Inorganic ecological stone with good waterproof and anti-fouling properties and its preparation process

Through a multi-step inorganic ecological stone preparation process, combining the mixing of different raw material base materials and high-temperature melting treatment, combined with the use of silane coupling agent and anti-mold components, the shortcomings of inorganic ecological stone in terms of mechanical properties and anti-mold properties are solved, and efficient waterproof and dirty resistance are achieved, while maintaining environmental protection and low-cost characteristics.

CN116750968BActive Publication Date: 2025-04-22GUANGZHOU HENGHONG ECOLOGICAL BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202310731851.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-20
Publication Date
2025-04-22
Estimated Expiration
2043-06-20

AI Technical Summary

Technical Problem

The existing inorganic ecological stones have shortcomings in mechanical properties and mildew resistance, and it is difficult to take into account both waterproof and pollution resistance, environmental protection and low cost.

Method used

Through multi-step processing in the preparation process, including mixing and ball milling different raw material bases, forming steel slag bases, goldtail bases and waste glass bases, and melting them under high temperature melting conditions. Then, anti-mold soaking liquid is prepared using silane coupling agent and anti-mold components, and applying waterproof components to improve the mechanical properties and waterproof and soil resistance of ecological stones by grinding and coating.

Benefits of technology

It has achieved the improvement of the mechanical properties of inorganic ecological stone, enhanced its pollution resistance and waterproof performance, while maintaining its environmental protection and low cost characteristics.

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Abstract

The invention relates to the technical field of inorganic ecological stone preparation technology, and provides an inorganic ecological stone with good waterproof and anti-fouling properties and a preparation technology thereof. The invention uses a silane coupling agent and an anti-mildew component as raw materials to prepare an anti-mildew soaking liquid, and soaks an ecological stone blank in the anti-mildew soaking liquid, so that the anti-mildew component in the anti-mildew soaking liquid can be dispersed in the molecular gap of the ecological stone blank, and then through the connecting effect of the silane coupling agent, the effective antibacterial molecules in the anti-mildew component can be adsorbed and dispersed in the network structure formed by silicon dioxide in the ecological stone blank, so that the prepared ecological stone blank has excellent antibacterial performance; the waterproof component is coated on the surface of the ecological stone blank in a grinding and coating manner, so that the ecological stone blank has excellent waterproof performance, and the organic silicon in the waterproof component can be coupled with the silane coupling agent in the anti-mildew soaking liquid, so as to form a stable structure, which can prevent the probability of the waterproof layer falling off to a certain extent.
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Description

Technical Field

[0001] The invention relates to the technical field of inorganic eco-stone preparation technology, and in particular to an inorganic eco-stone with good waterproof and anti-fouling properties and a preparation technology thereof. Background Art

[0002] With the introduction of national energy conservation and emission reduction policies and the strengthening of environmental law enforcement, green and low-carbon has become the dominant direction of social and economic development, and energy conservation and emission reduction have been related to the survival and development of the ceramic industry. The mining and preparation costs of natural stone are high, and its acid and alkali resistance and pollution resistance are poor, and its functionality is lacking. At present, there are many substitutes for natural stone on the market, such as ecological stone. Ecological stone is made of recyclable materials that do not need to be mined, mainly including fly ash and slag. Compared with traditional stone, ecological stone has the advantages of environmental protection and low price, but the mechanical properties of ecological stone are poor and need to be improved.

[0003] For example, Chinese patent number CN202210417481.0 discloses a high-gloss inorganic ecological stone preparation process and inorganic ecological stone, the preparation process includes the following steps: (1) large-particle pretreatment liquid filling treatment step, (2) small-particle high-gloss nano-liquid high-gloss treatment step, (3) brightening and waterproofing liquid brightening and waterproofing treatment step. The inorganic ecological stone prepared by the inorganic ecological stone preparation process of the invention can achieve excellent results in gloss, gloss retention, anti-fouling and waterproofing ability, whitening of the stone surface, and dust protection ability, but the inorganic ecological stone of the invention still needs to be improved in mechanical properties and mildew resistance. Summary of the invention

[0004] Technical issues solved

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides an inorganic eco-stone with good waterproof and anti-fouling properties and a preparation process thereof, aiming to enable the prepared inorganic eco-stone to have the advantages of low cost and high environmental protection on the basis of good waterproof and anti-fouling properties.

