Cylindrical battery end cap installation equipment
By designing a multi-station turret upper cover device to realize the automatic installation of the cylindrical battery end cover, the problem of low automation in the prior art is solved, production efficiency is improved and equipment maintenance is reduced.
Patent Information
- Application Number
- CN202310665050.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-06
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-06-06
AI Technical Summary
The existing cylindrical battery end cap installation process has low degree of automation and low efficiency, which cannot meet the needs of large-scale production.
A cylindrical battery end cover installation device is designed, and a multi-station turret upper cover device is used to realize automatic loading, assembly and unloading of the shell and end cover, and fully automated production is achieved through a mechanical linkage mechanism.
Automatic loading, assembly and unloading of the housing and end caps is realized, which improves production efficiency and reduces control difficulty and maintenance times.
Smart Images

Figure CN116604315B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cylindrical battery production equipment, and particularly to a cylindrical battery end cover installation device with a high degree of automation. Background Art
[0002] In the production process of cylindrical batteries, one of the processes is to install the end cover onto the housing. In the past, this process was mainly completed by workers manually loading the materials and manually operating the equipment, and after the assembly was completed, the workers manually unloaded the materials. The degree of automation was low, the efficiency was low, and it could not meet the huge production demand. Summary of the Invention
[0003] In order to solve one of the technical problems existing in the prior art, the present application provides a cylindrical battery end cover installation device, which realizes the automatic loading, assembly and unloading of the battery end cover. The whole process is fully automated by the device, with a high degree of automation and high efficiency.
[0004] A cylindrical battery end cover installation device according to an embodiment of the first aspect of the present invention includes:
[0005] A housing feeding and conveying device, which is used for conveying the housing;
[0006] An end cover feeding device, which is used for conveying the end cover;
[0007] Turret upper cover device, the turret upper cover device is arranged adjacent to the housing feeding and conveying device and the end cover feeding device respectively. The turret upper cover device includes a rotatable multi-station turret. A plurality of upper cover units evenly distributed in a circle are arranged on the multi-station turret. The upper cover unit includes a first clamping mechanism for clamping the housing and a cover suction assembly for adsorbing the end cover. The cover suction assembly is arranged above the housing fixed by the first clamping mechanism. An adsorption mechanism for adsorbing the end cover is arranged on the cover suction assembly. The upper cover unit further includes a cover suction transmission assembly. The cover suction transmission assembly is connected to the cover suction assembly and drives the cover suction assembly to move up and down. A cover suction assembly drive track that surrounds the multi-station turret in a closed loop is arranged on the multi-station turret. When observed from the unfolded plane of the cover suction assembly drive track in the vertical direction, the cover suction assembly drive track is wavy and has at least two wave troughs with different heights. The height of the first wave trough is higher than the height of the second wave trough. A first guiding member that moves along the cover suction assembly drive track is arranged on the cover suction transmission assembly. Wherein, when the multi-station turret rotates, the upper cover unit sequentially switches stations and the first guiding member moves along the cover suction assembly drive track. When the first guiding member moves to the first wave trough of the cover suction assembly drive track, the cover suction transmission assembly drives the cover suction assembly to descend, and the cover suction assembly adsorbs the end cover. When the first guiding member moves to the second wave trough of the cover suction assembly drive track, the cover suction assembly descends and covers the adsorbed end cover on the housing fixed by the first clamping mechanism for assembly;
[0008] Discharging device, the discharging device is arranged adjacent to the turret upper cover device, and the discharging device is used to send out the assembled battery.
[0009] The cylindrical battery end cover installation equipment according to the first aspect embodiment of the present invention has at least the following beneficial effects: The cylindrical battery end cover installation equipment of the present application realizes the automatic feeding and discharging of the housing and the end cover, and realizes the automatic material taking and assembly of the housing and the end cover through the turret upper cover device. The whole process is automatically completed by the equipment, with high automation and high efficiency. Moreover, this equipment mostly adopts mechanical linkage mechanisms, reducing the number of electronic control components, thereby reducing the difficulty of control and the number of maintenance times.
[0010] In some embodiments provided by the cylindrical battery end cover installation equipment according to the first aspect of the present invention, the cover suction transmission assembly includes a first transmission rod and a transmission connecting plate. The first guiding member is arranged on the first transmission rod, and the transmission connecting plate is fixedly arranged on the first transmission rod;
[0011] The suction cup assembly includes a mounting plate, on which a lifting shaft is provided. The transmission connecting plate is sleeved on the lifting shaft. A compression spring is provided between the mounting plate and the transmission connecting plate. The lifting shaft is provided with a longitudinally arranged buffer guide groove that is closed at both ends, and the transmission connecting plate is provided with an anti - detachment pin shaft that passes through the buffer guide groove.
