipe to quickly extract part of the gas blown out by the dryer and the gas remaining in the base, and the residual moisture in the recovered gas can be filtered by the filter element set in the return pipe and then re-supplied into the dryer and blown into the base. The liquid filtered by the filter element can also be quickly discharged through the drain pipe for release. When the drying is completed, the traction push rod can be started to pull the flow collecting seat to the left and unfold it. At this time, the motor B is started to drive the bearing seat to flip through the meshing transmission of gear A and gear B to quickly flip the pulp on the bottom plate and drop it onto the conveyor belt. At this time, the conveyor belt is driven by starting motor A to perform automatic unloading work, thereby achieving a more practical purpose. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.
[0020] In the attached figure:
[0021] Figure 1 It shows a front and side structural schematic diagram of a papermaking machine according to an embodiment of the present invention;
[0022] Figure 2 A schematic diagram of the rear side structure of a papermaking machine according to an embodiment of the present invention is shown;
[0023] Figure 3 It shows a front structural schematic diagram of a papermaking machine according to an embodiment of the present invention;
[0024] Figure 4 It shows a schematic diagram of the structure from the base to the discharge pipe of a papermaking machine according to an embodiment of the present invention;
[0025] Figure 5 It shows a schematic diagram of the structure from the base to the drainage pump of a papermaking machine according to an embodiment of the present invention;
[0026] Figure 6 A schematic diagram showing the structure of the support base to the sparse claws of a papermaking machine according to an embodiment of the present invention is shown;
[0027] Figure 7 The papermaking machine according to the embodiment of the present invention is shown. Figure 2 A in the middle is an enlarged structural diagram;
[0028] Figure 8 The papermaking machine according to the embodiment of the present invention is shown. Figure 2 Enlarged structural diagram at point B in the middle.
[0029] Reference Signs List
[0030] 1. Base; 2. Base body; 3. Baffle; 4. Conveyor belt; 5. Motor A; 6. Traction push rod; 7. Converging seat; 8. Guide rod; 9. Discharge pipe; 10. Bin door; 11. Dryer; 12. Return pipe; 13. Filter element; 14. Drain pipe; 15. Drain pump; 16. Support seat; 17. Electromagnetic block; 18. Bottom plate; 19. Slider; 20. Moving frame; 21. Magnetic plate; 22. Dispersion claw; 23. Motor B; 24. Gear A; 25. Gear B. DETAILED DESCRIPTION
[0031] The embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples.
[0032] Example:
[0033] As attached Figure 1 To the attached Figure 8 As shown:
[0034] The present invention provides an integrated carding and drying papermaking machine capable of internal circulation, comprising: a base 1, the main body of the base 1 being a box structure, and a through slot being provided at the front end of the base 1, an observation window being embedded in the through slot, the bottom end of the base 1 being fixedly connected to a seat body 2, the base 1 and the seat body 2 together forming a bearing structure, a motor B23 being installed at the rear side of the base 1, a gear A24 being installed on the front end output shaft of the motor B23, and a rotating shaft being further installed inside the base 1, a gear B25 being coaxially installed at the rear side of the rotating shaft, the gear A24 being meshed with the gear B25 for transmission, a bearing seat 16 being installed at the front end of the gear B25, the bearing seat 16 being a frame structure, and the top end of the bearing seat 16 being fixed It is connected with an electromagnetic block 17, and there are two electromagnetic blocks 17 in total. The two electromagnetic blocks 17 are respectively fixedly connected to the left and right sides of the top surface of the supporting seat 16. The inside of the supporting seat 16 is fixedly connected with a bottom plate 18, and the bottom plate 18 is used to support paper pulp. The inside of the bottom plate 18 is provided with a rectangular array of through holes. The inside of the supporting seat 16 is provided with a transverse groove, and the inside of the transverse groove is slidably connected with a slider 19. There are two sliders 19 in total, and the inner sides of the two sliders 19 are fixedly connected to a movable frame 20. The top surface of the movable frame 20 is fixedly connected with a magnetic plate 21, and the magnetic plate 21 matches the electromagnetic block 17. The bottom surface of the movable frame 20 is fixedly connected with sparse claws 22 in a linear array.