[0006] Technical Solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A preparation process of an inorganic ecological stone with good waterproof and anti-fouling properties, the preparation process comprising the following steps:

[0009] S1, weigh 13-15 parts of silicon dioxide, 8-10 parts of aluminum oxide, 1-2 parts of magnesium oxide and 30 parts of steel slag, mix them well, put them into a furnace and heat them to 1600°C and keep them warm for 30 minutes, quench them with water after the insulation is completed to obtain glass particles, put the glass particles into a ball mill at a speed of 1500r / min for 3 hours, and then pass through a 200-mesh sieve, and the obtained particles are recorded as steel slag base material;

[0010] S2, weigh 9-12 parts of quartz, 8-10 parts of spodumene, 10-12 parts of silicon dioxide and 15-16 parts of gold tailings, mix them, put them into a furnace and heat them to 1600°C for 1h, slowly anneal them and cool them to room temperature, and the resultant is recorded as gold tailings base material after ball milling in a ball mill;

[0011] S3, pouring 12-15 parts of waste glass and 6-8 parts of calcium silicate into a jaw crusher for crushing, pouring the crushed waste glass into a ball mill for ball milling, and passing the waste glass through a 150-mesh sieve as the waste glass base material;

[0012] S4, pouring the steel slag base material in S1, the gold tailings base material in S2 and the waste glass base material in S3 into a planetary ball mill for grinding and blending, pouring the ground materials into a crucible in a high-temperature melting electric furnace for melting at 1400-1500° C., keeping the temperature for 3-4 hours, pouring the materials into a mold, annealing and naturally cooling to room temperature, and recording the obtained materials as ecological stone blanks;

[0013] S5, soaking the ecological stone blank in S4 in an anti-mildew soaking liquid prepared with a silane coupling agent and an anti-mildew component as raw materials, the soaking time is 24 hours, ultrasonic assistance is performed during the soaking process, and after the soaking is completed, it is placed at a temperature of 65° C. for drying;

[0014] S6. Spray the waterproof component on the surface of the ecological stone blank after the S5 treatment, and evenly coat the waterproof component on the surface of the ecological stone blank, and then use a grinder to grind and coat it. After grinding and coating, use the waterproof component to rinse the surface of the ecological stone blank, and then dry it at 65°C. The result is an inorganic ecological stone with good waterproof and anti-fouling properties.

[0015] Furthermore, the ball mills of S1 and S2 are both equipped with alumina balls.

[0016] Furthermore, the ball milling speed in S2 is 1500 r / min, and the gold tailings base material in S2 is sieved through a 200-mesh sieve after ball milling.

[0017] Furthermore, during the melting process of S4, when bubbles are generated, stirring is required to discharge the gas.

[0018] Furthermore, the annealing process in S4 is to place the sample in a muffle furnace at 600° C. and keep it warm for 1 hour.

[0019] Furthermore, the anti-mildew component in S5 is prepared by mixing tetradecyl dimethyl decyl ammonium bromide, hexadecyl trimethyl ammonium chloride, ditetradecyl dimethyl ammonium chloride and didecyl dimethyl ammonium chloride in equal weight ratios;

[0020] The preparation method of the anti-mildew soaking liquid in S5 is as follows: 15-20 parts by weight of the anti-mildew component are weighed and dispersed in 100 parts by weight of anhydrous ethanol, and then 11-13 parts by weight of silane coupling agent KH-560 are added, and stirred at a stirring speed of 600-800 r / min for 30 minutes, and then ultrasonically dispersed at a frequency of 26-27 kHz for 10 minutes, and finally deionized water with a mass of 5-8 times that of the anti-mildew component is added and mixed, and stirred again at a stirring speed of 600-800 r / min for 10 minutes to obtain the anti-mildew soaking liquid.

[0021] Furthermore, the ultrasonic frequency of the ultrasonic assistance in S5 is 22-23 kHz, and the ultrasonic time is 30 minutes.

[0022] Furthermore, the preparation method of the waterproof component in S6 is: weigh 5 parts by weight of nano-silica, 12 parts by weight of tridecafluorooctyltriethoxysilane and 60 parts of ethyl acetate, mix and stir, add 20 parts by weight of methyl silicone resin after stirring evenly, stir at the original stirring speed for 30 minutes, and ultrasonically disperse at a frequency of 25 kHz for 10 minutes to obtain the waterproof component.

[0023] Furthermore, the mixing and stirring speed is 500-600r / min.

