A punching device and punching process for microwave antenna strips
Through the hydraulic press-driven pressure table and delay ring, the ring material impact of microwave antenna strips and station replacement are automatically realized, combined with the polishing components to eliminate burrs, solving the multi-step processing and flange problems of existing equipment, and improving processing efficiency and accuracy.
Patent Information
- Application Number
- CN202310593945.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-05-24
AI Technical Summary
Existing microwave antenna pressing and punching equipment requires multiple positioning and multi-step processing, resulting in high processing costs and slight flips on the impact edge of the sheet metal material affecting the installation.
The hydraulic press drive pressure table is used to cooperate with the delay ring to automatically realize the impact of the annular material and replace the station. It combines the grinding component to automatically eliminate burrs and flashes, and achieve porous processing through the combination of mold ring and impact head.
Automatic multi-step processing is realized, reducing labor and material costs, and ensuring accurate punching and burr-free edges of sheet metal materials.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the field of metal processing, and in particular to a punching device and a punching process thereof for a microwave antenna strip. Background Art
[0002] With the development of industrial technology, the modern communication industry has become more and more perfect. Communication equipment requires a lot of beading during production and installation. Beading is a material cut from sheet metal. In the past, metal beading needed to be impacted multiple times during stamping, and each impact required positioning. This operation was more troublesome, wasted manpower and material resources, and increased processing costs.
[0003] For example, a punching device for microwave antenna beading disclosed in Patent No. 201911205507.X includes a supporting lower plate, a supporting upper plate arranged parallel and spaced above the supporting lower plate, and a plurality of punching mechanisms spaced apart on the supporting upper plate; the gap between the supporting lower plate and the supporting upper plate forms a positioning area for the beading to be placed and positioned; any punching mechanism includes a hydraulic cylinder fixed to the supporting upper plate and a punch fixed to the piston rod of the hydraulic cylinder, and a through hole for the punch to extend into the positioning area is opened at a position corresponding to any punching mechanism on the supporting upper plate;
[0004] The device also has the following defects when in use. First, the device needs to process multiple steps when processing sheet metal strips. Each processing step requires moving a workstation, which also requires back and forth positioning. This processing operation increases the processing cost. Second, there will be tiny flanges on the edges of the sheet metal material that are impacted. These tiny flanges affect the outline of the sheet metal material, which causes interference between the sheet metal blocks during installation. Summary of the Invention
[0005] The purpose of the present invention is to address the deficiencies of the prior art and provide a punching device and punching process for microwave antenna strips. When the device is in use, the winding roller and the feeding roller to be processed are respectively placed on the extended shaft seat. When the feeding motor drives the winding roller to rotate, the sheet metal material is pushed forward step by step. Then the hydraulic press drives the pressure platform to move downward to start the impact operation. When the pressure platform passes through the inner ring of the mold ring, the pressure platform and the delay ring are staggered by a small distance. After the reset spring is fully compressed, the delay ring impacts the sheet metal again, allowing the sheet metal to press out a ring-shaped material, thereby realizing automatic impact of the ring material. If it is necessary to punch a hole in the replacement material, an impact head is installed at the bottom end of the delay ring according to the position requirements of the hole, and then the mold ring with a docking hole is replaced.
[0006] To solve the above problems, the present invention provides the following technical solutions: a punching device for microwave antenna strips, comprising a processing frame, a hydraulic press is provided at the top of the processing frame, and a delayed impact assembly is provided on the output rod of the hydraulic press, and a mold table mechanism is provided below the delayed impact assembly, material pushing assemblies are provided at the left and right ends of the processing frame, a material changing plate is provided at the front end of the processing frame, and a material changing mechanism is provided above the material changing plate, a polishing table is provided at the rear end of the processing frame, and a polishing assembly is provided on the inner side of the polishing table, the delayed impact assembly includes a pressure platform, the pressure platform and the output rod of the hydraulic press are fixedly connected, and a delay ring is slidingly sleeved on the outer side of the pressure platform, organic oil is applied between the pressure platform and the delay ring, two reset flanges are provided at the top of the pressure platform, and the reset flange and the delay ring are connected by a reset spring, the diameter of the pressure platform is 20 cm, the outer diameter of the delay ring is 30 cm, and the material of the pressure platform and the delay ring is high-speed steel.