[0035] Among them, the top of the seat body 2 is provided with a groove, and the top of the seat body 2 is fixedly connected to the baffle 3, the groove provided at the top of the seat body 2 is installed with a conveyor belt 4, the front end of the seat body 2 is installed with a motor A5, the motor A5 is connected to the roller installed in the conveyor belt 4, the left side of the base 1 is provided with a through groove, the right side of the baffle 3 is installed with a traction push rod 6, and the right side of the traction push rod 6 is installed with a flow collecting seat 7. When the paper is sorted and needs to be dried, the dryer 11 installed in the base 1 can be started to heat the air and blow it to the pulp on the bottom plate 18 for rapid drying. In the drying process, the dryer 11 can be started to use the return pipe 12 to quickly blow part of the gas blown out by the dryer 11 and the gas remaining in the base 1 The gas is extracted, and the residual moisture in the recovered gas is filtered through the filter element 13 arranged in the return pipe 12, and then supplied to the interior of the dryer 11 and blown into the interior of the base 1. The liquid filtered by the filter element 13 can also be quickly discharged through the drain pipe 14 for release. When the drying is completed, the flow collecting seat 7 can be pulled to the left by starting the traction push rod 6. At this time, the starting motor B23 is used to drive the bearing seat 16 to flip through the meshing transmission of gear A24 and gear B25 to quickly flip the pulp on the bottom plate 18 and make it fall onto the conveyor belt 4. At this time, the conveyor belt 4 is driven by starting the motor A5 to perform automatic unloading, thereby achieving a more practical purpose.
[0036] Among them, the flow collecting seat 7 is a cone-shaped structure with a thick top and a thin bottom, and the flow collecting seat 7 is used to collect liquid. The bottom end of the flow collecting seat 7 is connected to the discharge pipe 9 through a spring. The discharge pipe 9 and the flow collecting seat 7 together constitute a flow collecting structure. The left side of the flow collecting seat 7 is fixedly connected with a guide rod 8. There are two guide rods 8, and the two guide rods 8 are respectively fixedly connected to the front and rear sides of the left end face of the flow collecting seat 7. The two guide rods 8 are respectively located at the front and rear sides of the traction push rod 6. When it is necessary to sort the pulp located on the bottom plate 18, the gear A24 can be driven to rotate by starting the motor B23 installed on the rear side of the base 1, and the gear A24 is coaxially installed on the rear side of the bearing seat 16. The meshing transmission of gear B25 drives the supporting seat 16 to swing back and forth left and right. When the supporting seat 16 swings, the slider 19 and the movable frame 20 slidingly connected in the transverse groove opened inside the supporting seat 16 will automatically slide along the tilt direction of the supporting seat 16 under the action of gravity. When the movable frame 20 slides, it can synchronously drive the sparse claws 22 fixedly connected to its bottom end surface to slide along the bottom plate 18, and the pulp located on the bottom plate 18 can be quickly sorted by the movement of the sparse claws 22. By quickly sorting the fibers in the pulp, the subsequent production effect of balanced paper can be effectively improved.
