Automobile part cleaning device with rotating function and cleaning method thereof

Abstract

The present application relates to the technical fields of automobile parts cleaning, and specifically discloses a kind of automobile parts cleaning equipment with rotating function and cleaning method thereof, including overall outer wall mechanism, the overall outer wall mechanism also includes overall top plate, water flow is made into filter bottom plate by centrifugal force generated when rotating, the filtration of water flow is realized, and solid class rolls out waste body outlet, the effect of dry and wet separation is achieved, and cleaning water flow enters bottom collecting plate after filtration, and internal water flow enters top water inlet pipeline and appears into cleaning mechanism, so as to realize the reuse of cleaning solution, reduce excessive waste of cleaning solution, reduce cleaning cost, water flow impacts internal small parts, so that mutual collision between parts is generated, and rust or dust on the surface of parts is scratched, and water flow limiting body is internally provided, when relieving water flow impact force, water flow direction is also confused, so that water flow disturbance achieves better cleaning effect.

Description

Technical Field

[0001] This invention relates to the field of automotive parts cleaning technology, specifically to an automotive parts cleaning device with a rotation function and a cleaning method thereof. Background Technology

[0002] There are ring-shaped parts in automotive components that require cleaning during manufacturing. However, existing cleaning equipment mostly uses direct rinsing, which consumes a lot of water and is not ideal for cleaning the inner and outer surfaces of the parts. Furthermore, the positioning of the parts during rinsing is inadequate, causing them to move around and affecting the cleaning effect.

[0003] When car parts are removed from the cleaning solution after cleaning, some oil stains will still adhere to them, resulting in incomplete cleaning. Spraying can improve the cleaning effect on car parts to some extent. On the other hand, when filtering wastewater, larger particles of dirt will accumulate and affect the filtration effect. Therefore, when draining wastewater, it is necessary to remove larger dirt particles first before draining. However, the removal of dirt currently relies entirely on manual labor, which consumes a lot of manpower. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the present invention provides a car parts cleaning device with a rotation function, including an integral outer wall mechanism, the integral outer wall mechanism further including an integral top plate, an outer wall plate fixedly connected to the bottom outer wall of the integral top plate, and a power motor installed inside the outer wall plate to provide power to the integral mechanism, an integral door frame opened on the outer wall of the outer wall plate, an integral door opening rotatably connected to the outer wall of the integral door frame, and further including:

[0005] The cleaning mechanism further includes a top water inlet pipe, and a cleaning bearing is rotatably connected to the outer wall of the top water inlet pipe. When the device is working, the bearing stabilizes the top water inlet pipe during rotation. A water accumulator is fixedly connected to the outer wall of the cleaning bearing, and a secondary water inlet pipe is connected through the outer wall of the water accumulator.

[0006] The parts placement mechanism also includes a parts track with an inner groove at the bottom. The water outlet pipe rotates along the inner groove due to the influence of the inner groove, achieving all-round cleaning of the parts. A parts screen is rotatably connected to the central axis of the inner wall of the parts track. Small parts are placed in the small parts tray, and the impact force of the water flow makes the internal parts wash each other. Larger parts are placed in the parts screen and are washed by two high-pressure machines above and below.

[0007] The water filtration mechanism further includes a water filtration top plate, a water outlet bottom pipe rotatably connected to the top outer wall of the water filtration top plate, a water blocking outer plate rotatably connected to the outer wall of the water filtration top plate, and a rotating power plate fixedly connected to the top outer wall of the water blocking outer plate. The rotating power plate is fixedly connected to the bottom of the water outlet pipe at its top outer wall. When the top water outlet pipe is opened and rotated, it drives the rotating power plate to rotate as well, and drives the bottom filter bottom plate to rotate.

[0008] Preferably, the overall outer wall mechanism further includes an overall motor base plate disposed on the inner wall of the outer wall plate, an overall middle plate fixedly connected to the inner wall of the outer wall plate, and a bottom collection plate rotatably connected to the bottom outer wall of the outer wall plate. After the top cleaning mechanism completes the process, the water flows through the bottom outlet pipe into the water filtration mechanism, and finally stays on the bottom collection plate, waiting for subsequent reuse.

[0009] Preferably, the overall outer wall mechanism further includes a waste outlet disposed on the inner wall of the bottom collection plate, a bottom bearing is rotatably connected to the top outer wall of the waste outlet, and a power motor is fixedly connected to the top outer wall of the overall motor base plate, which provides rotational power for the cleaning mechanism and the water filtration mechanism.