[0007] Furthermore, the mold table assembly includes an impact table, which is fixed at the bottom end of the processing frame. A blanking channel is provided in the middle of the impact table, and a mold ring is slidably installed in the blanking channel. The contour of the mold ring matches the contour of the delay ring, and the bottom surface of the mold ring is fixedly connected to the inner side wall of the impact table blanking channel through six strong springs.
[0008] Furthermore, the material pushing assembly includes four extension blocks, which are divided into two groups. The top of the extension blocks are fixedly installed with extension shaft seats. A winding roller is rotatably installed between a group of extension shaft seats at the left end, and a feeding roller is rotatably installed between the extension shaft seats at the right end. The sheet metal is pulled out from the feeding roller and connected to the winding roller. The winding roller is installed on the output end of the feeding motor, and the sheet metal is attached to the top surface of the impact table.
[0009] Furthermore, the material changing mechanism includes a locking frame, a ramp groove is provided in the middle of the locking frame, a conveying plate is slidably installed in the ramp groove, two bending rods are provided at the end of the conveying plate facing the processing frame, and an electromagnet is provided at the end of the bending rod, the conveying plate is installed on the linear propulsion assembly, and the locking frame is connected to the lifting mechanism.
[0010] Furthermore, the linear propulsion mechanism includes a reserved groove, a rack is provided at the bottom end of the conveying plate, the rack passes through the reserved groove, a conveying groove is also provided at the bottom end of the reserved groove, a positioning gear is inserted into the inner side of the conveying groove, the positioning gear and the rack are engaged with each other, the positioning gear is installed on the output end of the carrying motor, and the carrying motor is fixed on the side wall of the clamping frame.
[0011] Furthermore, the lifting mechanism includes four telescopic tubes, which are evenly arranged on the four corners of the material exchange plate. A telescopic rod is slidably inserted into the inner side of the telescopic tube, and the telescopic rod is fixedly connected to the bottom surface of the clamping frame. A lifting cylinder is also provided at the top of the material exchange plate, and the output end of the lifting cylinder is connected to the bottom surface of the clamping frame.
[0012] Furthermore, the grinding assembly includes a fixed locking bearing, a center column is installed in the inner ring of the locking bearing, two cantilever rods are provided at the top of the center column, a positioning turntable is provided at the top of the cantilever rods, a plurality of rectangular cavities are provided at the top of the positioning turntable, magnetic particles are provided in the rectangular cavities, and a plastic cover is provided at the opening of the rectangular cavities, the positioning turntable is connected to the acceleration power mechanism, and a grinding chamfering mechanism is also provided on one side of the grinding table.
[0013] Furthermore, the acceleration power mechanism includes a driven turntable, which is fixedly connected to the bottom end of the center column. A driving turntable is provided on one side of the driven turntable. The driving turntable and the driven turntable are connected by an acceleration belt, and the driving turntable is installed on the output end of the positioning motor.
[0014] Furthermore, the grinding and chamfering mechanism includes a docking shaft seat, a filling notch matching the docking shaft seat is provided on the grinding table, an arch bridge is rotatably installed on one side of the docking shaft seat, and a grinding motor is provided at the end of the arch bridge, a grinding block is installed at the output end of the grinding motor, a grinding annular groove is provided on the outside of the grinding block, and the bottom end of the arch bridge is installed on the output end of the lifting motor.