[0037] Among them, a warehouse door 10 is installed at the front end of the base 1, and the warehouse door 10 is used to close the base 1, and a through groove is opened at the top of the base 1, and a dryer 11 is installed inside the through groove, and the dryer 11 is used to blow hot air downward. A return pipe 12 is installed on the right side of the dryer 11, and the air inlet side of the return pipe 12 is located in the base 1, and a filter element 13 is installed on the outside of the return pipe 12, and the filter element 13 is used to filter the liquid in the hot air. The bottom end of the return pipe 12 is fixedly connected to a drain pipe 14, and the drain pipe 14 is used to discharge the liquid, and a drainage pump 15 is installed on the outside of the drain pipe 14, and the drainage pump 15 is used to control the opening and closing of the drain pipe 14. When the pulp is laid on the bottom plate 18, most of the water contained in the pulp will pass through the bottom plate 18. The through holes in the support seat 16 are used to quickly discharge excess water into the flow collecting seat 7 located at the bottom end of the support seat 16. When the residual liquid in the pulp enters the flow collecting seat 7 and the inside of the discharge pipe 9, the water can be quickly discharged to facilitate the subsequent drying. When the drying operation is carried out, the motor B23 installed on the rear side of the base 1 can be started to drive the gear A24 to rotate, and the gear A24 is engaged with the gear B25 fixedly connected to the rear side of the support seat 16 to drive the support seat 16 to swing back and forth. When the support seat 16 swings, it will squeeze the flow collecting seat 7 set at the top end of the discharge pipe 9 downward to accelerate the discharge of residual liquid, thereby achieving a more practical purpose.
[0038] In use: When the balancing paper is being produced, the door 10 installed at the front end of the base 1 can be folded upward and unfolded, and the pulp required for the balancing paper production process can be evenly laid on the bottom plate 18 fixedly connected to the supporting base 16;
[0039] When the pulp is laid on the bottom plate 18, most of the water contained in the pulp will be quickly discharged to the flow collecting seat 7 located at the bottom end of the supporting seat 16 through the through holes opened in the bottom plate 18. When the residual liquid in the pulp enters the flow collecting seat 7 and the inside of the discharge pipe 9, the water can be quickly discharged, so as to achieve the purpose of more convenient subsequent drying. When the drying operation is carried out, the motor B23 installed on the rear side of the base 1 can be started to rotate the gear A24, and the gear A24 is engaged with the gear B25 fixedly connected to the rear side of the supporting seat 16 to drive the supporting seat 16 to swing back and forth. When the supporting seat 16 swings, it will squeeze the flow collecting seat 7 set at the top end of the discharge pipe 9 downward to accelerate the discharge of residual liquid, thereby achieving a more practical purpose.
[0040] When the pulp on the bottom plate 18 needs to be sorted, the motor B23 installed on the rear side of the base 1 can be started to rotate the gear A24, and the gear A24 is meshed with the gear B25 coaxially installed on the rear side of the support seat 16 to drive the support seat 16 to swing back and forth. When the support seat 16 swings, the slider 19 and the moving frame 20 slidably connected to the transverse groove opened inside the support seat 16 will automatically slide along the tilt direction of the support seat 16 under the action of gravity. When the moving frame 20 slides, it can synchronously drive the sorting claws 22 fixedly connected to its bottom end surface to slide along the bottom plate 18, and the pulp on the bottom plate 18 can be quickly sorted by the movement of the sorting claws 22. By quickly sorting the fibers in the pulp, the subsequent production effect of balanced paper can be effectively improved.
[0041] When the paper is sorted and needs to be dried, the dryer 11 installed in the base 1 can be started to heat the air and blow it to the pulp on the bottom plate 18 to quickly dry it. During the drying process, the dryer 11 can be started to use the return pipe 12 to quickly extract part of the air blown out by the dryer 11 and the air remaining in the base 1, and the filter element 13 set in the return pipe 12 can filter the residual moisture in the recovered air and then re-supply it to the inside of the dryer 11 and blow it into the inside of the base 1. , and the liquid filtered by the filter element 13 can also be quickly discharged through the drain pipe 14 for release. After the drying is completed, the flow collecting seat 7 can be pulled to the left by starting the traction push rod 6. At this time, the motor B23 is started to drive the bearing seat 16 to flip through the meshing transmission of the gear A24 and the gear B25 to quickly flip the pulp located on the bottom plate 18 and make it fall onto the conveyor belt 4. At this time, the conveyor belt 4 is driven by the starting motor A5 to perform automatic unloading work, thereby achieving a more practical purpose.
