Double-layered well-shaped roll-on roll-off track of wharf and wharf roll-on roll-off transportation system and operation method

By designing a double-layer grid-shaped roll-on/roll-off track at the wharf, the force of the upper guide rail is transferred to the wharf pile foundation, solving the problem that the existing wharf cannot bear the weight of large port machinery equipment, and realizing safe and reliable roll-on/roll-off operations and efficient utilization of wharf resources.

CN116750418BActive Publication Date: 2026-01-16HUADIAN CAOFEIDIAN HEAVY IND
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Patent Information

Application Number
CN202310563169.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-18
Publication Date
2026-01-16
Estimated Expiration
2043-05-18

AI Technical Summary

Technical Problem

Existing wharves cannot directly support the weight of large port machinery, resulting in high costs and long cycles for roll-on/roll-off operations, and requiring a large amount of manpower and resources for renovation.

Method used

The design of the wharf features a double-layer grid-shaped roll-on/roll-off track. The force of the upper guide rail is transferred to the wharf pile foundation through the bottom guide rail and load-bearing partition. The upper guide rail can be pulled out using the top support component, forming a grid-shaped guide rail structure, thus avoiding the need to modify the original pile foundation wharf.

Benefits of technology

It enables safe and reliable roll-on/roll-off operations for large port machinery, reduces hoisting costs, improves terminal utilization, saves on renovation costs, and meets the demands for high-volume and high-efficiency transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of port machinery roll-on roll-off operation, and particularly relates to a wharf double-layered cross-shaped roll-on roll-off track, a wharf roll-on roll-off transportation system based on the wharf double-layered cross-shaped roll-on roll-off track, and a wharf roll-on roll-off operation method. The cross-shaped track comprises: a plurality of load-bearing partitions, each of which is arranged on a wharf pile foundation; a plurality of bottom guide rails, which are laid on the ground of the wharf and have a gap between the bottom guide rails and the ground of the wharf through the load-bearing partitions on the wharf pile foundation, so that the stress of the bottom guide rails is transmitted to the wharf pile foundation through the load-bearing partitions; and upper guide rails on which roll-on roll-off operation vehicles travel, which are in sliding connection with the bottom guide rails and form a cross-shaped guide rail structure; and each of the upper guide rails is provided with a sliding groove for sliding connection with the bottom guide rail, and a jacking assembly for abutting guide rail jacking operation is arranged at the sliding groove of the upper guide rail. The present application can realize safe and reliable roll-on roll-off operation of port machinery equipment on the existing pile foundation wharf, and reduce the hoisting operation cost during roll-on roll-off.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of pile foundation wharf roll-on / roll-off operation, in particular to a wharf double-layered cross-shaped roll-on / roll-off track and a wharf roll-on / roll-off transportation system and operation method based on the wharf double-layered cross-shaped roll-on / roll-off track. BACKGROUND

[0002] Roll-on / roll-off operation refers to the operation of towing a tower drum or a container truck as a freight unit into a ship cargo hold or towing it out of the ship cargo hold to the wharf. With the increasing demand for marine transportation and foreign trade, the rapid development of economy and the significant improvement of shipbuilding technology, many existing wharfs cannot meet the demand for modern high-transportation and high-efficiency. SUMMARY

[0003] Therefore, the present application provides a wharf double-layered cross-shaped roll-on / roll-off track and a wharf roll-on / roll-off transportation system and operation method based on the wharf double-layered cross-shaped roll-on / roll-off track, which can solve the problem of the original pile foundation wharf large-scale port machinery device roll-on / roll-off operation under the condition that the wharf surface cannot bear the weight of the device due to external factors but the pile foundation can bear the weight of the roll-on / roll-off complete device.

