A multi-stirring rod coordinated mixing and stirring structure for preventing bacterial material from being damaged
By designing a multi-rising rod collaborative mixing structure for damaged antibacterial materials, using collaborative drive components and multi-level mixing components, the problems of insufficient stirring and energy waste in the existing technology are solved, and efficient bacterial processing and product quality improvement are achieved.
Patent Information
- Application Number
- CN202310357942.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2043-04-06
AI Technical Summary
In the existing bacterial material processing technology, the stirring is insufficient, the processing efficiency is low, and multiple mixing structures require multiple driving sources, resulting in waste of energy.
A multi-rising rod synergistic mixing structure with damaged antibacterial materials was designed, and a collaborative drive component was used to drive the multi-level mixing component, including the main agitator, the auxiliary agitator and the secondary agitator. The contact stirring area was increased by staggered settings, and air circulation purification and solid-liquid separation were carried out during the mixing process.
Fully stirring of bacterial materials is achieved, processing efficiency is improved, energy consumption is reduced, and product quality is improved through air circulation purification and solid-liquid separation.
Smart Images

Figure CN116617897B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fungus material processing, in particular to a multi-stirring rod cooperative mixing material structure for preventing fungus material from being damaged. Background Art
[0002] Mushroom material is a material processed from edible fungi, which are generally called mushrooms, including shiitake mushrooms, enoki mushrooms, tea tree mushrooms, king oyster mushrooms, and hericium erinaceus. In the process of mushroom material processing, in order to make mushroom materials of different flavors, it is necessary to mix and stir them, so a mixing and stirring structure is needed.
[0003] For example, the invention with application number CN202110519944.X discloses an edible fungus raw material mixer. The edible fungus raw material mixer similar to the above-mentioned application currently still has the following shortcomings: in the process of stirring the fungus material, only a single stirring structure is provided, and no multi-level stirring mechanism is designed, resulting in insufficient stirring and the processing efficiency needs to be improved. The commonly used multiple mixing structures require multiple driving sources, which is easy to cause energy waste.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a multi-stirring rod cooperative mixing material structure that prevents the bacterial material from being damaged is proposed. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged, thereby solving the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a multi-stirring rod cooperative mixing structure for preventing bacterial material from being damaged, comprising a mixing tank, a cooperative driving assembly, a first stirring assembly and a second stirring assembly, support legs are fixed on both sides of the bottom of the mixing tank, and a transmission cavity is provided above the middle of the mixing tank, the cooperative driving assembly is installed inside the transmission cavity, and the cooperative driving assembly comprises a rotating shaft, a servo motor, a driving gear, a passive gear, and a walking rail, the rotating shaft is rotatably connected to the upper wall of the transmission cavity, and a servo motor is installed above the rotating shaft, a driving gear is fixed to the outside of the rotating shaft, and a passive gear is meshed with the outside of the driving gear, a walking rail is fixed to one side of the inner wall of the transmission cavity, and a movable groove is provided on the lower side of the transmission cavity, the first stirring assembly is installed below the driving gear, the second stirring assembly is installed below the passive gear, and the first stirring assembly and the second stirring assembly are both located inside the mixing tank.
[0007] Furthermore, feed ports are arranged on both sides of the upper part of the mixing tank, and an anti-collision outer frame is integrally installed on the outside of the middle part of the mixing tank, and an air circulation processing component is arranged inside the anti-collision outer frame.
[0008] Furthermore, the first stirring assembly includes a main shaft, a main stirring rod, a connecting rod, a scraper plate and an auxiliary stirring rod. Four groups of main stirring rods are fixed to the outer wall of the main shaft, and two groups of connecting rods are connected to the outer side of the bottom of the main shaft. The two groups of connecting rods together form a "U"-shaped structure, and a scraper plate is fixed on the side of the connecting rod close to the inner wall of the mixing tank, and an auxiliary stirring rod is welded to the inner side of the connecting rod, and the auxiliary stirring rod is located on the same horizontal line as the main shaft.
[0009] Furthermore, the second stirring assembly includes a secondary rotating shaft, a secondary stirring rod and a mixing net. The secondary rotating shaft is fixedly connected to the passive gear, and three passive gears are provided. A secondary stirring rod is fixed to the outer wall of the secondary rotating shaft, and a mixing net is installed on the upper and lower sides of the secondary stirring rod. The main stirring rod, auxiliary stirring rod and secondary stirring rod are staggered, and the main stirring rod, auxiliary stirring rod and secondary stirring rod are all round stick-shaped structures.
[0010] Furthermore, the air circulation processing component includes an outlet pipe, an air pump, an air filter layer, a heating chamber, a temperature sensor, a heating rod and a return pipe. The outlet pipe and the return pipe are respectively installed on the front and rear sides of the mixing tank close to the anti-collision outer frame, and the outlet pipe is an inverted "T" shape structure. The outlet pipe is a one-way pipe. An air filter layer is arranged on the other side of the outlet pipe, and the air filter layer is arranged with three layers, and the air filter layer is located on both sides of the inside of the anti-collision outer frame. A heating chamber is arranged on the other side of the air filter layer, and a temperature sensor and a heating rod are installed inside the heating chamber.
