A steel plate construction process
By quickly mixing epoxy resin and curing agent by automated mixer, combined with concave steel pad design, the problems of manual participation and rail thermal expansion and contraction in steel pad construction are solved, and an efficient and safe construction process is achieved.
Patent Information
- Application Number
- CN202310703035.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-14
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2043-06-14
AI Technical Summary
The existing steel pad construction process requires manual participation, and labor demand is large, and temperature changes lead to thermal expansion and contraction of the track, forming safety hazards.
An automated mixer is used to quickly mix epoxy resin and curing agent, and a concave steel pad body is designed to provide sufficient support to ensure safe passage of the field bridge.
It realizes fast and convenient construction preparation, reduces manual labor, avoids safety hazards caused by thermal expansion and contraction of the track, and ensures the safe operation of the bridge.
Smart Images

Figure CN116732827B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel pad construction, in particular to a steel pad construction process. Background Art
[0002] The Section C automated terminal in Beijiang Port Area of Tianjin Port adopts the world's first "single-trolley quay crane + ground intelligent unlocking station + intelligent horizontal transport robot + horizontal transport side loading and unloading yard" automated terminal technology, and applies a number of the world's first independent innovative technologies. The ART transport vehicle has high requirements for the flatness of the track when speeding up.
[0003] When encountering the problem of bumpy yard tracks, the problem is solved by removing the original tracks of the channel and replacing them with substitute tracks. Before the tracks are put into operation, they need to be irrigated with mud and fixed and installed. The existing mixing steps require manual participation in the entire mixing operation to perform auxiliary processing, which will increase the labor force. In addition, due to the influence of temperature changes, the yard tracks will expand and contract with temperature. When the temperature drops, the original tracks shrink, resulting in gaps between the steel pads under the substitute tracks and the cross-section of the original yard tracks, posing a safety hazard. Summary of the Invention
[0004] (1) Technical problems solved
[0005] Since the existing mixing step still requires manual participation in the entire mixing operation and auxiliary processing, it will increase the labor force. In addition, due to the influence of temperature changes, the yard track will experience thermal expansion and contraction, resulting in gaps between the steel plate under the substitute rail and the cross-section of the original yard track, posing a safety hazard. In order to solve the problems raised in the above background technology, the present invention provides a steel plate construction process.
[0006] (2) Technical solution
[0007] To achieve the above object, the present invention provides the following technical solution: a steel plate construction process, the steps of which are:
[0008] S1. Add aggregate, gravel and sand into a mixer for premixing, and mix them thoroughly in the mixing part of the mixer;
[0009] S2. While the aggregate, gravel and sand are being mixed, the raw materials epoxy resin and curing agent are added into the mixer and mixed;
[0010] S3, the stirring time is 1-2 minutes, and the material is generally in the form of flowing mortar, and then poured into the foundation;
[0011] S4. When grouting the steel plate body and the support plate on the bottom as a whole, it is necessary to grout from one side and flow out from the other side;
[0012] The processes of steps S1-S4 are completed by the mixer and the mixing part in the mixer; the mixer includes two lower hoppers 1 and a lower hopper 2 located in the middle on the top, a T-shaped plate is fixedly connected to the lower hopper 2, a gravity sensor is fixedly connected to the inner wall of the bottom end of the T-shaped plate, and a plugging and unloading structure is provided in the lower hopper 2, an ultrasonic vibrator is fixedly connected to the inner wall of the bottom end of the lower hopper 2, and a heating plate is fixedly connected to the inner wall of the lower hopper 2 near the bottom end;
[0013] A mixing section, the mixing section is located inside the mixer, the mixing section includes a feed turntable, a plurality of feed arc grooves are provided on the feed turntable and the bottom of the mixer, a protective structure is provided on the inner wall of the bottom of the mixer, a rotating structure is provided inside the protective structure, a stirring structure is provided on the rotating structure, and a lifting structure is provided on the top of the rotating structure, an engaging structure is jointly provided on the rotating structure and the stirring structure, and a limiting structure is provided on the engaging structure;
[0014] The material cleaning part is located on the mixing part, and the material cleaning part includes a bending plate, and a scraping structure is provided on one end of the bending plate.
