Motor production system and method for a series excited air compressor

Abstract

The application provides a motor production system for a series-excited air compressor, which comprises two main supports, adjusting components and two driving components connected to the two main supports, cutting components installed on the two driving components, first limiting components and second limiting components installed on the two cutting components; the adjusting components are used for adjusting the included angle between the driving components and the horizontal plane, and the cutting components are used for cutting the enameled wire connecting the rotor and the winding machine. The application can reduce the adjusting difficulty of the cutting components, improve the adjusting efficiency of the cutting components, reduce the work load of the workers, reduce the number of the cylinders and the motors in the existing cutting device, reduce the manufacturing cost and the maintenance difficulty of the double flying fork winding machine, realize the automatic cutting of the enameled wire under the action of the flying fork, guarantee the continuous production of the servo motor rotor, and guarantee the production efficiency of the enterprise.

Description

Technical Field

[0001] This invention relates to the field of air compressor technology, and in particular to a production system and method for a series-wound air compressor motor. Background Technology

[0002] An air compressor, also known as an air compressor, is a device used to compress gas. Air compressors are similar in structure to water pumps. Most air compressors are reciprocating piston type, rotary vane type, or rotary screw type. Air compressors can be classified into three main categories according to their working principle: positive displacement type, dynamic type, and thermal type compressors; according to their lubrication method: oil-free air compressors and oil-lubricated air compressors; according to their performance: low-noise, variable frequency, and explosion-proof air compressors; according to their application: refrigerator compressors, air conditioning compressors, and refrigeration compressors; and according to their type: stationary, mobile, and enclosed. Air compressors typically generate a large amount of heat when compressing air. If the air compressor is not cooled in time, its service life will be reduced.

[0003] The motor is a crucial component of an air compressor. During production, the motor rotor requires a winding machine to wind enameled wire around the outside of the rotor core, forming a winding. Different rotor sizes have different core diameters, resulting in varying winding coil sizes and consequently, changes in the spatial position of the wire cutting point. This necessitates adjustments to the cutting device's position by the operator based on the different winding coils. To improve winding efficiency, most commercially available machines use double-flying-fork rotor winding machines. The cutting device of a double-flying-fork rotor winding machine consists of two symmetrically positioned cutting components on either side of the rotor clamping device, allowing the operator to... During adjustment, the two cutting components need to be adjusted separately, which increases the difficulty of adjusting the cutting components, reduces the adjustment efficiency of the cutting components, and increases the workload of the workers. At the same time, most existing cutting components use cylinders or motors to control the cutter head to cut the enameled wire. However, the double flying fork rotor winding machine has two cutting components, which increases the number of cylinders and motors, increasing the manufacturing cost of the double flying fork winding machine. Furthermore, the motor driving the cutter head needs to slide along the guide rail, so a matching electrical control circuit is required, which increases the maintenance cost of the cutting device. Therefore, this application provides a series-wound air compressor motor production system and method to meet the requirements. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a production system and method for a series-wound air compressor motor. This system reduces the difficulty of adjusting the cutting components, improves the adjustment efficiency of the cutting components, reduces the workload of workers, and also reduces the number of cylinders and motors in existing cutting devices. This lowers the manufacturing cost and maintenance difficulty of the double-flying fork winding machine. Furthermore, it enables automatic cutting of enameled wire under the action of the flying fork, ensuring continuous production of the servo motor rotor and guaranteeing the production efficiency of the enterprise.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a production system and method for a series-wound air compressor motor, comprising two main supports, on which an adjustment component and two drive components are mounted, each of the two drive components is equipped with a cutting component, and each of the two cutting components is equipped with a first limiting component and a second limiting component; the adjustment component is used to adjust the angle between the drive component and the horizontal plane, the cutting component is used to cut the enameled wire connecting the rotor and the winding machine, the first limiting component is used to clamp the enameled wire, and the second limiting component is used to limit the cutting component and the first limiting component.

[0006] Preferably, a first connecting sleeve is fixedly installed on the top of each of the main supports, a first limiting sleeve is fixedly installed on the top of each of the first connecting sleeves, and the same second limiting rod is fixedly sleeved on one side of each of the two first connecting sleeves.