[0015] Further, as follows,
[0016] S1. Place the winding roller and feeding roller to be processed on the extended shaft seat respectively. When the feeding motor drives the winding roller to rotate, the sheet metal material is pushed forward step by step. Then, the hydraulic press drives the pressure platform to move downward to start the impact operation. When the pressure platform passes through the inner ring of the mold ring, the pressure platform and the delay ring are staggered a short distance from each other. After the return spring is fully compressed, the delay ring impacts the sheet metal again, forcing the sheet metal into a ring-shaped material, realizing automatic impact of the ring material. If punching is required in the replacement material, install the impact head at the bottom of the delay ring according to the location of the hole, and then replace the mold ring with the docking hole.
[0017] S2. When the mold ring is once again pushed up by the strong spring, the carrier motor drives the rack to move via the positioning gear. The conveyor plate slides back and forth along the inside of the clamping frame with the rack. When the electromagnet reaches above the ring material, the lifting cylinder contracts and drives the clamping frame downward a short distance, allowing the electromagnet to fit over the ring material and attract it. The zigzag rod extracts the ring material and pushes it onto the grinding table for the next step of processing. This achieves the function of automatically changing the workstation, eliminating the need to manually move the metal ring.
[0018] S3. After the ring-shaped material is placed on the positioning turntable, the lifting motor drives the arch bridge to twist and stand upright. At this time, the grinding motor drives the grinding block to rotate and grind the edges and corners of the metal ring. The positioning motor drives the driven turntable to rotate through the driving turntable and the acceleration belt. The positioning turntable rotates with the driven turntable. After the positioning turntable and the metal ring rotate one circle, the burrs and fins of the metal ring are polished away, achieving the purpose of polishing the flanging of sheet metal cutting.
[0019] Beneficial effects of the present invention:
[0020] First, when the device is in use, the winding roller and feeding roller to be processed are placed on the extended shaft seat respectively. When the feeding motor drives the winding roller to rotate, the sheet metal material is pushed forward step by step, and then the hydraulic press drives the pressure platform to move downward to start the impact operation. When the pressure platform passes through the inner ring of the mold ring, the pressure platform and the delay ring are staggered from each other by a small distance. After the reset spring is fully compressed, the delay ring impacts the sheet metal again, allowing the sheet metal to press out a ring-shaped material, realizing automatic impact of the ring material. If it is necessary to punch a hole in the replacement material, install the impact head at the bottom end of the delay ring according to the position of the hole, and then replace the mold ring with a docking hole.
[0021] Secondly, when the mold ring is bounced up again by the strong spring, the carrying motor drives the rack to move through the positioning gear, and the conveying plate slides back and forth on the inside of the clamping frame with the rack. When the electromagnet reaches the top of the ring material, the lifting cylinder contracts and drives the clamping frame to move down a short distance so that the electromagnet fits on the ring material and absorbs the ring material. After the bending rod extracts the ring material, it pushes the material to the grinding table for the next processing, realizing the function of automatic station change, and there is no need to manually move the metal ring.
[0022] Third, after the ring-shaped material is placed on the positioning turntable, the lifting motor drives the arch bridge to twist and stand upright. At this time, the grinding motor drives the grinding block to rotate and grind the edges and corners of the metal ring. The positioning motor drives the driven turntable to rotate through the driving turntable and the acceleration belt. The positioning turntable rotates with the driven turntable. After the positioning turntable and the metal ring rotate one circle, the burrs and fins of the metal ring are polished away, achieving the purpose of polishing the flanging of sheet metal cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the present invention.
[0024] Figure 2 It is a schematic diagram of the side view of the present invention.
[0025] Figure 3 Schematic diagram of the impact table of the present invention.
[0026] Figure 4 Schematic diagram of the pressure platform of the present invention.
[0027] Figure 5 Schematic diagram of the conveying plate of the present invention.
[0028] Figure 6 Schematic diagram of the carrier motor of the present invention.
[0029] Figure 7 Schematic diagram of the grinding table of the present invention.