[0015] Preferably, the plug unloading structure is composed of a T-shaped plug and two unloading columns fixedly connected to the T-shaped plug. The top of each unloading column is connected to the bottom end of the T-shaped plate, and the T-shaped plug and the two bottom ends of the unloading hopper are connected and can be tightly connected. A raw material groove is provided at one end of each unloading column, and the length of the raw material groove on one unloading column is longer than that of the other raw material groove.
[0016] Preferably, the protective structure is a protective cover, the bottom end of the protective cover is fixedly connected to the mixer, the bottom end of the mixer and the top end of the discharge turntable are movably connected, and the discharge turntable and the inner wall of the bottom end of the mixer are fitted and rotatably connected, and a rotating handle is fixedly connected to the bottom end of the discharge turntable.
[0017] Preferably, the rotating structure is composed of a rotating rod and a first power source for driving the rotating rod to rotate, a rotating connection is provided between the rotating rod and the top of the protective cover, a T-shaped rotating cover is fixedly connected to the rotating rod, and an annular groove is provided in the inner wall of the bottom end of the T-shaped rotating cover.
[0018] Preferably, the stirring structure is composed of two stirring rods and a stirrer fixedly connected to one end of each stirring rod, and the other end of each stirring rod can be rotatably connected to the inner wall of the rotating rod and the T-shaped rotating cover.
[0019] Preferably, the lifting structure is a threaded rod, and a threaded groove is provided in the inner wall of the top end of the rotating rod and the inner wall of the bottom end of the T-shaped plug. The bottom end of the threaded rod and the threaded groove are threadedly connected, the top end of the threaded rod can be threadedly connected to the inner wall of the bottom end of the T-shaped plug, and the threaded rod and the top end of the mixer are rotatably connected.
[0020] Preferably, the meshing structure is composed of a bevel gear 1 and a bevel gear 2 meshingly connected to the left and right ends of the bevel gear 1, the bevel gear 1 and the rotating rod are fitted and slidably connected, each of the bevel gear 2 is fixedly connected to each stirring rod, and the bottom end of each bevel gear 2 is fitted and rotatably connected to the annular groove.
[0021] Preferably, the limiting structure is composed of two support rods, and the upper and lower ends of each support rod are fixedly connected to the outer walls of the two bottom ends of the lower hopper and the outer wall of the top end of the bevel gear respectively, and a circular groove for the support rod to rotate is provided on the T-shaped rotating cover.
[0022] Preferably, the scraper structure is composed of a scraper, a ball and a spring fixedly connected to the top of the ball. The scraper is fixedly connected to one end of the inner wall of the bending plate, and a cylindrical groove is opened on one end of the inner wall of the bending plate. The top inner wall of the cylindrical groove and the top of the spring are fixedly connected, and the ball and the inner wall of the cylindrical groove can fit tightly.
[0023] (3) Beneficial effects
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] By first feeding the epoxy resin and curing agent from the first hopper, and then starting the mixing part to stir them in multiple rotation directions, the epoxy resin, curing agent and aggregate in the mixer are fully mixed in a short time, which can make the preparation work of the construction process faster, more convenient and easier;
[0026] In order to ensure that the substitute rail has sufficient support when the field bridge passes, the steel pad body is designed to be concave to ensure that the substitute rail bottom plate has sufficient support. When the field bridge wheels pass through the "gap" between the substitute rail and the original track, the substitute rail bottom plate will transfer gravity to the steel pad body. After calculation, the shear stress borne by the substitute rail bottom plate is much greater than the gravity of the field bridge wheels. In this way, when the field bridge passes, the support effect of the steel pad body can ensure that the field bridge passes safely and smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the overall structure of the special-shaped steel backing plate body of the present invention;
[0028] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the present invention;
[0030] Figure 4 It is a schematic diagram of the local structure of the blanking part of the present invention;
[0031] Figure 5 Schematic diagram of the partial cross-sectional structure of the mixing portion of the present invention;
[0032] Figure 6 It is a schematic diagram of the local structure of the mixing part of the present invention;
[0033] Figure 7 This is a schematic diagram of the overall disassembled structure of the material cleaning section of the present invention.