[0010] Preferably, the cleaning mechanism further includes a rotating gear disposed on the top outer wall of the water inlet sub-pipe, a water outlet pipe is connected through the bottom outer wall of the water inlet sub-pipe, a water outlet one is connected through the top end of the water outlet pipe, and a water outlet two is connected through the bottom outer wall of the water outlet pipe. By utilizing the different orientations of the water outlets, larger parts can be cleaned from all angles.

[0011] Preferably, the cleaning mechanism further includes a cleaning limiting plate disposed at the bottom of the water outlet pipe. A cleaning body is fixedly connected to the bottom outer wall of the water outlet pipe, and a cleaning limiting body is fixedly connected to the outer wall of the cleaning body. By adopting a rinsing cleaning method, compared with other immersion cleaning methods, it effectively avoids the problem that some oil stains will still adhere to the car parts when they are removed from the cleaning solution after cleaning, resulting in incomplete cleaning. It also plays a role in rinsing the outer wall of the parts during the cleaning process.

[0012] Preferably, the cleaning mechanism further includes a limiting wheel one disposed on the outer wall of the cleaning limiting body, and a limiting wheel two rotatably connected to the bottom outer wall of the cleaning limiting body. When the equipment is working, the limiting wheel one and the limiting wheel two play the role of limiting the rotation direction of the water outlet pipe.

[0013] Preferably, the parts placement mechanism further includes a small parts tray disposed on top of the parts screen. The inner wall of the small parts tray has several parts holes. A parts limiting track is fixedly connected to the top outer wall of the small parts tray. A water flow limiting body is fixedly connected to the top central axis of the small parts tray. The small parts tray has a concave design. When water flows into the edge of the tray from the top, the water flow impacts the small parts inside, causing the parts to collide with each other and scrape off rust or dust from the surface of the parts. The water flow limiting body inside not only reduces the impact force of the water flow but also confuses the direction of the water flow, making the water flow disturbance achieve a better cleaning effect.

[0014] Preferably, the water filtration mechanism further includes a filter base plate disposed on the inner wall of the rotating power plate, a filter top column fixedly connected to the top outer wall of the filter base plate, a water-distributing top plate fixedly connected to the top outer wall of the filter top column, and a plurality of water-distributing elements fixedly connected to the top outer wall of the water-distributing top plate. When the water flows downward from the top, it is dispersed outward to the water-blocking outer plate due to the rotation of the water-distributing elements. The water then falls to the filter base plate under gravity, and the centrifugal force is used to achieve the effect of dry and wet separation.

[0015] A cleaning method for an automotive parts cleaning device with a rotating function includes the following steps:

[0016] S1: Before cleaning the car parts, place the small parts in the small parts tray and the larger car parts in the parts screen, and then proceed to the cleaning process.

[0017] S2: After entering the cleaning stage, the water source enters the outlet pipe through the top water inlet pipe and is rinsed through the outlet one small parts plate. The outlet two cleans the parts above the parts screen.

[0018] S3: After the top connection is cleaned, it enters the water filtration mechanism. The centrifugal force generated during rotation causes the water to flow into the filter bottom plate, while solids roll out of the waste outlet.

[0019] The beneficial effects of this invention are as follows:

[0020] 1. This invention uses a rinsing cleaning method, which, compared to other immersion cleaning methods, effectively prevents car parts from still having some oil residue adhering to them when they are removed from the cleaning solution after cleaning, thus avoiding incomplete cleaning. It also serves to rinse the outer wall of the parts during the cleaning process.

[0021] 2. After the top rinsing is completed, the present invention uses the centrifugal force generated by the rotation to make the water flow into the filter bottom plate, thereby achieving water filtration. Solids roll out of the waste outlet, achieving the effect of dry and wet separation. The cleaning water flows into the bottom collection plate after filtration, while the internal water flows into the top water inlet pipe and enters the cleaning mechanism, thereby realizing the reuse of the cleaning solution, reducing excessive waste of the cleaning solution, and reducing cleaning costs.