[0004] According to the design scheme provided by the present application, a wharf double-layered cross-shaped roll-on / roll-off track is provided, which comprises:

[0005] a plurality of load-bearing partitions, each load-bearing partition being arranged on a wharf pile foundation;

[0006] a plurality of bottom guide rails arranged on the wharf ground and having a gap between the bottom guide rails and the wharf ground through the load-bearing partitions on the wharf pile foundation, so that the stress of the bottom guide rails is transmitted to the wharf pile foundation through the load-bearing partitions;

[0007] and an upper guide rail on which a roll-on / roll-off operation vehicle travels, the upper guide rail being in sliding connection with the bottom guide rail and forming a cross-shaped guide rail structure;

[0008] and each upper guide rail is provided with a sliding groove for sliding connection with the bottom guide rail, and a jacking assembly for adjacent guide rail jacking operation is arranged at the sliding groove of the upper guide rail.

[0009] In one embodiment, the upper guide rail and the bottom guide rail are both fixed by a plurality of guide rail units.

[0010] In one of the embodiments, the top support assembly comprises: a connecting lug fixed with the upper rail for supporting the upper rail when the rail is pulled out, and a jacking device arranged below the connecting lug for providing a pulling-out support force source.

[0011] In one of the embodiments, the jacking device is a jack.

[0012] In one of the embodiments, the connecting lug comprises: a jacking plate fixed with the upper rail at the sliding groove.

[0013] In one of the embodiments, the connecting lug further comprises: a reinforcing connecting plate arranged between the upper rail and the jacking plate for stabilizing the jacking plate.

[0014] Further, the application also provides a port roll-on / roll-off transportation system, comprising: a roll-on / roll-off vehicle for heavy equipment roll-on / roll-off operation, and a rail arranged on the port for transportation of the roll-on / roll-off vehicle; the rail adopts the structure of the above-mentioned port double-layered cross-shaped roll-on / roll-off rail.

[0015] Further, the application also provides a port roll-on / roll-off operation method based on the above-mentioned port roll-on / roll-off transportation system, and the implementation process comprises the following contents:

[0016] Before the roll-on / roll-off operation, the port double-layered cross-shaped roll-on / roll-off rail is erected on the corresponding position of the port according to the environment of the heavy equipment roll-on / roll-off ship, forming a complete and continuous roll-on / roll-off operation channel, so that the overall stress of the port in the heavy equipment roll-on / roll-off operation is transferred from the ground of the port to the pile foundation of the port.

[0017] During the roll-on / roll-off operation, the roll-on / roll-off operation vehicle performs the roll-on / roll-off operation of the heavy equipment between the ship and the port through the port double-layered cross-shaped roll-on / roll-off rail, and the top support assembly is used to support the upper rail where the vehicle is located when the roll-on / roll-off operation vehicle is walking and / or turning and / or falling off the rail, so as to perform the pulling-out operation of the other upper rail and / or the bottom rail.

[0018] In one of the embodiments of the port roll-on / roll-off operation method, during the pulling-out operation, the upper rail and the bottom rail in the operation space are subjected to the pulling-out operation according to the operation space required by the personnel and the vehicle equipment when the roll-on / roll-off operation vehicle is walking and / or turning and / or falling off the rail.

[0019] In one of the embodiments of the port roll-on / roll-off operation method, during the pulling-out operation, the upper rail at the pulling-out operation position is supported by multiple top support assemblies, and each top support assembly is arranged at the sliding groove of the upper rail or at the position of the four corners of the sliding groove.

[0020] The beneficial effects of the application are as follows:

[0021] The application converts the stress of the upper guide rail in the roll-on operation from the original wharf surface to the wharf pile foundation by the bottom guide rail and the load-bearing partition plate, so that the whole weight load of the port machine equipment is conducted to the wharf pile foundation above by the double-layer track, and the original pile foundation wharf does not need to be modified to meet the roll-on operation of the port machine equipment on the existing pile foundation wharf, which is safe and reliable and reduces the hoisting operation cost. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The figure is a schematic diagram of the double-layer cross-shaped roll-on track structure of the wharf in the embodiment.

[0023] Figure 2 The figure is a schematic diagram of the upper guide rail profile in the embodiment.

[0024] Figure 3 The figure is a schematic diagram of the connection structure of the upper guide rail and the bottom guide rail in the embodiment.

[0025] Figure 4 The figure is a schematic diagram of the upper guide rail connecting lug seat installation in the embodiment.

[0026] Figure 5 The figure is a schematic diagram of the upper guide rail top support assembly in the embodiment.