[0030] Figure 8 This is a schematic diagram of the positioning motor of the present invention.
[0031] Description of reference numerals:
[0032] Processing frame 1, hydraulic press 101, pressure table 102, delay ring 103, reset spring 104, reset flange 105, extension block 2, extension shaft seat 201, winding roller 202, feeding motor 203, loading roller 204, material changing plate 3, telescopic tube 301, telescopic rod 302, lifting cylinder 303, conveying plate 4, rack 401, bending rod 402, electromagnet 403, clamping frame 5, reserved slot 501, conveying slot 502, conveying plate Carrying motor 503, positioning gear 504, grinding table 6, filling gap 601, impact table 7, mold ring 701, strong spring 702, positioning turntable 8, plastic cover 801, cantilever rod 802, center column 803, locking bearing 804, docking shaft seat 9, arch bridge 901, grinding motor 902, grinding block 903, lifting motor 904, positioning motor 10, driving turntable 1001, driven turntable 1002, acceleration belt 1003. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0034] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0035] Reference Figure 1 、 2 , 3, 4, 5, 6, 7, 8 show a punching device for microwave antenna strips, comprising a processing frame 1, a hydraulic press 101 is provided on the top of the processing frame 1, and a delayed impact assembly is provided on the output rod of the hydraulic press 101, and a mold table mechanism is provided below the delayed impact assembly, material pushing assemblies are provided at the left and right ends of the processing frame 1, a material changing plate 3 is provided at the front end of the processing frame 1, and a material changing mechanism is provided above the material changing plate 3, a grinding table 6 is provided at the rear end of the processing frame 1, a grinding assembly is provided on the inner side of the grinding table 6, and the delayed impact assembly includes a pressure platform 102, the pressure platform 102 is fixedly connected to the output rod of the hydraulic press 101, and the pressure platform 102 The outer sliding sleeve is provided with a delay ring 103, and organic oil is applied between the pressure platform 102 and the delay ring 103. Two reset flanges 105 are provided on the top of the pressure platform 102, and the reset flange 105 and the delay ring 103 are connected by a reset spring 104. The diameter of the pressure platform 102 is 20 cm, and the outer diameter of the delay ring 103 is 30 cm. The material of the pressure platform 102 and the delay ring 103 is high-speed steel. The hydraulic press 101 drives the pressure platform 102 to move downward and start the impact operation. The pressure platform 102 and the delay ring 103 will stagger with each other for a short distance during the impact process. After the reset spring 104 is fully compressed, the delay ring 103 impacts the sheet metal again, causing the sheet metal to press out a ring-shaped material.
[0036] The mold table assembly includes an impact table 7, which is fixed to the bottom end of the processing frame 1. A blanking channel is provided in the middle of the impact table 7, and a mold ring 701 is slidably installed in the blanking channel. The contour of the mold ring 701 matches the contour of the delay ring 103. The bottom surface of the mold ring 701 is fixedly connected to the inner side wall of the blanking channel of the impact table 7 through six strong springs 702. After the pressure platform 102 passes through the inner ring of the mold ring 701, the strong spring 702 first supports the position of the mold ring 701. After the reset spring 104 is fully compressed, the strong spring 702 begins to be compressed, and then the outer ring of the sheet metal ring is cut off.
[0037] The material pushing assembly includes four extension blocks 2, and the four extension blocks 2 are divided into two groups. The top of the extension block 2 is fixedly installed with an extension shaft seat 201. A winding roller 202 is rotatably installed between the extension shaft seats 201 on the left end, and a loading roller 204 is rotatably installed between the extension shaft seats 201 on the right end. The sheet metal is pulled out from the loading roller 204 and connected to the winding roller 202. The winding roller 202 is installed on the output end of the feeding motor 203. The sheet metal is attached to the top surface of the impact table 7. The winding roller 202 and the loading roller 204 to be processed are respectively placed on the extension shaft seat 201. When the feeding motor 203 drives the winding roller 202 to rotate, the sheet metal material is pushed forward step by step.