[0024] The invention discloses an inorganic ecological stone with good waterproof and anti-fouling properties. The raw materials of the inorganic ecological stone with good waterproof and anti-fouling properties include the following components: aluminum oxide, silicon dioxide, magnesium oxide, steel slag, quartz stone, spodumene, silicon dioxide, gold tailings, waste glass, calcium silicate, silane coupling agent, anti-mildew component and waterproof component.

[0025] Beneficial Effects

[0026] The present invention provides an inorganic ecological stone with good waterproof and anti-fouling properties and a preparation process thereof. Compared with the prior art, the present invention has the following beneficial effects:

[0027] The present invention uses steel slag and gold tailings as raw materials to prepare steel slag base materials and gold tailings base materials, and adds quartz stone and spodumene respectively during the preparation of the gold tailings base materials, which can improve the mechanical properties of the prepared ecological stone; secondly, the steel slag contains a large amount of calcium oxide and the gold tailings contain a large amount of silicon dioxide, and the silicon dioxide in the gold tailings can form an irregular continuous network structure in the ecological stone, thereby tightly connecting various components such as calcium oxide in the raw materials, which can make the prepared ecological stone have better mechanical properties and excellent anti-fouling performance, and combined with the addition of waste glass, it can play a role in environmental protection and waste utilization.

[0028] The present invention uses silane coupling agent and anti-mildew components as raw materials to prepare anti-mildew soaking liquid, and soaks ecological stone blanks in the anti-mildew soaking liquid, so that the anti-mildew components in the anti-mildew soaking liquid can be dispersed in the molecular gaps of the ecological stone blanks, and then through the connecting effect of the silane coupling agent, the effective antibacterial molecules in the anti-mildew components can be adsorbed and dispersed in the network structure formed by silica in the ecological stone blanks, so that the prepared ecological stone blanks have excellent antibacterial properties; the waterproof component is coated on the surface of the ecological stone blank in a grinding and coating manner, so that the ecological stone blanks have excellent waterproof properties, and the organic silicon in the waterproof component can be coupled with the silane coupling agent in the anti-mildew soaking liquid, thereby forming a stable structure, which can prevent the probability of the waterproof layer falling off to a certain extent. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] The present invention will be further described below in conjunction with the embodiments.

[0031] Example 1

[0032] The present embodiment provides a preparation process of an inorganic ecological stone with good waterproof and anti-fouling properties, and the preparation process comprises the following steps:

[0033] S1. Weigh 13 parts of silicon dioxide, 8 parts of aluminum oxide, 1 part of magnesium oxide and 30 parts of steel slag, mix them thoroughly, put them into a furnace, heat them to 1600°C and keep them warm for 30 minutes, quench them with water after the insulation is completed to obtain glass particles, put the glass particles into a ball mill at a speed of 1500 r / min for 3 hours, and then pass through a 200-mesh sieve. The obtained material is recorded as steel slag base material;

[0034] S2, weigh 9 parts of quartz, 8 parts of spodumene, 10 parts of silicon dioxide and 15 parts of gold tailings, mix them, put them into a furnace and heat them to 1600°C for 1h, slowly anneal them and cool them to room temperature, and the resultant is recorded as gold tailings base material after ball milling in a ball mill;

[0035] S3, pouring 12 parts of waste glass and 6 parts of calcium silicate into a jaw crusher for crushing, pouring the crushed waste glass into a ball mill for ball milling, and passing the waste glass through a 150-mesh sieve as the waste glass base material;

[0036] S4, pouring the steel slag base material in S1, the gold tailings base material in S2 and the waste glass base material in S3 into a planetary ball mill for grinding and blending, pouring them into a crucible in a high-temperature melting electric furnace after grinding and melting them at 1400° C., keeping the temperature for 3 hours, pouring them into a mold, annealing and then naturally cooling them to room temperature, and the obtained is recorded as an ecological stone blank;

[0037] S5, soaking the ecological stone blank in S4 in an anti-mildew soaking liquid prepared with a silane coupling agent and an anti-mildew component as raw materials, the soaking time is 24 hours, ultrasonic assistance is performed during the soaking process, and after the soaking is completed, it is placed at a temperature of 65° C. for drying;

[0038] S6. Spray the waterproof component on the surface of the ecological stone blank after the S5 treatment, and evenly coat the waterproof component on the surface of the ecological stone blank, and then use a grinder to grind and coat it. After grinding and coating, use the waterproof component to rinse the surface of the ecological stone blank, and then dry it at 65°C. The result is an inorganic ecological stone with good waterproof and anti-fouling properties.

