A wide-width seamless brocade wall covering and its production equipment

By introducing a motor-driven telescopic rod and rotating column structure into the seamless wallpaper production equipment, combined with a cutting blade, air pump, and dust collection system, the problems of complex winding and disassembly and incomplete cleaning in traditional equipment have been solved, improving work efficiency and equipment cost-effectiveness, and enhancing product quality and image.

CN116641519BActive Publication Date: 2026-04-21AEMONIA HOME FURNISHING (HANGZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
AEMONIA HOME FURNISHING (HANGZHOU) CO LTD
Filing Date
2023-05-30
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing seamless wallpaper production equipment is complicated to roll up and disassemble, cannot quickly replace the roll-up device, and cannot effectively clean cutting residue and processed surfaces, resulting in low work efficiency and low cost performance.

Method used

A structure including a motor-driven telescopic rod, a triangular plate, and a rotating column is designed for quickly clamping the storage tube; a cutting blade, an air pump, and a dust collection system are provided for cleaning up cloth scraps; and a power block and a dust pump are provided for cleaning the wallpaper surface to improve cleaning efficiency.

Benefits of technology

It enables quick replacement of the winding device, improves work efficiency, cleans cutting residue and surface dust, enhances the cost-effectiveness of the equipment and product quality, and strengthens the product image.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of decorative materials technology and discloses a wide-width seamless brocade wallcovering and its production equipment. A rotating rod is rotatably connected to the rotating column at its end away from the rotating column. A clamping plate is rotatably connected to the outer surface of the rotating column. A stabilizing column is fixedly installed on the side of the clamping plate. A cutting blade is fixedly installed on the side of the main body. A power unit is fixedly installed on the top of the outer shell. An air pump is fixedly installed on the top of the power unit. The power unit is threadedly connected to a threaded rod. To avoid the complexity of traditional winding and disassembly and the inability to quickly change the winding device, and to improve work efficiency, the motor is started, and the telescopic rod begins to generate an upward force. At this time, the triangular plate shifts, and the triangular plate moves in conjunction with the rotating column. The rotating rod and the rotating column also begin to shift due to the influence of the rotating column. The stabilizing column then fixes one end of the clamping plate, and the other end of the clamping plate moves due to the force transmitted by the rotating column. This allows for quick clamping of the storage tube, reducing the complex disassembly process.
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Description

Technical Field

[0001] This invention relates to the field of decorative materials technology, specifically to a wide-width seamless brocade wall covering and its production equipment. Background Technology

[0002] Modern decorative wallpaper boasts mature manufacturing processes, a rich variety of colors, patterns, and styles, catering to diverse consumer groups. However, due to its processing technology and on-site installation conditions, wallpaper widths are generally less than 1 meter. During installation, seams are required, and over time, these seams can widen, even leading to peeling and detachment, affecting the aesthetics. To avoid these problems, seamless wall coverings have emerged in recent years. These seamless wall coverings are approximately 3 meters wide and require no seams when applied to the wall, solving the issues of cracking, peeling, and detachment common in ordinary wallpaper.

[0003] According to the published wide-width seamless wallcovering printing production line (publication number: CN208101313U), in the above application, the drive motors on both sides of the rotary screen synchronously drive the rotary screen to rotate and print on the substrate on the back roller. After printing, the screen beam is raised, and the receiving tray moves between the rotary screen and the back roller under the transmission of the synchronous belt conveyor mechanism. At this time, the handwheel rotation mechanism is manually turned so that the rotary screen cleaning scraper is tangent to the rotary screen to perform the scraping operation. The scraped paste falls directly into the receiving tray.

[0004] However, in actual use, the above-mentioned equipment is complicated to disassemble using traditional winding methods, cannot quickly replace the winding device to improve work efficiency, cannot clean up the residue left after cutting the wallpaper, and cannot clean the surface of the processed wallpaper, ultimately increasing the workload of workers and reducing the cost-effectiveness of the machine; in view of this, we propose a wide-width brocade seamless wallpaper and its production equipment. Summary of the Invention

[0005] The purpose of this invention is to provide a wide-width seamless brocade wall covering and its production equipment to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a wide-width seamless brocade wallcovering and its production equipment. It includes a flame-retardant layer, a brocade layer fixedly installed on the side of the flame-retardant layer, and a sound-insulating layer fixedly installed on the side of the brocade layer.

[0007] Preferably, the outer shell is fixedly mounted on the side of the main body, and a fixing structure is provided inside the outer shell, the fixing structure including:

[0008] The motor is fixedly installed inside the housing, and a telescopic rod is fixedly installed on the side of the motor. The motor provides a power source.