[0038] The material changing mechanism includes a locking frame 5, a ramp groove is provided in the middle of the locking frame 5, a conveying plate 4 is slidably installed in the ramp groove, two bending rods 402 are provided at the end of the conveying plate 4 facing the processing frame 1, and an electromagnet 403 is provided at the end of the bending rod 402, the conveying plate 4 is installed on the linear propulsion assembly, and the locking frame 5 is connected to the lifting mechanism, when the conveying plate 4 is inserted into the inner side of the locking frame 5, the electromagnet 403 pinches the punched metal ring and delivers it to the grinding assembly inside the grinding table 6.
[0039] The linear propulsion mechanism includes a reserved groove 501, and a rack 401 is provided at the bottom end of the conveying plate 4. The rack 401 passes through the reserved groove 501. A conveying groove 502 is also provided at the bottom end of the reserved groove 501. A positioning gear 504 is inserted into the inner side of the conveying groove 502. The positioning gear 504 and the rack 401 are engaged with each other. The positioning gear 504 is installed on the output end of the carrying motor 503. The carrying motor 503 is fixed on the side wall of the clamping frame 5. The carrying motor 503 drives the rack 401 to move through the positioning gear 504, and the conveying plate 4 slides back and forth on the inner side of the clamping frame 5 along with the rack 401.
[0040] The lifting mechanism includes four telescopic tubes 301, which are evenly arranged on the four corners of the material exchange plate 3. A telescopic rod 302 is slidably inserted into the inner side of the telescopic tube 301. The telescopic rod 302 is fixedly connected to the bottom surface of the clamping frame 5. A lifting cylinder 303 is also provided at the top of the material exchange plate 3. The output end of the lifting cylinder 303 is connected to the bottom surface of the clamping frame 5. When the electromagnet 403 reaches above the metal ring, the clamping frame 5 at the top of the lifting cylinder 303 falls, allowing the electromagnet 403 to absorb the metal ring.
[0041] The grinding assembly includes a fixed locking bearing 804, a center column 803 is installed in the inner ring of the locking bearing 804, two cantilever rods 802 are provided at the top of the center column 803, and a positioning turntable 8 is provided at the top of the cantilever rod 802. A plurality of rectangular concave cavities are provided at the top of the positioning turntable 8, and magnetic particles are provided in the rectangular concave cavities, and a plastic cover 801 is provided at the opening of the rectangular concave cavity. The positioning turntable 8 is connected to the acceleration power mechanism, and a grinding chamfering mechanism is also provided on one side of the grinding table 6. The electromagnet 403 delivers the annular material to the positioning turntable 8, and then the magnetic particles in the rectangular concave cavity will lock the position of the metal sheet, and the metal ring can rotate synchronously with the positioning turntable 8.
[0042] The acceleration power mechanism includes a driven turntable 1002, which is fixedly connected to the bottom end of the center column 803. A driving turntable 1001 is provided on one side of the driven turntable 1002. The driving turntable 1001 and the driven turntable 1002 are connected by an acceleration belt 1003. The driving turntable 1001 is installed on the output end of the positioning motor 10. The positioning motor 10 drives the driven turntable 1002 to rotate through the driving turntable 1001 and the acceleration belt 1003. The positioning turntable 8 rotates with the driven turntable 1002.
[0043] The grinding and chamfering mechanism includes a docking shaft seat 9, and a filling notch 601 matching the docking shaft seat 9 is provided on the grinding table 6. An arch bridge 901 is rotatably installed on one side of the docking shaft seat 9, and a grinding motor 902 is provided at the end of the arch bridge 901. A grinding block 903 is installed at the output end of the grinding motor 902, and a grinding annular groove is provided on the outer side of the grinding block 903. The bottom end of the arch bridge 901 is installed on the output end of the lifting motor 904. The lowering motor 904 drives the arch bridge 901 to twist and stand upright. At this time, the grinding motor 902 drives the grinding block 903 to rotate and grind the edges and corners of the metal ring.