[0034] In the picture:
[0035] 1. Steel plate body;
[0036] 2. Mixer; 21. Feed hopper 1; 22. Feed hopper 2; 23. T-shaped plug; 24. Feed column; 25. Ultrasonic vibrator; 26. Heating plate;
[0037] 3. Mixing section; 31. Unloading turntable; 32. Protective cover; 33. Motor; 34. Rotating rod; 35. Stirring rod; 36. Agitator; 37. Threaded rod; 38. Bevel gear 1; 39. Bevel gear 2; 340. Support rod; 341. T-shaped rotating cover;
[0038] 4. Material cleaning unit; 41. Bending plate; 42. Scraper; 43. Spring; 44. Ball. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] like Figures 1 to 7 As shown, the present invention provides a steel pad construction process, including a steel pad body 1, and the steel pad body 1 is specifically concave.
[0041] A steel plate construction process, the steps are:
[0042] S1, adding aggregate, gravel and sand into the mixer 2 for premixing, and stirring them thoroughly in the mixing part 3 of the mixer 2;
[0043] S2. While the aggregate, gravel and sand are being mixed, epoxy resin and curing agent are added and mixed in mixer 2;
[0044] S3, the stirring time is 1-2 minutes, and the material is generally in the form of flowing mortar, and then poured into the foundation;
[0045] S4. When grouting the steel plate body 1 and the support plate on the bottom as a whole, it is necessary to grout from one side and flow out from the other side;
[0046] The above steps S1-S4 are completed by the mixer 2 and the mixing part 3 in the mixer 2; the mixer 2 includes two lower hoppers 21 at the top and a lower hopper 2 22 located in the middle. A T-shaped plate is fixedly connected to the lower hopper 22, and a gravity sensor is fixedly connected to the inner wall of the bottom end of the T-shaped plate. A plugging and unloading structure is provided in the lower hopper 22. An ultrasonic vibrator 25 is fixedly connected to the inner wall of the bottom end of the lower hopper 22, and a heating plate 26 is fixedly connected to the inner walls of the lower hopper 22 near the bottom end.
[0047] The mixing section 3 is located inside the mixer 2 and includes a feed turntable 31. The feed turntable 31 and the bottom of the mixer 2 are both provided with a plurality of feed arc grooves. A protective structure is provided on the inner wall of the bottom of the mixer 2. A rotating structure is provided inside the protective structure. A stirring structure is provided on the rotating structure. A lifting structure is provided on the top of the rotating structure. An engaging structure is jointly provided on the rotating structure and the stirring structure. A limiting structure is provided on the engaging structure.
[0048] The cleaning part 4 is located on the mixing part 3 and includes a bending plate 41 . A scraping structure is provided on one end of the bending plate 41 .
[0049] It should be noted here that the function of the gravity sensor is to understand whether there is material filled inside the lower hopper 22. Once the material is added and reaches a certain value (the value can be set as needed), the gravity sensor will control the electronic control device to make the ultrasonic vibrator 25 and the heating plate 26 work together to achieve stable operation of the equipment. If the gravity sensor detects that there is too little or no material (at this time the sensing value of the gravity sensor reaches the preset non-working state), the originally working ultrasonic vibrator 25 and heating plate 26 will also stop running to ensure the safe and stable operation of the equipment.
