Capacitance automatic detection sorting machine

By designing an automatic capacitor inspection and sorting machine, a rotary mechanism and an irregular cam linkage mechanism are used to achieve fully automated capacitor production. This solves the problems of complex system structure, low efficiency and high cost in the existing technology, and realizes the field of automatic inspection equipment in the automated production of capacitors. Specifically, it involves the field of automatic capacitor inspection equipment and is specifically applied to the automatic capacitor inspection and sorting machine.

CN116713212BActive Publication Date: 2025-12-16WEIHAI SHICHUN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202310952287.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-31
Publication Date
2025-12-16
Estimated Expiration
2043-07-31

AI Technical Summary

Technical Problem

Existing automatic capacitor testing equipment systems are complex in structure, inefficient, costly, and difficult to control, making it impossible to achieve fully automated capacitor production.

Method used

An automatic capacitor detection and sorting machine was designed, which employs a rotary mechanism, a clamping mechanism, a feeding mechanism, a pin correction mechanism, a detection mechanism, and a discharging mechanism. These components work together through a drive unit and utilize an irregular cam-linkage mechanism to achieve fully automatic capacitor feeding, pin correction, and detection, simplifying the connection of the control unit and reducing equipment failure points.

Benefits of technology

It has enabled fully automated capacitor production, improved production efficiency, reduced production costs and control complexity, reduced equipment failure points, and improved equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the field of capacitance detection, in particular to a kind of automatic detection sorting machine of capacitance, including rack, rotatory mechanism being arranged on the rack, clamping mechanism being evenly distributed around rotatory mechanism, feeding mechanism, pin correction mechanism, detection mechanism and discharging mechanism being sequentially arranged around rotatory mechanism, driving unit being electrically connected with rotatory mechanism, feeding mechanism, pin correction mechanism, detection mechanism and discharging mechanism, and control unit being electrically connected with detection mechanism and discharging mechanism, and corresponding to form several workstations.The automatic sorting machine of capacitance can realize full-automatic feeding, pin correction, detection and discharging of capacitance through driving unit and control unit, without manual intervention, reduce labor cost, and improve production efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of capacitance detection, in particular to a kind of automatic detection sorting machine of capacitance. BACKGROUND

[0002] Capacitor is one of the electronic components used in electronic equipment, and is widely used in circuit.In the production process of capacitor, to ensure the product quality of capacitor, it is inevitable to detect capacitor.

[0003] Capacitor needs to go through different work processes from feeding to detection to discharging, and currently some automatic detection equipment of capacitor also appears in China, but different work processes often need separate driving units to complete in turn, there are problems of complex system structure, low efficiency, high manufacturing cost and high control difficulty, and also increase the fault point in the use process of equipment. SUMMARY

[0004] The purpose of the present application is to provide an automatic detection sorting machine of capacitor with high efficiency, low manufacturing cost, simple control and simple structure.

[0005] The embodiment of the present application can be realized by the following technical solutions:

[0006] An automatic detection sorting machine of capacitor, comprising: a rack, a rotating mechanism arranged on the rack, clamping mechanisms uniformly distributed around the rotating mechanism, a feeding mechanism, a pin correction mechanism, a detection mechanism and a discharging mechanism arranged in turn around the rotating mechanism, a driving unit electrically connected with the rotating mechanism, the feeding mechanism, the pin correction mechanism, the detection mechanism and the discharging mechanism, and a control unit electrically connected with the detection mechanism and the discharging mechanism, corresponding to form a plurality of stations.

[0007] Further, the driving unit includes a motor and a cam divider, the feeding mechanism includes a first cam link mechanism, the pin correction mechanism includes a second cam link mechanism, the detection mechanism includes a third cam link mechanism, and the discharging mechanism includes a fourth cam link mechanism.

[0008] The motor is electrically connected with the cam divider, a first cam, a second cam, a third cam and a fourth cam in turn through a second transmission shaft.

[0009] The first cam, the second cam, the third cam and the fourth cam are all irregular circular structures.

[0010] Further, the cam divider is a 90° cam divider.

[0011] The first cam and the fourth cam have the same shape, and the central angle of the circular region of the first cam and the fourth cam is 240°.

[0012] The central angle of the circular region of the second cam is 285°.

[0013] The central angle of the circular region of the third cam is 240°.

[0014] Further, the rotating mechanism comprises at least one driving wheel and a chain, and the driving wheel is provided with an external gear engaged with the chain.

[0015] One of the driving wheels is connected with the cam divider by a key.

[0016] Further, the feeding mechanism comprises a feeding conveyor, a first air cylinder, a second air cylinder and a third air cylinder, and the feeding conveyor conveys the capacitors to a first preset position.

[0017] The first air cylinder is located at the side of the first preset position, and the first air cylinder pushes the capacitors to a second preset position.

[0018] The second air cylinder is located outside the second preset position, and the second air cylinder pushes the capacitors to the clamping mechanism at the inner side of the second air cylinder, and the second air cylinder is used to push the capacitors at the first preset position to the clamping mechanism.

[0019] The third air cylinder is located at the inner side of the clamping mechanism.

[0020] Further, the first cam connecting rod mechanism is connected with the rack and the third air cylinder, and the first cam connecting rod mechanism further comprises a first ball bearing, a first connecting rod and a first swing piece, the first ball bearing is installed in the first swing piece, the first cam is connected with the first connecting rod through the first swing piece, and the first connecting rod is vertically arranged.

[0021] The first cam connecting rod mechanism drives the third air cylinder to move in the vertical direction.

[0022] Further, the clamping mechanism comprises a third connecting plate, a pushing shaft, a blocking rod, a supporting block and a clamping part, and the clamping mechanism is connected with the rotating mechanism through the third connecting plate.

[0023] The pushing shaft is located at the side of the clamping mechanism facing the third air cylinder, the clamping part is rotationally connected with the third connecting plate, the supporting block is connected to the end of the blocking rod away from the pushing shaft, and the blocking rod can cooperate with the clamping part to clamp or release the capacitors.

[0024] The supporting block, the clamping part and the blocking rod form a semi-closed cavity containing the capacitor.

[0025] Further, the pin correction mechanism further comprises at least one pin correction part, a first driving part corresponding to the pin correction part, and the second cam link mechanism drives the pin correction part to release or clamp the pin of the capacitor through the first driving part.

[0026] The second cam link mechanism further comprises a second swing part, a second ball bearing and a second link, the second ball bearing is installed in the second swing part, the second cam is connected with the second link through the second swing part, and the second link is vertically arranged.

[0027] The second cam link mechanism drives the second link to move in the vertical direction.

[0028] Further, the detection mechanism comprises at least one third cam link mechanism, at least one detection part, and a second driving part corresponding to the detection part, and the third cam link mechanism drives the detection part to release or clamp the pin of the capacitor through the second driving part.

[0029] The third cam link mechanism further comprises a third swing part, a third ball bearing and a third link, the third ball bearing is installed in the third swing part, the third cam is connected with the third link through the third swing part, and the third link is vertically arranged.

[0030] The third cam link mechanism drives the third link to move in the vertical direction.

[0031] Further, the discharging mechanism comprises a discharging conveyor belt, a fourth air cylinder and a fifth air cylinder, the control unit controls the fourth air cylinder to release the capacitor and controls the fifth air cylinder to push the capacitor to the discharging conveyor belt.

[0032] The embodiment of the application provides a capacitor automatic detection and sorting machine.

[0033] (1) The capacitor automatic detection and sorting machine comprises a driving unit, a control unit, a feeding mechanism, a pin correction mechanism, a detection mechanism and a discharging mechanism, the capacitor automatic detection and sorting machine can realize full-automatic feeding, pin correction, detection and discharging of the capacitor through the driving unit and the control unit, manual intervention is not needed, labor cost is reduced, and production efficiency is improved.