[0044] As follows:
[0045] S1. Place the winding roller 202 and feeding roller 204 to be processed on the extension shaft seat 201 respectively. When the feeding motor 203 drives the winding roller 202 to rotate, the sheet metal material is pushed forward step by step. Then the hydraulic press 101 drives the pressure platform 102 to move downward to start the impact operation. When the pressure platform 102 passes through the inner ring of the mold ring 701, the pressure platform 102 and the delay ring 103 are staggered by a small distance. After the return spring 104 is fully compressed, the delay ring 103 impacts the sheet metal again, so that the sheet metal is pressed out of a ring-shaped material, realizing automatic impact of the ring material. If it is necessary to punch a hole in the replacement material, install an impact head at the bottom end of the delay ring 103 according to the position of the hole, and then replace the mold ring 701 with a docking hole;
[0046] S2. When the mold ring 701 is once again pushed up by the strong spring 702, the carrier motor 503 drives the rack 401 to move via the positioning gear 504. The conveyor plate 4 slides back and forth along the inner side of the engaging frame 5 along with the rack 401. When the electromagnet 403 reaches above the ring material, the lifting cylinder 303 contracts, driving the engaging frame 5 downward a short distance, allowing the electromagnet 403 to contact and absorb the ring material. The bending rod 402 extracts the ring material and pushes it onto the grinding table 6 for the next step of processing. This achieves the function of automatically changing the working position, eliminating the need to manually move the metal ring.
[0047] S3. After the ring-shaped material is placed on the positioning turntable 8, the lifting motor 904 drives the arch bridge 901 to twist and stand upright. At this time, the grinding motor 902 drives the grinding block 903 to rotate and grind the edges and corners of the metal ring. The positioning motor 10 drives the driven turntable 1002 to rotate through the driving turntable 1001 and the acceleration belt 1003. The positioning turntable 8 rotates with the driven turntable 1002. After the positioning turntable 8 and the metal ring rotate one circle, the burrs and fins of the metal ring are polished away, achieving the purpose of polishing the flanging of sheet metal cutting.
[0048] Finally, the hydraulic press 101 drives the pressure platform 102 to move downward and start the impact operation. The pressure platform 102 and the delay ring 103 will stagger a short distance during the impact process. After the return spring 104 is fully compressed, the delay ring 103 impacts the sheet metal again to press out a ring-shaped material from the sheet metal. After the pressure platform 102 passes through the inner ring of the mold ring 701, the strong spring 702 first supports the position of the column mold ring 701. After the return spring 104 is fully compressed, the strong spring 702 begins to be compressed, and then the outer ring of the sheet metal ring is cut off, and the winding roller 202 and the feeding roller 204 to be processed are respectively placed on the extension shaft seat 201. When the feeding motor 203 drives the winding roller 202 to rotate, the sheet metal material is pushed forward step by step. When the conveying plate 4 is inserted into the inner side of the engaging frame 5, the electromagnet 403 pinches the punched-out metal. The metal ring is delivered to the grinding assembly inside the grinding table 6, and the carrying motor 503 drives the rack 401 to move through the positioning gear 504. The conveying plate 4 slides back and forth on the inner side of the locking frame 5 with the rack 401. When the electromagnet 403 reaches the top of the metal ring, the locking frame 5 at the top of the lifting cylinder 303 falls, allowing the electromagnet 403 to adsorb the metal ring. The electromagnet 403 delivers the ring material to the positioning turntable 8, and then the magnetic particles in the rectangular cavity will lock the position of the metal sheet metal, and the metal ring can rotate synchronously with the positioning turntable 8. The positioning motor 10 drives the driven turntable 1002 to rotate through the driving turntable 1001 and the acceleration belt 1003. The positioning turntable 8 rotates with the driven turntable 1002, and the lowering motor 904 drives the arch bridge 901 to twist and stand upright. At this time, the grinding motor 902 drives the grinding block 903 to rotate and grind the edges and corners of the metal ring.