[0009] A connecting column is fixedly installed on the side of the telescopic rod, and a triangular plate is fixedly installed on the outer surface of the connecting column. The triangular plate can transmit power.

[0010] A triangular plate, with a rotating column fixedly installed inside the triangular plate, and a rotating rod rotatably connected to the outer surface of the rotating column, allowing the rotating column to rotate in conjunction with the rotating rod.

[0011] Preferably, the end of the rotating rod away from the rotating column is rotatably connected to the rotating column, and a clamping plate is rotatably connected to the outer surface of the rotating column, the clamping plate being able to hold an object.

[0012] Preferably, a stabilizing column is fixedly installed on the side of the clamping plate, and a cutting blade is fixedly installed on the side of the main body. The cutting blade can cut the fabric.

[0013] Preferably, a power unit is fixedly installed on the top of the outer casing, an air pump is fixedly installed on the top of the power unit, the power unit is threadedly connected to a threaded rod, and a mounting block is threadedly connected to the outer surface of the threaded rod, thus providing a power source.

[0014] Preferably, a dust-collecting plate is fixedly installed on the side of the mounting block, an air outlet is fixedly installed on the side of the main body, an air intake is fixedly installed inside the dust-collecting plate, a movable column is fixedly installed inside the air intake, and a baffle is fixedly installed on the outer surface of the movable column. The air intake can absorb rag scraps.

[0015] Preferably, there are two rotating columns, which are mirror-symmetrical about the triangle plate on both sides of the triangle plate; there are two rotating rods, which are mirror-symmetrical about the triangle plate on both sides of the triangle plate; there are two rotating columns, which are mirror-symmetrical about the triangle plate on both sides of the triangle plate; there are two stabilizing columns, which are mirror-symmetrical about the triangle plate on both sides of the triangle plate; and there are two clamping plates, which are mirror-symmetrical about the triangle plate on both sides of the triangle plate.

[0016] Preferably, a power block is fixedly installed inside the main body, a rotating rod is threadedly connected to the side of the power block, a transverse toothed plate is threadedly connected to the outer surface of the rotating rod, an installation column is fixedly installed inside the main body, a half toothed plate is rotatably connected to the outer surface of the installation column, a dust pump is fixedly installed on the top of the half toothed plate, and an absorption plate is fixedly installed on the side of the half toothed plate, the absorption plate can absorb surface dust.

[0017] Preferably, the transverse toothed plate has teeth installed on its side, which mesh with the teeth on the outer surface of the semi-toothed plate. The transverse toothed plate has a rotating hole inside, which is adapted to a rotating rod, allowing the transverse toothed plate to move on the rotating rod. The mounting block has a rotating hole inside, which is adapted to a threaded rod, allowing the transverse toothed plate to move on the rotating rod. The semi-toothed plate has a mounting hole inside, which is adapted to a mounting post, allowing the semi-toothed plate to rotate around the mounting post. The absorption plate has an absorption port at its bottom, with a square outer surface. The triangular plate has a small hole inside, which is adapted to a connecting post. The dust collection plate has a dust collection port at its bottom, with a square outer surface. The air outlet has a rectangular outer surface, and the mounting block has a square outer surface.

[0018] Compared with the prior art, the present invention provides a wide-width seamless brocade wall covering and its production equipment, which has the following beneficial effects:

[0019] 1. This wide-width seamless brocade wallcovering and its production equipment, in order to avoid the complexity of traditional winding and disassembly and the inability to quickly change the winding device, improve work efficiency. By starting the motor, the telescopic rod begins to generate an upward force. At this time, the triangular plate is displaced, and the triangular plate moves in conjunction with the rotating column. At this time, the rotating rod and the rotating column are also displaced due to the influence of the rotating column. Then, the stabilizing column fixes one end of the clamping plate, and the other end of the clamping plate moves due to the force transmitted by the rotating column. It can quickly clamp the storage tube and reduce the complicated disassembly process.

[0020] 2. This wide-width seamless brocade wallcovering and its production equipment, to avoid the inability to clean up the residue left after cutting the wallcovering, is equipped with a cutting blade. After the cutting blade cuts the wallcovering, there will be small pieces of cloth left behind. If not cleaned for a long time, they will enter the machine and affect its normal operation. By starting the power unit and the suction pump, the mounting block, carrying the dust suction plate, begins to reciprocate on the threaded rod to clean the cloth scraps on the table. The air outlet can blow the cloth scraps to the position that the dust suction plate can clean. At the same time, the moving column and baffle in the air intake begin to rotate, increasing the suction range of the air intake and increasing the cleaning area.