[0034] (2) The different working processes of the automatic capacitor detection sorting machine in the application are driven by one driving unit, one motor of the driving unit can simultaneously drive different cam connecting rod mechanisms to cooperate, and the cam structures of the different cam connecting rod mechanisms are not the same, so that the movement of one station, the feeding and clamping of one capacitor, the pin correction of one capacitor, and the simultaneous detection of multiple capacitors can be realized by one rotation of the motor, which reduces the production cost, improves the production efficiency, simplifies the structure, and reduces the fault points in the use process of the equipment;

[0035] (3) The control unit in the application only needs to be electrically connected with the detection mechanism and the discharging mechanism, the control unit sends the defective products and the good products detected by the detection mechanism out of the detection line through different discharging mechanisms, and other mechanisms only need to be mechanically driven by one motor, which reduces the complexity of control and further reduces the fault points in the use process of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 It is a whole structure diagram of an automatic capacitor detection sorting machine in the application;

[0037] Figure 2 It is another angle whole structure diagram of an automatic capacitor detection sorting machine in the application;

[0038] Figure 3 It is a top view of an automatic capacitor detection sorting machine in the application;

[0039] Figure 4 It is a whole structure diagram of the connection of the first cam connecting rod mechanism, the third cylinder and the clamping mechanism in the application;

[0040] Figure 5 It is a whole structure diagram of the clamping mechanism in the application;

[0041] Figure 6 It is a whole structure diagram of the connecting strip in the application;

[0042] Figure 7 It is a whole structure diagram of the pin correction mechanism in the application;

[0043] Figure 8 It is a whole structure diagram of the pin correction part in the application;

[0044] Figure 9 It is a whole structure diagram of another angle of the pin correction part in the application;

[0045] Figure 10 It is an exploded view of the pin correction part in the application;

[0046] Figure 11 It is an exploded view of another angle of the pin correction part in the application;

[0047] Figure 12 Figure 1 is a schematic view of the overall structure of the detection mechanism in the present application;

[0048] Figure 13 Figure 2 is a schematic view of the overall structure of the detection mechanism in the present application; Figure 12 Figure 3 is a partial enlarged view of region A in Figure 2;

[0049] Figure 14 Figure 4 is a schematic view of the overall structure of the blanking mechanism in the present application

[0050] Figure 15 Figure 5 is a schematic view of the overall structure of the driving mechanism and the first cam, the second cam, the third cam, and the fourth cam in the present application;

[0051] Figure 16 Figure 6 is a schematic view of the motion state of the first cam, the second cam, the third cam, the fourth cam, the cam divider, the third air cylinder, and the fifth air cylinder at different angles in one rotation of the motor in the present application;

[0052] Figure 17 Figure 7 is a side view of the first cam in the present application;

[0053] Figure 18 Figure 8 is a side view of the second cam in the present application;

[0054] Figure 19 Figure 9 is a side view of the third cam in the present application;

[0055] Figure 20 Figure 10 is a side view of the fourth cam in the present application.

[0056] Reference signs: 1, frame;

[0057] 2, rotating mechanism, 21, driving wheel, 22, chain;

[0058] 3, feeding mechanism, 31, feeding conveyor belt, 32, first air cylinder, 33, second air cylinder, 34, third air cylinder, 341, first driving claw, 342, second connecting plate, 35, first cam connecting rod mechanism, 351, first cam, 352, first ball bearing, 353, first connecting rod, 354, first connecting plate, 355, first oscillating member, 356, first support rod;

[0059] 4, clamping mechanism, 41, third connecting plate, 421, L-shaped claw, 422, connecting strip, 4221, first limiting strip, 4222, support portion, 423, push block, 424, first connecting shaft, 425, second connecting shaft, 426, third connecting shaft, 427, first elastic body, 43, push shaft, 44, blocking rod, 45, supporting block, 46, first matching portion;

[0060] 5. Pin correcting mechanism, 51. Second cam link mechanism, 511. Second cam, 512. Second swing piece, 513. Second ball bearing, 514. Second link, 52. Pin correcting part, 520. Guide rod, 5200. Second limiting part, 5201. Fourth matching part, 5202. Third protruding part, 5203. Seventh connecting plate, 521. Linkage rod, 522. Linkage plate, 523. First push rod, 524. Containing part, 525. Second matching part, 5251. First protruding part, 5252. Second protruding part, 526. Third matching part, 5261. First vacancy part, 5262. Second vacancy part, 527. First limiting part, 5271. Fifth connecting plate, 5272. Second limiting strip, 528. Second push rod, 529. Sixth connecting plate, 53. First mounting base, 54. Fourth connecting plate, 55. Second support rod, 561. First transmission arm, 5611. Fourth connecting shaft, 5612. Second transmission arm, 5613. Third transmission arm, 562. First driving arm;

[0061] 6. Detection mechanism, 61. Third cam link mechanism, 611. Third cam, 612. Third swing piece, 613. Third ball bearing, 614. Third link, 621. Guide slot, 622. Clamping part, 623. Ninth connecting plate, 624. Tenth connecting plate, 631. Fourth transmission arm, 6311. Fifth connecting shaft, 6312. Fifth transmission arm, 6313. Sixth transmission arm, 632. Second driving arm, 64. Eighth connecting plate, 65. First transmission shaft;

[0062] 7. Feeding mechanism, 71. Feeding conveyor belt, 72. Fourth air cylinder, 73. Pushing claw, 74. Fifth air cylinder, 741. Second driving claw, 75. Fourth cam link mechanism, 751. Fourth cam, 752. Fourth ball bearing, 753. Fourth link, 754. Fourth swing piece, 755. Eleventh connecting plate, 756. Twelfth connecting plate, 757. Third support rod;

[0063] 81. Motor, 82. Cam divider, 83. Second transmission shaft, 84. Third transmission shaft, 85. Synchronous wheel, 86. Synchronous belt;

[0064] 92. Penetrating hole. DETAILED DESCRIPTION

[0065] Hereinafter, the present application will be further described based on the preferred embodiments and with reference to the accompanying drawings.

[0066] The terms in the specification are used for the purpose of describing the embodiments of the present application, but are not intended to limit the present application. Unless otherwise explicitly specified and limited, if the terms "arranged", "connected", "linked" appear, they should be broadly understood, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be specifically understood.

[0067] In addition, in the description in the embodiments of the present application, various components on the drawing are amplified or reduced for the convenience of understanding, but this practice is not intended to limit the protection scope of the present application.

[0068] Figures 1-3 The structure diagram of the automatic detection sorting machine for capacitors in the present application is shown in different angles, as shown in Figures 1-3 The automatic detection sorting machine for capacitors includes a rack 1, a rotating mechanism 2 arranged on the rack 1, clamping mechanisms 4 uniformly distributed around the rotating mechanism 2, a feeding mechanism 3, a pin correction mechanism 5, a detection mechanism 6 and a discharging mechanism 7 arranged in sequence around the rotating mechanism 2, a driving unit electrically connected with the rotating mechanism 2, the feeding mechanism 3, the pin correction mechanism 5, the detection mechanism 6 and the discharging mechanism 7, and a control unit electrically connected with the detection mechanism 6 and the discharging mechanism 7, and a plurality of workstations are correspondingly formed.

[0069] The feeding mechanism 3 is used to provide capacitors to the clamping mechanism 4, and cooperates with the clamping mechanism 4 to realize clamping of the capacitors. The rotating mechanism 2 is used to drive the clamping mechanism 4 to operate to transfer the capacitors in one workstation to the next workstation. The pin correction mechanism 5 is used to correct the pins of the capacitors clamped by the clamping mechanism 4. The detection mechanism 6 is used to detect the performance of the capacitors clamped by the clamping mechanism 4. The defective capacitors are removed by the discharging mechanism 7. The good products enter the next workstation. The capacitors that pass the detection are sent out by the discharging mechanism 7. The driving unit is used to provide energy for the operation of the rotating mechanism 2, the feeding mechanism 3, the pin correction mechanism 5, the detection mechanism 6 and the discharging mechanism 7. The control unit is used to control the discharging mechanism 7 to send out the defective products and the good products detected by the detection mechanism 6 from the detection line.