[0039] The ball mills of S1 and S2 were both filled with alumina balls.

[0040] The ball milling speed in S2 is 1500 r / min, and the gold tailings base material in S2 is sieved through a 200-mesh sieve after ball milling.

[0041] During the melting process of S4, when bubbles are generated, stirring is required to expel the gas.

[0042] The annealing process in S4 is to place the sample in a muffle furnace at 600°C and keep it for 1 hour.

[0043] The mildew-proof component in S5 is prepared by mixing tetradecyl dimethyl decyl ammonium bromide, hexadecyl trimethyl ammonium chloride, ditetradecyl dimethyl ammonium chloride and didecyl dimethyl ammonium chloride in equal weight ratios;

[0044] The preparation method of the anti-mildew soaking liquid in S5 is as follows: 15 parts by weight of the anti-mildew component are weighed and dispersed in 100 parts by weight of anhydrous ethanol, and then 11 parts by weight of silane coupling agent KH-560 are added, and stirred at a stirring speed of 600 r / min for 30 minutes, and then ultrasonically dispersed at a frequency of 26 kHz for 10 minutes, and finally deionized water with a mass 5 times that of the anti-mildew soaking liquid is added and mixed, and stirred again at a stirring speed of 600 r / min for 10 minutes to obtain the anti-mildew soaking liquid.

[0045] The ultrasound frequency of ultrasound-assisted treatment in S5 was 22 kHz, and the ultrasound time was 30 min.

[0046] The preparation method of the waterproof component in S6 is as follows: weigh 5 parts by weight of nano-silica, 12 parts by weight of tridecafluorooctyltriethoxysilane and 60 parts of ethyl acetate, mix and stir, add 20 parts by weight of methyl silicone resin after stirring evenly, stir at the original stirring speed for 30 minutes, and ultrasonically disperse at a frequency of 25 kHz for 10 minutes to obtain the waterproof component.

[0047] The stirring speed of the mixing is 500 r / min.

[0048] The invention discloses an inorganic ecological stone with good waterproof and anti-fouling properties. The raw materials of the inorganic ecological stone with good waterproof and anti-fouling properties include the following components: alumina, silicon dioxide, magnesium oxide, steel slag, quartz stone, spodumene, silicon dioxide, gold tailings, waste glass, calcium silicate, silane coupling agent, anti-mildew component and waterproof component.

[0049] Example 2

[0050] The present embodiment provides a preparation process of an inorganic ecological stone with good waterproof and anti-fouling properties, and the preparation process comprises the following steps:

[0051] S1. Weigh 15 parts of silicon dioxide, 10 parts of aluminum oxide, 2 parts of magnesium oxide and 30 parts of steel slag, mix them thoroughly, put them into a furnace, heat them to 1600°C and keep them warm for 30 minutes. After the insulation, quench them with water to obtain glass particles. Put the glass particles into a ball mill at a speed of 1500 r / min for 3 hours, and then pass them through a 200-mesh sieve. The obtained particles are recorded as steel slag base material;

[0052] S2, weigh 12 parts of quartz, 10 parts of spodumene, 12 parts of silicon dioxide and 16 parts of gold tailings, mix them, put them into a furnace and heat them to 1600°C for 1h, slowly anneal them and cool them to room temperature, and the resultant is recorded as gold tailings base material after ball milling in a ball mill;

[0053] S3, pouring 15 parts of waste glass and 8 parts of calcium silicate into a jaw crusher for crushing, pouring the crushed waste glass into a ball mill for ball milling, and passing the waste glass through a 150-mesh sieve as the waste glass base material;

[0054] S4, pouring the steel slag base material in S1, the gold tailings base material in S2 and the waste glass base material in S3 into a planetary ball mill for grinding and blending, pouring the ground materials into a crucible in a high-temperature melting electric furnace for melting at 1500° C., keeping the temperature for 4 hours, pouring the materials into a mold, annealing and then naturally cooling to room temperature, and recording the obtained materials as ecological stone blanks;

[0055] S5, soaking the ecological stone blank in S4 in an anti-mildew soaking liquid prepared with a silane coupling agent and an anti-mildew component as raw materials, the soaking time is 24 hours, ultrasonic assistance is performed during the soaking process, and after the soaking is completed, it is placed at a temperature of 65° C. for drying;

[0056] S6. Spray the waterproof component on the surface of the ecological stone blank after the S5 treatment, and evenly coat the waterproof component on the surface of the ecological stone blank, and then use a grinder to grind and coat it. After grinding and coating, use the waterproof component to rinse the surface of the ecological stone blank, and then dry it at 65°C. The result is an inorganic ecological stone with good waterproof and anti-fouling properties.