[0011] Furthermore, a feed discharge pipe is connected to the lower middle side of the mixing tank, and a solid-liquid separation box is installed below the feed discharge pipe. The mixing tank is interconnected with the solid-liquid separation box through the feed discharge pipe, and a solid-liquid separation component is installed inside the solid-liquid separation box. A drain pipe is connected to one side of the bottom of the solid-liquid separation box, and a discharge pipe is installed at the lower middle side of the solid-liquid separation box.
[0012] Furthermore, the solid-liquid separation component includes a fixed plate, a first spring, a material guide plate and a vibration motor. The fixed plate is fixed at the upper middle part of the solid-liquid separation box, and the upper part of the fixed plate is elastically connected with the material guide plate through the first spring. The material guide plate is an inverted "V" shaped structure, and a vibration motor is installed on the lower side of the material guide plate.
[0013] Furthermore, the solid-liquid separation component also includes a motor shaft, a filter press roller and a flexible cushion layer. The filter press rollers are rotatably installed on both sides of the lower middle part of the solid-liquid separation box through the motor shaft, and the flexible cushion layer is glued to the outer side of the filter press roller.
[0014] Furthermore, the solid-liquid separation component also includes a separation filter, a second spring and a corrugated baffle. The separation filter is slidably installed on both sides of the lower interior of the solid-liquid separation box, and the separation filter has an inclined structure. A second spring is installed below the separation filter, and the separation filter is elastically connected to the bottom wall of the solid-liquid separation box through the second spring. A corrugated baffle is connected to the inner side of the bottom of the separation filter, and the bottom of the corrugated baffle is fixedly connected to the bottom wall of the solid-liquid separation box.
[0015] Furthermore, the preparation method of the multi-stirring rod cooperative mixing material structure for preventing the damage of the bacterial material comprises the following specific steps:
[0016] Step 1: The servo motor drives the rotation of the rotating shaft and the driving gear, thereby driving the rotation of the main rotating shaft, so that the main stirring rod outside the main rotating shaft and the auxiliary stirring rod inside the connecting rod can mix and stir the bacterial material inside the mixing tank, and synchronously drive the rotation of the passive gear, and its rotation is convenient to drive the self-rotation of the second stirring component below the passive gear. At the same time, the passive gear moves in the inner cavity of the moving groove so that the second stirring component below can revolve around the main rotating shaft, so that when the second stirring component rotates and revolves, the secondary stirring rods on both sides of the secondary rotating shaft can mix and stir the bacterial material inside the mixing tank;
[0017] Step 2: During the mixing process, the odorous gas generated in the mixing tank can enter the interior of the anti-collision outer frame through the air outlet pipe. The air filter layer is specifically an activated carbon filter layer, a bamboo charcoal filter layer and a cotton mesh filter element, which can fully filter and purify the air and absorb the odor. The heating rod can also be used to heat this part of the air according to the mixing needs. Finally, the purified air is circulated back to the interior of the mixing tank through the reflux pipe to achieve air circulation purification;
[0018] Step three, the mixed fungus material in the mixing tank is sent to the interior of the solid-liquid separation box. The solid-liquid separation component initially separates the water in the fungus material through vibration and sends the fungus material down to the surface of the separation filter. The separation filter with an inclined structure can also vibrate up and down under the action of the second spring, so that the water attached to the fungus material during the mixing process can be separated and filtered through the separation filter, and finally the separated liquid component is discharged through the drain pipe, and the separated solid fungus material is discharged through the discharge pipe.
[0019] The present invention provides a multi-stirring rod coordinated mixing material structure for preventing bacterial material from being damaged, which has the following beneficial effects:
[0020] The multi-stirring rod cooperative mixing and stirring structure that prevents the bacterial material from being damaged can drive the stirring of the first stirring assembly and the second stirring assembly through a cooperative driving assembly. The main stirring rod, the auxiliary stirring rod and the secondary stirring rod are staggered to fully increase the contact stirring area and fully stir the materials at different positions inside the mixing tank, and can also perform solid-liquid separation on the mixed bacterial material inside the mixing tank through a solid-liquid separation assembly.
[0021] 1. The multi-stirring rod cooperative mixing structure for preventing the damage of the bacteria material is provided with a cooperative driving component, which is convenient for driving the rotation of the rotating shaft and the driving gear through the servo motor. The driving gear is meshed and connected with the passive gear to drive the rotation of the passive gear, so that the passive gear can be rotated and displaced on the inner side of the walking rail under the action of the rack of the walking rail. Its rotation is convenient for driving the self-rotation of the second stirring component below the passive gear. At the same time, the movement of the passive gear enables the second stirring component below it to revolve around the main rotating shaft.