[0070] Specifically, as shown in Figure 1 , Figure 2 and Figure 3 The rotating mechanism 2 includes at least one driving wheel 21 and a chain 22. The driving wheel 21 is provided with an external gear meshing with the chain 22. When the driving wheel 21 rotates, it can drive the chain 22 to rotate, so as to transfer the clamping mechanism 4 in one workstation to the next workstation.

[0071] In some preferred embodiments of the present application, the number of driving wheels 21 is two, and the two driving wheels 21 are oppositely arranged.

[0072] Specifically, Figure 1 、 Figure 2 and Figure 3 As shown in FIG. 1, the feeding mechanism 3 comprises a feeding conveyor 31, a first cylinder 32 and a second cylinder 33, the feeding conveyor 31 is used to convey the capacitors to a first preset position, the first cylinder 32 and the second cylinder 33 are used to push the capacitors at the first preset position to the clamping mechanism 4.

[0073] Further, the first cylinder 32 is located at the side of the first preset position, and is used to push the capacitors to a second preset position, the second preset position is located within the stroke distance of the second cylinder 33; the second cylinder 33 is located outside the second preset position, and is used to push the capacitors at the second preset position to the clamping mechanism 4 at the inner side of the second cylinder 33.

[0074] Further, in order to realize the cooperation between the feeding mechanism 3 and the clamping mechanism 4 to realize the clamping of the capacitors by the clamping mechanism 4, as shown in FIG. 2, the feeding mechanism 3 further comprises a third cylinder 34, the third cylinder 34 is located at the inner side of the clamping mechanism 4, and corresponds to the position of the clamping mechanism 4 at the corresponding position of the second cylinder 33, the third cylinder 34 can push the clamping mechanism 4 to open, the second cylinder 33 pushes the capacitors to the clamping mechanism 4, and the third cylinder 34 retreats to realize the clamping of the capacitors. Figure 4 Further, as shown in FIG. 3, the feeding mechanism 3 further comprises a first cam linkage mechanism 35 connected with the third cylinder 34, the first cam linkage mechanism 35 is used to drive the third cylinder 34 to move closer to or away from the rack 1 in the vertical direction, so as to prevent the third cylinder 34 from interfering with the clamping mechanism 4 and affecting the movement of the clamping mechanism 4.

[0075] Figure 4 Specifically, as shown in FIG. 4, the first cam linkage mechanism 35 is connected with a first connecting plate 354, and the third cylinder 34 is connected with a second connecting plate 342, the first cam linkage mechanism 35 is connected with the third cylinder 34 through the first connecting plate 354 and the second connecting plate 342, so as to realize the movement of the third cylinder 34 along the vertical direction driven by the first cam linkage mechanism 35.

[0076] Specifically, as shown in FIG. 5, the first cam linkage mechanism 35 comprises a first cam 351, a first ball bearing 352, a first connecting rod 353 and a first swing piece 355, the first ball bearing 352 is installed in the first swing piece 355, the first cam 351 is connected with the first connecting rod 353 through the first swing piece 355, the first cam 351 is an irregular circular structure, and the first connecting rod 353 is vertically arranged. Since the first cam 351 is an irregular circular structure, when the first cam 351 rotates, it will drive the first swing piece 355 to swing up and down, thereby driving the first connecting rod 353 to move along the vertical direction. Figure 4 Specifically, the first cam linkage mechanism 35 comprises a first cam 351, a first ball bearing 352, a first connecting rod 353 and a first swing piece 355, the first ball bearing 352 is installed in the first swing piece 355, the first cam 351 is connected with the first connecting rod 353 through the first swing piece 355, the first cam 351 is an irregular circular structure, and the first connecting rod 353 is vertically arranged. Since the first cam 351 is an irregular circular structure, when the first cam 351 rotates, it will drive the first swing piece 355 to swing up and down, thereby driving the first connecting rod 353 to move along the vertical direction.

[0077] ​​

[0078] Further, the first cam link mechanism 35 further comprises at least one first support rod 356, the first support rod 356 is vertically arranged, and the first cam link mechanism 35 is connected with the rack 1 through the first support rod 356.

[0079] Specifically, the first cam link mechanism 35 is detachably connected with the first support rod 356 through the first connecting plate 354, one end of the first support rod 356 is connected with the first connecting plate 354, and the other end is connected with the rack 1.

[0080] Further, Figure 5 The overall structure of the clamping mechanism 4 in the present application is shown in the figure, Figure 5 As shown in the figure, the clamping mechanism 4 comprises a third connecting plate 41, a pushing shaft 43, a blocking rod 44, a supporting block 45 and a clamping part. Among them, the clamping mechanism 4 is connected with the chain 22 through the third connecting plate 41, so as to realize the synchronous rotation of the clamping mechanism 4 with the chain 22; the pushing shaft 43 is located on the side of the clamping mechanism 4 facing the third air cylinder 34, the clamping part is rotationally connected with the third connecting plate 41, the pushing shaft 43 is pushed by the third air cylinder 34 to drive the clamping part to approach the blocking rod 44, the blocking rod 44 cooperates with the clamping part, so as to realize the clamping of the clamping part on the capacitor; the supporting block 45 is connected to the end of the blocking rod 44 away from the pushing shaft 43, and the supporting block 45 is used to lift the capacitor from below, so as to prevent the capacitor from falling off in the vertical direction.

[0081] Further, the clamping part comprises an L-shaped claw 421, two connecting strips 422, a pushing block 423, a first elastic body 427, and a first connecting shaft 424, a second connecting shaft 425 and a third connecting shaft 426 corresponding to the connecting strips 422, wherein one side of the L-shaped claw 421 abuts against the capacitor, and the other side is rotationally connected with the connecting strips 422 through the third connecting shaft 426; the pushing block 423 is vertically arranged with the pushing shaft 43 and is connected to the end of the blocking rod 44 away from the L-shaped claw 421, and the pushing block 423 is rotationally connected with the connecting strips 422 through the first connecting shaft 424; the middle part of the connecting strips 422 is rotationally connected with the third connecting plate 41 through the second connecting shaft 425; one end of the first elastic body 427 is connected to the third connecting shaft 426 corresponding to one of the connecting strips 422, and the other end is connected to the first connecting shaft 424 corresponding to the other connecting strip 422, so that the first elastic body 427 has intersection points with the extensions of the two connecting strips 422.

[0082] Further, as shown in the figure, Figure 4 The movement direction of the third air cylinder 34 is horizontal, and the first driving claw 341 is arranged on the third air cylinder 34, when the third air cylinder 34 moves in the horizontal direction, the first driving claw 341 can approach or move away from the pushing shaft 43, so as to drive the connecting strips 422 to rotate around the second connecting shaft 425.

[0083] In summary, the third cylinder 34 pushes the push shaft 43 horizontally via the first drive claw 341. Since one end of the push block 423 and the connecting bar 422 is rotatably connected to the push block 423 via the first connecting shaft 424, and the other end is rotatably connected to the L-shaped claw 421 via the third connecting shaft 426, and the middle is rotatably connected to the third connecting plate 41 via the second connecting shaft 425, when the third cylinder 34 pushes the push shaft 43 towards the stop lever 44, the L-shaped claw 421 moves away from the stop lever 44. As the distance between the L-shaped claw 421 and the stop bar 44 increases, the length of the first elastic body 427 increases. At this time, the second cylinder 33 pushes the capacitor onto the support block 45. The third cylinder 34 moves away from the stop bar 44. At this time, the first drive claw 341 moves away from the push shaft 43. Under the action of the first elastic body 427, the first elastic body 427 pulls the L-shaped claw 421 to move closer to the stop bar 44, thereby reducing the distance between the L-shaped claw 421 and the stop bar 44, thus achieving the effect of clamping the capacitor.

[0084] In some preferred embodiments of this application, such as Figure 6 As shown, the connecting strip 422 has an "I" shaped structure, including two first limiting strips 4221 and a support part 4222. The two first limiting strips 4221 are arranged in parallel, and the support part 4222 is located between the two first limiting strips 4221 and its upper and lower ends intersect with the two first limiting strips 4221 respectively. The support part 4222 and the two first limiting strips 4221 form a space for limiting push block 423 and L-shaped claw 421. The two first limiting strips 4221 can limit the upper and lower ends of push block 423 and L-shaped claw 421, thereby realizing a stable connection between the connecting strip 422 and push block 423 and L-shaped claw 421.