[0021] 3. This wide-width seamless brocade wallcovering and its production equipment, to avoid the inability to clean the surface of the processed wallcovering, uses a power block to start the rotating rod, causing the horizontal toothed plate to reciprocate on the rotating rod. The movement of the horizontal toothed plate then drives the half-toothed plate to rotate. The mounting column restricts the movement trajectory of the half-toothed plate. At this time, the dust pump starts, and the half-toothed plate, along with the absorption plate, absorbs and cleans the processed wallcovering. Cleaning structures are provided on both the upper and lower surfaces of the wallcovering. This design saves unnecessary manual cleaning processes, improves the cost-effectiveness of the equipment, increases consumer purchasing desire, enhances product quality, and improves the product image due to the clean surface. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the three-dimensional cross-sectional structure of the present invention;

[0023] Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure of region A;

[0024] Figure 3 This is a side view of the three-dimensional structure of the present invention;

[0025] Figure 4 This is a schematic diagram of the cross-sectional structure of the wall covering of the present invention;

[0026] Figure 5 For the present invention Figure 3 Enlarged structural diagram of region B;

[0027] Figure 6 This is a schematic diagram of the top cross-sectional structure of the present invention.

[0028] In the diagram: 1. Main body; 2. Clamping plate; 3. Stabilizing column; 4. Rotating column; 5. Rotating rod; 6. Motor; 7. Telescopic rod; 8. Rotating column; 9. Triangular plate; 10. Connecting column; 11. Outer shell; 12. Dust collection plate; 13. Air pump; 14. Power unit; 15. Threaded rod; 16. Mounting block; 17. Flame retardant layer; 18. Fabric layer; 19. Sound insulation layer; 20. Cutting blade; 21. Air outlet; 22. Moving column; 23. Baffle; 24. Air intake; 25. Rotating rod; 26. Half-tooth plate; 27. Horizontal tooth plate; 28. Dust pump; 29. ​​Power block; 30. Mounting column; 31. Absorption plate. Detailed Implementation

[0029] like Figure 1-6 As shown, the present invention provides a technical solution: a wide-width brocade seamless wall covering and its production equipment, including a main body 1, an outer shell 11 fixedly installed on the side of the main body 1, and a fixing structure set inside the outer shell 11, the fixing structure including: a clamping plate 2, a stabilizing column 3, a rotating column 4, a rotating rod 5, a motor 6, a telescopic rod 7, a rotating column 8, a triangular plate 9, and a connecting column 10.

[0030] A motor 6 is fixedly installed inside the outer casing 11. A telescopic rod 7 is fixedly installed on the side of the motor 6. A connecting column 10 is fixedly installed on the side of the telescopic rod 7. A triangular plate 9 is fixedly installed on the outer surface of the connecting column 10. A rotating column 8 is fixedly installed inside the triangular plate 9. A rotating rod 5 is rotatably connected to the outer surface of the rotating column 8. A rotating column 4 is rotatably connected to the outer surface of the rotating column 4. A clamping plate 2 is rotatably connected to the outer surface of the clamping plate 2. A stabilizing column 3 is fixedly installed on the side of the clamping plate 2. To avoid the complexity of traditional winding and disassembly and the inability to quickly change the winding device, and to improve work efficiency, by starting the motor 6, the telescopic rod 7 begins to generate an upward force. At this time, the triangular plate 9 is displaced. The triangular plate 9 moves in conjunction with the rotating column 8. At this time, the rotating rod 5 and the rotating column 4 also begin to move due to the influence of the rotating column 8. Then, the stabilizing column 3 fixes one end of the clamping plate 2. The other end of the clamping plate 2 moves due to the force transmitted by the rotating column 4. This allows for quick clamping of the storage tube and reduces the complex disassembly process.

