A circuit controller and its control system

By incorporating a circuit detection device and intelligent detection module into the circuit controller, the problem of the inability of existing circuit controllers to perform safe detection is solved, enabling safe detection of circuits and convenient detection of hidden circuits, thereby improving circuit safety.

CN116661349BActive Publication Date: 2025-10-28浙江长元科技有限公司
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Patent Information

Application Number
CN202310609425.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-29
Publication Date
2025-10-28
Estimated Expiration
2043-05-29

AI Technical Summary

Technical Problem

Existing circuit controllers cannot perform safe circuit detection, especially when minor circuit faults occur, they cannot be stopped in time, posing a safety hazard. Furthermore, existing detection methods are not convenient for detecting concealed circuits in places such as homes and shopping malls.

Method used

A circuit controller was designed with a built-in circuit detection device. It achieves safe circuit detection through conductive column assembly, movable support mechanism and sliding conductive mechanism, and performs periodic detection by combining intelligent circuit detection controller, voltage detection unit, current detection unit and other modules.

Benefits of technology

It enables safe testing of circuits, avoids safety hazards caused by minor faults, simplifies the testing process, and is suitable for testing concealed circuits in homes, shopping malls, and other places.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention relates to the field of circuit controller technology and discloses a circuit controller and its control system, which solves the problem that existing circuit controllers cannot perform safety detection on circuits. The controller includes a controller housing, with a main control PCB board for circuit distribution located at one end inside the housing, and a circuit detection control device fixedly located at the other end. The bottom of the controller housing contains several conductive post assemblies, a movable support mechanism, and a sliding conductive mechanism. The sliding conductive mechanism is located on one side of the movable support mechanism, and a circuit detection switching control mechanism matching the segmented combined live wire conductive posts is fixedly located at the top of the movable support mechanism. This circuit controller and its control system enable safety detection of circuits, improving circuit safety.
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Description

Technical Field

[0001] This invention belongs to the field of circuit controller technology, specifically a circuit controller and its control system. Background Technology

[0002] Ensuring the safety of electrical circuits is crucial for households, shopping malls, factories, and other electrical applications.

[0003] Existing circuit controllers lack circuit detection capabilities. When a minor fault occurs in the circuit but does not reach the critical value of a circuit breaker or air switch, the circuit cannot be safely interrupted by the circuit breaker or air switch, posing a certain risk. Therefore, current circuit safety testing requires connecting the testing instrument in series with the circuit, necessitating frequent wiring and disconnection. This is particularly problematic for household and commercial electrical systems, where circuits are concealed within walls. Using external testing instruments is inconvenient and makes periodic testing impossible. Therefore, this application proposes a circuit controller and its control system that integrates a testing device into the circuit controller to achieve circuit safety testing and improve circuit safety. Summary of the Invention

[0004] In view of the above situation and to overcome the shortcomings of the prior art, the present invention provides a circuit controller and its control system, which effectively solves the problem that the existing circuit controllers cannot perform safety detection of the circuit.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a circuit controller and its control system, comprising a controller housing, wherein the top of the controller housing is provided with a plurality of input terminals, the bottom of the controller housing is provided with an output terminal, one end of the front of the controller housing is provided with a display screen, the other end of the front of the controller housing is provided with a plurality of control buttons, the bottom of the front of the controller housing is provided with a plurality of fault indicator lights corresponding to the output terminals, one end of the interior of the controller housing is fixedly provided with a circuit distribution main control PCB board, the circuit distribution main control PCB board is provided with a detection power supply module and a plurality of circuit distribution modules, the other end of the interior of the controller housing is fixedly provided with a circuit detection control device, and the bottom of the interior of the controller housing is fixedly provided with a circuit distribution main control PCB board, wherein the circuit distribution main control PCB board is provided with a detection power supply module and a plurality of circuit distribution modules, the other end of the interior of the controller housing is fixedly provided with a circuit detection control device, and the bottom of the interior of the controller housing is fixedly provided with a circuit distribution main control PCB board, the circuit distribution main control PCB board is provided with a detection power supply module and a plurality of circuit distribution modules, and the other end of the interior of the controller housing is fixedly provided with a circuit detection control device. The circuit is equipped with two insulating support strips, Insulating Support Strip 1 and Insulating Support Strip 2. Several conductive column assemblies electrically connected to the circuit distribution module are interspersed between Insulating Support Strip 1 and Insulating Support Strip 2. The conductive column assembly consists of a neutral wire conductive column and a segmented combined live wire conductive column. The end of the neutral wire conductive column and the segmented combined live wire conductive column away from the circuit distribution module is fixedly connected to the outgoing terminal. Between Insulating Support Strip 1 and Insulating Support Strip 2, a movable support mechanism and a sliding conductive mechanism are provided at the bottom of the neutral wire conductive column and the segmented combined live wire conductive column. The sliding conductive mechanism is located on one side of the movable support mechanism. A circuit detection and switching control mechanism matching the segmented combined live wire conductive column is fixedly installed at the top of the movable support mechanism.