[0007] Preferably, the adjusting component includes a smooth rod fixedly sleeved to the inner wall of one of the first limiting sleeves, a third limiting block fixedly installed on the top of the smooth rod, a screw rotatably sleeved inside the other first limiting sleeve, a handle fixedly installed on the top of the screw, a first limiting rod threadedly connected to the outside of the screw, one end of the first limiting rod slidably sleeved to the smooth rod, two second connecting sleeves rotatably sleeved to the outside of the second limiting rod, the two second connecting sleeves being symmetrical about the axis of the second limiting rod, a second limiting sleeve fixedly installed on the top of each of the two second connecting sleeves, a first sliding groove opened on one side of each of the two second limiting sleeves, and both first sliding grooves slidably sleeved to the same first limiting rod.

[0008] Preferably, the driving component includes a cylinder that is fixedly sleeved with the second connecting sleeve, and a telescopic rod that passes through and extends to the bottom of the cylinder is slidably sleeved inside the cylinder, and a supporting housing is fixedly sleeved at the bottom end of the telescopic rod.

[0009] Preferably, a guide rail is fixedly installed on one side of the cylinder, and a slider is slidably sleeved on one side of the guide rail, with the slider being fixedly connected to the support housing.

[0010] Preferably, the cutting component includes a pad fixedly installed on the inner wall of the bottom of the support housing. A second groove is formed on one side of the pad, and a first slide rod is slidably sleeved in the second groove. Guide rods are fixedly installed at both ends of the first slide rod. An arc-shaped surface is provided on one side of the guide rod. Limiting plates are fixedly installed on one side of each of the two guide rods. Both limiting plates are slidably sleeved with one side of the support housing and extend through and beyond the support housing. Several third grooves are formed on one side of each of the two limiting plates, and second slide rods are slidably sleeved in each of the several third grooves. Several first connecting rods are slidably sleeved on the top of the support housing and extend through and into the support housing. A first limiting block is fixedly installed on the top of each of the several first connecting rods. A first spring sleeved on the outside of the first connecting rod is fixedly connected to the bottom of each of the several first limiting blocks. One end of each of the several first springs is fixedly connected to the support housing. The same third limiting sleeve is fixedly connected to the bottom of each of the several first connecting rods. A blade is fixedly installed in the third limiting sleeve. Several second slide rods are fixedly connected to the same blade.

[0011] Preferably, the first limiting component includes a connecting plate that is slidably sleeved with one side of the third limiting sleeve. A second limiting block is fixedly installed on the top of the connecting plate, and a pressure plate is fixedly installed on the bottom of the connecting plate. The bottom of the pressure plate is lower than the bottom of the blade. A second spring is fixedly installed on the top of the pressure plate. The end of the second spring away from the pressure plate is fixedly connected to the bottom of the third limiting sleeve. A first anti-slip groove is provided on the top of the pad, a second anti-slip groove is provided on the bottom of the pressure plate, and a cutting groove is provided on the top of the pad.

[0012] Preferably, the second limiting component includes several limiting grooves obliquely formed on the top of the two limiting plates; a second connecting rod is slidably sleeved on the top of the supporting housing and extends through and into the supporting housing; a limiting plate is fixedly installed at the bottom of the second connecting rod; a third spring is fixedly installed at the bottom of the limiting plate; a locking block is fixedly installed at the bottom of the third spring; the locking block is adapted to the several limiting grooves; two supporting plates are fixedly installed on the top of the supporting housing; and a movable rod is rotatably connected to the top of the second connecting rod, and the movable rod is rotatably connected to the supporting plate.

[0013] Preferably, one end of the movable rod is fixedly fitted with a protective sleeve, and the top of the protective sleeve is higher than the top of the first limiting block.

[0014] Preferably, a limiting ring is fixedly installed at the bottom of the cylinder, and the limiting ring abuts against the protective sleeve.

[0015] A method for manufacturing an opening and closing curtain motor for a series-wound air compressor motor production system includes the following steps:

[0016] S1: Adjustment of drive components process: When the size of the rotor held on the rotor clamping device changes, the first limiting rod moves up or down under the restriction of the light rod. The moving first limiting rod drives the cylinder to deflect under the limitation of the second connecting sleeve through the first sliding groove.

[0017] S2: Adjusting the cutting components: Synchronously adjust the cutting components installed on the two drive components, and ensure that the adjustment angles of the two cutting components are the same;

[0018] S3: Enamelled wire clamping process: The downward-moving pressure plate, in cooperation with the pad, squeezes the enamelled wire that is in contact with the guide rod, thereby limiting and clamping the enamelled wire;

[0019] S4: Enamelled wire cutting process: The continuously moving blade cuts the enamelled wire in cooperation with the cutting groove. After the blade finishes cutting the enamelled wire, the moving enamelled wire will exert a reaction force on the pad and pressure plate. Under the action of the unidirectional limiting plate, the clamping of the cut enamelled wire is guaranteed.