Claims
1. A papermaking machine with integrated carding and drying function capable of internal circulation, characterized in that: include: A base (1), wherein the main body of the base (1) is a box structure, and a through slot is provided at the front end of the base (1), an observation window is embedded in the through slot, the bottom end of the base (1) is fixedly connected to the base body (2), and the base (1) and the base body (2) together form a bearing structure, a motor B (23) is installed on the rear side of the base (1), a gear A (24) is installed on the front output shaft of the motor B (23), and a rotating shaft is also installed inside the base (1), and a gear B (25) is coaxially installed on the rear side of the rotating shaft, the gear A (24) and the gear B (25) are meshed and transmitted, and a bearing seat (16) is installed at the front end of the gear B (25), the bearing seat (16) is a frame structure, and the top end of the bearing seat (16) is fixedly connected to an electromagnetic block (17), and there are two electromagnetic blocks (17), and the two electromagnetic blocks (17) are respectively fixedly connected to the left and right sides of the top surface of the bearing seat (16); A through slot is provided on the left side of the base (1); a baffle (3) is fixedly connected to the top of the base body (2); a traction push rod (6) is installed on the right side of the baffle (3); and a flow concentrator seat (7) is installed on the right side of the traction push rod (6); The interior of the supporting seat (16) is fixedly connected to a bottom plate (18), which is used to support paper pulp, and the interior of the bottom plate (18) is provided with through holes in a rectangular array, and the interior of the supporting seat (16) is provided with a transverse groove, and the interior of the transverse groove is slidably connected to a slider (19), and the sliders (19) are provided at two locations, and the inner sides of the two sliders (19) are fixedly connected to a moving frame (20), and the top surface of the moving frame (20) is fixedly connected to a magnetic plate (21), which matches the electromagnetic block (17), and the bottom surface of the moving frame (20) is fixedly connected to sparse claws (22) in a linear array.
2. The carding and drying integrated papermaking machine capable of internal circulation as claimed in claim 1, characterized in that: The top of the seat body (2) is provided with a groove, a conveyor belt (4) is installed inside the groove provided at the top of the seat body (2), and a motor A (5) is installed at the front end of the seat body (2).
3. The carding and drying integrated papermaking machine capable of internal circulation as claimed in claim 2, characterized in that: The motor A (5) is connected to a roller installed in the conveyor belt (4).
4. The carding and drying integrated papermaking machine capable of internal circulation as claimed in claim 3, characterized in that: The flow converging seat (7) is a cone-shaped structure that is thick at the top and thin at the bottom, and is used to converge liquid. The bottom end of the flow converging seat (7) is connected to a discharge pipe (9) via a spring, and the discharge pipe (9) and the flow converging seat (7) together form a flow converging structure.
5. The carding and drying integrated papermaking machine capable of internal circulation as claimed in claim 4, characterized in that: A guide rod (8) is fixedly connected to the left side of the flow concentrator seat (7). Two guide rods (8) are provided, and the two guide rods (8) are respectively fixedly connected to the front and rear sides of the left end surface of the flow concentrator seat (7). The two guide rods (8) are respectively located at the front and rear sides of the traction push rod (6).
6. The carding and drying integrated papermaking machine capable of internal circulation as claimed in claim 1, characterized in that: A door (10) is installed at the front end of the base (1), and the door (10) is used to close the base (1). A through slot is opened at the top of the base (1), and a dryer (11) is installed inside the through slot. The dryer (11) is used to blow hot air downward. A return pipe (12) is installed on the right side of the dryer (11), and the air inlet side of the return pipe (12) is located inside the base (1).
7. The carding and drying integrated papermaking machine capable of internal circulation as claimed in claim 6, characterized in that: A filter element (13) is installed on the outside of the return pipe (12), and the filter element (13) is used to filter liquid in the hot gas. A drainage pipe (14) is fixedly connected to the bottom end of the return pipe (12), and the drainage pipe (14) is used to discharge liquid. A drainage pump (15) is installed on the outside of the drainage pipe (14), and the drainage pump (15) is used to control the opening and closing of the drainage pipe (14).
Citation Information
Patent Citations
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