[0006] Preferably, the segmented combined live wire conductive post consists of a fixed conductive post one, an adjustable conductive post, a fixed conductive post two, a support sleeve, a damping shaft, a copper conductive sleeve one, a copper conductive sleeve two, and a flexible wire. One end of the fixed conductive post one is fixedly connected to the circuit distribution module and inserted into the insulating support strip plate two. The support sleeve is fixedly connected to the top of one side of the insulating support strip plate one. The adjustable conductive post is movably connected to the support sleeve through the damping shaft. One end of the fixed conductive post two is fixedly connected to the outgoing terminal. The copper conductive sleeve one is fixedly sleeved on the fixed conductive post two, and the copper conductive sleeve two is fixedly sleeved on the adjustable conductive post. The flexible wire is fixedly connected between the copper conductive sleeve one and the copper conductive sleeve two.

[0007] Preferably, the adjustable conductive post has an S-shaped contact lower slope at the end away from the support jacket, the fixed conductive post one has an S-shaped contact upper slope matching the S-shaped contact lower slope at its top end near the adjustable conductive post, the bottom of the fixed conductive post one has a groove surface matching the circuit detection and opening / closing control mechanism at its bottom end near the adjustable conductive post, and a reinforcing frame fitted onto the fixed conductive post one is fixedly installed at the top of one side of the insulating support strip plate two.

[0008] Preferably, the movable support mechanism consists of a limiting guide rail, a servo motor, and a lead screw. The limiting guide rail is fixedly connected to the inside of the controller housing, the lead screw is movably connected to the inside of the limiting guide rail, and the servo motor is fixedly connected to one end of the limiting guide rail and also fixedly connected to the lead screw.

[0009] Preferably, the sliding conductive mechanism consists of a strip support base, a conductive copper strip, an arc-shaped conductive contact body one, and an arc-shaped conductive contact body two. The strip support base has the same length as the limiting guide rail. The conductive copper strip is fixedly connected to the top of the strip support base and electrically connected to the circuit detection and control device. The arc-shaped conductive contact body one and the arc-shaped conductive contact body two are both fixedly connected to the top of the conductive copper strip. The vertical cross-section of the arc-shaped conductive contact body one and the arc-shaped conductive contact body two are both semi-circular structures.

[0010] Preferably, the circuit detection and control mechanism comprises a frame-type support frame, a second servo motor, a rotating roller, a lifting support arm, an insulating roller, a detection circuit conduction arm, and a conductive contact. The frame-type support frame is sleeved on the lead screw and slidably connected to the limiting guide rail. The second servo motor is fixedly connected to the top of one side of the frame-type support frame. The rotating roller is movably connected inside the frame-type support frame and fixedly connected to the output shaft of the second servo motor. The lifting support arm and the detection circuit conduction arm are both fixedly connected to the arc-shaped surface of the rotating roller. The included angle between the lifting support arm and the detection circuit conduction arm is 30 degrees. The insulating roller is movably connected to one end of the lifting support arm. The conductive contact is fixedly connected to one end of the detection circuit conduction arm, and the other end of the conductive contact has an arc-shaped structure.