[0020] S5: Rotor replacement procedure: Replace the rotor on the rotor clamping device. After the replacement is completed, one end of the enameled wire is fixed under the clamping action of the pad and the pressure plate. The support housing is moved upward to the initial position by the telescopic rod. The replaced rotor is wound by the rotating fly fork.

[0021] The beneficial effects of this invention are as follows:

[0022] (1) The present invention provides a first limiting rod and a second limiting rod to support the second connecting sleeve. By rotating the screw, the moving first limiting rod drives the cylinder to deflect under the limitation of the second connecting sleeve through the first sliding groove, thereby adjusting the angle between the driving component and the horizontal plane. At the same time, the cutting components installed on the two driving components can be adjusted synchronously in this way, and the adjustment angle of the two cutting components is the same, which reduces the difficulty of adjusting the cutting components, improves the adjustment efficiency of the cutting components, and reduces the workload of the workers.

[0023] (2) By setting up guide rods, support housings and blades, the present invention realizes automatic cutting of enameled wires by the drive of the flying fork and the blades. This reduces the number of motors and cylinders used in the cutting components, eliminates the need for additional electrical control circuits, reduces the manufacturing cost and maintenance difficulty of the cutting components, and ensures the continuous production of the servo motor rotor, thus ensuring the production efficiency of the enterprise.

[0024] In summary, this invention reduces the difficulty of adjusting the cutting components, improves the adjustment efficiency of the cutting components, reduces the workload of workers, and also reduces the number of cylinders and motors in existing cutting devices, thereby reducing the manufacturing cost and maintenance difficulty of the double-flying fork winding machine. Furthermore, it enables automatic cutting of enameled wire under the action of the flying fork, ensuring continuous production of the servo motor rotor and guaranteeing the production efficiency of the enterprise. Attached Figure Description

[0025] Figure 1 A three-dimensional structural diagram of a motor production system for a series-wound air compressor.

[0026] Figure 2 for Figure 1 Enlarged 3D structural diagram at point A;

[0027] Figure 3 for Figure 1 Enlarged 3D structural diagram at point B;

[0028] Figure 4 for Figure 3 Enlarged 3D structural diagram at point C;

[0029] Figure 5 A magnified three-dimensional structural diagram of the assembled drive component, cutting component, first limiting component, and second limiting component;

[0030] Figure 6 for Figure 5 Enlarged 3D structural diagram at point D;

[0031] Figure 7 for Figure 6 Enlarged 3D structural diagram at point E;

[0032] Figure 8 A three-dimensional structural diagram of the assembly of the cutting device, rotor clamping device, and double flying fork winding device.

[0033] Figure 9 This is a flowchart illustrating the manufacturing process of curtain opening and closing motors.

[0034] Reference numerals: 1. Main bracket; 2. First connecting sleeve; 3. First limiting sleeve; 4. Smooth rod; 5. Screw; 6. First limiting rod; 7. Second limiting rod; 8. Second connecting sleeve; 9. Second limiting sleeve; 10. First slide groove; 11. Cylinder; 12. Telescopic rod; 13. Guide rail; 14. Slider; 15. Support housing; 16. Pad; 17. Second slide groove; 18. First slide rod; 19. Guide rod; 20. Limiting plate; 21. Third slide groove; 2. Second sliding rod; 23. First connecting rod; 24. First limiting block; 25. First spring; 26. Third limiting sleeve; 27. Connecting plate; 28. Second limiting block; 29. ​​Pressure plate; 30. Second spring; 31. Blade; 32. Second connecting rod; 33. Limiting disc; 34. Third spring; 35. Locking block; 36. Limiting groove; 37. Support plate; 38. Movable rod; 39. Protective sleeve; 40. Limiting ring; 41. Third limiting block; 42. Handle. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0037] Example 1

[0038] like Figure 1-8As shown, a series-wound air compressor motor production system includes two main supports 1. Each main support 1 is equipped with an adjustment component and two drive components connected to it. Each drive component is equipped with a cutting component, and each cutting component is equipped with a first limiting component and a second limiting component. The adjustment component is used to adjust the angle between the drive component and the horizontal plane. The cutting component is used to cut the enameled wire connecting the rotor and the winding machine. The first limiting component is used to clamp the enameled wire, and the second limiting component is used to limit the cutting component and the first limiting component.