[0049] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A punching device for microwave antenna strips, characterized by: The invention comprises a processing frame (1), wherein a hydraulic press (101) is provided at the top of the processing frame (1), and a delayed impact assembly is provided on the output rod of the hydraulic press (101), and a mold table mechanism is provided below the delayed impact assembly, and a material pushing assembly is provided at the left and right ends of the processing frame (1), a material changing plate (3) is provided at the front end of the processing frame (1), and a material changing mechanism is provided above the material changing plate (3), and a grinding table (6) is provided at the rear end of the processing frame (1), and a grinding assembly is provided inside the grinding table (6), and the delayed impact assembly includes a pressure table (102), the pressure table (102) and the hydraulic press (101). 1) is fixedly connected, and a delay ring (103) is slidably sleeved on the outer side of the pressure platform (102), organic oil is applied between the pressure platform (102) and the delay ring (103), two reset flanges (105) are provided on the top of the pressure platform (102), and the reset flanges (105) and the delay ring (103) are connected by a reset spring (104), the diameter of the pressure platform (102) is 20 cm, the outer diameter of the delay ring (103) is 30 cm, the material of the pressure platform (102) and the delay ring (103) is high-speed steel, and the material changing mechanism includes a clamping frame (5), and a ramp groove is provided in the middle of the clamping frame (5). A conveying plate (4) is slidably installed in the slope groove, and the conveying plate (4) is provided with two bending rods (402) at the end facing the processing frame (1), and the end of the bending rod (402) is provided with an electromagnet (403), the conveying plate (4) is installed on the linear propulsion assembly, and the clamping frame (5) is connected to the lifting mechanism, the linear propulsion mechanism includes a reserved groove (501), the bottom end of the conveying plate (4) is provided with a rack (401), the rack (401) passes through the reserved groove (501), the bottom end of the reserved groove (501) is also provided with a conveying groove (502), the inner side of the conveying groove (502) is inserted with a positioning gear (504), and the positioning gear (504) and the rack (401) are meshed with each other, the positioning gear (504) is installed on the output end of the carrying motor (503), and the carrying motor (503) is fixed on the side wall of the clamping frame (5). The lifting mechanism includes four telescopic tubes (301), and the telescopic tubes (301) are evenly arranged on the four corners of the material changing plate (3). The inner side of the telescopic tube (301) is slidably inserted with a telescopic rod (302), and the telescopic rod (302) is fixedly connected to the bottom surface of the clamping frame (5). A lifting cylinder (303) is also provided at the top of the material changing plate (3), and the output end of the lifting cylinder (303) is connected to the bottom surface of the clamping frame (5).
2. The punching device for microwave antenna strips according to claim 1, characterized in that: The mold table assembly comprises an impact table (7), which is fixed to the bottom end of the processing frame (1), a blanking channel is provided in the middle of the impact table (7), and a mold ring (701) is slidably installed in the blanking channel, the contour of the mold ring (701) matches the contour of the delay ring (103), and the bottom surface of the mold ring (701) is fixedly connected to the inner side wall of the blanking channel of the impact table (7) via six strong springs (702).
3. The punching device for microwave antenna strips according to claim 2, characterized in that: The material pushing assembly comprises four extension blocks (2), which are divided into two groups. The top ends of the extension blocks (2) are all fixedly mounted with extension shaft seats (201). A winding roller (202) is rotatably mounted between the extension shaft seats (201) on the left end, and a feeding roller (204) is rotatably mounted between the extension shaft seats (201) on the right end. A sheet metal is pulled out from the feeding roller (204) and connected to the winding roller (202). The winding roller (202) is mounted on the output end of the feeding motor (203), and the sheet metal is attached to the top surface of the impact table (7).