[0012] In some embodiments provided by the cylindrical battery end - cover installation device according to the first aspect of the present invention, a lifting bearing is provided on the transmission connecting plate. The lifting shaft passes through the lifting bearing. An anti - detachment ring is fixedly provided at the top of the lifting bearing, and the anti - detachment pin shaft is provided on the anti - detachment ring.
[0013] In some embodiments provided by the cylindrical battery end - cover installation device according to the first aspect of the present invention, a cover - removing mechanism is provided on the suction cup assembly. The cover - removing mechanism includes a cover - removing ejector rod and a third guiding member. The upper part of the cover - removing ejector rod is connected to the third guiding member. The cover - removing ejector rod is vertically arranged above the end - cover adsorbed by the suction cup assembly. Usually, the distance between the lower end of the cover - removing ejector rod and the end - cover is m.
[0014] A cover - removing track is provided on the multi - station turret. The cover - removing track includes a cover - removing trough, and the depth of the cover - removing trough is n, and n satisfies n > m.
[0015] The third guiding member can move along the cover - removing track. When the third guiding member moves to the cover - removing trough, the third guiding member drives the cover - removing ejector rod to descend, and the cover - removing ejector rod ejects the end - cover adsorbed on the suction cup assembly.
[0016] In some embodiments provided by the cylindrical battery end - cover installation device according to the first aspect of the present invention, the upper - cover unit further includes a cover - receiving assembly, and the cover - receiving assembly can move horizontally.
[0017] A cam - shaped cover - receiving driving track is horizontally arranged on the multi - station turret. One end of the cover - receiving assembly close to the inner circle of the multi - station turret is provided with a second guiding member. The second guiding member is matched with the cover - receiving driving track and moves along the cover - receiving driving track when the multi - station turret rotates. When the multi - station turret rotates, it pushes the second guiding member through the cover - receiving driving track, so that the cover - receiving assembly performs a horizontal telescopic movement.
[0018] Among them, when the upper - cover unit approaches the end - cover feeding device through the rotation of the multi - station turret, the cover - receiving assembly extends and remains in the extended state. The cover - receiving assembly receives the end - cover from the end - cover feeding device and places the end - cover directly below the suction cup assembly. After the suction cup assembly sucks away the end - cover, the cover - receiving assembly retracts into the multi - station turret.
[0019] In some embodiments provided by the cylindrical battery end cap installation device according to the first aspect of the present invention, the first clamping mechanism is a jaw, and a clamping cylinder is arranged on the jaw, and the clamping cylinder drives the jaw to open and close.
[0020] In some embodiments provided by the cylindrical battery end cap installation device according to the first aspect of the present invention, a clamping control device is arranged on the first clamping mechanism, and the clamping control device drives the first clamping mechanism to open and close;
[0021] A second track bearing ring is arranged on the multi-station turret, and a clamping opening and closing drive track is arranged on the second track bearing ring. The clamping opening and closing drive track is annular and there are two valleys / peaks on the clamping opening and closing drive track. A fourth guiding member matching with the clamping opening and closing drive track is arranged on the clamping control device, and the fourth guiding member moves along the clamping opening and closing drive track;
[0022] Wherein, the first clamping mechanism is normally in a normally closed state, and when the fourth guiding member is in the valley / peak section of the clamping opening and closing drive track, the first clamping mechanism is converted to an open state.
[0023] In some embodiments provided by the cylindrical battery end cap installation device according to the first aspect of the present invention, the adsorption mechanism is a negative pressure adsorption mechanism.
[0024] In some embodiments provided by the cylindrical battery end cap installation device according to the first aspect of the present invention, the cylindrical battery end cap installation device further includes a vision detection device, and the vision detection device is arranged at the discharging device.
[0025] In some embodiments provided by the cylindrical battery end cap installation device according to the first aspect of the present invention, the cylindrical battery end cap installation device further includes a waste discharge assembly, and the waste discharge assembly is arranged on the discharging device. After the vision detection device detects a defective product, it feeds back the information to the waste discharge assembly, and the waste discharge assembly screens out the defective product from the discharging device and discharges it.
[0026] Other features and advantages of the present application will be described in the following specification, and part of them will become obvious from the specification or be understood by implementing the present application. The objectives and other advantages of the present application can be realized and obtained through the structures specifically pointed out in the specification, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The drawings are used to provide a further understanding of the technical solutions of the present application, and constitute a part of the specification. They are used together with the embodiments of the present application to explain the technical solutions of the present application, and do not constitute a limitation to the technical solutions of the present application.