[0039] In this embodiment, a first connecting sleeve 2 is fixedly installed on the top of the main support 1, and a first limiting sleeve 3 is fixedly installed on the top of the first connecting sleeve 2. The same second limiting rod 7 is fixedly sleeved on one side of the two first connecting sleeves 2. Support tubes are installed on both sides of the main support 1. The main support 1 forms a triangular stable support structure through the support tubes on both sides to ensure the support stability of the main support 1.

[0040] In this embodiment, the adjusting component includes a smooth rod 4 fixedly sleeved to the inner wall of one of the first limiting sleeves 3, a third limiting block 41 fixedly installed on the top of the smooth rod 4, a screw 5 rotatably sleeved inside the other first limiting sleeve 3, a handle 42 fixedly installed on the top of the screw 5, a first limiting rod 6 threadedly connected to the outside of the screw 5, one end of the first limiting rod 6 slidably sleeved to the smooth rod 4, two second connecting sleeves 8 rotatably sleeved to the outside of the second limiting rod 7, the two second connecting sleeves 8 being symmetrical about the axis of the second limiting rod 7, a second limiting sleeve 9 fixedly installed on the top of each of the two second connecting sleeves 8, a first sliding groove 10 opened on one side of each of the two second limiting sleeves 9, and both first sliding grooves 10 slidably sleeved to the same first limiting rod 6; the driving component includes a cylinder 11 fixedly sleeved to the second connecting sleeve 8, a telescopic rod 12 slidably sleeved inside the cylinder 11 and extending to the outside of the bottom of the cylinder 11, and a support housing 15 fixedly sleeved at the bottom end of the telescopic rod 12.

[0041] When the size of the rotor held on the rotor clamping device changes, the screw 5 is rotated by the handle 42. The screw 5 drives the first limiting rod 6 to move upward or downward under the restriction of the smooth rod 4 through the thread. The second limiting rod 7 supports the second connecting sleeve 8. The moving first limiting rod 6 drives the cylinder 11 to deflect under the limitation of the second connecting sleeve 8 through the first sliding groove 10, thereby adjusting the angle between the driving component and the horizontal plane. At the same time, the cutting components installed on the two driving components can be adjusted synchronously in this way, and the adjustment angle of the two cutting components is the same. This reduces the difficulty of adjusting the cutting components, improves the adjustment efficiency of the cutting components, and reduces the workload of the workers.

[0042] In this embodiment, a guide rail 13 is fixedly installed on one side of the cylinder 11, and a slider 14 is slidably sleeved on one side of the guide rail 13. The slider 14 is fixedly connected to the support housing 15. By setting the guide rail 13 and the slider 14, the support housing 15 is prevented from deflecting under force when the cylinder 11 drives the telescopic rod 12 to move, which would affect the normal use of the support housing 15 and ensure the movement stability of the support housing 15.

[0043] In this embodiment, the cutting component includes a pad 16 fixedly installed on the inner wall of the bottom of the support housing 15. A second groove 17 is provided on one side of the pad 16. A first slide rod 18 is slidably sleeved in the second groove 17. Guide rods 19 are fixedly installed at both ends of the first slide rod 18. An arc-shaped surface is provided on one side of the guide rod 19. Limiting plates 20 are fixedly installed on one side of each of the two guide rods 19. Both limiting plates 20 are slidably sleeved with one side of the support housing 15 and extend through and beyond the support housing 15. A plurality of third grooves 21 are provided on one side of each of the two limiting plates 20. A second slide rod 22 is slidably sleeved in each of the plurality of third grooves 21. A plurality of first connecting rods 23 are slidably sleeved on the top of the support housing 15 and extend through and into the support housing 15. A first limiting block 24 is fixedly installed on the top of each of the plurality of first connecting rods 23. The bottom of each of the plurality of first limiting blocks 24 is fixedly connected to... A first spring 25 is sleeved on the outside of the first connecting rod 23. One end of each of the first springs 25 is fixedly connected to the support housing 15. The bottom of the multiple first connecting rods 23 is fixedly connected to the same third limiting sleeve 26. A blade 31 is fixedly installed inside the third limiting sleeve 26. Several second sliding rods 22 are fixedly connected to the same blade 31. The first limiting component includes a connecting plate 27 that slides and fits into one side of the third limiting sleeve 26. A second limiting block 28 is fixedly installed on the top of the connecting plate 27. A pressure plate 29 is fixedly installed on the bottom of the connecting plate 27. The bottom of the pressure plate 29 is lower than the bottom of the blade 31. A second spring 30 is fixedly installed on the top of the pressure plate 29. The end of the second spring 30 away from the pressure plate 29 is fixedly connected to the bottom of the third limiting sleeve 26. A first anti-slip groove is opened on the top of the pad 16. A second anti-slip groove is opened on the bottom of the pressure plate 29. A cutting groove is opened on the top of the pad 16.