[0027] In the figure, the number 1 represents the upper guide rail, the number 2 represents the bottom guide rail, the number 3 represents the connecting lug seat, the number 4 represents the lifting equipment, the number 5 represents the load-bearing partition plate, the number 6 represents the wharf ground, and the number 7 represents the wharf pile foundation. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the application more clear and explicit, the application will be further described in detail below in combination with the drawings and technical scheme.

[0029] In view of the problem of the roll-on operation of the large port machine equipment on the original pile foundation wharf under the condition that the wharf surface cannot bear the weight of the equipment due to external factors but the wharf pile foundation can bear the weight of the roll-on whole machine equipment, the embodiment of the case, referring to Figures 1-3As shown, a double-layered well-shaped roll-on roll-off track for a wharf is provided, which comprises: a well-shaped track, the well-shaped track comprising: a plurality of load-bearing partitions 5, each load-bearing partition 5 being arranged on a wharf pile foundation 7; a plurality of bottom guide rails 2 arranged on the wharf ground 6 and having a gap between the bottom guide rails 2 and the wharf ground 6 through the load-bearing partitions 5 on the wharf pile foundation 7, so that the force acting on the bottom guide rails 2 is transmitted to the wharf pile foundation 7 through the load-bearing partitions 5; and upper guide rails 1 for roll-on roll-off operation vehicles to travel on, the upper guide rails 1 being slidably connected with the bottom guide rails 2 and forming a well-shaped guide rail structure; and each upper guide rail 1 is provided with a sliding groove for slidably connecting with the bottom guide rail 2, and a jacking assembly for abutting rail extraction operation is arranged at the sliding groove of the upper guide rail 1. The force acting on the upper guide rails 1 in roll-on roll-off operation is converted from the wharf ground 6 to the wharf pile foundation 7 by the bottom guide rails 2 and the load-bearing partitions 5, so that the whole weight load of the port machinery equipment is transmitted to the wharf pile foundation 7 above through the double-layered track, without the need to modify the original pile foundation wharf to meet the roll-on roll-off operation of the port machinery equipment on the existing pile foundation wharf, which is safe and reliable and can well meet the strength requirement of the wharf for large equipment roll-on roll-off operation, and provides an effective track structure for roll-on roll-off operation.

[0030] Further, in the embodiments, each upper guide rail 1 and each bottom guide rail 2 can be assembled and fixed by a plurality of guide rail units. By using the structure of end-to-end assembly, the size of the roll-on roll-off operation site can be assembled according to the size of the roll-on roll-off operation site, which can effectively reduce the occupation area of the wharf site and improve the utilization rate of the wharf.

[0031] In one of the embodiments, the jacking assembly can be arranged to comprise: a connecting lug 3 fixed with the upper guide rail 1 for supporting the upper guide rail during rail extraction, and a jacking device 4 arranged below the connecting lug 3 for providing a source of rail extraction support force.

[0032] The connecting lug 3 and the jacking device 4 are used to jack up the upper guide rail 1, so that the force acting on the upper guide rail 1 is transferred from the bottom guide rail 2 to the jacking device 4, and the upper guide rail 1 is in a suspended state by jacking of the jacking device 4 during travel and / or turning and / or rail extraction of the roll-on roll-off operation vehicle, so as to perform rail extraction operation on other upper guide rails and / or bottom guide rails, thereby improving the utilization rate of the wharf. The jacking device 4 can be a hydraulic device such as a jack.

[0033] Further, the connecting lug 3 comprises a jacking plate connected with the upper guide rail 1. The jacking plate can be fixed with the upper guide rail 1 by welding. Figure 4 and 5 As shown, the connecting lug 3 can further comprise a reinforcing connecting plate arranged between the upper guide rail 1 and the jacking plate for stabilizing the jacking plate. One end of the reinforcing connecting plate is fixedly connected with the upper guide rail 1, and the other end is fixedly connected with the jacking plate by welding.

[0034] It should be noted that the number of reinforcing plates can be set to 1 or 2 or 3, and the specific number is not limited in the embodiment, which can be set according to the actual guide rail bearing.