[0022] 3. In this invention, the small parts tray has a concave design. When water enters the edge of the tray from the top, the water impacts the small parts inside, causing them to collide with each other and scrape off rust or dust from the surface of the parts. In addition, there is a water flow restrictor inside, which not only reduces the impact force of the water flow but also confuses the direction of the water flow, making the water flow disturbance achieve a better cleaning effect. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a cross-sectional view of the overall structure of the present invention;

[0025] Figure 3 This is a cross-sectional schematic diagram of the overall outer wall mechanism of the present invention;

[0026] Figure 4 This is a schematic diagram of the cleaning mechanism structure of the present invention;

[0027] Figure 5 This is a schematic diagram of the parts placement mechanism of the present invention;

[0028] Figure 6 For the present invention Figure 5 Enlarged view of A in the middle;

[0029] Figure 7 This is a cross-sectional schematic diagram of the parts placement mechanism of the present invention;

[0030] Figure 8 This is a cross-sectional view of the water quality top plate mechanism of the present invention;

[0031] Figure 9 This is a schematic diagram of the cleaning method of the present invention;

[0032] In the diagram: 1. Overall outer wall structure; 101. Overall top plate; 102. Outer wall panel; 103. Overall door frame; 104. Overall entrance; 105. Overall motor base plate; 106. Overall middle plate; 107. Bottom collection plate; 108. Waste outlet; 109. Bottom bearing; 110. Power motor; 2. Cleaning mechanism; 201. Top water inlet pipe; 202. Cleaning bearing; 203. Water accumulation port; 204. Water inlet auxiliary pipe; 205. Rotating gear; 206. Water outlet auxiliary pipe; 207. Water outlet one; 208. Water outlet two; 209. Cleaning restriction plate; 2 10. Cleaning foreign objects; 211. Cleaning and restricting foreign objects; 212. Restricting wheel one; 213. Restricting wheel two; 3. Parts placement mechanism; 301. Parts track; 302. Track inner groove; 303. Parts screen; 304. Small parts tray; 305. Parts hole; 306. Parts restricting track; 307. Water flow restrictor; 4. Water quality filtration mechanism; 401. Water quality top plate; 402. Water outlet bottom pipe; 403. Water blocking outer plate; 404. Rotating power plate; 405. Filter bottom plate; 406. Filter top column; 407. Water distribution top plate; 408. Water distribution foreign object. Detailed Implementation

[0033] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.

[0034] Example 1, please refer to Figure 1 - Figure 4 This invention relates to a car parts cleaning device and method with a rotating function, comprising an integral outer wall mechanism 1, which further includes an integral top plate 101. An outer wall panel 102 is fixedly connected to the bottom outer wall of the integral top plate 101, and a power motor 110 is installed inside the outer wall panel 102 to provide power to the integral mechanism. An integral door frame 103 is provided on the outer wall of the outer wall panel 102, and an integral door 104 is rotatably connected to the outer wall of the integral door frame 103. The invention also includes:

[0035] The cleaning mechanism 2 also includes a top water inlet pipe 201. A cleaning bearing 202 is rotatably connected to the outer wall of the top water inlet pipe 201. When the device is working, the bearing stabilizes the top water inlet pipe 201 during rotation. A water accumulator 203 is fixedly connected to the outer wall of the cleaning bearing 202. A water inlet auxiliary pipe 204 is connected through the outer wall of the water accumulator 203.

[0036] The parts placement mechanism 3 also includes a parts track 301. The bottom of the parts track 301 has an inner groove 302. The water outlet pipe 206 is affected by the inner groove 302 and rotates along the inner groove 302 to achieve all-round cleaning of the parts. The inner wall of the parts track 301 is rotatably connected to the central axis of the parts screen 303. Small parts are placed in the small parts tray 304, and the impact force of the water flow makes the internal parts wash each other. Larger parts are placed in the parts screen 303 and are washed by two high-pressure mechanical washers.

[0037] The water filtration mechanism 4 also includes a water filtration top plate 401. A water outlet bottom pipe 402 is rotatably connected to the top outer wall of the water filtration top plate 401. A water blocking outer plate 403 is rotatably connected to the outer wall of the water filtration top plate 401. A rotating power plate 404 is fixedly connected to the top outer wall of the water blocking outer plate 403. The top outer wall of the rotating power plate 404 is fixedly connected to the bottom of the water outlet pipe 206. When the top water outlet pipe 206 is opened and rotated, it drives the rotating power plate 404 to rotate as well, and drives the bottom filter bottom plate 405 to rotate.