[0028] Figure 1 It is a schematic structural diagram of the first embodiment of the present application.
[0029] Figure 2 It is a top view of the first embodiment of the present application.
[0030] Figure 3 It is a working schematic diagram of the lid suction assembly of the first embodiment.
[0031] Figure 4 It is a schematic structural diagram of the turret upper cover device of the first embodiment.
[0032] Figure 5 It is a schematic diagram of another perspective of the turret upper cover device of the first embodiment.
[0033] Figure 6 It is a schematic structural diagram of the second embodiment of the present application.
[0034] Figure 7 It is a schematic structural diagram of the turret upper cover device of the second embodiment.
[0035] Figure 8 It is a schematic diagram of another perspective of the turret upper cover device of the second embodiment.
[0036] Figure 9 It is a side view of the turret upper cover device of the second embodiment.
[0037] Figure 10 It is a schematic structural diagram of the upper cover unit of the second embodiment.
[0038] Figure 11 It is a side view of the upper cover unit of the second embodiment.
[0039] Explanation of the reference numerals in the drawings: [[ID=*]] [[ID=*]]
[0040] Housing 01; end cover 02; battery 03; vehicle 01a; alignment groove 01b; [[ID=*]] [[ID=*]]
[0041] Housing feeding conveyor belt 1; spiral distributor 1a; housing feeding turntable 2; end cover feeding turntable 3; end cover vibrating disk 3a; first turret upper cover device 4; turret teeth 4a; positioning slot 4b; discharge turntable 5; vision inspection device 5a; waste discharge assembly 6; discharge conveyor belt 7; workbench 8; second turret upper cover device 9; [[ID=*]] [[ID=*]]
[0042] Suction cover assembly 10; mounting plate 10a; lifting shaft 10b; anti - detachment ring 10c; compression spring 10d; suction cover drive assembly 11; first drive rod 11a; drive connection plate 1b; first guide member 11c; clamping jaw 12; clamping control device 12a; auxiliary positioning plate 12b; first track bearing ring 13; suction cover assembly drive track 13a; cover - removing track 14; second track bearing ring 15; clamping opening - closing drive track 15a; cover - receiving assembly 16; second guide member 16a; cover - removing mechanism 17; cover - removing ejector rod 17a; third guide member 17b; limit block 17c; cover - receiving drive track 18. Detailed implementation manners
[0043] This part will describe the specific embodiments of the present invention in detail. The preferred embodiments of the present invention are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the protection scope of the present invention.
[0044] In the description of the present invention, it should be understood that for the orientation description, such as up, down, front, back, left, right, etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0045] In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more. Understanding greater than, less than, exceeding, etc. does not include the recited number, and understanding above, below, within, etc. includes the recited number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0046] In the description of the present invention, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meaning of the above words in the present invention in combination with the specific content of the technical solution.
[0047] It should be noted that the main function of the cylindrical battery end - cover installation device of the present invention is to complete the process of automatically installing the end - cover 02 of the cylindrical battery to the bottom of the housing 01 of the cylindrical battery. It should be noted that here, "bottom" refers to the bottom of the finished cylindrical battery. Since the housing 01 is inverted throughout this process, when assembling the end - cover 02, the end - cover 02 is assembled from top to bottom to the upper part of the housing 01. In addition, during this process, a carrier 01a is always provided at the lower part of the housing 01, and the carrier 01a is used to support the housing 01.
[0048] The following will further elaborate on the cylindrical battery end cap installation device of the present invention in conjunction with the attached Figures 1 to 11 drawings and specific embodiments.