[0011] Preferably, a groove is provided at the bottom end of one side of the frame support frame, a guide arm is fixedly installed inside the groove, an insulating plate is sleeved on the guide arm, a conductive carbon plate is fixedly installed at the bottom end of the insulating plate, a compression spring sleeved on the guide arm is provided at the top of the insulating plate, a positioning sensor one is fixedly installed at one end of the insulating plate, and a plurality of positioning sensors two matching the positioning sensor one are fixedly installed inside the controller housing.

[0012] Preferably, the conductive carbon plate and the conductive contact are connected by a flexible wire II. A wire sleeve matching the flexible wire II is fixedly installed on one side of the frame-shaped support frame, and a positioning plate matching the conducting arm of the detection circuit is fixedly installed at the bottom of one side of the insulating support strip plate II.

[0013] The present invention also relates to a circuit control system for a circuit controller, the circuit control system comprising a circuit detection intelligent controller, a voltage detection unit, a current detection unit, an overload detection unit, a leakage current detection unit, a wireless transmission module, an intelligent early warning module, and a timed inspection module. The circuit detection intelligent controller, voltage detection unit, current detection unit, overload detection unit, leakage current detection unit, wireless transmission module, intelligent early warning module, and timed inspection module are all connected inside the circuit detection control device, and the voltage detection unit, current detection unit, overload detection unit, leakage current detection unit, wireless transmission module, intelligent early warning module, and timed inspection module are all connected to the circuit detection intelligent controller.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] (1) In operation, by setting up a segmented combination of live wire conductive columns consisting of a fixed conductive column 1, an adjustable conductive column, a fixed conductive column 2, a support sleeve, a damping shaft, a copper conductive sleeve 1, a copper conductive sleeve 2, and a flexible wire, the original circuit can be disconnected and connected to the detection circuit to achieve safe circuit detection; by setting up a moving support mechanism consisting of a limit guide rail, a servo motor 1, and a lead screw, the circuit detection opening and closing control mechanism can be moved, thereby connecting with different segmented combination of live wire conductive columns; by setting up a sliding conductive mechanism consisting of a guide arm, an insulating plate, a conductive carbon plate, and a strip support seat, a conductive copper strip, an arc-shaped conductive contact body 1, and an arc-shaped conductive contact body 2, it can be matched with the circuit detection opening and closing control mechanism to achieve the conduction of the detection circuit, thereby facilitating safe detection of different circuits;

[0016] (2) By setting up a circuit detection intelligent controller, voltage detection unit, current detection unit, overload detection unit, leakage detection unit, wireless transmission module, intelligent early warning module and timed inspection module, it is possible to perform safety detection on the circuit operation status and avoid safety hazards. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0018] In the attached diagram:

[0019] Figure 1 This is a schematic diagram of the circuit controller structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the internal structure of the circuit controller of the present invention;

[0021] Figure 3This is one of the schematic diagrams of the connection structure between the circuit detection and switching control mechanism and the segmented combined live wire conductive post of the present invention;

[0022] Figure 4 This is the second schematic diagram of the connection structure between the circuit detection and switching control mechanism and the segmented combined live wire conductive post of the present invention.

[0023] Figure 5 This is a schematic diagram of the movable support mechanism and sliding conductive mechanism of the present invention;

[0024] Figure 6 This is a schematic diagram of the segmented combined live wire conductive column structure of the present invention;

[0025] Figure 7 This is a partial structural diagram of the segmented combined live wire conductive post of the present invention;

[0026] Figure 8 This is a schematic diagram of the circuit control system connection of the present invention;