[0031] The connecting post 10 can fix the triangular plate 9. A cutting blade 20 is fixedly installed on the side of the main body 1. A power unit 14 is fixedly installed on the top of the outer shell 11. An air suction pump 13 is fixedly installed on the top of the power unit 14. The power unit 14 is threadedly connected to a threaded rod 15. A mounting block 16 is threadedly connected to the outer surface of the threaded rod 15. A dust collection plate 12 is fixedly installed on the side of the mounting block 16. An air outlet 21 is fixedly installed on the side of the main body 1. An air intake 24 is fixedly installed inside the dust collection plate 12. A moving post 22 is fixedly installed inside the air intake 24. A baffle 23 is fixedly installed on the outer surface of the moving post 22 to prevent the inability to clean up the remaining residue from cutting the wallpaper. The wall covering is cleaned by cutting blade 20. After cutting the wall covering, small pieces of cloth remain. If not cleaned regularly, these will enter the machine and affect its normal operation. By activating the power unit 14 and the suction pump 13, the mounting block 16, carrying the suction plate 12, begins to reciprocate on the threaded rod 15 to clean the cloth scraps on the table. The air outlet 21 blows the cloth scraps to areas that the suction plate 12 can clean. Simultaneously, the moving column 22 and baffle 23 in the suction port 24 begin to rotate, increasing the suction range of the suction port 24 and expanding the cleaning area. A brocade layer 18 is fixedly installed on the side of the flame-retardant layer 17, and a sound insulation layer 19 is fixedly installed on the side of the brocade layer 18. The flame-retardant layer 17 prevents combustion, and the sound insulation layer 19 reduces noise. The cutting blade 20 is made of hard alloy chemical fiber. In the textile and chemical fiber industries, to blend natural fibers such as cotton and wool or other types of chemical fibers, continuous chemical fiber bundles that have undergone traction, crimping, and heat setting need to be cut into short fibers of specified lengths by a cutting blade. During the cutting process, as the usage time increases, the performance of the cutting blade will gradually dull, directly affecting the cutting quality and efficiency of the fibers. The hard alloy chemical fiber cutting blade has high hardness, high strength, high impact toughness, and excellent wear and corrosion resistance.

[0032] A power block 29 is fixedly installed inside the main body 1. A rotating rod 25 is threadedly connected to the side of the power block 29. A transverse toothed plate 27 is threadedly connected to the outer surface of the rotating rod 25. An installation column 30 is fixedly installed inside the main body 1. A half toothed plate 26 is rotatably connected to the outer surface of the installation column 30. A dust pump 28 is fixedly installed on the top of the half toothed plate 26. An absorption plate 31 is fixedly installed on the side of the half toothed plate 26. To prevent the finished wallpaper surface from being uncleaned, the power block 29 is activated, the rotating rod 25 begins to rotate, and the horizontal toothed plate 27 begins to reciprocate on the rotating rod 25. Subsequently, the movement of the horizontal toothed plate 27 drives the half toothed plate 26 to rotate. The mounting column 30 restricts the movement trajectory of the half toothed plate 26. At this time, the vacuum pump 28 is activated. The half toothed plate 26, along with the absorption plate 31, absorbs and cleans the finished wallpaper. The upper and lower surfaces of the wallpaper are equipped with cleaning structures. This structure saves unnecessary manual cleaning processes, improves the cost-effectiveness of the equipment, increases consumers' purchasing desire, and improves product quality. A clean product surface also enhances the product image. The working principle of the vacuum pump 28 is the same as that of a micro vacuum pump. Both are driven by the circular motion of the motor. Through a mechanical device, the diaphragm inside the pump reciprocates, thereby compressing and stretching the air in the fixed-volume pump chamber to form a vacuum (negative pressure). A pressure difference is generated between the pump's air intake and the external atmospheric pressure. Under the action of the pressure difference, the gas is forced (drawn) into the pump chamber and then discharged from the exhaust port.

[0033] Working principle: To avoid the complexity of traditional winding and disassembly and the inability to quickly change the winding device, and to improve work efficiency, the motor 6 is started, and the telescopic rod 7 begins to generate an upward force. At this time, the triangular plate 9 is displaced, and the triangular plate 9 moves in conjunction with the rotating column 8. At this time, the rotating rod 5 and the rotating column 4 also begin to move due to the influence of the rotating column 8. Then, the stabilizing column 3 fixes one end of the clamping plate 2, and the other end of the clamping plate 2 moves due to the force transmitted by the rotating column 4. This allows for quick clamping of the storage tube and reduces the complex disassembly process. To prevent the inability to clean up residue left after cutting the wallpaper, a cutting blade 20 is installed. After the cutting blade 20 cuts the wallpaper, small pieces of cloth will remain. If not cleaned for a long time, they will enter the machine and affect its normal operation. By starting the power unit 14 and the suction pump 13, the mounting block 16, carrying the dust suction plate 12, begins to reciprocate on the threaded rod 15 to clean the cloth scraps on the table. The air outlet 21 can blow the cloth scraps to the position that the dust suction plate 12 can clean. At the same time, the moving column 22 and the baffle 23 in the air intake 24 begin to rotate, increasing the suction range of the air intake 24 and increasing the cleaning area. To prevent the finished wallpaper surface from being uncleaned, the power block 29 is activated, the rotating rod 25 begins to rotate, and the horizontal toothed plate 27 begins to reciprocate on the rotating rod 25. Subsequently, the movement of the horizontal toothed plate 27 drives the half toothed plate 26 to rotate. The mounting column 30 restricts the movement trajectory of the half toothed plate 26. At this time, the dust pump 28 is started. The half toothed plate 26, along with the absorption plate 31, absorbs and cleans the finished wallpaper. The upper and lower surfaces of the wallpaper are equipped with cleaning structures. This structure saves unnecessary manual cleaning processes, improves the cost-effectiveness of the equipment, increases consumers' desire to buy, improves product quality, and the clean surface of the product also enhances the product image.