[0085] In some preferred embodiments of this application, the support portion 4222 is connected to the middle position of the two first limiting bars 4221 and is respectively arranged perpendicular to the two first limiting bars 4221.

[0086] In some preferred embodiments of this application, such as Figure 5 As shown, the clamping mechanism 4 also includes a first mating part 46, which is located between the stop bar 44 and the L-shaped claw 421 and is connected to the stop bar 44. The first mating part 46 can further reduce the distance between the L-shaped claw 421 and the stop bar 44, thereby improving the stability of the clamping mechanism 4 in clamping the capacitor.

[0087] To achieve capacitance detection, the capacitance state reaching the detection mechanism 6 must be ensured; therefore, a pin calibration mechanism 5 is installed in front of the detection mechanism 6. Specifically, Figure 7 The overall structural diagram of the pin correction mechanism 5 in this application is shown, as follows: Figure 7As shown, the pin correction mechanism 5 comprises a second cam link mechanism 51, at least one pin correction part 52, and a first driving part corresponding to the pin correction part 52. The second cam link mechanism 51 can drive the pin correction part 52 to release or clamp the pin of the capacitor through the first driving part, so as to realize the correction of the pin of the capacitor.

[0088] Specifically, the second cam link mechanism 51 comprises a second cam 511, a second swing part 512, a second ball bearing 513, and a second link 514. The second ball bearing 513 is installed in the second swing part 512, the second cam 511 is connected with the second link 514 through the second swing part 512, the second cam 511 is an irregular circular structure, and the second link 514 is vertically arranged. Since the second cam 511 is an irregular circular structure, when the second cam 511 rotates, the second swing part 512 will swing up and down, thereby driving the second link 514 to move along the vertical direction.

[0089] Further, the first driving part comprises a first transmission arm 561 and a first driving arm 562. The second link 514 can drive the first transmission arm 561 to swing in the circumferential direction, thereby driving the first driving arm 562 to move along the horizontal direction.

[0090] Specifically, one end of the first transmission arm 561 is rotationally connected with the second link 514, and the other end is rotationally connected with the first driving arm 562.

[0091] Further, the first transmission arm 561 comprises a fourth connecting shaft 5611, a second transmission arm 5612, and a third transmission arm 5613. The second transmission arm 5612 and the third transmission arm 5613 are fixedly connected to the side edges of the fourth connecting shaft 5611 and are arranged vertically in different planes. The second transmission arm 5612 is rotationally connected with the second link 514, and the third transmission arm 5613 is rotationally connected with the first driving arm 562. When the second link 514 moves along the vertical direction, the second transmission arm 5612 and the third transmission arm 5613 can be driven to rotate around the fourth connecting shaft 5611.

[0092] In some preferred embodiments of the present application, the second transmission arm 5612 and the third transmission arm 5613 are fixedly connected to the two ends of the fourth connecting shaft 5611 along the axial direction thereof.

[0093] Specifically, one end of the first driving arm 562 is rotationally connected with the third transmission arm 5613, and the other end is rotationally connected with the pin correction part 52. When the third transmission arm 5613 rotates, the first driving arm 562 can be driven to move along the horizontal direction.

[0094] In some preferred embodiments of the present application, the second connecting rod 514 is rotatably connected with the second transmission arm 5612 through a ball bearing, which can reduce friction during power transmission, improve the transmission efficiency of mechanical power, and has the advantages of prolonging the service life and saving energy.

[0095] Further, to achieve stable connection of the second cam connecting rod mechanism 51 and the rack 1, the pin correcting mechanism 5 further comprises at least two first mounting seats 53, and the first transmission arm 561 is detachably connected with the rack 1 through the first mounting seat 53.

[0096] Specifically, the fourth connecting shaft 5611 is hingedly connected with the first mounting seat 53.

[0097] Further, to achieve stable connection of the pin correcting part 52 and the rack 1, the pin correcting mechanism 5 further comprises a fourth connecting plate 54 and at least one second supporting rod 55, the pin correcting part 52 is fixedly connected below the fourth connecting plate 54, and the fourth connecting plate 54 is connected with the rack 1 through the second supporting rod 55.

[0098] Specifically, the second supporting rod 55 is vertically arranged, one end of which is connected with the fourth connecting plate 54, and the other end of which is connected with the rack 1.

[0099] In some preferred embodiments of the present application, to achieve stable support of the second supporting rod 55, the number of the second supporting rod 55 is four.

[0100] Figures 8-11 The overall structure diagram and the exploded view of the pin correcting part 52 at different angles are shown in Figs. 1 and 2, respectively. Figures 8-11 As shown in Figs. 1 and 2, the pin correcting part 52 comprises a linkage rod 521, a linkage plate 522, a first push rod 523, a containing part 524, a second matching part 525, a third matching part 526, and a first limiting part 527, the first transmission arm 561 acts on the linkage rod 521, the linkage rod 521 pushes the linkage plate 522 to move horizontally in the first limiting part 527, so that the first push rod 523 is displaced horizontally in the containing part 524, and then drives the second matching part 525 and the third matching part 526 to approach or move away from each other, so as to realize clamping or loosening of the capacitor pin, and then realize correction of the capacitor pin.

[0101] Specifically, the first transmission arm 561 is rotatably connected with the linkage rod 521.

[0102] Specifically, the linkage plate 522 is detachably connected with the linkage rod 521, so that the first transmission arm 561 can drive the linkage plate 522 to move synchronously in the first limiting part 527.

[0103] Specifically, the first limiting part 527 includes a fifth connecting plate 5271 in U-shaped structure and two second limiting strips 5272 installed on two sides of the fifth connecting plate 5271, and the fifth connecting plate 5271 and the second limiting strips 5272 form a track for horizontal movement of the linkage plate 522, and the accommodating part 524 is installed below the fifth connecting plate 5271.

[0104] Further, the accommodating part 524 is provided with a through hole for accommodating the first push rod 523, one end of the first push rod 523 is connected with the linkage plate 522, and the other end is connected with the second cooperating part 525 and the third cooperating part 526.

[0105] Specifically, the first push rod 523 is detachably connected with the second cooperating part 525 and the third cooperating part 526 through bolts, the second cooperating part 525 and the third cooperating part 526 are provided with inclined grooves in opposite directions, and when the first push rod 523 moves horizontally in the inclined grooves, the second cooperating part 525 and the third cooperating part 526 can be driven to move horizontally close to or away from each other through the inclined grooves, so as to realize clamping and loosening of the capacitor pin.

[0106] Further, as shown in Figure 10 、 Figure 11 , the accommodating part 524 is detachably connected with the second cooperating part 525 and the third cooperating part 526 through bolts, the second cooperating part 525 and the third cooperating part 526 are provided with slot holes matched with the bolts, and the length direction of the slot holes is perpendicular to the moving direction of the first push rod 523, so that the second cooperating part 525 and the third cooperating part 526 do not interfere with the bolts during horizontal movement.

[0107] Further, as shown in Figure 10 、 Figure 11 , the second cooperating part 525 includes a first protruding part 5251 and a second protruding part 5252 protruding from the surface of the second cooperating part 525, and the third cooperating part 526 is provided with a first empty part 5261 and a second empty part 5262 matched with the first protruding part 5251 and the second protruding part 5252, respectively, the first protruding part 5251 and the second protruding part 5252 can respectively extend into the first empty part 5261 and the second empty part 5262 and match with the side walls of the first empty part 5261 and the second empty part 5262, so as to realize clamping or loosening of the capacitor pin.

[0108] Further, in order to realize stable connection of the pin correcting part 52, the pin correcting part 52 further includes a sixth connecting plate 529, and the pin correcting part 52 is connected with the fourth connecting plate 54 through the sixth connecting plate 529.