[0027] In the diagram: 1. Controller housing; 2. Incoming terminal; 3. Outgoing terminal; 4. Display screen; 5. Control button; 6. Fault indicator light; 7. Main control PCB board for circuit distribution; 8. Detection power supply module; 9. Circuit distribution module; 10. Circuit detection control device; 11. Insulating support strip plate one; 12. Insulating support strip plate two; 13. Conductive post assembly; 14. Neutral conductor post; 15. Segmented combined live wire conductor post; 16. Moving support mechanism; 17. Sliding conductive mechanism; 18. Circuit detection switching control mechanism; 19. Fixed conductor post one; 20. Adjustable conductor post; 21. Fixed conductor post two; 22. Support sleeve; 23. Damping shaft; 24. Copper conductive sleeve one; 25. Copper conductive sleeve two; 26. Flexible wire; 27. S-shaped contact lower slope; 28. S-shaped contact upper slope; 29. ​​Groove surface; 30. 31. Reinforcing frame; 32. Limiting guide rail; 33. Servo motor one; 34. Lead screw; 35. Strip support base; 36. Conductive copper strip; 37. Arc-shaped conductive contact one; 38. Arc-shaped conductive contact two; 39. Frame-type support frame; 40. Servo motor two; 41. Rotating roller; 42. Lifting support arm; 43. Insulated roller; 44. Detection circuit conduction arm; 45. Conductive contact; 46. Groove; 47. Guide arm; 48. Insulating plate; 49. Conductive carbon plate; 50. Compression spring; 51. Positioning sensor one; 52. Positioning sensor two; 53. Flexible wire two; 54. Wire sleeve; 55. Positioning plate; 56. Circuit detection intelligent controller; 57. Voltage detection unit; 58. Current detection unit; 59. Overload detection unit; 60. Leakage detection unit; 61. Wireless transmission module; 62. Intelligent early warning module; 63. Timed inspection module. Detailed Implementation

[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0029] Example 1, by Figures 1 to 4 The present invention discloses a circuit controller and its control system, comprising a controller housing 1, a plurality of input terminals 2 at the top of the controller housing 1, an output terminal 3 at the bottom of the controller housing 1, a display screen 4 at one end of the front of the controller housing 1, a plurality of control buttons 5 at the other end of the front of the controller housing 1, a plurality of fault indicator lights 6 corresponding to the output terminals 3 at the bottom of the front of the controller housing 1, a circuit distribution main control PCB board 7 fixedly mounted inside the controller housing 1, a detection power module 8 and a plurality of circuit distribution modules 9 mounted on the circuit distribution main control PCB board 7, a circuit detection control device 10 fixedly mounted inside the controller housing 1, and an insulating support strip 11 and an insulating support strip 12 fixedly mounted inside the bottom of the controller housing 1. Between the first insulating support strip plate 11 and the second insulating support strip plate 12, several conductive column assemblies 13 electrically connected to the circuit distribution module 9 are interspersed. The conductive column assembly 13 consists of a neutral wire conductive column 14 and a segmented combined live wire conductive column 15. The end of the neutral wire conductive column 14 and the segmented combined live wire conductive column 15 away from the circuit distribution module 9 is fixedly connected to the outgoing terminal 3. Between the first insulating support strip plate 11 and the second insulating support strip plate 12, a movable support mechanism 16 and a sliding conductive mechanism 17 are provided at the bottom of the neutral wire conductive column 14 and the segmented combined live wire conductive column 15. The sliding conductive mechanism 17 is located on one side of the movable support mechanism 16. The top of the movable support mechanism 16 is fixedly provided with a circuit detection and switching control mechanism 18 that matches the segmented combined live wire conductive column 15.

[0030] Depending on the circuit to be tested, the moving support mechanism 16 drives the circuit detection switching control mechanism 18 to the position of the corresponding conductive column assembly 13. The sliding conductive mechanism 17 can conduct electricity to the circuit detection switching control mechanism 18 in real time, so that the circuit detection switching control mechanism 18 and the circuit detection control device 10 are in a conductive state. After moving to the detection position, the circuit detection switching control mechanism 18 cuts off the original circuit and connects the circuit detection control device 10 in series to the circuit to be tested, thereby realizing safe detection of the circuit. By controlling the circuit detection switching control mechanism 18 to move to different positions, safe detection of different circuits can be achieved.