4. The punching device for microwave antenna strips according to claim 3, characterized in that: The grinding assembly comprises a fixed locking bearing (804), a center column (803) is installed in the inner ring of the locking bearing (804), two cantilever rods (802) are arranged at the top of the center column (803), a positioning turntable (8) is arranged at the top of the cantilever rods (802), a plurality of rectangular concave cavities are arranged at the top of the positioning turntable (8), magnetic particles are arranged in the rectangular concave cavities, and a plastic cover (801) is arranged at the opening of the rectangular concave cavities, the positioning turntable (8) is connected to the acceleration power mechanism, and a grinding chamfering mechanism is also arranged on one side of the grinding table (6).
5. The punching device for microwave antenna strips according to claim 4, characterized in that: The acceleration power mechanism comprises a driven turntable (1002), the driven turntable (1002) and the bottom end of the central column (803) are fixedly connected, a driving turntable (1001) is provided on one side of the driven turntable (1002), the driving turntable (1001) and the driven turntable (1002) are connected via an acceleration belt (1003), and the driving turntable (1001) is mounted on the output end of the positioning motor (10).
6. The punching device for microwave antenna strips according to claim 5, characterized in that: The grinding and chamfering mechanism comprises a docking shaft seat (9), a filling notch (601) matching the docking shaft seat (9) is provided on the grinding table (6), an arch bridge (901) is rotatably installed on one side of the docking shaft seat (9), and a grinding motor (902) is provided at the end of the arch bridge (901), a grinding block (903) is installed at the output end of the grinding motor (902), a grinding annular groove is provided on the outer side of the grinding block (903), and the bottom end of the arch bridge (901) is installed on the output end of the lifting motor (904).
7. The punching process of the punching device for microwave antenna strip according to claim 6, characterized in that: As follows: S1. Place the winding roller (202) and feeding roller (204) to be processed on the extension shaft seat (201) respectively, and the feeding motor (203) drives the winding roller (202) to rotate to push the sheet metal material forward step by step, and then the hydraulic press (101) drives the pressure platform (102) to move downward to start the impact operation. When the pressure platform (102) passes through the inner ring of the mold ring (701), the pressure platform (102) and the delay ring (103) are staggered by a small distance. After the return spring (104) is fully compressed, the delay ring (103) impacts the sheet metal again, so that the sheet metal is pressed out of a ring-shaped material, realizing automatic impact of the ring material. If it is necessary to punch a hole in the replacement material, an impact head is installed at the bottom end of the delay ring (103) according to the position of the hole, and then the mold ring (701) with a docking hole is replaced; S2. When the mold ring (701) is once again bounced up by the strong spring (702), the carrying motor (503) drives the rack (401) to move through the positioning gear (504), and the conveying plate (4) slides back and forth on the inner side of the clamping frame (5) along with the rack (401). When the electromagnet (403) reaches above the annular material, the lifting cylinder (303) contracts and drives the clamping frame (5) to move down a short distance so that the electromagnet (403) fits on the annular material and absorbs the annular material. After the bending rod (402) extracts the annular material, it pushes the material onto the grinding table (6) for the next processing, realizing the function of automatically changing the workstation, without the need to manually move the metal ring to the workstation; S3. After the ring-shaped material is placed on the positioning turntable (8), the lifting motor (904) drives the arch bridge (901) to twist and stand upright. At this time, the grinding motor (902) drives the grinding block (903) to rotate and grind the edges and corners of the metal ring. The positioning motor (10) drives the driven turntable (1002) to rotate through the driving turntable (1001) and the acceleration belt (1003). The positioning turntable (8) rotates together with the driven turntable (1002). After the positioning turntable (8) and the metal ring rotate one circle, the burrs and flash of the metal ring are completely ground away, achieving the purpose of grinding the flanging of the sheet metal cutting.
Citation Information
Patent Citations
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