[0038] The overall outer wall mechanism 1 also includes an overall motor base plate 105 disposed on the inner wall of the outer wall plate 102. An overall middle plate 106 is fixedly connected to the inner wall of the outer wall plate 102. A bottom collection plate 107 is rotatably connected to the bottom outer wall of the outer wall plate 102. After the top cleaning mechanism 2 completes the process, the water flows through the bottom outlet pipe 402 into the water filtration mechanism 4, and finally stays on the bottom collection plate 107, waiting for subsequent reuse.

[0039] The overall outer wall mechanism 1 also includes a waste outlet 108 located on the inner wall of the bottom collection plate 107. A bottom bearing 109 is rotatably connected to the top outer wall of the waste outlet 108. A power motor 110 is fixedly connected to the top outer wall of the overall motor base plate 105. The power motor 110 provides rotational power for the cleaning mechanism 2 and the water filtration mechanism 4.

[0040] The cleaning mechanism 2 also includes a rotating gear 205 installed on the top outer wall of the water inlet sub-pipe 204. A water outlet pipe 206 is connected through the bottom outer wall of the water inlet sub-pipe 204. A water outlet 1 207 is connected through the top end of the water outlet pipe 206. A water outlet 208 is connected through the bottom outer wall of the water outlet pipe 206. By utilizing the different orientations of the water outlets, larger parts can be cleaned from all angles.

[0041] The cleaning mechanism 2 also includes a cleaning restriction plate 209 set at the bottom of the water outlet pipe 206. A cleaning body 210 is fixedly connected to the bottom outer wall of the water outlet pipe 206, and a cleaning restriction body 211 is fixedly connected to the outer wall of the cleaning body 210. The rinsing cleaning method effectively avoids the problem of some oil stains still adhering to the car parts when they are taken out of the cleaning solution after cleaning, which would lead to incomplete cleaning. It also plays a role in rinsing the outer wall of the parts during the cleaning process.

[0042] The cleaning mechanism 2 also includes a first limiting wheel 212 disposed on the outer wall of the cleaning limiting body 211, and a second limiting wheel 213 rotatably connected to the bottom outer wall of the cleaning limiting body 211. When the equipment is working, the first limiting wheel 212 and the second limiting wheel 213 play the role of limiting the rotation direction of the water outlet pipe 206.

[0043] Example 2, please refer to Figure 4 - Figure 8 This invention relates to a car parts cleaning device and method with a rotating function. Based on Example 1, the parts placement mechanism 3 further includes a small parts disc 304 set on top of the parts screen 303. The inner wall of the small parts disc 304 has several parts holes 305. A parts limiting track 306 is fixedly connected to the top outer wall of the small parts disc 304. A water flow limiting body 307 is fixedly connected to the top central axis of the small parts disc 304. The small parts disc 304 has a concave design. When the water flow enters the edge of the disc from the top, the water flow impacts the small parts inside, causing the parts to collide with each other and scrape off rust or dust from the surface of the parts. The water flow limiting body 307 inside not only reduces the impact force of the water flow but also confuses the direction of the water flow, making the water flow disturbance achieve a better cleaning effect.

[0044] The water filtration mechanism 4 also includes a filter base plate 405 disposed on the inner wall of the rotating power plate 404. A filter top column 406 is fixedly connected to the top outer wall of the filter base plate 405. A water-dividing top plate 407 is fixedly connected to the top outer wall of the filter top column 406. Several water-dividing elements 408 are fixedly connected to the top outer wall of the water-dividing top plate 407. When the water flows downward from the top, it is dispersed outward to the water-blocking outer plate 403 due to the rotation of the water-dividing elements 408. The water flows down to the filter base plate 405 due to gravity. Then, the effect of dry and wet separation is achieved by utilizing the influence of centrifugal force.

[0045] A cleaning method for an automotive parts cleaning device with a rotating function includes the following steps:

[0046] S1: Before cleaning the car parts, place the small parts in the small parts tray 304 and the larger car parts in the parts screen 303, and then proceed to the cleaning process.

[0047] S2: After entering the cleaning stage, the water source enters the water outlet pipe 206 through the top water inlet pipe 201 and rinses the internal parts of the small parts plate 304 through the water outlet 1 207, and cleans the parts above the parts screen 303 through the water outlet 208.

[0048] S3: After the top connection is cleaned, it enters the water filtration mechanism 4. The centrifugal force generated during rotation causes the water to flow into the filter bottom plate 405, while solids roll out of the waste outlet 108.