[0031] Example 2, by Figures 1 to 6 The segmented combined live wire conductive post 15 is composed of a fixed conductive post 19, an adjustable conductive post 20, a fixed conductive post 21, a support sleeve 22, a damping shaft 23, a copper conductive sleeve 1 24, a copper conductive sleeve 25, and a flexible wire 26. One end of the fixed conductive post 19 is fixedly connected to the circuit distribution module 9 and inserted into the insulating support strip plate 2 12. The support sleeve 22 is fixedly connected to the top of one side of the insulating support strip plate 11. The adjustable conductive post 20 is movably connected to the support sleeve 22 through the damping shaft 23. One end of the fixed conductive post 21 is fixedly connected to the outgoing terminal 3. The copper conductive sleeve 1 24 is fixedly sleeved on the fixed conductive post 21. A conductive jacket 25 is fixedly fitted onto an adjustable conductive post 20. A flexible wire 26 is fixedly connected between a copper conductive jacket 24 and a copper conductive jacket 25. An S-shaped contact lower slope 27 is provided at the end of the adjustable conductive post 20 away from the supporting jacket 22. An S-shaped contact upper slope 28 matching the S-shaped contact lower slope 27 is provided at the top of the fixed conductive post 19 near the end of the adjustable conductive post 20. A groove surface 29 matching the circuit detection and opening / closing control mechanism 18 is provided at the bottom end of the fixed conductive post 19 near the end of the adjustable conductive post 20. A reinforcing frame 30 fitted onto the fixed conductive post 19 is fixedly provided at the top of one side of the insulating support strip plate 22.

[0032] Since the segmented combined live wire conductive post 15 is a combined structure, when the circuit detection and control mechanism 18 pushes the adjustable conductive post 20, it can disconnect the electrical connection between the adjustable conductive post 20 and the fixed conductive post 19, and at the same time connect the fixed conductive post 19 and the circuit detection and control mechanism 18, so that the circuit detection control device 10 can be connected in series to the circuit. By setting the S-shaped contact lower slope 27, the S-shaped contact upper slope 28 and the groove surface 29, the contact area between the fixed conductive post 19 and the adjustable conductive post 20 and the conductive contact 44 can be increased, avoiding poor contact and improving the stability of conductivity.

[0033] Example 3, by Figures 1 to 7The movable support mechanism 16 consists of a limiting guide rail 31, a servo motor 32, and a lead screw 33. The limiting guide rail 31 is fixedly connected to the inside of the controller housing 1, and the lead screw 33 is movably connected to the inside of the limiting guide rail 31. The servo motor 32 is fixedly connected to one end of the limiting guide rail 31 and is also fixedly connected to the lead screw 33. The sliding conductive mechanism 17 consists of a strip support base 34, a conductive copper strip 35, an arc-shaped conductive contact 36, and an arc-shaped conductive contact 37. The strip support base 34 has the same length as the limiting guide rail 31, and the conductive copper strip 35 is fixedly connected to the top of the strip support base 34. Electrically connected to the circuit detection and control device 10, both the arc-shaped conductive contact 36 and the arc-shaped conductive contact 37 are fixedly connected to the top of the conductive copper strip 35. The vertical cross-sections of both the arc-shaped conductive contact 36 and the arc-shaped conductive contact 37 are semi-circular. The circuit detection opening and closing control mechanism 18 consists of a frame-type support frame 38, a servo motor 39, a rotating roller 40, a lifting support arm 41, an insulating roller 42, a detection circuit conduction arm 43, and a conductive contact 44. The frame-type support frame 38 is sleeved on the lead screw 33 and slidably connected to the limiting guide rail 31. The servo motor 39 is fixedly connected to the top of one side of the frame-type support frame 38. The rotating roller 40 is movably connected inside the frame support frame 38 and fixedly connected to the output shaft of the servo motor 39. The lifting support arm 41 and the detection circuit conduction arm 43 are both fixedly connected to the arc-shaped surface of the rotating roller 40. The included angle between the lifting support arm 41 and the detection circuit conduction arm 43 is 30 degrees. The insulated roller 42 is movably connected to one end of the lifting support arm 41. The conductive contact 44 is fixedly connected to one end of the detection circuit conduction arm 43. The other end of the conductive contact 44 has an arc-shaped structure. A groove 45 is provided at the bottom of one side of the frame support frame 38. A guide arm 46 is fixedly installed inside the groove 45. An insulating roller is sleeved on the guide arm 46. The bottom of the insulating plate 47 is fixedly provided with a conductive carbon plate 48, the top of the insulating plate 47 is provided with a compression spring 49 sleeved on the guide arm 46, one end of the insulating plate 47 is fixedly provided with a positioning sensor 50, and several positioning sensors 51 that match the positioning sensor 50 are fixedly provided inside the controller housing 1. The conductive carbon plate 48 and the conductive contact 44 are connected by a flexible wire 52. A wire sleeve 53 that matches the flexible wire 52 is fixedly provided on one side of the frame support frame 38, and a positioning plate 54 that matches the detection circuit conduction arm 43 is fixedly provided at the bottom of one side of the insulating support strip plate 12.