[0109] Specifically, one end of the sixth connecting plate 529 is connected with the fourth connecting plate 54, and the other end is connected with the fifth connecting plate 5271.

[0110] In some preferred embodiments of the present application, the pin correcting part 52 further comprises at least one second push rod 528, the second push rod 528 is parallel to the first push rod 523, the accommodating part 524 is provided with a second through hole for accommodating the second push rod 528, the extending direction of the second through hole is parallel to the extending direction of the first push rod 523, one end of the second push rod 528 is connected to the inner side of the linkage plate 522, and the other end can move horizontally in the second through hole and abut against the side wall of the second through hole at the farthest position, so that the second push rod 528 can be displaced horizontally and the displacement stroke is controllable.

[0111] It can be imagined that the accommodating part 524 can also be provided with a blind hole for accommodating the second push rod 528, as long as one end of the second push rod 528 abuts against the inner side of the linkage plate 522 and the other end does not penetrate through the accommodating part 524.

[0112] In some preferred embodiments of the present application, a second elastic body is further sleeved on the second push rod 528, and the elastic deformation of the second elastic body can assist in loosening the capacitor pin during the loosening process of the capacitor pin.

[0113] As shown in Figure 8 In some preferred embodiments of the present application, the pin correcting part 52 further comprises at least one guide rod 520, the sixth connecting plate 529 is provided with a through hole through which the guide rod 520 penetrates, one end of the guide rod 520 is connected to the linkage plate 522, and the other end penetrates through the sixth connecting plate 529, so that the linkage plate 522 can move along the extending direction of the guide rod 520, thereby realizing the movement guidance of the linkage plate 522.

[0114] As shown in Figure 8 and Figure 9 In some preferred embodiments of the present application, the pin correcting part 52 further comprises a second limiting part 5200, which is used in cooperation with the clamping mechanism 4 to further limit the position of the capacitor pin.

[0115] Specifically, the second limiting part 5200 is a convex structure, comprising a fourth cooperating part 5201 and a third protruding part 5202, the third protruding part 5202 is convexly arranged on the surface of the fourth cooperating part 5201 and is arranged towards the rack 1, the side edge of the pin can abut against the side edge of the third protruding part 5202, and the end of the pin can abut against the fourth cooperating part 5201, thereby realizing the limitation of the position of the pin.

[0116] Further, in order to realize the fixation of the second limiting part 5200, the second limiting part 5200 further comprises a seventh connecting plate 5203, one end of the seventh connecting plate 5203 is connected to the fourth cooperating part 5201, and the other end is connected to the fourth connecting plate 54.

[0117] Specifically, the number of the pin correction part 52 in the present application is 2, and the correction of the pins of the capacitor with the number of 4 can be realized. It can be imagined that the number of the pin correction part 52, the first protruding part 5251, the second protruding part 5252, the first vacancy part 5261, and the second vacancy part 5262 can be adjusted according to the needs to adapt to the correction of capacitors with different numbers of pins.

[0118] Further, Figure 12 The overall structure of the detection mechanism 6 in the present application is shown in the figure. Figure 12 As shown in the figure, the detection mechanism 6 includes at least one third cam link mechanism 61, at least one detection part, and a second driving part corresponding to the detection part. The third cam link mechanism 61 drives the detection part to loosen or clamp the pins of the capacitor through the second driving part, thereby realizing the detection of the capacitor.

[0119] Specifically, the third cam link mechanism 61 includes a third cam 611, a third swing part 612, a third ball bearing 613, and a third connecting rod 614. The third ball bearing 613 is installed in the third swing part 612. The third cam 611 is connected with the third connecting rod 614 through the third swing part 612. The third cam 611 is an irregular circular structure. The third connecting rod 614 is vertically arranged. Since the third cam 611 is an irregular circular structure, when the third cam 611 rotates, it will drive the third swing part 612 to swing up and down, thereby driving the third connecting rod 614 to move in the vertical direction.

[0120] Further, the second driving part includes a fourth transmission arm 631 and a second driving arm 632. The third connecting rod 614 can drive the fourth transmission arm 631 to swing in the circumferential direction, thereby driving the second driving arm 632 to move in the vertical direction.

[0121] Specifically, one end of the fourth transmission arm 631 is rotationally connected with the third connecting rod 614, and the other end is rotationally connected with the second driving arm 632.

[0122] Further, the fourth transmission arm 631 includes a fifth connecting shaft 6311, a fifth transmission arm 6312, and a sixth transmission arm 6313. The fifth transmission arm 6312 and the sixth transmission arm 6313 are fixedly connected to the side edges of the fifth connecting shaft 6311 and are arranged in different planes in parallel. The fifth transmission arm 6312 is rotationally connected with the third connecting rod 614, and the sixth transmission arm 6313 is rotationally connected with the second driving arm 632. When the third connecting rod 614 moves up and down, it can drive the fifth transmission arm 6312 and the sixth transmission arm 6313 to rotate around the fifth connecting shaft 6311, thereby enabling the sixth transmission arm 6313 to drive the second driving arm 632 to move in the vertical direction.

[0123] In some preferred embodiments of this application, the fifth transmission arm 6312 and the sixth transmission arm 6313 are fixedly connected to both ends of the fifth connecting shaft 6311 along its axial direction.

[0124] Furthermore, in order to connect the detection mechanism 6 with the frame 1, the detection mechanism 6 also includes an eighth connecting plate 64 corresponding to the third cam linkage mechanism 61. The fifth connecting shaft 6311 is detachably connected to the eighth connecting plate 64, and the eighth connecting plate 64 is detachably connected to the frame 1.

[0125] Furthermore, each detection unit includes two guide slots 621 and at least one clamping part 622. The guide slots 621 are connected to the second drive arm 632. The second drive arm 632 can drive the guide slots 621 to move vertically relative to the clamping part 622, thereby causing one end of the clamping part 622 to loosen or clamp the lead of the capacitor, thus completing the detection of the capacitor.

[0126] Specifically, the guide groove 621 is an isosceles trapezoidal structure, with an isosceles trapezoidal cavity inside for one end of the clamping part 622 to move. Each clamping part 622 includes two clamping claws. Since the upper base and the waist of the guide groove 621 form an obtuse angle, as one end of the clamping claw moves from the waist to the upper base, that end of the clamping claw will gradually move closer, thereby causing the other end of the clamping claw to gradually move away from and release the capacitor pin; conversely, it will clamp the capacitor pin.

[0127] Furthermore, Figure 13 It shows Figure 12 A magnified view of a portion of region A in the middle, as shown below. Figure 13 As shown, in order to achieve a stable connection between the clamping part 622 and the frame 1, the detection part also includes a ninth connecting plate 623 and a tenth connecting plate 624 corresponding to the clamping claws. The clamping claws are hinged to the tenth connecting plate 624, and the clamping claws can rotate around the hinge axis. The clamping claws are connected to the ninth connecting plate 623 through the tenth connecting plate 624, and the tenth connecting plate 624 is connected to the frame 1.

[0128] Furthermore, to enable capacitor detection, two gripping claws are used to clamp the positive and negative terminals of the capacitor, respectively, and the two gripping claws are arranged alternately.

[0129] like Figure 12 As shown, in some preferred embodiments of this application, the detection mechanism 6 has two detection units and two second drive units, and the third cam linkage mechanism 61 can simultaneously detect two rows of capacitors in opposite directions during its movement.

[0130] Further, in some preferred embodiments of the present application, in order to achieve more capacitors detection at the same time, each detection part includes two third cam link mechanisms 61, the two third cam link mechanisms 61 move synchronously, and the two third cam link mechanisms 61 drive four detection parts and four second driving parts to move together.

[0131] As shown in the drawings, Figure 12 In some other preferred embodiments of the present application, the detection part includes one third cam link mechanism 61, the third cam link mechanism 61 drives the fifth connecting shaft 6311 on the corresponding eighth connecting plate 64 to rotate, and the fifth connecting shaft 6311 drives the fifth connecting shaft 6311 on the other eighth connecting plate 64 to rotate through the first transmission shaft 65, so that one third cam link mechanism 61 can drive two second driving arms 632 to move in the vertical direction.