[0050] The above scheme is adopted: epoxy resin and curing agent are first discharged from the lower hopper 22 fixedly connected to the top of the mixer 2, and discharged onto the T-shaped plate for separation. At the same time, aggregates, stones, etc. are discharged from the lower hopper 1 21, and then the motor 33 in the protective cover 32 is started to drive the rotating rod 34 to rotate to mix the aggregates, stones, etc. When the rotating rod 34 rotates, it will drive the threaded rod 37 installed on the top to rotate and move upward in the threaded groove until the top plug is inserted into the T-shaped plug 23, driving the T-shaped plug 23 to rotate and move upward. At the same time, the upward movement of the T-shaped plug 23 will synchronously drive the two The material discharge column 24 moves upward, so that the raw material groove on the material discharge column 24 moves upward and is exposed on the surface of the T-shaped plate, thereby driving the epoxy resin and the curing agent in the T-shaped plate to discharge and enter the bottom of the second material discharge hopper 22. At the same time, since the lengths of the two material grooves are different, the epoxy resin on one side of the T-shaped plate will fall first, and then pass through the heating plate 26 installed in the second material discharge hopper 22 to heat and heat until the T-shaped material plug 23 and the second material discharge hopper 22 are separated. The two heated raw materials will fall into the mixer 2 uniformly, and at the same time, the rotating rod 34 will drive the stirring rod 35 to rotate, thereby stirring the epoxy resin and curing agent in the mixer 2. Premixing, at the same time, in the process of the rotating rod 34 rotating and driving the stirring rod 35 and the T-shaped rotating cover 341 to rotate, the bevel gear 2 39 on the stirring rod 35 will mesh and rotate according to the path of the bevel gear 1 38, thereby driving the stirring rod 35 and the stirrer 36 to rotate synchronously in the second direction in the inner wall of the rotating rod 34, so that they can be fully stirred and mixed in a short time. During the stirring process of the stirrer 36, the bent plate 41 fixedly connected to the outer wall of the rotating rod 34 can scrape and clean the material attached to the outer wall of the protective cover 32 through the scraper 42, and when the bent plate 41 is passively rotated, one end passes through The ball 44 installed on the bending plate 41 will be stuck in the arc groove under the action of the spring 43, which plays a role in cleaning the corners of the arc groove and preventing the material from clogged on the inner wall of the corners of the arc groove. After rotating out of the arc groove, the spring 43 will be deformed by the extrusion of the inner wall of the mixer 2, thereby driving the ball 44 to shrink into the cylindrical groove. Finally, the rotary handle can be rotated to drive the turntable 31 to align the turntable 31 with the arc groove on the bottom end of the mixer 2, so that the mixed material can be discharged from the mixer 2 immediately, and the preparation work of the construction process can be carried out more quickly, conveniently and easily.
[0051] The T-shaped material plug 23 and two discharge columns 24 fixedly connected to the T-shaped material plug 23 are composed. The top of each discharge column 24 is connected to the bottom end of the T-shaped plate, and the T-shaped material plug 23 is connected to the bottom end of the discharge hopper 22, and the two can be tightly connected. A raw material trough is provided at one end of each discharge column 24, and the length of the raw material trough on one discharge column 24 is higher than that of the other raw material trough. The protective structure is a protective cover 32, and the bottom end of the protective cover 32 is fixedly connected to the mixer 2, and the bottom end of the mixer 2 and the top end of the discharge turntable 31 are movably connected, and the discharge turntable 31 and the inner wall of the bottom end of the mixer 2 are fitted and rotatably connected. A rotating handle is fixedly connected to the bottom end of the discharge turntable 31, and the rotating structure consists of a rotating rod 34 and a structure for driving the rotating rod 34 to rotate The first power source of the rotation is composed of a rotating connection, a rotating connection is provided between the rotating rod 34 and the top of the protective cover 32, a T-shaped rotating cover 341 is fixedly connected to the rotating rod 34, and an annular groove is provided in the inner wall of the bottom end of the T-shaped rotating cover 341. The stirring structure is composed of two stirring rods 35 and an agitator 36 fixedly connected to one end of each stirring rod 35. The other end of each stirring rod 35 can be rotatably connected to the rotating rod 34 and the T-shaped rotating cover 341. The lifting structure is a threaded rod 37. A threaded groove is provided in the inner wall of the top end of the rotating rod 34 and the inner wall of the bottom end of the T-shaped plug 23. The bottom end of the threaded rod 37 is threadedly connected to the threaded groove. The top of the threaded rod 37 can be threadedly connected to the inner wall of the bottom end of the T-shaped plug 23, and the threaded rod 37 is rotatably connected to the top of the mixer 2.
[0052] The above scheme is adopted: first, epoxy resin and curing agent are discharged from the discharge hopper 22 fixedly connected to the top of the mixer 2, and discharged onto the T-shaped plate respectively for separation, and then the motor 33 in the protective cover 32 is started to drive the rotating rod 34 to rotate. When the rotating rod 34 rotates, it drives the threaded rod 37 installed on the top to rotate and move upward in the threaded groove until the top plug is inserted into the T-shaped plug 23, driving the T-shaped plug 23 to rotate and move upward. At the same time, the upward movement of the T-shaped plug 23 will synchronously drive the two discharge columns 24 to move upward, so that the raw material groove on the discharge column 24 moves upward and is exposed on the surface of the T-shaped plate. , thereby driving the epoxy resin in the T-shaped plate and the curing machine to discharge and enter the bottom end of the second discharge hopper 22. At the same time, since the lengths of the two raw material troughs are different, the epoxy resin on one side of the T-shaped plate will fall first, and then pass through the heating plate 26 installed in the second discharge hopper 22 to be heated and heated until the T-shaped plug 23 and the second discharge hopper 22 are separated. The two heated raw materials will then fall into the mixer 2 uniformly. At the same time, the rotating rod 34 will drive the stirring rod 35 to rotate, thereby pre-mixing the epoxy resin and curing agent in the mixer 2, and at the same time, the aggregate will be discharged from the first discharge hopper 21.