[0034] During circuit testing, servo motor 32 is started, driving lead screw 33 to rotate. Lead screw 33 moves frame support 38 to the top of limit guide rail 31. Simultaneously, insulating plate 47 is kept under pressure by spring 49 and its own weight, thus ensuring contact between the conductive carbon plate 48 and the tops of arc-shaped conductive contact 36 and arc-shaped conductive contact 37. Since arc-shaped conductive contact 36 and arc-shaped conductive contact 37 are electrically connected to circuit testing control device 10, conductive carbon plate 48 is electrically connected to circuit testing control device 10. When circuit testing opening and closing control mechanism 18 moves to the designated position, servo motor 32 stops working. Positioning is performed by positioning sensor 50 and positioning sensor 51 to ensure accurate positioning, and then... The second servo motor 39 drives the rotating roller 40 to rotate. The rotating roller 40 drives the lifting support arm 41 and the detection circuit conduction arm 43 to rotate synchronously. The lifting support arm 41 pushes the adjustable conductive column 20, causing the adjustable conductive column 20 to rotate around the damping shaft 23, thereby disconnecting the adjustable conductive column 20 from the fixed conductive column 19. At the same time, the conductive contact 44 contacts the fixed conductive column 19. Since the conductive carbon plate 48 and the conductive contact 44 are connected by the second flexible wire 52, the conductive contact 44 can be electrically connected to the circuit detection control device 10. At the same time, the circuit detection control device 10 is connected to each circuit through another neutral wire. At this time, the original circuit is disconnected, and the circuit detection control device 10 is connected in series to the circuit to be detected, thereby realizing the detection of the circuit.

[0035] This invention also relates to a circuit control system for a circuit controller, comprising... Figure 2 and Figure 8 The circuit control system includes a circuit detection intelligent controller 55, a voltage detection unit 56, a current detection unit 57, an overload detection unit 58, a leakage current detection unit 59, a wireless transmission module 60, an intelligent early warning module 61, and a timed inspection module 62. The circuit detection intelligent controller 55, voltage detection unit 56, current detection unit 57, overload detection unit 58, leakage current detection unit 59, wireless transmission module 60, intelligent early warning module 61, and timed inspection module 62 are all connected inside the circuit detection control device 10. The voltage detection unit 56, current detection unit 57, overload detection unit 58, leakage current detection unit 59, wireless transmission module 60, intelligent early warning module 61, and timed inspection module 62 are all connected to the circuit detection intelligent controller 55.

[0036] The voltage detection unit 56, current detection unit 57, overload detection unit 58, and leakage current detection unit 59 are used to detect minute changes in the circuit data. This allows for pre-detection of the circuit before abnormal data reaches the numerical standards of the circuit breaker or air switch, thus enabling the rapid elimination of potential safety hazards.