[0049] Referring to Figure 1 、 Figure 2 and Figure 6 , the present invention provides two specific embodiments of the cylindrical battery end cap installation device, namely the first embodiment ( Figure 1 、 Figure 2 ) and the second embodiment ( Figure 6 ). In the specific embodiments, the cylindrical battery end cap installation device includes a housing feeding and conveying device, an end cap feeding device, a turret upper cover device, and a discharging device arranged on a workbench 8. Among them, the housing feeding and conveying device includes a housing feeding conveyor belt 1 and a housing feeding turntable 2. A spiral distributor 1a is arranged on the housing feeding conveyor belt 1. The spiral distributor 1a is used to separate the housings 01 closely arranged and conveyed on the housing feeding conveyor belt 1 to avoid equipment blockage caused by over-dense arrangement of the housings 01, and then the housing feeding turntable 2 conveys the housings 01 one by one to the next device; the end cap feeding device includes an end cap feeding turntable 3 and an end cap vibrating bowl 3a. The end cap vibrating bowl 3a arranges and sends out the end caps 02 in a vibrating manner. The end caps 02 reach the end cap feeding turntable 3, and the end cap feeding turntable 3 conveys the end caps to the next device one by one; the turret upper cover device is adjacent to the housing feeding turntable 2 and the end cap feeding turntable 3 respectively. The turret upper cover device includes a rotatable multi-station turret. A plurality of upper cover units are arranged on the multi-station turret in a circumferential and evenly distributed manner. The upper cover unit includes a first clamping mechanism for clamping the housing 01 and a suction cup assembly 10 for adsorbing the end cap 02. Preferably, in this embodiment, the first clamping mechanism is set as a clamping jaw 12, and the suction cup assembly 10 is arranged directly above the housing 01 fixed by the clamping jaw 12. An adsorption mechanism for adsorbing the end cap 02 is arranged on the suction cup assembly 10. The upper cover unit further includes a suction cup transmission assembly 11. The suction cup transmission assembly 11 is connected to the suction cup assembly 10 and drives the suction cup assembly 10 to move up and down; when the upper cover unit rotates to the station adjacent to the housing feeding turntable 2, the clamping jaw 12 of the upper cover unit clamps the housing 01 conveyed by the housing feeding turntable 2; when the upper cover unit rotates to the station adjacent to the end cap feeding turntable 3, the suction cup assembly 10 of the upper cover unit descends under the drive of the suction cup transmission assembly 11 and adsorbs the end cap 02 conveyed by the end cap feeding turntable 3, as Figure 3As shown in the figure; after obtaining the housing 01 and the end cap 02, the upper cover unit completes the process of assembling the end cap 02 onto the housing 01 at subsequent workstations. The discharging device includes a discharging turntable 5 and a discharging conveyor belt 7. The discharging turntable 5 is adjacent to the turret upper cover device. When the upper cover unit rotates to the workstation adjacent to the discharging turntable 5, the clamping jaws 12 are released, and the assembled battery 03 enters the discharging turntable 5 and rotates with the discharging turntable 5. The discharging turntable 5 sends the battery 03 to the discharging conveyor belt 7. It should be noted that the "battery 03" mentioned here and hereinafter specifically refers to the semi-finished battery after the end cap 02 and the housing 01 are assembled, rather than the finished cylindrical battery.
[0050] Further, as Figure 1 and Figure 2 shown in the first embodiment provided, the cylindrical battery end cap mounting device may further include a vision inspection device 5a and a waste discharging assembly 6. The vision inspection device 5a is arranged at the discharging turntable 5, and the waste discharging assembly 6 is arranged on the discharging conveyor belt 7. The vision inspection device 5a performs a vision inspection on the assembled battery 03 to determine whether the product is qualified. When the vision inspection device 5a detects a defective product, it feeds back the information to the waste discharging assembly 6, and the waste discharging assembly 6 screens out the defective product from the discharging conveyor belt 7 and discharges it. It should be understood that "when the vision inspection device 5a detects a defective product and feeds back the information to the waste discharging assembly 6", it can either be that the vision inspection device 5a directly feeds back the information to the waste discharging assembly 6 to control the action of the waste discharging assembly 6, or that the vision inspection device 5a first transmits the information to other processors, and after being analyzed and processed by other processors, outputs a control instruction to the waste discharging assembly 6, that is, the vision inspection device 5a indirectly feeds back a signal to the waste discharging assembly 6.
[0051] Further, as Figure 1 and Figure 2 shown in the first embodiment provided, two housing feeding turntables 2 of the housing feeding conveying device may be provided. One of the housing feeding turntables 2 is directly below the end cap feeding turntable 3, forming a double-layer feeding device with the end cap feeding turntable 3. The advantage of this design is that the housing feeding turntable 2 and the end cap feeding turntable 3 can be adjacent to the turret upper cover device at the same position, and the upper cover unit can obtain the housing 01 and the end cap 02 simultaneously at one workstation. As Figure 6As shown in the second embodiment provided, the present invention also discloses a situation where the housing feeding turntable 2 and the end cap feeding turntable 3 are adjacent to the turret upper cover device at different positions. Driven by the rotation of the multi-station turret, the upper cover unit first adjacently contacts the housing feeding turntable 2 to obtain the housing 01, and then adjacently contacts the end cap feeding turntable 3 at a subsequent station to obtain the end cap 02. It should be understood that the positional relationship between the housing feeding turntable 2 and the end cap feeding turntable 3 in the present invention is not limited to the above two embodiments. The housing feeding turntable 2 and the end cap feeding turntable 3 can adopt other arrangements, as long as their basic feeding functions can be achieved, they all fall within the protection scope of the present invention.