[0022] 2. The multi-stirring rod cooperative mixing structure for preventing the bacterial material from being damaged is provided with a first stirring component. The servo motor and the rotating shaft can drive the rotation of the main rotating shaft below. The main rotating shaft can simultaneously drive the rotation of the connecting rods and the scraper plate on both sides, so that the main stirring rod outside the main rotating shaft and the auxiliary stirring rod inside the connecting rod can mix and stir the bacterial material inside the mixing tank, and the scraper plate can scrape the inner wall of the mixing tank to prevent the bacterial material from sticking to the wall and scaling.
[0023] 3. The multi-stirring rod cooperative mixing structure for preventing the bacterial material from being damaged is provided with a second stirring component. During the rotation of the passive gear, the secondary stirring rods on both sides of the secondary shaft drive the second stirring component to rotate and revolve, so that the bacterial material inside the mixing tank can be mixed and stirred. At the same time, the mixing net can also turn the bacterial material inside the mixing tank. According to the rotation direction, the mixing net turns the material from the inside to the outside or from the outside to the inside, so that the bacterial material inside the mixing tank is mixed more fully. The main stirring rod, the auxiliary stirring rod and the secondary stirring rod are staggered to fully increase the contact stirring area. The main stirring rod, the auxiliary stirring rod and the secondary stirring rod are all round stick-shaped structures, which can avoid damage to the cut segments of edible fungi while maintaining efficient stirring, thereby improving processing efficiency without affecting production quality.
[0024] 4. The multi-stirring rod cooperative mixing structure for preventing the bacterial material from being damaged is provided with an air circulation processing component. The anti-collision outer frame protrudes from the outside of the mixing tank to provide anti-collision protection therefor. The odorous gas generated during the mixing process inside the mixing tank can enter the inside of the anti-collision outer frame through the air outlet pipe. The air filter layer specifically comprises an activated carbon filter layer, a bamboo charcoal filter layer and a cotton mesh filter element, which are convenient for fully filtering and purifying the air and absorbing odors. The heating rod is convenient for heating and increasing the temperature of this part of the air according to the mixing needs, thereby indirectly heating the bacterial material inside the mixing tank to increase functionality. The reflux pipe is convenient for circulating the purified air back to the inside of the mixing tank to achieve air circulation purification.
[0025] 5. The multi-stirring rod cooperative mixing structure for preventing the bacterial material from being damaged is provided with a solid-liquid separation component, which is convenient for driving the vibration of the fixed plate through the vibration motor, so that the inverted "V"-shaped structure fixed plate can continue to oscillate under the action of the first spring, and then vibrate and discharge the bacterial material discharged from the discharge pipe to both sides, so as to preliminarily separate the moisture in the bacterial material through vibration and send the bacterial material to the surface of the separation filter net. The separation filter net with an inclined structure can also vibrate up and down under the action of the second spring, so that the moisture attached to the bacterial material during the mixing process can be separated and filtered through the separation filter net, and the motor shaft can be used to drive the rotation of the filter press roller. The setting of the flexible cushion layer on the outside enables the filter press roller to flexibly filter the bacterial material on the surface of the separation filter net without causing hard damage to the bacterial material while filtering the water. The corrugated baffle is a corrugated structure that can deform with the vibration of the separation filter net, and at the same time it can separate the liquid filtered out from the bottom of the separation filter net. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a front view schematic diagram of the internal structure of a multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged according to the present invention;
[0027] Figure 2 It is a schematic diagram of a top view of the structure of a cooperative driving assembly of a multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged according to the present invention;
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of a secondary stirring rod of a multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged according to the present invention;
[0029] Figure 4 It is a top view and half-section structure schematic diagram of a multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged according to the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the solid-liquid separation component of a multi-stirring rod cooperative mixing structure for preventing bacterial material breakage according to the present invention.