[0037] In operation, by setting up a segmented combination of live wire conductive posts consisting of a fixed conductive post 1, an adjustable conductive post 2, a support sleeve, a damping shaft, a copper conductive sleeve 1, a copper conductive sleeve 2, and flexible wires, the original circuit can be disconnected and connected to the detection circuit for safe circuit testing. A moving support mechanism consisting of a limit guide rail, a servo motor 1, and a lead screw can drive the circuit detection switching control mechanism to move, thus connecting with different segmented combination live wire conductive posts. A sliding conductive mechanism consisting of a guide arm, an insulating plate, a conductive carbon plate, and a strip support base, conductive copper strips, an arc-shaped conductive contact 1, and an arc-shaped conductive contact 2 can match the circuit detection switching control mechanism to achieve circuit continuity, facilitating safe testing of different circuits. By incorporating a circuit detection intelligent controller, voltage detection unit, current detection unit, overload detection unit, leakage detection unit, wireless transmission module, intelligent early warning module, and timed inspection module, the circuit's operating status can be safely monitored to prevent potential safety hazards.

Claims

1. A circuit controller, comprising a controller housing (1), characterized in that: The top of the controller housing (1) is provided with several incoming terminal blocks (2), the bottom of the controller housing (1) is provided with outgoing terminal blocks (3), one end of the front of the controller housing (1) is provided with a display screen (4), the other end of the front of the controller housing (1) is provided with several control buttons (5), the bottom of the front of the controller housing (1) is provided with several fault indicator lights (6) corresponding to the outgoing terminal blocks (3), one end of the inside of the controller housing (1) is fixedly provided with a circuit distribution main control PCB board (7), the circuit distribution main control PCB board (7) is provided with a detection power supply module (8) and several circuit distribution modules (9), the other end of the inside of the controller housing (1) is fixedly provided with a circuit detection control device (10), the bottom of the inside of the controller housing (1) is fixedly provided with an insulating support strip plate one (11) and an insulating support strip plate two (12), the insulating support strip plate one (11) and the insulating support strip plate two (12) are fixedly provided. A number of conductive column assemblies (13) electrically connected to the circuit distribution module (9) are interspersed between the first insulating support strip plate (11) and the second insulating support strip plate (12). The conductive column assembly (13) consists of a neutral wire conductive column (14) and a segmented combined live wire conductive column (15). The end of the neutral wire conductive column (14) and the segmented combined live wire conductive column (15) away from the circuit distribution module (9) is fixedly connected to the outgoing terminal (3). A movable support mechanism (16) and a sliding conductive mechanism (17) located at the bottom of the neutral wire conductive column (14) and the segmented combined live wire conductive column (15) are provided between the first insulating support strip plate (11) and the second insulating support strip plate (12). The sliding conductive mechanism (17) is located on one side of the movable support mechanism (16). A circuit detection and switching control mechanism (18) matching the segmented combined live wire conductive column (15) is fixedly provided at the top of the movable support mechanism (16).

2. A circuit controller according to claim 1, characterized in that: The segmented combined live wire conductive post (15) consists of a fixed conductive post one (19), an adjustable conductive post (20), a fixed conductive post two (21), a support sleeve (22), a damping shaft (23), a copper conductive sleeve one (24), a copper conductive sleeve two (25), and a flexible wire (26). One end of the fixed conductive post one (19) is fixedly connected to the circuit distribution module (9) and inserted into the insulating support strip plate two (12). The support sleeve (22) is fixedly connected to the insulating support strip plate two (12). At the top of one side of plate 1 (11), the adjustable conductive post (20) is movably connected to the support sleeve (22) through the damping shaft (23). One end of the fixed conductive post 2 (21) is fixedly connected to the outgoing terminal (3). The copper conductive sleeve 1 (24) is fixedly sleeved on the fixed conductive post 2 (21), and the copper conductive sleeve 2 (25) is fixedly sleeved on the adjustable conductive post (20). The flexible wire (26) is fixedly connected between the copper conductive sleeve 1 (24) and the copper conductive sleeve 2 (25).

3. A circuit controller according to claim 2, characterized in that: The adjustable conductive post (20) has an S-shaped contact lower slope (27) at the end away from the support sleeve (22). The top of the fixed conductive post (19) near the adjustable conductive post (20) has an S-shaped contact upper slope (28) that matches the S-shaped contact lower slope (27). The bottom of the fixed conductive post (19) near the adjustable conductive post (20) has a groove surface (29) that matches the circuit detection and opening / closing control mechanism (18). The top of one side of the insulating support strip plate (12) is fixedly provided with a reinforcing frame (30) sleeved on the fixed conductive post (19).