[0052] Further, the two embodiments of the present invention respectively provide two turret upper cover devices with different structures. Among them, Figure 1 and Figure 2 the first embodiment shown provides the first turret upper cover device 4, Figure 6 the second embodiment shown provides the second turret upper cover device 9. The structures of the turret upper cover devices in the two embodiments will be specifically described below.
[0053] As Figure 4 and Figure 5 、 Figures 7 to 11As shown in the first and second embodiments provided, the turret upper cover device of the present invention includes a multi-station turret and an upper cover unit. A first track carrier ring 13 is provided on the multi-station turret. An end cap suction assembly drive track 13a that winds around the multi-station turret in a closed loop is formed on the first track carrier ring 13. When observed from the unfolded plane of the first track carrier ring 13 in the vertical direction, the end cap suction assembly drive track 13a is wavy and has at least two wave troughs of unequal heights, where the height of the first wave trough is higher than that of the second wave trough. It should be noted that "wavy" means that there are height differences on the track, "wave trough" means the low position on the track, and "two wave troughs of unequal heights" means that there are two low positions on the track with different heights. Starting from the position adjacent to the feeding device and along the rotation direction of the multi-station turret, the first low position on the track reached by the upper cover unit is the "first wave trough", and the second low position on the track reached by the upper cover unit is the "second wave trough". In the embodiment, the first wave trough at least includes the station where the upper cover unit is adjacent to the end cap feeding turntable 3 (to obtain the end cap 02). When the upper cover unit passes through the first wave trough, the end cap suction assembly 10 adsorbs the end cap 02. The second wave trough at least includes the station where the upper cover unit assembles the adsorbed end cap 02 onto the housing 01. When the upper cover unit passes through the second wave trough, the end cap suction assembly 10 covers the adsorbed end cap 02 on the housing 01 fixed by the clamping jaw 12 for assembly. The end cap suction transmission assembly 11 includes a first transmission rod 11a, a transmission connection plate 11b, and a first guide member 11c. In this embodiment, all the guide members that appear are preferably guide wheels. The transmission connection plate 11b is fixedly arranged on the first transmission rod 11a. The first guide member 11c is arranged on the first transmission rod 11a, and the first guide member 11c moves along the end cap suction assembly drive track 13a. According to the track of the end cap suction assembly drive track 13a, the first guide member 11c drives the first transmission rod 11a and the transmission connection plate 11b to move up and down. Specifically, when the first guide member 11c enters the wave trough position of the end cap suction assembly drive track 13a, the first guide member 11c drives the first transmission rod 11a and the transmission connection plate 11b to descend. When the first guide member 11c leaves the wave trough position of the end cap suction assembly drive track 13a, the first guide member 11c drives the first transmission rod 11a and the transmission connection plate 11b to ascend.The lid suction assembly 10 includes a mounting plate 10a, on which a lifting shaft 10b is provided. A transmission connecting plate 11b is sleeved on the lifting shaft 10b. A compression spring 10d is arranged between the mounting plate 10a and the transmission connecting plate 11b. The elastic force of the compression spring 10d always forces the mounting plate 10a and the transmission connecting plate 11b to move away from each other. A longitudinal buffer guide groove with closed ends is provided on the lifting shaft 10b, and an anti - detachment pin shaft passing through the buffer guide groove is provided on the transmission connecting plate 11b. A lifting bearing is provided on the transmission connecting plate 11b, the lifting shaft 10b passes through the lifting bearing, and an anti - detachment ring 10c is fixedly arranged at the top of the lifting bearing. The anti - detachment pin shaft is arranged on the anti - detachment ring 10c. With the above structure, when the transmission connecting plate 11b descends, it drives the lid suction assembly 10 to descend synchronously. When the transmission connecting plate 11b ascends, it drives the lid suction assembly 10 to ascend synchronously, so that the lid suction assembly 10 can descend at the trough of the lid suction assembly driving track 13a when the upper lid unit moves to perform the operation of adsorbing the end cap 02 or assembling the end cap 02. In addition, during the synchronous descent of the transmission connecting plate 11b and the lid suction assembly 10, when the lid suction assembly 10 without the adsorbed end cap 02 touches the end cap 02, or the lid suction assembly 10 with the adsorbed end cap 02 touches the housing 01, the lid suction assembly 10 stops descending, while the transmission connecting plate 11b continues to descend. At this time, relative movement occurs between the mounting plate 10a and the transmission connecting plate 11b and the compression spring 10d is compressed, thus playing a buffering role to avoid rigid collision between the lid suction assembly 10 and the end cap 02 or between the end cap 02 and the housing 01, protecting the product and the equipment. At the same time, after buffering, the contact force between the lid suction assembly 10 and the end cap 02 or between the end cap 02 and the housing 01 is stronger, thus better ensuring the adsorption / assembly effect. The partial working process of the turret upper lid device of the present invention is as follows: when the multi - station turret rotates, the upper lid unit switches workstations in sequence and the first guiding member 11c moves along the lid suction assembly driving track 13a. When the first guiding member 11c moves to the first trough, the lid suction transmission assembly 11 drives the lid suction assembly 10 to descend. The lid suction assembly 10 adsorbs the end cap 02 through the adsorption mechanism. Then the first guiding member 11c leaves the first trough, and the lid suction assembly 10 drives the adsorbed end cap 02 to ascend. When the first guiding member 11c moves to the second trough, the lid suction assembly 10 descends again, and this time it descends more. After descending, the lid suction assembly 10 is closer to the housing 01 clamped and fixed by the clamping jaws 12. At this time, the lid suction assembly 10 covers the adsorbed end cap 02 on the housing 01 for assembly. When the first guiding member 11c leaves the second trough, at this time the adsorption mechanism has stopped working, and the lid suction assembly 10 ascends away from the assembled battery 03.