[0031] In the figure: 1. Mixing tank; 2. Support legs; 3. Feed inlet; 4. Transmission chamber; 5. Cooperative drive assembly; 501. Rotating shaft; 502. Servo motor; 503. Driving gear; 504. Passive gear; 505. Walking rail; 6. Moving trough; 7. First stirring assembly; 701. Main rotating shaft; 702. Main stirring rod; 703. Connecting rod; 704. Scraper; 705. Auxiliary stirring rod; 8. Second stirring assembly; 801. Secondary rotating shaft; 802. Secondary stirring rod; 803. Mixing net; 9. Anti-collision frame; 10. Air circulation treatment assembly; 1001. Exhaust pipe; 1002, vacuum pump; 1003, air filter layer; 1004, heating chamber; 1005, temperature sensor; 1006, heating rod; 1007, reflux pipe; 11, discharge pipe; 12, solid-liquid separation box; 13, solid-liquid separation assembly; 1301, fixed plate; 1302, first spring; 1303, guide plate; 1304, vibration motor; 1305, motor shaft; 1306, filter press roller; 1307, flexible cushion layer; 1308, separation filter; 1309, second spring; 1310, corrugated baffle; 14, drain pipe; 15, discharge pipe. Implementation
[0032] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0033] See also Figures 1 to 5 The present invention provides a technical solution: a multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged, comprising a mixing tank 1, a cooperative driving component 5, a first stirring component 7 and a second stirring component 8, support legs 2 are fixed on both sides of the bottom of the mixing tank 1, and a transmission cavity 4 is arranged above the middle of the mixing tank 1, the cooperative driving component 5 is installed inside the transmission cavity 4, and the cooperative driving component 5 includes a rotating shaft 501, a servo motor 502, a driving gear 503, a driven gear 504, and a walking rail 505, the rotating shaft 501 and the transmission cavity 4 are connected. The upper wall of the transmission chamber 4 is rotatably connected, and a servo motor 502 is installed above the rotating shaft 501, a driving gear 503 is fixed to the outside of the rotating shaft 501, and a passive gear 504 is meshed on the outside of the driving gear 503, a walking rail 505 is fixed to one side of the inner wall of the transmission chamber 4, and a moving groove 6 is provided on the lower side of the transmission chamber 4, a first stirring assembly 7 is installed below the driving gear 503, and a second stirring assembly 8 is installed below the passive gear 504, and the first stirring assembly 7 and the second stirring assembly 8 are both located inside the mixing tank 1;
[0034] The specific operation is as follows: the servo motor 502 is used to drive the rotation of the rotating shaft 501 and the driving gear 503. The driving gear 503 is meshed and connected with the driven gear 504 to drive the rotation of the driven gear 504, so that the driven gear 504 can be rotated and displaced on the inner side of the walking rail 505 under the action of the rack of the walking rail 505. Its rotation can easily drive the self-rotation of the second stirring component 8 below the driven gear 504. At the same time, the movement of the driven gear 504 enables the second stirring component 8 below it to revolve around the main rotating shaft 701.
[0035] See also Figure 1 The first stirring assembly 7 includes a main shaft 701, a main stirring rod 702, a connecting rod 703, a scraper plate 704 and an auxiliary stirring rod 705. Four groups of main stirring rods 702 are fixed to the outer wall of the main shaft 701, and two groups of connecting rods 703 are connected to the outer side of the bottom of the main shaft 701. The two groups of connecting rods 703 together form a "U"-shaped structure, and a scraper plate 704 is fixed to the side of the connecting rod 703 close to the inner wall of the mixing tank 1, and an auxiliary stirring rod 705 is welded to the inner side of the connecting rod 703, and the auxiliary stirring rod 705 is located on the same horizontal line as the main shaft 701;
[0036] The specific operation is as follows: the servo motor 502 and the rotating shaft 501 can drive the rotation of the main rotating shaft 701 below, and the main rotating shaft 701 can simultaneously drive the rotation of the connecting rods 703 and the scraper plate 704 on both sides, so that the main stirring rod 702 on the outside of the main rotating shaft 701 and the auxiliary stirring rod 705 on the inside of the connecting rod 703 can mix and stir the bacterial material inside the mixing tank 1, and the scraper plate 704 can scrape the inner wall of the mixing tank 1 to prevent the bacterial material from sticking to the wall and scaling.
[0037] See also Figure 1 The second stirring assembly 8 includes a secondary rotating shaft 801, a secondary stirring rod 802 and a mixing net 803. The secondary rotating shaft 801 is fixedly connected to the passive gear 504, and the passive gear 504 is provided with three. The secondary stirring rod 802 is fixed to the outer wall of the secondary rotating shaft 801, and the mixing net 803 is installed on the upper and lower sides of the secondary stirring rod 802; the main stirring rod 702, the auxiliary stirring rod 705 and the secondary stirring rod 802 are staggered, and the main stirring rod 702, the auxiliary stirring rod 705 and the secondary stirring rod 802 are all round stick-shaped structures;
[0038] The specific operation is as follows: during the rotation of the passive gear 504, the secondary stirring rods 802 on both sides of the secondary shaft 801 can mix and stir the fungus material inside the mixing tank 1 while driving the second stirring component 8 to rotate and revolve. At the same time, the mixing net 803 can also turn the fungus material inside the mixing tank 1. According to the rotation direction, the mixing net 803 turns the material from the inside to the outside or from the outside to the inside, so that the fungus material inside the mixing tank 1 is mixed more fully. The main stirring rod 702, the auxiliary stirring rod 705 and the secondary stirring rod 802 are staggered to fully increase the contact stirring area. The main stirring rod 702, the auxiliary stirring rod 705 and the secondary stirring rod 802 are all round stick-shaped structures, which can maintain efficient stirring while avoiding damage to the cut segments of edible fungus material, thereby improving processing efficiency without affecting production quality.