4. A circuit controller according to claim 1, characterized in that: The mobile support mechanism (16) consists of a limiting guide rail (31), a servo motor (32) and a lead screw (33). The limiting guide rail (31) is fixedly connected to the inside of the controller housing (1). The lead screw (33) is movably connected to the inside of the limiting guide rail (31). The servo motor (32) is fixedly connected to one end of the limiting guide rail (31) and is fixedly connected to the lead screw (33).

5. A circuit controller according to claim 4, characterized in that: The sliding conductive mechanism (17) consists of a strip support base (34), a conductive copper strip (35), an arc-shaped conductive contact body one (36), and an arc-shaped conductive contact body two (37). The strip support base (34) is the same length as the limiting guide rail (31). The conductive copper strip (35) is fixedly connected to the top of the strip support base (34) and electrically connected to the circuit detection and control device (10). The arc-shaped conductive contact body one (36) and the arc-shaped conductive contact body two (37) are both fixedly connected to the top of the conductive copper strip (35). The vertical cross-section of the arc-shaped conductive contact body one (36) and the arc-shaped conductive contact body two (37) is a semi-circular structure.

6. A circuit controller according to claim 4, characterized in that: The circuit detection and control mechanism (18) consists of a frame support frame (38), a second servo motor (39), a rotating roller (40), a lifting support arm (41), an insulating roller (42), a detection circuit conduction arm (43), and a conductive contact (44). The frame support frame (38) is sleeved on the lead screw (33) and slidably connected to the limiting guide rail (31). The second servo motor (39) is fixedly connected to the top of one side of the frame support frame (38), and the rotating roller (40) is movably connected to the frame support frame (38). The inside of the roller (38) is fixedly connected to the output shaft of the servo motor (39). The lifting support arm (41) and the detection circuit conduction arm (43) are both fixedly connected to the arc surface of the roller (40). The included angle between the lifting support arm (41) and the detection circuit conduction arm (43) is 30 degrees. The insulating roller (42) is movably connected to one end of the lifting support arm (41). The conductive contact (44) is fixedly connected to one end of the detection circuit conduction arm (43). The other end of the conductive contact (44) is an arc structure.

7. A circuit controller according to claim 6, characterized in that: The bottom of one side of the frame support frame (38) is provided with a groove (45), a guide arm (46) is fixedly installed inside the groove (45), an insulating plate (47) is sleeved on the guide arm (46), a conductive carbon plate (48) is fixedly installed at the bottom of the insulating plate (47), a compression spring (49) is sleeved on the top of the insulating plate (47) and a positioning sensor (50) is fixedly installed at one end of the insulating plate (47), and several positioning sensors (51) that match the positioning sensor (50) are fixedly installed inside the controller housing (1).

8. A circuit controller according to claim 7, characterized in that: The conductive carbon plate (48) and the conductive contact (44) are connected by a flexible wire (52). A wire sleeve (53) matching the flexible wire (52) is fixedly installed on one side of the frame support frame (38). A positioning plate (54) matching the detection circuit conduction arm (43) is fixedly installed at the bottom of one side of the insulating support strip plate (12).

9. The circuit control system of the circuit controller according to claim 1, characterized in that: The device includes a circuit detection intelligent controller (55), a voltage detection unit (56), a current detection unit (57), an overload detection unit (58), a leakage current detection unit (59), a wireless transmission module (60), an intelligent early warning module (61), and a timed inspection module (62). The circuit detection intelligent controller (55), voltage detection unit (56), current detection unit (57), overload detection unit (58), leakage current detection unit (59), wireless transmission module (60), intelligent early warning module (61), and timed inspection module (62) are all connected inside the circuit detection control device (10). The voltage detection unit (56), current detection unit (57), overload detection unit (58), leakage current detection unit (59), wireless transmission module (60), intelligent early warning module (61), and timed inspection module (62) are all connected to the circuit detection intelligent controller (55).

Citation Information

Patent Citations

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