[0054] Further, the adsorption mechanism is one of a negative - pressure adsorption mechanism, an electromagnetic adsorption mechanism, and a magnet, preferably a negative - pressure adsorption mechanism.
[0055] Further, as Figures 7 to 11As shown in the provided second embodiment, a lid removal mechanism 17 may further be provided on the lid suction assembly 10. The lid removal mechanism 17 includes a lid removal ejector rod 17a and a third guide member 17b. The upper part of the lid removal ejector rod 17a is connected to the third guide member 17b. The lid removal ejector rod 17a is vertically arranged above the end cap 02 adsorbed by the lid suction assembly 10. Usually, the distance between the lower end of the lid removal ejector rod 17a and the end cap 02 is m. At the same time, a lid removal track 14 is provided on the multi-station turret. The lid removal track 14 includes a lid removal trough, and the depth of the lid removal trough is n, and n satisfies n > m. When the multi-station turret rotates, the third guide member 17b can enter the lid removal track 14 and move along the lid removal track 14. When the third guide member 17b moves to the lid removal trough, the third guide member 17b drives the lid removal ejector rod 17a to descend, and the lid removal ejector rod 17a ejects the end cap 02 adsorbed on the lid suction assembly 10. Further, the position of the lid removal trough on the lid removal track 14 corresponds to the position of the second trough of the lid suction assembly drive track 13a, that is, when the lid suction assembly 10 covers the adsorbed end cap 02 on the housing 01 for assembly, the lid removal mechanism 17 acts simultaneously to eject the end cap 02. In addition, a limit block 17c is provided on the lid removal mechanism 17 of this embodiment to guide and limit the position of the third guide member 17b to a certain extent. The advantage of using the lid removal mechanism 17 is that it can ensure that the end cap 02 is smoothly detached from the lid suction assembly 10 and assembled onto the housing 01. At the same time, since the active lid removal mechanism 17 is adopted, the adsorption mechanism can adopt a passive type (such as a magnet) to simplify the structure of the adsorption mechanism. The lid removal mechanism 17 of this embodiment completely adopts mechanical linkage, has high synchronism, and does not require additional power, reducing the complexity of control.
[0056] Further, as Figures 7 to 11 shown in the provided second embodiment, the upper lid unit further includes a lid receiving assembly 16. The lid receiving assembly 16 can move horizontally. A cam-shaped lid receiving drive track 18 is horizontally provided on the multi-station turret. A second guide member 16a is provided at one end of the lid receiving assembly 16 close to the inner circle of the multi-station turret. The second guide member 16a cooperates with the lid receiving drive track 18 and moves along the lid receiving drive track 18 when the multi-station turret rotates. When the multi-station turret rotates, the movement track of the second guide member 16a is changed through the lid receiving drive track 18, so that the lid receiving assembly 16 performs a horizontal telescopic movement. Among them, when the upper lid unit approaches the end cap feeding turntable 3 through the rotation of the multi-station turret, the lid receiving assembly 16 extends and remains in the extended state, the lid receiving assembly 16 receives the end cap 02 from the end cap feeding turntable 3, and places the end cap 02 directly below the lid suction assembly 10. After the lid suction assembly 10 sucks away the end cap 02, the lid receiving assembly 16 retracts into the multi-station turret.