[0044] After the rotor on the rotor clamping device completes winding via the fly fork, the rotor is fixed. At this time, the cylinder 11 drives the telescopic rod 12 to move the support housing 15 along the guide rail 13. When the support housing 15 moves to the cutting position, the fly fork rotates and causes the enameled wire to abut against the arc-shaped surface on one side of the guide rod 19. Under the constraint of the arc-shaped surface, the guide rod 19 drives the limiting plate 20 to slide. Under the constraint of the first connecting rod 23 and the third limiting sleeve 26, the sliding limiting plate 20 causes the second sliding rod 22 to drive the blade 31 to move downward through the third sliding groove 21. When the blade 31 moves downward, it moves downward... The blade 31 drives the pressure plate 29 to move downward through the third limiting sleeve 26. During this process, the blade 31 also drives the first limiting block 24 to squeeze the first spring 25 through the first connecting rod 23. The downward-moving pressure plate 29 squeezes the enameled wire that is in contact with the guide rod 19 by cooperating with the pad 16, and clamps the enameled wire. The clamping effect of the enameled wire is further improved by the first anti-slip groove and the second anti-slip groove. The clamping effect of the enameled wire is further improved by the elastic support of the second spring 30. At the same time, it will not hinder the continued movement of the blade 31, thus ensuring the stability of the cutting function.

[0045] In this embodiment, the second limiting component includes several limiting grooves 36 obliquely opened on the top of the two limiting plates 20. A second connecting rod 32 is slidably sleeved on the top of the supporting housing 15, penetrating and extending into the supporting housing 15. A limiting plate 33 is fixedly installed at the bottom of the second connecting rod 32. A third spring 34 is fixedly installed at the bottom of the limiting plate 33. A locking block 35 is fixedly installed at the bottom of the third spring 34. The locking block 35 is adapted to the several limiting grooves 36. Two supporting plates 37 are fixedly installed on the top of the supporting housing 15. A movable rod 38 is rotatably connected to the top of the second connecting rod 32. The movable rod 38 is rotatably connected to the supporting plate 37. A protective sleeve 39 is fixedly sleeved on one end of the movable rod 38. The top of the protective sleeve 39 is higher than the top of the first limiting block 24. A limiting ring 40 is fixedly installed at the bottom of the cylinder 11. The limiting ring 40 abuts against the protective sleeve 39. Under normal conditions, the limiting ring 40 and the protective sleeve 39 do not abut against each other.

[0046] The blade 31 continues to move and cuts the enameled wire with the help of the cutting groove. During this process, the guide rod 19, which is squeezed, continuously drives the limiting plate 20 to move. The limiting plate 33, which is supported by the elastic force of the third spring 34, engages with the moving limiting groove 36 through the locking block 35, thereby limiting the limiting plate 20 in one direction. After the blade 31 finishes cutting the enameled wire, the telescopic rod 12 drives the enameled wire to move upward through the support housing 15 under the restriction of the pad 16 and the pressure plate 29. The moving enameled wire will exert a reaction force on the pad 16 and the pressure plate 29. Under the action of the limiting plate 20 which is limited in one direction, the clamping of the cut enameled wire is further guaranteed, the enameled wire is prevented from falling off, and the clamping stability of the enameled wire is guaranteed.

[0047] At this point, the rotor on the rotor clamping device can be replaced. After replacement, under the clamping action of the pad 16 and the pressure plate 29, one end of the enameled wire is fixed. The telescopic rod 12 drives the support housing 15 to move upward to the initial position. The rotating fly fork winds the replaced rotor for continuous production. When the newly replaced rotor has finished winding, the telescopic rod 12 drives the support housing 15 to move upward until the sheath 39 abuts against the limiting ring 40 and rotates. The rotating sheath 39 drives the locking block 35 to move through the movable rod 38, the second connecting rod 32, and the limiting plate 33, so that it cancels the limitation on the limiting groove 36. When the limiting groove 36... After the limit is released, under the elastic force of the first spring 25, the first limit block 24 drives the blade 31, pressure plate 29 and limit plate 20 to reset through the first connecting rod 23 and the third limit sleeve 26, so as to release the clamping of the enameled wire. Then, the telescopic rod 12 can drive the support housing 15 to move to the cutting point again to complete the next cut. The above structural design can realize the automatic cutting of enameled wire, reduce the number of motors and cylinders used in the cutting parts, eliminate the need for additional electrical control circuits, reduce the manufacturing cost and maintenance difficulty of the cutting parts, and at the same time ensure the continuous production of the servo motor rotor, thus ensuring the production efficiency of the enterprise.