[0035] The connecting lug seat 3 of the present application can use waste steel, that is, the jacking plate and / or the reinforcing plate can be assembled and fixed into an integrated connecting lug seat using waste steel plate, which not only can jack up the upper guide rail 1, but also can achieve the effect of recycling waste steel resources and saving costs. The bearing partition plate can also use steel plate, and the size is cut according to the wharf pile foundation, such as 1m*1m, etc., so as to support the bottom rail 2 to separate from the wharf ground through the bearing partition plate 5, so as to achieve the effect that the force of the rail is transmitted to the wharf pile foundation 7.

[0036] Further, based on the above track structure, the embodiment of the present application also provides a wharf roll-on / roll-off transportation system, which comprises a roll-on / roll-off vehicle for heavy equipment roll-on / roll-off operation and a track arranged on the wharf pile foundation for the transportation of the roll-on / roll-off vehicle, and the track adopts the structure of the above-mentioned wharf double-layered cross-shaped roll-on / roll-off track. The roll-on / roll-off vehicle walks on the wharf double-layered cross-shaped track, so that the weight of the roll-on / roll-off vehicle is transmitted to the upper guide rail 1, the upper guide rail 1 transmits the force to the bottom guide rail 2, and the bottom guide rail 2 transmits the force to the bearing partition plate 5, and then the bearing partition plate 5 transmits the force to the wharf pile foundation 7, so that the wharf pile foundation bears the load of large port machinery equipment, which can well meet the requirement of the pile foundation wharf bearing capacity for large port machinery equipment roll-on / roll-off operation.

[0037] Further, based on the above wharf roll-on / roll-off transportation system, the embodiment of the present application also provides a wharf roll-on / roll-off operation method, which specifically comprises the following contents:

[0038] Before the roll-on / roll-off operation, the wharf double-layered cross-shaped roll-on / roll-off track is built on the corresponding position of the wharf according to the roll-on / roll-off ship environment, so as to form a complete and continuous roll-on / roll-off operation channel, so that the overall force of the wharf in the heavy equipment roll-on / roll-off operation is converted from the wharf ground to the wharf pile foundation;

[0039] During the roll-on / roll-off operation, the roll-on / roll-off operation vehicle performs the roll-on / roll-off operation of the heavy equipment between the ship and the wharf through the wharf double-layered cross-shaped roll-on / roll-off track, and the jacking assembly supports the upper guide rail 1 where the vehicle is located when the roll-on / roll-off operation vehicle walks and / or turns and / or falls off the track, so as to perform the rail extraction operation on the other upper guide rail 1 and / or the bottom guide rail 2.

[0040] The wharf double-layered cross-shaped track is used to transmit the weight force of the large equipment in the roll-on / roll-off operation to the wharf pile foundation, and the jacking assembly is used to perform the rail extraction operation on the bottom guide rail 2, so as to improve the utilization rate of the wharf, prolong the service life of the wharf, and have very good economic efficiency in actual application.

[0041] In one embodiment of the method for the roll-on roll-off operation of the wharf, when the track is extracted, the upper track 1 and the lower track 2 in the operation space are extracted according to the operation space required by the personnel and the vehicle equipment when the roll-on roll-off operation vehicle is walking and / or turning and / or falling off the track, so as to move other operation spaces and improve the utilization rate of the pile foundation wharf resources.

[0042] In one embodiment of the method for the roll-on roll-off operation of the wharf, when the track is extracted, the upper track 1 at the track extraction operation position is supported by a plurality of jacking assemblies, and each jacking assembly is arranged at the sliding groove of the upper track 1 or at the corresponding four corners of the sliding groove. The jacking assemblies can change the stress of the upper track 1, so that the upper track is in a suspended state when the track is extracted, so as to extract the track of other upper tracks and / or lower tracks. The operation is convenient, safe and reliable, the cost of the roll-on roll-off operation of the port machinery equipment is reduced, and the advantages are achieved.