[0039] See also Figure 4 , feed ports 3 are arranged on both sides of the upper part of the mixing tank 1, and an anti-collision outer frame 9 is integrally installed on the outside of the middle part of the mixing tank 1, and an air circulation processing component 10 is arranged inside the anti-collision outer frame 9; the air circulation processing component 10 includes an air outlet pipe 1001, an air pump 1002, an air filter layer 1003, a heating chamber 1004, a temperature sensor 1005, a heating rod 1006 and a return pipe 1007, and the mixing tank 1 is respectively equipped with an air outlet pipe on the front and rear sides near the anti-collision outer frame 9 1001 and a return pipe 1007, and the air outlet pipe 1001 is an inverted "T"-shaped structure, the air outlet pipe 1001 is a one-way pipe, an air filter layer 1003 is arranged on the other side of the air outlet pipe 1001, and the air filter layer 1003 is arranged with three layers, and the air filter layer 1003 is located on both sides of the inside of the anti-collision outer frame 9, and a heating chamber 1004 is arranged on the other side of the air filter layer 1003, and a temperature sensor 1005 and a heating rod 1006 are installed inside the heating chamber 1004;
[0040] The specific operation is as follows: the anti-collision outer frame 9 protrudes from the outside of the mixing tank 1 to provide anti-collision protection therefor; the odorous gas generated during the mixing process inside the mixing tank 1 can enter the inside of the anti-collision outer frame 9 through the exhaust pipe 1001; the air filter layer 1003 is specifically an activated carbon filter layer, a bamboo charcoal filter layer and a cotton mesh filter element, which is convenient for fully filtering and purifying the air and absorbing odors; the heating rod 1006 is convenient for heating and increasing the temperature of this part of the air according to the mixing needs, thereby indirectly heating the bacterial material inside the mixing tank 1 to increase functionality; the reflux pipe 1007 is convenient for circulating the purified air back to the inside of the mixing tank 1 to achieve air circulation purification.
[0041] See also Figure 1 and Figure 5A feed pipe 11 is connected to the lower middle side of the mixing tank 1, and a solid-liquid separation box 12 is installed below the feed pipe 11. The mixing tank 1 is connected to the solid-liquid separation box 12 through the feed pipe 11, and a solid-liquid separation component 13 is installed inside the solid-liquid separation box 12. A drain pipe 14 is connected to one side of the bottom of the solid-liquid separation box 12, and a discharge pipe 15 is installed at the lower middle side of the solid-liquid separation box 12;
[0042] The specific operation is as follows: the mixed bacterial material inside the mixing tank 1 is conveniently sent to the solid-liquid separation box 12 through the feed pipe 11 for solid-liquid separation, the liquid component after separation is conveniently discharged through the discharge pipe 14, and the solid bacterial material after separation is conveniently discharged through the discharge pipe 15.
[0043] See also Figure 5 The solid-liquid separation component 13 includes a fixed plate 1301, a first spring 1302, a guide plate 1303 and a vibration motor 1304. The fixed plate 1301 is fixed to the upper middle part of the solid-liquid separation box 12, and the upper part of the fixed plate 1301 is elastically connected with the guide plate 1303 through the first spring 1302. The guide plate 1303 is an inverted "V"-shaped structure, and a vibration motor 1304 is installed on the lower side of the guide plate 1303; the solid-liquid separation component 13 also includes a motor shaft 1305, a filter press roller 1306 and a flexible cushion layer 1307. The filter press rollers 1306 are rotatably installed on both sides of the lower middle part of the solid-liquid separation box 12 through the motor shaft 1305, and the filter press rollers 1306 are installed on both sides of the lower middle part of the solid-liquid separation box 12. A flexible cushion layer 1307 is glued to the outer side of the roller 1306; the solid-liquid separation component 13 also includes a separation filter 1308, a second spring 1309 and a corrugated baffle 1310, the separation filter 1308 is slidably installed on both sides of the lower interior of the solid-liquid separation box 12, and the separation filter 1308 is in an inclined structure, a second spring 1309 is installed below the separation filter 1308, and the separation filter 1308 is elastically connected to the bottom wall of the solid-liquid separation box 12 through the second spring 1309, the inner side of the bottom of the separation filter 1308 is connected to the corrugated baffle 1310, and the bottom of the corrugated baffle 1310 is fixedly connected to the bottom wall of the solid-liquid separation box 12;
[0044] The specific operation is as follows: the vibration motor 1304 is used to drive the vibration of the fixed plate 1301, so that the inverted "V"-shaped fixed plate 1301 can continue to oscillate under the action of the first spring 1302, and then the bacterial material discharged from the discharge pipe 11 is vibrated to both sides, so that the moisture in the bacterial material is initially separated by vibration and the bacterial material is sent to the surface of the separation filter 1308. The separation filter 1308 with an inclined structure can also vibrate up and down under the action of the second spring 1309, so that the bacterial material attached to the material during the mixing process is The moisture can be separated and filtered through the separation filter 1308, and the motor shaft 1305 can easily drive the filter press roller 1306 to rotate. The setting of the flexible cushion layer 1307 on the outside enables the filter press roller 1306 to flexibly filter the bacterial material on the surface of the separation filter 1308, and will not cause hard damage to the bacterial material while filtering the water. The corrugated baffle 1310 is a corrugated structure that can be deformed with the vibration of the separation filter 1308, and it can separate the liquid filtered out from the bottom of the separation filter 1308.