[0057] Further, a clamping control device 12a for controlling the opening and closing of the clamping jaw 12 is provided on the upper lid unit. As Figure 4 and Figure 5As shown in the first embodiment provided, the clamping control device is a clamping cylinder arranged at the rear of the jaw 12. The clamping cylinder drives the jaw 12 to open and close, achieving active control to clamp or release the housing 01. As Figures 7 to 11 As shown in the second embodiment provided, a linkage clamping control device 12a can also be provided. Specifically, a fourth guide member (not shown in the figure) is provided on the clamping control device 12a, a second track bearing ring 15 is provided on the multi-station turret, a clamping opening and closing drive track 15a is opened on the second track bearing ring 15. The clamping opening and closing drive track 15a is annular and two troughs / peaks are provided on the clamping opening and closing drive track 15a, and the fourth guide member moves along the clamping opening and closing drive track 15a; wherein, the jaw 12 is normally in a normally closed state. When the fourth guide member is at the trough / peak section of the clamping opening and closing drive track 15a, the clamping control device 12a descends / ascends, so that the jaw 12 is converted into an open state through transmission, as Figure 7 and Figure 8 shown.
[0058] Furthermore, as Figure 4 and Figure 5 shown in the first embodiment provided, a turret tooth 4a is provided at the lower part of the first turret upper cover device 4. By driving the turret tooth 4a to rotate with a gear or a lead screw on the output shaft of the motor, the multi-station turret can be driven to rotate.
[0059] Furthermore, as Figure 4 and Figure 5 shown in the first embodiment provided, a positioning slot 4b is provided on the first turret upper cover device 4. The shape of the positioning slot 4b matches the shape of the housing 01, which can cooperate with the jaw 12 to better position and fix the housing 01; a support plate is provided at the bottom of the positioning slot 4b, and the support plate supports the carrier 01a below the housing 01. As Figures 10 to 11 As shown in the second embodiment provided, an auxiliary positioning plate 12b is provided below the jaw 12. A bayonet is opened at the front end of the auxiliary positioning plate 12b, and a corresponding alignment groove 01b is provided on the carrier 01a. The carrier 01a is embedded in the bayonet of the auxiliary positioning plate 12b through the alignment groove 01b, which can cooperate with the jaw 12 to better position and fix the housing 01 and the carrier 01a.
[0060] The cylindrical battery end cover installation equipment of the present invention realizes the automatic feeding and discharging of the housing 01 and the end cover 02, and realizes the automatic material taking and assembly of the housing 01 and the end cover 02 through the turret upper cover device. The whole process is automatically completed by the equipment, with high automation and high efficiency. Moreover, this equipment mostly adopts mechanical linkage mechanisms, reduces the number of electric control components, thereby reducing the difficulty of control and the number of maintenance times.
[0061] The above is a specific description of the preferred embodiment of the present application. However, the present application is not limited to the above embodiments. Those skilled in the art can also make various equivalent deformations or substitutions without departing from the spirit of the present application. These equivalent deformations or substitutions are all included within the scope defined by the claims of the present application.
Claims
1. A cylindrical battery end cap mounting device, characterized in that, Comprising: A housing feeding and conveying device for conveying a housing; An end cap feeding device for conveying end caps; A turret upper cover device, which is arranged adjacent to the housing feeding and conveying device and the end cap feeding device respectively. The turret upper cover device includes a rotatable multi-station turret. A plurality of upper cover units are arranged on the multi-station turret in a circumferential and evenly distributed manner. The upper cover unit includes a first clamping mechanism for clamping the housing and a cap sucking assembly for sucking the end cap. The cap sucking assembly is arranged above the housing fixed by the first clamping mechanism. An adsorption mechanism for sucking the end cap is arranged on the cap sucking assembly. The upper cover unit further includes a cap sucking transmission assembly. The cap sucking transmission assembly is connected to the cap sucking assembly and drives the cap sucking assembly to move up and down. A cap sucking assembly driving track that surrounds the multi-station turret in a closed loop is arranged on the multi-station turret. When observed from the unfolded plane of the cap sucking assembly driving track in the vertical direction, the cap sucking assembly driving track is wavy and has at least two wave troughs with different heights. The height of the first wave trough is higher than that of the second wave trough. A first guiding member that moves along the cap sucking assembly driving track is arranged on the cap sucking transmission assembly. When the multi-station turret rotates, the upper cover unit sequentially switches stations and the first guiding member moves along the cap sucking assembly driving track. When the first guiding member moves to the first wave trough of the cap sucking assembly driving track, the cap sucking transmission assembly drives the cap sucking assembly to descend, and the cap sucking assembly sucks the end cap. When the first guiding member moves to the second wave trough of the cap sucking assembly driving track, the cap sucking assembly descends and covers