[0048] Example 2

[0049] like Figure 9 As shown, a production system and method for a series-wound air compressor motor includes the following steps:

[0050] Adjustment of drive components process: When the size of the rotor held on the rotor clamping device changes, the first limiting rod 6 moves up or down under the restriction of the light rod 4. The moving first limiting rod 6 drives the cylinder 11 to deflect under the limitation of the second connecting sleeve 8 through the first sliding groove 10.

[0051] Adjusting the cutting components: The cutting components mounted on the two drive components are adjusted synchronously, ensuring that the adjustment angles of the two cutting components are the same;

[0052] Enameled wire clamping process: The downward moving pressure plate 29, in cooperation with the pad plate 16, squeezes the enameled wire that is in contact with the guide rod 19, thereby limiting and clamping the enameled wire;

[0053] Enamelled wire cutting process: The continuously moving blade 31 cuts the enamelled wire in cooperation with the cutting groove. After the blade 31 finishes cutting the enamelled wire, the moving enamelled wire will exert a reaction force on the pad 16 and the pressure plate 29. Under the action of the unidirectional limiting plate 20, the clamping of the cut enamelled wire is guaranteed.

[0054] Rotor replacement process: The rotor on the rotor clamping device is replaced. After the replacement is completed, one end of the enameled wire is fixed under the clamping action of the pad 16 and the pressure plate 29. The support housing 15 is driven to move upward to the initial position by the telescopic rod 12. The replaced rotor is wound by the rotating fly fork.

[0055] Work steps

[0056] When the size of the rotor held on the rotor clamping device changes, the screw 5 is rotated by the handle 42. The screw 5 drives the first limiting rod 6 to move up or down under the restriction of the smooth rod 4 through the thread. The second limiting rod 7 supports the second connecting sleeve 8. The moving first limiting rod 6 drives the cylinder 11 to deflect under the limitation of the second connecting sleeve 8 through the first sliding groove 10, thereby adjusting the angle between the driving component and the horizontal plane. At the same time, the cutting components installed on the two driving components can be adjusted synchronously in this way, and the adjustment angle of the two cutting components is the same. This reduces the difficulty of adjusting the cutting components, improves the adjustment efficiency of the cutting components, and reduces the workload of the workers.

[0057] By setting guide rail 13 and slider 14, when cylinder 11 drives telescopic rod 12 to move support housing 15, the support housing 15 is prevented from deflecting under force, which would affect the normal use of support housing 15 and ensure the movement stability of support housing 15.

[0058] After the rotor on the rotor clamping device completes winding via the fly fork, the rotor is fixed. At this time, the cylinder 11 drives the telescopic rod 12 to move the support housing 15 along the guide rail 13. When the support housing 15 moves to the cutting position, the fly fork rotates and causes the enameled wire to abut against the arc-shaped surface on one side of the guide rod 19. Under the constraint of the arc-shaped surface, the guide rod 19 drives the limiting plate 20 to slide. Under the constraint of the first connecting rod 23 and the third limiting sleeve 26, the sliding limiting plate 20 causes the second sliding rod 22 to drive the blade 31 to move downward through the third sliding groove 21. When the blade 31 moves downward, it moves downward... The blade 31 drives the pressure plate 29 to move downward through the third limiting sleeve 26. During this process, the blade 31 also drives the first limiting block 24 to squeeze the first spring 25 through the first connecting rod 23. The downward moving pressure plate 29 squeezes the enameled wire that is in contact with the guide rod 19 by cooperating with the pad plate 16, and clamps the enameled wire. The clamping effect of the enameled wire is further improved by the first anti-slip groove and the second anti-slip groove. The clamping effect of the enameled wire is further improved by the elastic support of the second spring 30. At the same time, it will not hinder the continued movement of the blade 31, thus ensuring the stability of the cutting function.