[0053] The meshing structure is composed of a bevel gear 1 38 and a bevel gear 2 39 meshingly connected to the left and right ends of the bevel gear 1 38. The bevel gear 1 38 and the rotating rod 34 are fitted and slidably connected. Each bevel gear 2 39 is fixedly connected to each stirring rod 35, and the bottom end of each bevel gear 2 39 is fitted and rotatably connected to the annular groove. The limiting structure is composed of two support rods 340. The upper and lower ends of each support rod 340 are fixedly connected to the outer wall of the bottom end of the lower hopper 2 22 and the outer wall of the top end of the bevel gear 1 38 respectively. A circular groove for the support rod 340 to rotate is provided on the T-shaped rotating cover 341.
[0054] Adopting the above scheme: at the same time, in the process of the rotating rod 34 rotating to drive the stirring rod 35 and the T-shaped rotating cover 341 to rotate, the bevel gear 2 39 on the stirring rod 35 will engage and rotate according to the path of the bevel gear 1 38, thereby driving the stirring rod 35 and the stirrer 36 to synchronously rotate in the second direction on the inner wall of the rotating rod 34, so that they can be fully stirred and mixed in a short time. During the stirring process of the stirrer 36, the bent plate 41 fixedly connected to the outer wall of the rotating rod 34 can scrape and clean the material attached to its outer wall through the scraper 42 on the protective cover 32.
[0055] The scraper structure consists of a scraper 42, a ball 44 and a spring 43 fixedly connected to the top of the ball 44. The scraper 42 is fixedly connected to one end of the inner wall of the bending plate 41, and a cylindrical groove is opened on one end of the inner wall of the bending plate 41. The top inner wall of the cylindrical groove and the top of the spring 43 are fixedly connected, and the ball 44 and the inner wall of the cylindrical groove can fit tightly.
[0056] The above scheme is adopted: when the bending plate 41 is passively rotated, one end passes through the blanking arc groove, and the ball 44 installed on the bending plate 41 will be stuck in the blanking arc groove under the action of the spring 43, which plays a role in cleaning the corners of the blanking arc groove and preventing the material from adhering to and clogging the inner wall of the corners of the blanking arc groove. After rotating out of the blanking arc groove, the spring 43 will be deformed by the extrusion of the inner wall of the mixer 2, thereby driving the ball 44 to shrink into the cylindrical groove. Finally, the blanking turntable 31 can be driven by rotating the rotating handle to align the blanking turntable 31 with the blanking arc groove on the bottom end of the mixer 2, so that the mixed material can be discharged from the mixer 2 immediately, and the preparation work of the construction process can be carried out more quickly, conveniently and easily.
[0057] It should be added that the first power source is specifically a motor 33 that can rotate forward and backward. The upper and lower ends of the motor 33 are fixedly connected to the mixer 2 and the bottom end of the rotating rod 34 respectively, and the control switch of the motor 33 is located on the outer wall of one end of the mixer. When the T-shaped plate is subjected to force, the ultrasonic vibrator 25 and the heating plate 26 will be automatically started to work.