[0034] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A production equipment for wide-width brocade seamless wall coverings, comprising a main body (1), wherein a shell (11) is fixedly mounted on the side of the main body (1), characterized in that: The housing (11) is provided with a fixing structure, which includes: a motor (6), which is fixedly installed inside the housing (11), and a telescopic rod (7) is fixedly installed on the side of the motor (6); a connecting column (10), which is fixedly installed on the side of the telescopic rod (7), and a triangular plate (9) is fixedly installed on the outer surface of the connecting column (10); and a triangular plate (9), which is fixedly installed with a rotating column (8) inside, and a rotating rod (5) is rotatably connected to the outer surface of the rotating column (8). A power block (29) is fixedly installed inside the main body (1). A rotating rod (25) is threadedly connected to the side of the power block (29). A transverse toothed plate (27) is threadedly connected to the outer surface of the rotating rod (25). An installation column (30) is fixedly installed inside the main body (1). A half toothed plate (26) is rotatably connected to the outer surface of the installation column (30). A dust pump (28) is fixedly installed on the top of the half toothed plate (26). An absorption plate (31) is fixedly installed on the side of the half toothed plate (26). The rotating rod (5) is rotatably connected to the rotating column (4) at the end away from the rotating column (8), and the outer surface of the rotating column (4) is rotatably connected to the clamping plate (2); A stabilizing column (3) is fixedly installed on the side of the clamping plate (2), and a cutting blade (20) is fixedly installed on the side of the main body (1); A power unit (14) is fixedly installed on the top of the outer shell (11), an air pump (13) is fixedly installed on the top of the power unit (14), the power unit (14) is threadedly connected to a threaded rod (15), and the outer surface of the threaded rod (15) is threadedly connected to a mounting block (16). A dust-collecting plate (12) is fixedly installed on the side of the mounting block (16), an air outlet (21) is fixedly installed on the side of the main body (1), an air intake (24) is fixedly installed inside the dust-collecting plate (12), a moving column (22) is fixedly installed inside the air intake (24), and a baffle (23) is fixedly installed on the outer surface of the moving column (22). Two rotating columns (8) are provided, and the rotating columns (8) are mirror-symmetrical about the triangle plate (9) on both sides of the triangle plate (9). Two rotating rods (5) are provided, and the rotating rods (5) are mirror-symmetrical about the triangle plate (9) on both sides of the triangle plate (9). Two rotating columns (4) are provided, and the rotating columns (4) are mirror-symmetrical about the triangle plate (9) on both sides of the triangle plate (9). Two stabilizing columns (3) are provided, and the stabilizing columns (3) are mirror-symmetrical about the triangle plate (9) on both sides of the triangle plate (9). Two clamping plates (2) are provided, and the clamping plates (2) are mirror-symmetrical about the triangle plate (9) on both sides of the triangle plate (9).

2. The production equipment for wide-width brocade seamless wall coverings according to claim 1, characterized in that: The transverse toothed plate (27) has teeth installed on its side, which mesh with the teeth on the outer surface of the half toothed plate (26). The transverse toothed plate (27) has a rotating hole inside, which is adapted to the rotating rod (25), allowing the transverse toothed plate (27) to move on the rotating rod (25) via the rotating hole. The mounting block (16) has a rotating hole inside, which is adapted to the threaded rod (15), allowing the transverse toothed plate (27) to move on the rotating rod (25) via the rotating hole. The half toothed plate (26) has... The part is provided with mounting holes, and the mounting holes are adapted to the mounting column (30) so that the semi-tooth plate (26) rotates around the mounting column (30) as the center. The bottom of the absorption plate (31) is provided with an absorption port, and the outer surface of the absorption port is set in a square shape. The inside of the triangular plate (9) is provided with a small hole, and the small hole is adapted to the connecting column. The bottom of the dust suction plate (12) is provided with a dust suction port, and the outer surface of the absorption port is set in a square shape. The outer surface of the air outlet (21) is set in a rectangle. The outer surface of the mounting block (16) is set in a square shape.

Citation Information

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