[0059] The blade 31 continues to move and cuts the enameled wire with the help of the cutting groove. During this process, the guide rod 19, which is squeezed, continuously drives the limiting plate 20 to move. The limiting plate 33, which is supported by the elastic force of the third spring 34, engages with the moving limiting groove 36 through the locking block 35, thereby limiting the limiting plate 20 in one direction. After the blade 31 finishes cutting the enameled wire, the telescopic rod 12 drives the enameled wire to move upward through the support housing 15 under the restriction of the pad 16 and the pressure plate 29. The moving enameled wire will exert a reaction force on the pad 16 and the pressure plate 29. Under the action of the limiting plate 20 which is limited in one direction, the clamping of the cut enameled wire is further guaranteed, the enameled wire is prevented from falling off, and the clamping stability of the enameled wire is guaranteed.

[0060] At this point, the rotor on the rotor clamping device can be replaced. After replacement, under the clamping action of the pad 16 and the pressure plate 29, one end of the enameled wire is fixed. The telescopic rod 12 drives the support housing 15 to move upward to the initial position. The rotating fly fork winds the replaced rotor for continuous production. When the newly replaced rotor has finished winding, the telescopic rod 12 drives the support housing 15 to move upward until the sheath 39 abuts against the limiting ring 40 and rotates. The rotating sheath 39 drives the locking block 35 to move through the movable rod 38, the second connecting rod 32, and the limiting plate 33, so that it cancels the limitation on the limiting groove 36. When the limiting groove 36... After the limit is released, under the elastic force of the first spring 25, the first limit block 24 drives the blade 31, pressure plate 29 and limit plate 20 to reset through the first connecting rod 23 and the third limit sleeve 26, so as to release the clamping of the enameled wire. Then, the telescopic rod 12 can drive the support housing 15 to move to the cutting point again to complete the next cut. The above structural design can realize the automatic cutting of enameled wire, reduce the number of motors and cylinders used in the cutting parts, eliminate the need for additional electrical control circuits, reduce the manufacturing cost and maintenance difficulty of the cutting parts, and at the same time ensure the continuous production of the servo motor rotor, thus ensuring the production efficiency of the enterprise.

[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A motor production system for a series-wound air compressor, characterized in that, include: Two main supports (1), each of the two main supports (1) is equipped with an adjustment component and two drive components connected to each other, each of the two drive components is equipped with a cutting component, and each of the two cutting components is equipped with a first limiting component and a second limiting component; The adjusting component is used to adjust the angle between the driving component and the horizontal plane; the cutting component is used to cut the enameled wire connecting the rotor and the winding machine; the first limiting component is used to clamp the enameled wire; and the second limiting component is used to limit the cutting component and the first limiting component. The top of each main support (1) is fixedly equipped with a first connecting sleeve (2), and the top of each first connecting sleeve (2) is fixedly equipped with a first limiting sleeve (3). The same second limiting rod (7) is fixedly sleeved on one side of each of the two first connecting sleeves (2). The adjusting component includes a smooth rod (4) fixedly sleeved to the inner wall of one of the first limiting sleeves (3), a third limiting block (41) fixedly installed on the top of the smooth rod (4), a screw (5) rotatably sleeved inside the other first limiting sleeve (3), a handle (42) fixedly installed on the top of the screw (5), a first limiting rod (6) threadedly connected to the outside of the screw (5), one end of the first limiting rod (6) slidably sleeved to the smooth rod (4), two second connecting sleeves (8) rotatably sleeved to the outside of the second limiting rod (7), the two second connecting sleeves (8) are symmetrical about the axis of the second limiting rod (7), a second limiting sleeve (9) is fixedly installed on the top of each of the two second connecting sleeves (8), a first sliding groove (10) is opened on one side of each of the two second limiting sleeves (9), and the two first sliding grooves (10) are slidably sleeved to the same first limiting rod (6).

2. The series-wound air compressor motor production system according to claim 1, characterized in that, The driving component includes a cylinder (11) that is fixedly sleeved with the second connecting sleeve (8). A telescopic rod (12) that passes through and extends to the bottom of the cylinder (11) is slidably sleeved inside the cylinder (11). A support housing (15) is fixedly sleeved at the bottom end of the telescopic rod (12).

3. The series-wound air compressor motor production system according to claim 2, characterized in that, A guide rail (13) is fixedly installed on one side of the cylinder (11), and a slider (14) is slidably sleeved on one side of the guide rail (13). The slider (14) is fixedly connected to the support housing (15).