[0132] It can be imagined that the number of detection parts can be adjusted according to the needs to meet the actual production needs.

[0133] In some preferred embodiments of the present application, the detection part can group the clamping part 622 to form different detection modules, and each detection module can realize the detection of different performances of the capacitor in turn. In actual production, the charging detection and discharge detection of the capacitor can be carried out according to the needs.

[0134] The capacitors detected by each different detection module of the detection mechanism 6 may have some defective capacitors, and at this time, the defective capacitors need to be sent out of the detection line through each discharging mechanism 7, and the capacitors detected by each detection module are sent out of the detection line through a separate discharging mechanism 7.

[0135] Specifically, as shown in the drawings, Figure 2 and Figure 3 The discharging mechanism 7 includes a discharging conveyor belt 71 and a fourth cylinder 72, and the fourth cylinder 72 is used to push the capacitors loosened by the clamping mechanism 4 to the discharging conveyor belt 71.

[0136] Specifically, the fourth cylinder 72 and the discharging conveyor belt 71 are arranged opposite to the two sides of the clamping mechanism 4, when the defective capacitors reach the corresponding position of the discharging conveyor belt 71, the control unit controls the clamping mechanism 4 to loosen the capacitors, and the fourth cylinder 72 pushes the capacitors to the discharging conveyor belt 71, so as to send the defective capacitors out of the detection line.

[0137] For the capacitors that pass the detection of the detection mechanism 6, when the capacitors that pass the detection reach the corresponding position of the discharging conveyor belt 71, the control unit controls the clamping mechanism 4 to loosen the capacitors, and the fourth cylinder 72 pushes the capacitors to the discharging conveyor belt 71, so as to send the capacitors that pass the detection out of the detection line.

[0138] Further, Figure 14The overall structure of the discharging mechanism 7 in the present application is shown in FIG. 1, and the discharging mechanism 7 is shown in FIG. 2. Figure 14 As shown in FIG. 2, the discharging mechanism 7 further comprises a pushing claw 73, which is installed on one side of the fourth cylinder 72 facing the discharging conveyor belt 71. The control unit controls the fourth cylinder 72 to extend or retract, so that the pushing claw 73 can extend or retract under the action of the fourth cylinder 72, and when the pushing claw 73 extends, it can push the capacitor to the discharging conveyor belt 71.

[0139] Further, in order to realize the cooperation of the discharging mechanism 7 and the clamping mechanism 4 to release the capacitor, the discharging mechanism 7 further comprises a fifth cylinder 74, which is located on the inner side of the clamping mechanism 4. The fifth cylinder 74 can push the clamping mechanism 4 to open, thereby realizing the release of the capacitor by the clamping mechanism 4.

[0140] Further, the movement direction of the fifth cylinder 74 is horizontal, and the fifth cylinder 74 is provided with a second driving claw 741. When the fifth cylinder 74 moves in the horizontal direction, the second driving claw 741 can approach or move away from the pushing shaft 43.

[0141] Further, as shown in FIG. 2, the discharging mechanism 7 further comprises a fourth cam linkage mechanism 75 connected with the fifth cylinder 74, which is used to drive the fifth cylinder 74 to approach or move away from the rack 1 in the vertical direction, preventing the fifth cylinder 74 from interfering with the movement of the clamping mechanism 4. Figure 14

[0142] Specifically, the fourth cam linkage mechanism 75 is connected with an eleventh connecting plate 755, and the fifth cylinder 74 is connected with a twelfth connecting plate 756. The fourth cam linkage mechanism 75 and the fifth cylinder 74 are connected through the eleventh connecting plate 755 and the twelfth connecting plate 756, so that the fourth cam linkage mechanism 75 can drive the fifth cylinder 74 to move in the vertical direction.

[0143] Further, the fourth cylinder 72 is connected to the twelfth connecting plate 756.

[0144] Further, the fourth cam linkage mechanism 75 comprises a fourth cam 751, a fourth ball bearing 752, a fourth connecting rod 753 and a fourth swing piece 754. The fourth ball bearing 752 is installed in the fourth swing piece 754, and the fourth cam 751 is connected with the fourth connecting rod 753 through the fourth swing piece 754. The fourth cam 751 is an irregular circular structure, and the fourth connecting rod 753 is vertically arranged. Since the fourth cam 751 is an irregular circular structure, when the fourth cam 751 rotates, it will drive the fourth swing piece 754 to swing up and down, thereby driving the fourth connecting rod 753 to move in the vertical direction.

[0145] ​Further, the fourth cam link mechanism 75 further comprises at least one third supporting rod 757, the third supporting rod 757 is arranged to connect the fourth cam link mechanism 75 with the rack 1.

[0146] Specifically, the fourth cam link mechanism 75 is detachably connected with the third supporting rod 757 through an eleventh connecting plate 755, one end of the third supporting rod 757 is connected with the eleventh connecting plate 755, and the other end is connected with the rack 1.

[0147] Since the existing automatic detection and sorting machine for capacitors needs to be driven by a separate motor to complete the work flow in sequence, there are problems of complex system structure, low efficiency, high manufacturing cost and high control difficulty, and also increases the fault points in the use process of the equipment. In the present application, one motor can realize the cooperation of each mechanism of the automatic detection and sorting machine for capacitors.

[0148] Specifically, Figure 15 The overall structure diagram of the driving unit and the first cam 351, the second cam 511, the third cam 611 and the fourth cam 751 in the present application is shown. Figure 15 As shown, the driving unit comprises a motor 81, a cam divider 82 and a second transmission shaft 83, the motor 81 is electrically connected with the cam divider 82, the first cam 351, the second cam 511, the third cam 611 and the fourth cam 751 through the second transmission shaft 83, and the cam divider 82 is key-connected with one of the driving wheels 21, so that one motor 81 can drive the rotary mechanism 2, the feeding mechanism 3, the pin correcting mechanism 5, the detection mechanism 6 and the discharging mechanism 7 to operate at the same time.

[0149] Specifically, in order to realize the cooperative action of one motor 81 to multiple cams, the shapes of the first cam 351, the second cam 511, the third cam 611 and the fourth cam 751 are specially designed.

[0150] Further, Figure 16 The motion state of the first cam 351, the second cam 511, the third cam 611, the fourth cam 751, the cam divider 82, the third cylinder 34 and the fifth cylinder 74 at different angles in one rotation (360°) of the motor 81 in the present application is shown, and the cooperation of each mechanism of the automatic detection and sorting machine for capacitors is realized through the cooperation of the motion states of each other.

[0151] Specifically, as shown in Figure 16As shown, the cam divider 82 is a 90° cam divider, that is, when the motor 81 rotates 0°-90°, the cam divider 82 works, and the cam divider 82 can drive the driving wheel 21 and the chain 22 to rotate, so as to realize the movement of a station, while the motor 81 rotates 90°-360°, the cam divider 82 stops working, and the station remains stationary.

[0152] Further, in order to prevent the clamping mechanism 4, the pin correcting mechanism 5, the detecting mechanism 6, and the blanking mechanism 7 from interfering with the station during the movement of the station, therefore, during the rotation of the motor 81 by 0°-90°, the first cam 351 and the fourth cam 751 remain at the high point, at this time, the third cylinder 34 and the fifth cylinder 74 remain at the high point, and the third cylinder 34 and the fifth cylinder 74 remain in the retracted state, and the positions of the first driving claw 341 and the second driving claw 741 are higher than the position of the station; the second cam 511 remains at the low point, at this time, the second matching part 525 and the third matching part 526 are in the horizontally far-away state, and the capacitor pin can pass through the second matching part 525 and the third matching part 526; the third cam 611 remains at the high point, and the clamping part 622 close to one end of the station remains open, and the capacitor pin can pass through the clamping part 622.