[0045] The preparation method of a multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged comprises the following specific steps:
[0046] Step 1: The servo motor 502 drives the rotation of the rotating shaft 501 and the driving gear 503, thereby driving the rotation of the main rotating shaft 701, so that the main stirring rod 702 on the outside of the main rotating shaft 701 and the auxiliary stirring rod 705 on the inside of the connecting rod 703 can mix and stir the fungus material inside the mixing tank 1, and synchronously drive the rotation of the passive gear 504, and its rotation is convenient to drive the second stirring component 8 below the passive gear 504 to rotate on its own. At the same time, the passive gear 504 moves in the inner cavity of the moving groove 6 so that the second stirring component 8 below can revolve around the main rotating shaft 701, so that when the second stirring component 8 rotates and revolves, the secondary stirring rods 802 on both sides of the secondary rotating shaft 801 can mix and stir the fungus material inside the mixing tank 1;
[0047] Step 2: During the mixing process, the odorous gas generated in the mixing tank 1 can enter the interior of the anti-collision outer frame 9 through the air outlet pipe 1001. The air filter layer 1003 is specifically an activated carbon filter layer, a bamboo charcoal filter layer and a cotton mesh filter element, which can fully filter and purify the air and absorb the odor. The heating rod 1006 can also be used to heat and increase the temperature of this part of the air according to the mixing needs. Finally, the purified air is circulated back to the interior of the mixing tank 1 through the reflux pipe 1007 to achieve air circulation purification;
[0048] Step three, the mixed bacterial material in the mixing tank 1 is sent to the solid-liquid separation box 12, and the solid-liquid separation component 13 preliminarily separates the water in the bacterial material through vibration and sends the bacterial material down to the surface of the separation filter 1308. The separation filter 1308 with an inclined structure can also vibrate up and down under the action of the second spring 1309, so that the water attached to the bacterial material during the mixing process can be separated and filtered through the separation filter 1308, and finally the separated liquid component is discharged through the drain pipe 14, and the separated solid bacterial material is discharged through the discharge pipe 15.
[0049] In summary, the multi-stirring rod cooperative mixing and stirring structure for preventing bacterial material from being damaged, when in use, can firstly feed the bacterial material into the mixing tank 1 through the feed inlet 3, and then drive the rotation of the rotating shaft 501 and the driving gear 503 through the servo motor 502, at this time, the rotating shaft 501 can drive the rotation of the main rotating shaft 701 below, and the main rotating shaft 701 can simultaneously drive the rotation of the connecting rods 703 and the scraper plate 704 on both sides, so that the main stirring rod 702 on the outside of the main rotating shaft 701 and the auxiliary stirring rod 705 on the inside of the connecting rod 703 can mix and stir the bacterial material inside the mixing tank 1, and the scraper plate 704 can scrape the inner wall of the mixing tank 1 to prevent the bacterial material from sticking to the wall and scaling;
[0050] The driving gear 503 is meshed with the driven gear 504 and can drive the rotation of the driven gear 504, so that the driven gear 504 can be rotated and displaced on the inner side of the walking rail 505 under the action of the rack of the walking rail 505, and its rotation is convenient to drive the second stirring component 8 below the driven gear 504 to rotate. At the same time, the driven gear 504 travels in the inner cavity of the moving groove 6 so that the second stirring component 8 below it can revolve around the main rotating shaft 701. Therefore, during the rotation and walking of the driven gear 504, the second stirring component 8 is driven to rotate and revolve. The secondary stirring rods 802 on both sides of the rotating shaft 801 can mix and stir the fungus material inside the mixing tank 1, and the mixing net 803 can also turn the fungus material inside the mixing tank 1. According to the rotation direction, the mixing net 803 turns the material from the inside to the outside or from the outside to the inside, so that the fungus material inside the mixing tank 1 is mixed more fully, and the main stirring rod 702, the auxiliary stirring rod 705 and the secondary stirring rod 802 are all round stick-shaped structures, which can avoid damaging the cut sections of the edible fungus material while maintaining efficient stirring, thereby improving the processing efficiency without affecting the production quality.