4. A series-wound air compressor motor production system according to claim 3, characterized in that, The cutting component includes a pad (16) fixedly installed on the inner wall of the bottom of the support housing (15). A second groove (17) is provided on one side of the pad (16). A first slide rod (18) is slidably sleeved in the second groove (17). Guide rods (19) are fixedly installed at both ends of the first slide rod (18). An arc-shaped surface is provided on one side of the guide rod (19). Limiting plates (20) are fixedly installed on one side of both guide rods (19). Both limiting plates (20) are slidably sleeved with one side of the support housing (15) and extend through and beyond the support housing (15). Several third grooves (21) are provided on one side of both limiting plates (20). Several third grooves (21) are slidably sleeved in each of the several third grooves (21). The second slide rod (22) has multiple first connecting rods (23) that penetrate and extend into the support housing (15) at the top of the support housing (15). The top of each of the multiple first connecting rods (23) is fixedly installed with a first limiting block (24). The bottom of each of the multiple first limiting blocks (24) is fixedly connected with a first spring (25) sleeved on the outside of the first connecting rod (23). One end of each of the multiple first springs (25) is fixedly connected to the support housing (15). The bottom of each of the multiple first connecting rods (23) is fixedly connected with the same third limiting sleeve (26). A blade (31) is fixedly installed inside the third limiting sleeve (26). The multiple second slide rods (22) are all fixedly connected to the same blade (31).

5. A series-wound air compressor motor production system according to claim 4, characterized in that, The first limiting component includes a connecting plate (27) that is slidably sleeved with one side of the third limiting sleeve (26). A second limiting block (28) is fixedly installed on the top of the connecting plate (27). A pressure plate (29) is fixedly installed on the bottom of the connecting plate (27). The bottom of the pressure plate (29) is lower than the bottom of the blade (31). A second spring (30) is fixedly installed on the top of the pressure plate (29). One end of the second spring (30) away from the pressure plate (29) is fixedly connected to the bottom of the third limiting sleeve (26). A first anti-slip groove is provided on the top of the pad (16). A second anti-slip groove is provided on the bottom of the pressure plate (29). A cutting groove is provided on the top of the pad (16).

6. A series-wound air compressor motor production system according to claim 4, characterized in that, The second limiting component includes several limiting grooves (36) obliquely opened on the top of the two limiting plates (20). The top of the supporting housing (15) is slidably sleeved with a second connecting rod (32) that penetrates and extends into the supporting housing (15). The bottom of the second connecting rod (32) is fixedly installed with a limiting plate (33). The bottom of the limiting plate (33) is fixedly installed with a third spring (34). The bottom of the third spring (34) is fixedly installed with a locking block (35). The locking block (35) is adapted to the several limiting grooves (36). The top of the supporting housing (15) is fixedly installed with two supporting plates (37). The top of the second connecting rod (32) is rotatably connected with a movable rod (38). The movable rod (38) is rotatably connected to the supporting plate (37).

7. A series-wound air compressor motor production system according to claim 6, characterized in that, One end of the movable rod (38) is fixedly sleeved with a protective sleeve (39), and the top of the protective sleeve (39) is higher than the top of the first limiting block (24); A limiting ring (40) is fixedly installed at the bottom of the cylinder (11), and the limiting ring (40) abuts against the sheath (39).

8. The production method of a series-wound air compressor motor production system according to claim 7, characterized in that, Includes the following steps: S1: Adjustment of drive components process: When the size of the rotor held on the rotor clamping device changes, the first limiting rod (6) moves up or down under the restriction of the light rod (4). The moving first limiting rod (6) drives the cylinder (11) to deflect under the limitation of the second connecting sleeve (8) through the first sliding groove (10). S2: Adjusting the cutting components: Synchronously adjust the cutting components installed on the two drive components, and ensure that the adjustment angles of the two cutting components are the same; S3: Enamelled wire clamping process: The downward moving pressure plate (29) squeezes the enamelled wire that is in contact with the guide rod (19) by cooperating with the pad plate (16), thus limiting and clamping the enamelled wire; S4: Enamelled wire cutting process: The continuously moving blade (31) cuts the enamelled wire with the cooperation of the cutting groove. After the blade (31) finishes cutting the enamelled wire, the moving enamelled wire will exert a reaction force on the pad (16) and the pressure plate (29). Under the action of the unidirectional limiting plate (20), the clamping of the cut enamelled wire is guaranteed. S5: Rotor replacement process: Replace the rotor on the rotor clamping device. After the replacement is completed, under the clamping action of the pad (16) and the pressure plate (29), one end of the enameled wire is fixed. The support housing (15) is driven to move upward to the initial position by the telescopic rod (12). The replaced rotor is wound by the rotating flying fork.

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