[0058] The working principle and use process of the present invention:
[0059] The epoxy resin and curing agent are first discharged from the lower hopper 22 fixedly connected to the top of the mixer 2, and respectively discharged onto the T-shaped plate for separation. At the same time, aggregates, stones, etc. are discharged from the lower hopper 1 21, and then the motor 33 in the protective cover 32 is started to drive the rotating rod 34 to rotate to mix the aggregates, stones, etc. When the rotating rod 34 rotates, it will drive the threaded rod 37 installed on the top to rotate and move upward in the threaded groove until the top plug is inserted into the T-shaped plug 23, driving the T-shaped plug 23 to rotate and move upward. At the same time, the upward movement of the T-shaped plug 23 will synchronously drive the two lower feeding columns 24 to move upward, so that the raw material groove on the lower feeding column 24 moves upward and is exposed on the surface of the T-shaped plate, thereby driving the epoxy resin in the T-shaped plate and the curing machine to rotate. The material is discharged and enters the bottom of the lower hopper 22. At the same time, the lengths of the two raw material troughs are different, so the epoxy resin on one side of the T-shaped plate will fall first, and then pass through the heating plate 26 installed in the lower hopper 22 to be heated and heated until the T-shaped plug 23 and the lower hopper 22 are separated. The two heated raw materials will fall into the mixer 2 uniformly, and at the same time, the rotating rod 34 will drive the stirring rod 35 to rotate, thereby pre-mixing the epoxy resin and curing agent in the mixer 2. At the same time, in the process of the rotating rod 34 rotating to drive the stirring rod 35 and the T-shaped rotating cover 341 to rotate, the bevel gear 2 39 on the stirring rod 35 will mesh and rotate according to the path of the bevel gear 1 38, thereby driving the stirring rod 35 and the stirrer 36 in the rotating rod 34. The second rotation direction is carried out synchronously in the wall, so that it can be fully stirred and mixed in a short time. During the stirring process of the stirrer 36, the bent plate 41 fixedly connected to the outer wall of the rotating rod 34 can scrape and clean the material attached to its outer wall through the scraper 42 on the protective cover 32, and when the bent plate 41 is passively rotated, one end passes through the discharge arc groove, and the ball 44 installed on the bent plate 41 will be stuck in the discharge arc groove under the action of the spring 43, which plays a role in cleaning the corners of the discharge arc groove and preventing the material from clogged on the inner wall of the corner of the discharge arc groove. After rotating out of the discharge arc groove, the spring 43 will be squeezed by the inner wall of the mixer 2, thereby driving the ball 44 to retract into the cylindrical groove, and finally the discharge turntable can be driven by rotating the rotating handle. 31 aligns the unloading turntable 31 with the unloading arc groove on the bottom end of the mixer 2, so that the mixed material can be discharged from the mixer 2 immediately, and the preparation work of the construction process can be carried out more quickly, conveniently and easily. In order to ensure that the substitute rail is sufficiently supported when the field bridge passes, the steel pad body 1 is designed to be concave, and the substitute rail bottom plate is supported from both sides of the substitute rail to ensure that the substitute rail bottom plate has sufficient support. When the field bridge wheel passes through the "gap" between the substitute rail and the original track, the substitute rail track relies on the support of the substitute rail bottom plate to transfer gravity to the substitute rail bottom plate, and the substitute rail bottom plate transfers gravity to the steel pad body 1. At the same time, due to the existence of the "gap", the substitute rail will have a "bottom empty" phenomenon, thereby generating shear stress at the concave support plate and the substitute rail bottom plate. After calculation,The shear stress borne by the substitute rail bottom plate is much greater than the gravity of the field bridge wheels. In this way, when the field bridge passes, the support of the steel pad body 1 can ensure that the field bridge passes safely and smoothly.