[0049] A specific application of this embodiment is as follows: During operation, small parts are placed in the small parts tray 304, and larger parts are placed in the parts screen 303. The cleaning process begins with rinsing using the water outlet pipe 206. Water flows from the top into the edge of the tray, impacting the small parts and causing them to collide and scrape off rust or dust. An internal water flow restrictor 307 mitigates the impact of the water flow and also disrupts its direction, resulting in better cleaning. As a result, compared to other immersion cleaning methods, this method effectively prevents car parts from still having some oil residue adhering to them when they are removed from the cleaning solution after cleaning, which would lead to incomplete cleaning. The car parts then enter the wastewater filtration process, where centrifugal force generated during rotation forces the water to flow into the filter base plate 405, achieving water filtration. Solids roll out of the waste outlet 108, achieving dry and wet separation. After filtration, the cleaning water flows into the bottom collection plate 107, while the internal water flows into the top water inlet pipe 201 and re-enters the cleaning mechanism 2.

[0050] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A car parts cleaning device with a rotating function, comprising an integral outer wall mechanism (1), the integral outer wall mechanism (1) further comprising an integral top plate (101), an outer wall panel (102) fixedly connected to the bottom outer wall of the integral top plate (101), an integral door frame (103) provided on the outer wall of the outer wall panel (102), and an integral door opening (104) rotatably connected to the outer wall of the integral door frame (103), characterized in that, Also includes: The cleaning mechanism (2) further includes a top water inlet pipe (201), a cleaning bearing (202) is rotatably connected to the outer wall of the top water inlet pipe (201), a water accumulator (203) is fixedly connected to the outer wall of the cleaning bearing (202), and a water inlet auxiliary pipe (204) is connected through the outer wall of the water accumulator (203). The parts placement mechanism (3) further includes a parts track (301), the bottom of the parts track (301) is provided with a track groove (302), and a parts screen (303) is rotatably connected to the central axis of the inner wall of the parts track (301). The water filtration mechanism (4) further includes a water filtration top plate (401), a water outlet bottom pipe (402) is rotatably connected to the top outer wall of the water filtration top plate (401), a water blocking outer plate (403) is rotatably connected to the outer wall of the water filtration top plate (401), and a rotating power plate (404) is fixedly connected to the top outer wall of the water blocking outer plate (403); The cleaning mechanism (2) also includes a rotating gear (205) disposed on the top outer wall of the water inlet pipe (204), a cleaning restriction plate (209) disposed at the bottom of the water outlet pipe (206), and a restriction wheel (212) disposed on the outer wall of the cleaning restriction body (211). The bottom outer wall of the water inlet pipe (204) is connected to the water outlet pipe (206), the top end of the water outlet pipe (206) is connected to the water outlet one (207), and the bottom outer wall of the water outlet pipe (206) is connected to the water outlet two (208). A cleaning body (210) is fixedly connected to the bottom outer wall of the water outlet pipe (206), a cleaning restricting body (211) is fixedly connected to the outer wall of the cleaning body (210), and a restricting wheel (213) is rotatably connected to the bottom outer wall of the cleaning restricting body (211). The parts placement mechanism (3) also includes a small parts tray (304) set on the top of the parts screen (303). The inner wall of the small parts tray (304) is provided with a number of parts holes (305). A parts limiting track (306) is fixedly connected to the top outer wall of the small parts tray (304). A water flow limiting body (307) is fixedly connected to the top central axis of the small parts tray (304). The water filtration mechanism (4) further includes a filter base plate (405) disposed on the inner wall of the rotating power plate (404). A filter top column (406) is fixedly connected to the top outer wall of the filter base plate (405). A water-dividing top plate (407) is fixedly connected to the top outer wall of the filter top column (406). A plurality of water-dividing components (408) are fixedly connected to the top outer wall of the water-dividing top plate (407).

2. The automotive parts cleaning equipment with a rotating function according to claim 1, characterized in that: The overall outer wall mechanism (1) also includes an overall motor base plate (105) disposed on the inner wall of the outer wall plate (102), an overall middle plate (106) is fixedly connected to the inner wall of the outer wall plate (102), and a bottom collecting plate (107) is rotatably connected to the bottom outer wall of the outer wall plate (102).

3. The automotive parts cleaning equipment with a rotating function according to claim 2, characterized in that: The overall outer wall mechanism (1) also includes a waste outlet (108) located on the inner wall of the bottom collection plate (107), a bottom bearing (109) is rotatably connected to the top outer wall of the waste outlet (108), and a power motor (110) is fixedly connected to the top outer wall of the overall motor base plate (105).

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