[0043] Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the common meanings understood by those skilled in the art to which the present application belongs. The "one" or "a" and the like similar words used in the specification and claims of the present application do not necessarily represent the quantity limitation. The "including" or "containing" and the like similar words mean that the elements or objects before the words cover the elements or objects listed after the words and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0044] Finally, it should be noted that: the above description is only the preferred embodiment of the present application, and is only used to illustrate the technical scheme of the present application, and does not limit the protection scope of the present application. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application are included in the protection scope of the present application.

Claims

1. A port double-decked cross-shaped roll-on rail, comprising: a cross-shaped rail, characterized in that, The well-shaped track comprises: a plurality of load-bearing partitions, each of which is arranged on a wharf pile foundation; a plurality of bottom-layer guide rails, which are laid on the ground of the wharf and have gaps between the bottom-layer guide rails and the ground of the wharf through the load-bearing partitions on the wharf pile foundation, so that the stress of the bottom-layer guide rails is transmitted to the wharf pile foundation through the load-bearing partitions; upper-layer guide rails on which the roll-on / roll-off operation vehicle travels, the upper-layer guide rails being in sliding connection with the bottom-layer guide rails and forming a well-shaped guide rail structure; and each of the upper-layer guide rails is provided with a sliding groove for sliding connection with the bottom-layer guide rails, and a jacking assembly for abutting rail extraction operation is arranged at the sliding groove of the upper-layer guide rail; the jacking assembly comprises a connecting lug seat fixed with the upper-layer guide rail for supporting the upper-layer guide rail during rail extraction, and a jacking device arranged below the connecting lug seat for providing a rail extraction support force source; and during rail extraction operation, the upper-layer guide rails at the rail extraction operation position are supported by a plurality of jacking assemblies, and each jacking assembly is arranged at the sliding groove of the upper-layer guide rail or at a position at the four corners of the sliding groove.

2. The terminal double-pit checkerboard roll-on roll-off track according to claim 1, characterized in that, Both the upper-layer guide rails and the bottom-layer guide rails are assembled and fixed by a plurality of guide rail units.

3. The pier double matting roll-on rail of claim 1, wherein, The jacking device is a jack.

4. The dual level checkerboard roll-on rail of claim 1, wherein, The connecting lug seat comprises a jacking plate fixedly connected with the sliding groove of the upper-layer guide rail.

5. The terminal double-pit checker track according to claim 4, wherein The connecting lug seat further comprises a reinforcing connecting plate arranged between the upper-layer guide rail and the jacking plate for stabilizing the jacking plate.

6. A port roll-on / roll-off transport system comprising: a roll-on / roll-off vehicle for roll-on / off operation of heavy equipment, and a track laid on a port for roll-on / roll-off vehicle transport travel, characterized by, The track adopts the structure of the wharf double-layer well-shaped roll-on / roll-off track of claim 1.

7. A method of port roll-on operations, characterized by The implementation of the wharf roll-on / roll-off transportation system based on claim 6 comprises the following contents: Before the roll-on / roll-off operation, the wharf double-layer well-shaped roll-on / roll-off track is erected on the corresponding position of the wharf according to the roll-on / roll-off ship environment, forming a complete and continuous roll-on / roll-off operation channel, so that the overall stress of the wharf during the roll-on / roll-off operation of heavy equipment is transferred from the ground of the wharf to the pile foundation of the wharf; During the roll-on / roll-off operation, the roll-on / roll-off operation vehicle performs the roll-on / roll-off operation of heavy equipment between the ship and the wharf through the wharf double-layer well-shaped roll-on / roll-off track, and the jacking assembly is used to support the upper-layer guide rail on which the vehicle travels and / or turns and / or falls off the rail, so as to perform rail extraction operation on other upper-layer guide rails and / or bottom-layer guide rails.

8. The method of handling a ship according to claim 7, characterized in that During the rail extraction operation, the upper-layer guide rails and the bottom-layer guide rails in the operation space are subjected to rail extraction operation according to the operation space required by personnel and vehicle equipment when the roll-on / roll-off operation vehicle travels and / or turns and / or falls off the rail.

Citation Information

Patent Citations

  • Ship unloading method of bridge crane at shallow water wharf

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  • Offshore wind power pile foundation roll-on roll-off shipping system

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