[0153] Further, during the rotation of the motor 81 by 90°-120°, the first cam 351 and the fourth cam 751 start to descend, at this time, the third cylinder 34 and the fifth cylinder 74 gradually approach the station, and the third cylinder 34 and the fifth cylinder 74 remain in the retracted state, and the positions of the first driving claw 341 and the second driving claw 741 are still higher than the position of the station; the second cam 511 still remains at the low point, at this time, the second matching part 525 and the third matching part 526 are in the horizontally far-away state; the third cam 611 moves to the lowest position, and the clamping part 622 close to one end of the station clamps the capacitor pin, and starts to detect.

[0154] Further, during the rotation of the motor 81 by 120°-150°, the first cam 351 and the fourth cam 751 continue to descend, at this time, the third cylinder 34 and the fifth cylinder 74 continue to approach the station, and the third cylinder 34 and the fifth cylinder 74 remain in the retracted state, and the positions of the first driving claw 341 and the second driving claw 741 gradually level with the position of the station, when the motor 81 rotates by 150°, the first cam 351, the fourth cam 751, the third cylinder 34, and the fifth cylinder 74 reach the lowest position; the second cam 511 still remains at the low point, at this time, the second matching part 525 and the third matching part 526 are in the horizontally far-away state; the third cam 611 still remains at the lowest position, and the clamping part 622 close to one end of the station still clamps the capacitor pin, and continues to detect.

[0155] Further, when the motor 81 rotates 150°-200°, the first cam 351 and the fourth cam 751 remain at the lowest position, at this time the third cylinder 34 and the fifth cylinder 74 remain at the lowest position, the positions of the first driving claw 341 and the second driving claw 741 remain flush with the position of the work station, the third cylinder 34 extends to open the clamping mechanism 4, the first cylinder 32 and the second cylinder 33 push the capacitor to the supporting block 45 of the clamping mechanism 4; the second cam 511 remains at the low point, at this time the second matching part 525 and the third matching part 526 are in a horizontal far away state; the third cam 611 remains at the lowest position, the end of the clamping part 622 close to the work station still clamps the capacitor pin, and the detection is continued.

[0156] Further, when the motor 81 rotates 150°-200°, the first cam 351 and the fourth cam 751 remain at the lowest position, at this time the third cylinder 34 and the fifth cylinder 74 remain at the lowest position, the positions of the first driving claw 341 and the second driving claw 741 remain flush with the position of the work station, the third cylinder 34 extends to open the clamping mechanism 4, the first cylinder 32 and the second cylinder 33 push the capacitor to the supporting block 45 of the clamping mechanism 4; the second cam 511 remains at the low point, at this time the second matching part 525 and the third matching part 526 are in a horizontal far away state; the third cam 611 remains at the lowest position, the end of the clamping part 622 close to the work station still clamps the capacitor pin, and the detection is continued.

[0157] Further, when the motor 81 rotates 150°-200°, the first cam 351 and the fourth cam 751 remain at the lowest position, at this time the third cylinder 34 and the fifth cylinder 74 remain at the lowest position, the positions of the first driving claw 341 and the second driving claw 741 remain flush with the position of the work station, the third cylinder 34 extends to open the clamping mechanism 4, the first cylinder 32 and the second cylinder 33 push the capacitor to the supporting block 45 of the clamping mechanism 4; the second cam 511 remains at the low point, at this time the second matching part 525 and the third matching part 526 are in a horizontal far away state; the third cam 611 remains at the lowest position, the end of the clamping part 622 close to the work station still clamps the capacitor pin, and the detection is continued.

[0158] Further, when the motor 81 rotates 150°-200°, the first cam 351 and the fourth cam 751 remain at the lowest position, at this time the third cylinder 34 and the fifth cylinder 74 remain at the lowest position, the positions of the first driving claw 341 and the second driving claw 741 remain flush with the position of the work station, the third cylinder 34 extends to open the clamping mechanism 4, the first cylinder 32 and the second cylinder 33 push the capacitor to the supporting block 45 of the clamping mechanism 4; the second cam 511 remains at the low point, at this time the second matching part 525 and the third matching part 526 are in a horizontal far away state; the third cam 611 remains at the lowest position, the end of the clamping part 622 close to the work station still clamps the capacitor pin, and the detection is continued.

[0159] Further, when the motor 81 rotates 320°-330°, the first cam 351 and the fourth cam 751 continue to rise, at this time the third cylinder 34 and the fifth cylinder 74 also continue to rise; the second cam 511 remains at the lowest position, the opening between the second matching part 525 and the third matching part 526 remains the largest; the third cam 611 still remains at the lowest position, the clamping part 622 near the end of the work station still clamps the capacitor pin and continues to detect.

[0160] Further, when the motor 81 rotates 320°-330°, the first cam 351 and the fourth cam 751 continue to rise, at this time the third cylinder 34 and the fifth cylinder 74 also continue to rise; the second cam 511 remains at the lowest position, the opening between the second matching part 525 and the third matching part 526 remains the largest; the third cam 611 still remains at the lowest position, the clamping part 622 near the end of the work station still clamps the capacitor pin and continues to detect.

[0161] Further, the extension and retraction of the third cylinder 34 and the fifth cylinder 74 are controlled by the control unit. Only when the third cylinder 34 and the fifth cylinder 74 need to move in the horizontal direction, the control unit will control the third cylinder 34 and the fifth cylinder 74 to extend or retract at the corresponding angle of the rotation of the motor 81.

[0162] In some preferred embodiments of the present application, in order to ensure the work connection of the detection mechanism 6, when the motor 81 rotates 0°-15°, the opening of the clamping part 622 near the end of the work station gradually opens and reaches the maximum opening at 15°; when the motor 81 rotates 15°-75°, the opening of the clamping part 622 remains at the maximum state; when the motor 81 rotates 75°-90°, the opening of the clamping part 622 near the end of the work station gradually approaches, but the capacitor pin can still pass through the opening.

[0163] Specifically, Figures 17-20 The side views of the first cam 351, the second cam 511, the third cam 611 and the fourth cam 751 in the present application are shown respectively, as shown in Figures 17-20 The first cam 351, the second cam 511, the third cam 611 and the fourth cam 751 are all irregular circular structures.

[0164] Specifically, as shown in Figure 17 , Figure 20As shown, the first cam 351 and the fourth cam 751 have the same shape, and the central angle of the circular region of the first cam 351 and the fourth cam 751 is 240°, that is, α1 and α4 in the formula (1) are both 240°, when the motor 81 drives the first cam 351 and the fourth cam 751 to rotate in the central angle range, the first cam 351 and the second cam 511 are idle, that is, the first connecting rod 353 and the fourth connecting rod 753 will not move up and down. Figure 17 and Figure 20 , when the motor 81 drives the second cam 511 to rotate in the central angle range, the second cam 511 is idle, that is, the second connecting rod 514 will not move up and down.

[0165] Specifically, as shown in Figure 18 , the central angle of the circular region of the second cam 511 is 285°, that is, α2 in the formula (2) is 285°, when the motor 81 drives the second cam 511 to rotate in the central angle range, the second cam 511 is idle, that is, the second connecting rod 514 will not move up and down. Figure 18

[0166] Specifically, as shown in Figure 19 , the central angle of the circular region of the third cam 611 is 240°, that is, α3 in the formula (3) is 240°, when the motor 81 drives the third cam 611 to rotate in the central angle range, the third cam 611 is idle, that is, the third connecting rod 611 will not move up and down. Figure 19

[0167] In some preferred embodiments of the present application, for the convenience of assembly, the driving unit further comprises a third transmission shaft 84, at least one set of synchronous wheels 85, and a synchronous belt 86, one of the synchronous wheels 85 in the same set is sleeved on the second transmission shaft 83, and the other is sleeved on the cam divider 82 or the third transmission shaft 84 or the motor 81, the first cam 351, the second cam 511, the third cam 611, and the fourth cam 751 are sleeved on the third transmission shaft 84, and the synchronous belt 86 cooperates with the synchronous wheels 85, so as to realize the synchronous rotation of the second transmission shaft 83, the third transmission shaft 84, and the cam divider 82 driven by the motor 81.

[0168] In some preferred embodiments of the present application, the automatic capacitor detection sorting machine further comprises a marking mechanism, which is used for marking on the detected capacitor to realize the marking of the capacitor identification.