[0051] During the mixing process, the anti-collision outer frame 9 protrudes from the outside of the mixing tank 1 to protect it from collision, and the odorous gas generated during the mixing process inside the mixing tank 1 can enter the inside of the anti-collision outer frame 9 through the air outlet pipe 1001. The air filter layer 1003 is specifically an activated carbon filter layer, a bamboo charcoal filter layer and a cotton mesh filter element, which can fully filter and purify the air and absorb odors. Then the air flows into the heating chamber 1004, and the heating rod 1006 can be used to heat and increase the temperature of this part of the air according to the mixing needs, and the air temperature is detected by the temperature sensor 1005, so as to indirectly heat the fungus material inside the mixing tank 1 to increase functionality, and finally the purified air is circulated back to the inside of the mixing tank 1 through the reflux pipe 1007 to achieve air circulation purification;
[0052] Then, the mixed fungus material in the mixing tank 1 is sent into the solid-liquid separation box 12 through the discharge pipe 11, and then the fixed plate 1301 is driven to vibrate by the vibration motor 1304, so that the inverted "V"-shaped structure fixed plate 1301 can continue to oscillate under the action of the first spring 1302, so that the fungus material discharged from the discharge pipe 11 is vibrated and discharged to both sides, so that the moisture in the fungus material is initially separated by vibration and the fungus material is sent down to the surface of the separation filter 1308. The separation filter 1308 with an inclined structure can also vibrate up and down under the action of the second spring 1309, so that the moisture attached to the fungus material during the mixing process can be separated through the separation filter 1308. The filter roller 1306 can be driven to rotate through the motor shaft 1305, and the setting of the flexible cushion layer 1307 on the outside enables the filter roller 1306 to flexibly filter the bacterial material on the surface of the separation filter screen 1308, without causing hard damage to the bacterial material while filtering the water. The corrugated baffle 1310 is a corrugated structure that can be deformed with the vibration of the separation filter screen 1308, and at the same time, it can separate the liquid filtered out from the bottom of the separation filter screen 1308, and finally discharge the separated liquid components through the drain pipe 14, and discharge the separated solid bacterial material through the discharge pipe 15, thus completing the use process of the multi-stirring rod collaborative mixing structure for preventing bacterial material damage.
[0053] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A multi-stirring rod cooperative mixing material structure for preventing bacterial material from being damaged, characterized in that: The invention comprises a mixing tank (1), a cooperative driving component (5), a first stirring component (7) and a second stirring component (8), wherein support legs (2) are fixed on both sides of the bottom of the mixing tank (1), and a transmission chamber (4) is arranged above the middle of the mixing tank (1), the cooperative driving component (5) is installed inside the transmission chamber (4), and the cooperative driving component (5) comprises a rotating shaft (501), a servo motor (502), a driving gear (503), a driven gear (504), and a walking rail (505), the rotating shaft (501) is rotatably connected to the upper wall of the transmission chamber (4), and a servo motor (502) is installed above the rotating shaft (501), and a driving gear (503) is fixed outside the rotating shaft (501), The outer side of the driving gear (503) is meshed with a driven gear (504), a walking rail (505) is fixed on one side of the inner wall of the transmission chamber (4), and a moving groove (6) is provided on the lower side of the transmission chamber (4), the first stirring component (7) is installed below the driving gear (503), the second stirring component (8) is installed below the driven gear (504), and the first stirring component (7) and the second stirring component (8) are both located inside the mixing tank (1), and the solid-liquid separation component (13) includes a fixed plate (1301), a first spring (1302), a material guide plate (1303) and a vibration motor (1304), the fixed plate (1301) is fixed to the upper middle part of the solid-liquid separation box (12), and the fixed plate A material guide plate (1303) is elastically connected to the upper side of the solid-liquid separation box (1301) through a first spring (1302), the material guide plate (1303) is in an inverted "V" shape, and a vibration motor (1304) is installed on one side of the lower side of the material guide plate (1303). The solid-liquid separation component (13) also includes a motor shaft (1305), a filter press roller (1306) and a flexible cushion layer (1307). The filter press roller (1306) is rotatably installed on both sides of the lower middle part of the solid-liquid separation box (12) through the motor shaft (1305), and the outer side of the filter press roller (1306) is glued with a flexible cushion layer (1307). The solid-liquid separation component (13) also includes a separation filter screen (1308), a second spring (1309) and a corrugated baffle. (1310), the separation filter (1308) is slidably mounted on both sides of the lower interior of the solid-liquid separation box (12), and the separation filter (1308) is in an inclined structure, a second spring (1309) is mounted below the separation filter (1308), and the separation filter (1308) is elastically connected to the bottom wall of the solid-liquid separation box (12) through the second spring (1309), a corrugated baffle (1310) is connected to the inner side of the bottom of the separation filter (1308), and the bottom of the corrugated baffle (1310) is fixedly connected to the bottom wall of the solid-liquid separation box (12), a feed pipe (11) is connected to the lower middle side of the mixing tank (1), and the solid-liquid separation box (12) is mounted below the feed pipe (11),The mixing tank (1) is connected to the solid-liquid separation box (12) through a feed pipe (11), and a solid-liquid separation assembly (13) is installed inside the solid-liquid separation box (12). A liquid discharge pipe (14) is connected to one side of the bottom of the solid-liquid separation box (12), and a discharge pipe (15) is installed at the lower middle side of the solid-liquid separation box (12).