the sucked end cap on the housing fixed by the first clamping mechanism for assembly; A discharging device, which is arranged adjacent to the turret upper cover device and is used for sending out the assembled battery; The cap sucking transmission assembly includes a first transmission rod and a transmission connecting plate. A first guiding member is arranged on the first transmission rod, and the transmission connecting plate is fixedly arranged on the first transmission rod; The cap sucking assembly includes a mounting plate. A lifting shaft is arranged on the mounting plate. The transmission connecting plate is sleeved on the lifting shaft. A compression spring is arranged between the mounting plate and the transmission connecting plate. A longitudinally arranged and closed buffer guide groove at both ends is arranged on the lifting shaft, and an anti-detachment pin shaft that passes through the buffer guide groove is arranged on the transmission connecting plate; A lifting bearing is arranged on the transmission connecting plate. The lifting shaft passes through the lifting bearing. An anti-detachment ring is fixedly arranged at the top of the lifting bearing, and the anti-detachment pin shaft is arranged on the anti-detachment ring; A cap removing mechanism is arranged on the cap sucking assembly. The cap removing mechanism includes a cap removing ejector rod and a third guiding member. The upper part of the cap removing ejector rod is connected to the third guiding member. The cap removing ejector rod is vertically arranged above the end cap sucked by the cap sucking assembly. Usually, the distance between the lower end of the cap removing ejector rod and the end cap is m; The multi-station turret is provided with a cap-removing track, the cap-removing track includes a cap-removing trough, the depth of the cap-removing trough is n, and n satisfies that n is greater than m; The third guiding member can move along the cap-removing track. When the third guiding member moves to the cap-removing trough, the third guiding member drives the cap-removing ejector rod to descend, and the cap-removing ejector rod ejects the end cap adsorbed on the cap-sucking assembly.
2. The cylindrical battery end cap mounting device according to claim 1, characterized in that The upper cover unit further includes a cap-receiving assembly, and the cap-receiving assembly can move horizontally; The multi-station turret is horizontally provided with a cam-shaped cap-receiving driving track. One end of the cap-receiving assembly close to the inner circle of the multi-station turret is provided with a second guiding member. The second guiding member cooperates with the cap-receiving driving track and moves along the cap-receiving driving track when the multi-station turret rotates. When the multi-station turret rotates, the cap-receiving driving track pushes the second guiding member to make the cap-receiving assembly perform a horizontal telescopic movement; Wherein, when the upper cover unit approaches the end cap feeding device through the rotation of the multi-station turret, the cap-receiving assembly extends and remains in the extended state. The cap-receiving assembly receives the end cap from the end cap feeding device and places the end cap directly below the cap-sucking assembly. After the cap-sucking assembly sucks away the end cap, the cap-receiving assembly retracts into the multi-station turret.
3. The cylindrical battery end cap mounting device according to claim 1, characterized in that, The first clamping mechanism is a jaw, and a clamping cylinder is arranged on the jaw, and the clamping cylinder drives the jaw to open and close.
4. The cylindrical battery end cap mounting device according to claim 1, characterized in that, A clamping control device is arranged on the first clamping mechanism, and the clamping control device drives the first clamping mechanism to open and close; The multi-station turret is provided with a second track carrier ring, and a clamping opening and closing driving track is opened on the second track carrier ring. The clamping opening and closing driving track is annular and there are two troughs / peaks on the clamping opening and closing driving track. A fourth guiding member cooperating with the clamping opening and closing driving track is arranged on the clamping control device, and the fourth guiding member moves along the clamping opening and closing driving track; Wherein, the first clamping mechanism is normally in a normally closed state. When the fourth guiding member is in the trough / peak section of the clamping opening and closing driving track, the first clamping mechanism is converted to an open state.
5. The cylindrical battery end cap mounting device according to any one of claims 1 to 4, characterized in that, The adsorption mechanism is a negative pressure adsorption mechanism.
6. The cylindrical battery end cap mounting device according to any one of claims 1 to 4, characterized in that The cylindrical battery end cap installation equipment further includes a vision detection device, and the vision detection device is arranged at the discharging device.
7. The cylindrical battery end cap mounting device according to claim 6, characterized in that, The cylindrical battery end cap installation equipment further includes a waste discharging assembly, and the waste discharging assembly is arranged on the discharging device. After the vision detection device detects a defective product, it feeds back the information to the waste discharging assembly, and the waste discharging assembly screens out the defective product from the discharging device and discharges it.
Citation Information
Patent Citations
Turret type collector plate welding and pressing device
CN116197561A
Check valve adding device for bottle cap
CN216503277U
Cylindrical battery end cover mounting equipment
CN220196834U