[0169] Specifically, as shown in Figure 2 , the marking mechanism is located at the corresponding position of the upstream work station of the discharging mechanism 7 for conveying the qualified capacitors, and further, the present application realizes marking by means of laser, which has the advantages of high efficiency, environmental protection, and not easy to fade.

[0170] ​​Specifically, the marking mechanism in the application comprises a laser labeler and a through hole 92, which is arranged on the rack 1, and the laser emitted by the laser labeler can penetrate the through hole 92. When the capacitor reaches the position above the through hole 92, the laser of the laser labeler can mark on the capacitor.

[0171] Specifically, to ensure that the laser can smoothly reach the capacitor, the supporting block 45 is provided with a through hole for laser penetration.

[0172] In some preferred embodiments of the application, at least one roller is installed on the side of the rack 1 facing the ground to facilitate the movement of the capacitor automatic detection sorting machine.

[0173] Specifically, since the length of the rack 1 in the application is relatively long, to ensure that the roller can stably support the rack 1, six rollers are installed on the side of the rack 1 facing the ground.

[0174] The specific embodiments of the application are described in detail above, and for those skilled in the art, without departing from the principles of the application, some improvements and modifications can be made to the application, and these improvements and modifications also belong to the protection scope of the claims of the application.

Claims

1. A capacitive auto-detecting sorter, characterized by, The utility model relates to a kind of pin testing machine, including: Rack (1), rotary mechanism (2) arranged on the rack (1), clamping mechanism (4) evenly distributed around the rotary mechanism (2), feeding mechanism (3), pin correction mechanism (5), detection mechanism (6) and unloading mechanism (7) are sequentially arranged around the rotary mechanism (2), and driving unit is electrically connected with the rotary mechanism (2), the feeding mechanism (3), the pin correction mechanism (5), the detection mechanism (6), the unloading mechanism (7), and control unit is electrically connected with the detection mechanism (6), the unloading mechanism (7), and a plurality of stations are correspondingly formed; The driving unit includes motor (81), cam divider (82), third transmission shaft (84), at least a group of synchronous wheel (85), synchronous belt (86), the feeding mechanism (3) includes first cam link mechanism (35), the pin correction mechanism (5) includes second cam link mechanism (51), the detection mechanism (6) includes third cam link mechanism (61), the unloading mechanism (7) includes fourth cam link mechanism (75), and the first cam link mechanism (35), the second cam link mechanism (51), the third cam link mechanism (61) and the fourth cam link mechanism (75) include first cam (351), second cam (511), third cam (611) and fourth cam (751) respectively; The motor (81) is sequentially electrically connected with the cam divider (82), first cam (351), second cam (511), third cam (611), fourth cam (751) by second transmission shaft (83), one in the same group synchronous wheel (85) is sleeved on the second transmission shaft (83), another is sleeved on the cam divider (82) or the third transmission shaft (84) or the motor (81), the first cam (351), the second cam (511), the third cam (611), the fourth cam (751) are sleeved on the third transmission shaft (84), and the synchronous belt (86) is cooperated with the synchronous wheel (85), so as to realize that the motor (81) drives the second transmission shaft (83), the third transmission shaft (84), the cam divider (82) synchronous operation; The first cam (351), the second cam (511), the third cam (611), the fourth cam (751) are all irregular circular structure; The cam divider (82) is 90 ° cam divider; The first cam (351), the fourth cam (751) are same in shape, and the first cam (351), the fourth cam (751) circular region corresponding central angle is 240 °; The second cam (511) circular region corresponding central angle is 285 °; The third cam (611) circular region corresponding central angle is 240 °; One of said motors (81) can simultaneously drive the rotation mechanism (2), the feeding mechanism (3), the pin correction mechanism (5), the detection mechanism (6) and the discharging mechanism (7) to operate.

2. The automatic capacitor detection and sorting machine according to claim 1, characterized in that: The rotation mechanism (2) comprises at least one driving wheel (21) and a chain (22), and the driving wheel (21) is provided with an external gear meshing with the chain (22); One of the driving wheels (21) is keyed connected with the cam divider (82).

3. The automatic capacitor detection and sorting machine according to claim 1, characterized in that: The feeding mechanism (3) comprises a feeding conveyor belt (31), a first air cylinder (32), a second air cylinder (33) and a third air cylinder (34), and the feeding conveyor belt (31) conveys capacitors to a first preset position; The first air cylinder (32) is located at the side of the first preset position, and the first air cylinder (32) pushes the capacitors to a second preset position; The second air cylinder (33) is located outside the second preset position, and the second air cylinder (33) pushes the capacitors to the clamping mechanism (4) at the inner side of the second air cylinder (33), and the second air cylinder (33) is used for pushing the capacitors at the first preset position to the clamping mechanism (4); The third air cylinder (34) is located at the inner side of the clamping mechanism (4).

4. The automatic capacitor detection and sorting machine according to claim 3, characterized in that: The first cam linkage mechanism (35) is connected with the rack (1) and the third air cylinder (34), and the first cam linkage mechanism (35) further comprises a first ball bearing (352), a first connecting rod (353) and a first swing element (355), the first ball bearing (352) is installed in the first swing element (355), the first cam (351) is connected with the first connecting rod (353) through the first swing element (355), and the first connecting rod (353) is vertically arranged; The first cam linkage mechanism (35) drives the third air cylinder (34) to move in the vertical direction.

5. The automatic capacitor detection and sorting machine according to claim 3, characterized in that: The clamping mechanism (4) comprises a third connecting plate (41), a pushing shaft (43), a blocking rod (44), a supporting block (45) and a clamping part, and the clamping mechanism (4) is connected with the rotation mechanism (2) through the third connecting plate (41); The pushing shaft (43) is located at the side of the clamping mechanism (4) facing the third air cylinder (34), the clamping part is rotationally connected with the third connecting plate (41), the supporting block (45) is connected to the end of the blocking rod (44) away from the pushing shaft (43), and the blocking rod (44) can cooperate with the clamping part to clamp or release the capacitors; The supporting block (45), the clamping part and the blocking rod (44) form a semi-closed cavity accommodating the capacitors.

6. The automatic capacitor detection and sorting machine according to claim 1, characterized in that: The pin correction mechanism (5) further comprises at least one pin correction part (52), a first driving part corresponding to the pin correction part (52), and the second cam linkage mechanism (51) can drive the pin correction part (52) to loosen or clamp the capacitor pin through the first driving part; The second cam linkage mechanism (51) further comprises a second swing part (512), a second ball bearing (513), and a second connecting rod (514), the second ball bearing (513) is installed in the second swing part (512), the second cam (511) is connected with the second connecting rod (514) through the second swing part (512), and the second connecting rod (514) is vertically arranged; The second cam linkage mechanism (51) drives the second connecting rod (514) to move in the vertical direction.

7. The automatic capacitor detection and sorting machine according to claim 1, wherein: The detection mechanism (6) comprises at least one third cam linkage mechanism (61), at least one detection part, and a second driving part corresponding to the detection part, and the third cam linkage mechanism (61) drives the detection part to loosen or clamp the pin of the capacitor through the second driving part; The third cam linkage mechanism (61) further comprises a third swing part (612), a third ball bearing (613), and a third connecting rod (614), the third ball bearing (613) is installed in the third swing part (612), the third cam (611) is connected with the third connecting rod (614) through the third swing part (612), and the third connecting rod (614) is vertically arranged; The third cam linkage mechanism (61) drives the third connecting rod (614) to move in the vertical direction.

8. The automatic capacitor detection and sorting machine according to claim 1, wherein: The discharging mechanism (7) comprises a discharging conveyor belt (71), a fourth air cylinder (72), and a fifth air cylinder (74), the control unit controls the fourth air cylinder (72) to loosen the capacitor of the clamping mechanism (4), and controls the fifth air cylinder (74) to push the capacitor to the discharging conveyor belt (71).

Citation Information

Patent Citations

  • Capacitor automatic detection sorting machine

    CN220547307U