[0060] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0061] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A steel plate construction process, characterized by: The steel pad body (1) is concave in shape. The construction process of the steel pad is as follows: S1, adding aggregate, gravel and sand into a mixer (2) for premixing, and then stirring them thoroughly and evenly in a mixing part (3) in the mixer (2); S2. While the aggregate, gravel and sand are being mixed, the raw materials epoxy resin and curing agent are added into the mixer (2) and mixed; S3, the stirring time is 1-2 minutes, and the material is generally in the form of flowing mortar, and then poured into the foundation; S4. When grouting the steel plate body (1) and the support plate on the bottom end as a whole, it is necessary to grout from one side and let it flow out from the other side; The processes of steps S1-S4 are completed by the mixer (2) and the mixing part (3) in the mixer (2); the mixer (2) comprises two lower hoppers (21) at the top and a lower hopper (22) arranged in the middle, a T-shaped plate is fixedly connected to the lower hopper (22), a gravity sensor is fixedly connected to the inner wall of the bottom end of the T-shaped plate, and a plugging material discharge structure is provided in the lower hopper (22), an ultrasonic vibrator (25) is fixedly connected to the inner wall of the bottom end of the lower hopper (22), and a heating plate (26) is fixedly connected to the inner walls of the lower hopper (22) near the bottom end; The mixing section (3) is located inside the mixer (2), and the mixing section (3) includes a feed turntable (31). The feed turntable (31) and the bottom end of the mixer (2) are both provided with a plurality of feed arc grooves. A protective structure is provided on the inner wall of the bottom end of the mixer (2), a rotating structure is provided inside the protective structure, a stirring structure is provided on the rotating structure, and a lifting structure is provided on the top end of the rotating structure. An engaging structure is jointly provided on the rotating structure and the stirring structure, and a limiting structure is provided on the engaging structure. The mixer (2) further comprises a cleaning portion (4), the cleaning portion (4) being located on the mixing portion (3), the cleaning portion (4) comprising a bending plate (41), and a scraping structure being provided on one end of the bending plate (41); The plug unloading structure is composed of a T-shaped plug (23) and two unloading columns (24) fixedly connected to the T-shaped plug (23). The top of each unloading column (24) is connected to the bottom of the T-shaped plate, and the T-shaped plug (23) and the bottom of the second unloading hopper (22) are connected and can be tightly connected. A raw material groove is provided at one end of each unloading column (24), and the length of the raw material groove on one unloading column (24) is longer than that of the other raw material groove. The protective structure is a protective cover (32), the bottom end of the protective cover (32) is fixedly connected to the mixer (2), the bottom end of the mixer (2) and the top end of the unloading turntable (31) are movably connected, and the unloading turntable (31) and the inner wall of the bottom end of the mixer (2) are in close contact and rotation connection, and a rotating handle is fixedly connected to the bottom end of the unloading turntable (31); The rotating structure is composed of a rotating rod (34) and a first power source for driving the rotating rod (34) to rotate. A rotating connection is provided between the rotating rod (34) and the top of the protective cover (32). A T-shaped rotating cover (341) is fixedly connected to the rotating rod (34). An annular groove is provided in the inner wall of the bottom end of the T-shaped rotating cover (341). The lifting structure is a threaded rod (37), and a threaded groove is provided in the inner wall of the top end of the rotating rod (34) and the inner wall of the bottom end of the T-shaped plug (23). The bottom end of the threaded rod (37) and the threaded groove are threadedly connected. The top end of the threaded rod (37) can be threadedly connected to the inner wall of the bottom end of the T-shaped plug (23), and the threaded rod (37) and the top end of the mixer (2) are rotatably connected. The scraper structure is composed of a scraper (42), a ball (44) and a spring (43) fixedly connected to the top of the ball (44). The scraper (42) is fixedly connected to one end of the inner wall of the bending plate (41), and a cylindrical groove is opened on one end of the inner wall of the bending plate (41). The top inner wall of the cylindrical groove and the top of the spring (43) are fixedly connected, and the ball (44) and the inner wall of the cylindrical groove can be tightly fitted.
2. A steel plate construction process according to claim 1, characterized in that: The stirring structure is composed of two stirring rods (35) and a stirrer (36) fixedly connected to one end of each stirring rod (35), and the other end of each stirring rod (35) can be rotatably connected to the inner wall of the rotating rod (34) and the T-shaped rotating cover (341).
3. A steel plate construction process according to claim 2, characterized in that: The meshing structure is composed of a bevel gear 1 (38) and a bevel gear 2 (39) meshedly connected to the left and right ends of the bevel gear 1 (38). The bevel gear 1 (38) and the rotating rod (34) are fitted and slidably connected. Each of the bevel gear 2 (39) is fixedly connected to each stirring rod (35), and the bottom end of each bevel gear 2 (39) is fitted and rotatably connected to the annular groove.
4. A steel plate construction process according to claim 3, characterized in that: The limiting structure is composed of two support rods (340), and the upper and lower ends of each support rod (340) are fixedly connected to the bottom outer wall of the second lower hopper (22) and the top outer wall of the first bevel gear (38), respectively. The T-shaped rotating cover (341) is provided with a circular groove for the support rod (340) to rotate.
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