2. A multi-stirring rod coordinated mixing material structure for preventing bacterial material from being damaged according to claim 1, characterized in that: Feed ports (3) are arranged on both sides of the upper part of the mixing tank (1), and an anti-collision outer frame (9) is integrally installed on the outside of the middle part of the mixing tank (1), and an air circulation processing component (10) is arranged inside the anti-collision outer frame (9).
3. The multi-stirring rod coordinated mixing material structure for preventing bacterial material from being damaged according to claim 2, characterized in that: The first stirring assembly (7) comprises a main rotating shaft (701), a main stirring rod (702), a connecting rod (703), a scraper plate (704) and an auxiliary stirring rod (705); four groups of main stirring rods (702) are fixed to the outer wall of the main rotating shaft (701); two groups of connecting rods (703) are connected to the outer side of the bottom of the main rotating shaft (701); the two groups of connecting rods (703) together form a "U"-shaped structure; a scraper plate (704) is fixed to the side of the connecting rod (703) close to the inner wall of the mixing tank (1); and an auxiliary stirring rod (705) is welded to the inner side of the connecting rod (703).
4. A multi-stirring rod coordinated mixing structure for preventing bacterial material from being damaged according to claim 3, characterized in that: The second stirring component (8) comprises a secondary rotating shaft (801), a secondary stirring rod (802) and a mixing net (803); the secondary rotating shaft (801) is fixedly connected to a passive gear (504), and three passive gears (504) are provided; a secondary stirring rod (802) is fixed to the outer wall of the secondary rotating shaft (801), and a mixing net (803) is installed on both the upper and lower sides of the secondary stirring rod (802); the main stirring rod (702), the auxiliary stirring rod (705) and the secondary stirring rod (802) are arranged in an alternating manner, and the main stirring rod (702), the auxiliary stirring rod (705) and the secondary stirring rod (802) are all round stick-shaped structures.
5. The multi-stirring rod coordinated mixing structure for preventing bacterial material from being damaged according to claim 4, characterized in that: The air circulation treatment component (10) comprises an air outlet pipe (1001), an air pump (1002), an air filter layer (1003), a heating chamber (1004), a temperature sensor (1005), a heating rod (1006) and a return pipe (1007). The air outlet pipe (1001) and the return pipe (1007) are respectively installed on the front and rear sides of the mixing tank (1) close to the anti-collision outer frame (9), and the air outlet pipe (1001) is in an inverted "T" shape. The air outlet pipe (1001) is a one-way pipe, and an air filter layer (1003) is arranged on the other side of the air outlet pipe (1001), and the air filter layer (1003) is arranged with three layers, and the air filter layer (1003) is located on both sides of the interior of the anti-collision outer frame (9), and a heating chamber (1004) is arranged on the other side of the air filter layer (1003), and a temperature sensor (1005) and a heating rod (1006) are installed inside the heating chamber (1004).
6. The method for using the multi-stirring rod coordinated mixing material structure for preventing bacterial material from being damaged according to claim 5, characterized in that: The following steps are involved: Step 1: The servo motor (502) drives the rotation of the rotating shaft (501) and the driving gear (503), thereby driving the rotation of the main rotating shaft (701), so that the main stirring rod (702) outside the main rotating shaft (701) and the auxiliary stirring rod (705) inside the connecting rod (703) can mix and stir the bacterial material inside the mixing tank (1), and simultaneously drive the rotation of the passive gear (504), and its rotation is convenient to drive the second stirring component (8) below the passive gear (504) to rotate on its own. At the same time, the passive gear (504) moves in the inner cavity of the movable groove (6) so that the second stirring component (8) below it can revolve around the main rotating shaft (701), so that when the second stirring component (8) rotates and revolves, the secondary stirring rods (802) on both sides of the secondary rotating shaft (801) can mix and stir the bacterial material inside the mixing tank (1); Step 2: During the mixing process, the odorous gas generated in the mixing tank (1) can enter the interior of the anti-collision outer frame (9) through the air outlet pipe (1001); the air filter layer (1003) is an activated carbon filter layer, a bamboo charcoal filter layer and a cotton mesh filter element, which can fully filter and purify the air and absorb the odor; the heating rod (1006) can also be used to heat and increase the temperature of this part of the air according to the mixing needs; finally, the purified air is circulated back to the interior of the mixing tank (1) through the reflux pipe (1007), thereby realizing air circulation purification; Step three, the mixed bacterial material in the mixing tank (1) is sent to the solid-liquid separation box (12), and the solid-liquid separation component (13) preliminarily separates the water in the bacterial material through vibration and sends the bacterial material to the surface of the separation filter (1308). The separation filter (1308) with an inclined structure can also vibrate up and down under the action of the second spring (1309), so that the water attached to the bacterial material during the mixing process can be separated and filtered through the separation filter (1308), and finally the separated liquid component is discharged through the discharge pipe (14), and the separated solid bacterial material is discharged through the discharge pipe (15).
Citation Information
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