[0057] The ball mills of S1 and S2 were both filled with alumina balls.

[0058] The ball milling speed in S2 is 1500 r / min, and the gold tailings base material in S2 is sieved through a 200-mesh sieve after ball milling.

[0059] During the melting process of S4, when bubbles are generated, stirring is required to expel the gas.

[0060] The annealing process in S4 is to place the sample in a muffle furnace at 600°C and keep it for 1 hour.

[0061] The mildew-proof component in S5 is prepared by mixing tetradecyl dimethyl decyl ammonium bromide, hexadecyl trimethyl ammonium chloride, ditetradecyl dimethyl ammonium chloride and didecyl dimethyl ammonium chloride in equal weight ratios;

[0062] The preparation method of the anti-mildew soaking liquid in S5 is as follows: 20 parts by weight of the anti-mildew component are weighed and dispersed in 100 parts by weight of anhydrous ethanol, and then 13 parts by weight of silane coupling agent KH-560 are added, and stirred at a stirring speed of 800 r / min for 30 minutes, and then ultrasonically dispersed at a frequency of 27 kHz for 10 minutes, and finally 8 times the mass of deionized water is added and mixed, and after stirring again at a stirring speed of 800 r / min for 10 minutes, the result is the anti-mildew soaking liquid.

[0063] The ultrasound frequency of ultrasound-assisted treatment in S5 was 23 kHz, and the ultrasound time was 30 min.

[0064] The preparation method of the waterproof component in S6 is as follows: weigh 5 parts by weight of nano-silica, 12 parts by weight of tridecafluorooctyltriethoxysilane and 60 parts of ethyl acetate, mix and stir, add 20 parts by weight of methyl silicone resin after stirring evenly, stir at the original stirring speed for 30 minutes, and ultrasonically disperse at a frequency of 25 kHz for 10 minutes to obtain the waterproof component.

[0065] The stirring speed of the mixing is 600r / min.

[0066] The invention discloses an inorganic ecological stone with good waterproof and anti-fouling properties. The raw materials of the inorganic ecological stone with good waterproof and anti-fouling properties include the following components: alumina, silicon dioxide, magnesium oxide, steel slag, quartz stone, spodumene, silicon dioxide, gold tailings, waste glass, calcium silicate, silane coupling agent, anti-mildew component and waterproof component.

[0067] Example 3

[0068] The present embodiment provides a preparation process of an inorganic ecological stone with good waterproof and anti-fouling properties, and the preparation process comprises the following steps:

[0069] S1, weigh 14 parts of silicon dioxide, 9 parts of aluminum oxide, 1 part of magnesium oxide and 30 parts of steel slag, mix them thoroughly, put them into a furnace, heat them to 1600°C and keep them warm for 30 minutes, quench them with water after the insulation is completed to obtain glass particles, put the glass particles into a ball mill at a speed of 1500r / min for 3 hours, and then pass through a 200-mesh sieve, and the obtained material is recorded as steel slag base material;

[0070] S2, weigh 11 parts of quartz, 9 parts of spodumene, 11 parts of silicon dioxide and 15 parts of gold tailings, mix them, put them into a furnace and heat them to 1600°C for 1h, slowly anneal them and cool them to room temperature, and the resultant is recorded as gold tailings base material after ball milling in a ball mill;

[0071] S3, pouring 13 parts of waste glass and 7 parts of calcium silicate into a jaw crusher for crushing, pouring the crushed waste glass into a ball mill for ball milling, and passing the waste glass through a 150-mesh sieve as the waste glass base material;

[0072] S4, pouring the steel slag base material in S1, the gold tailings base material in S2 and the waste glass base material in S3 into a planetary ball mill for grinding and blending, pouring them into a crucible in a high-temperature melting electric furnace after grinding and melting them at 1400° C., keeping the temperature for 4 hours, pouring them into a mold, annealing and then naturally cooling them to room temperature, and the obtained products are recorded as ecological stone blanks;

[0073] S5, soaking the ecological stone blank in S4 in an anti-mildew soaking liquid prepared with a silane coupling agent and an anti-mildew component as raw materials, the soaking time is 24 hours, ultrasonic assistance is performed during the soaking process, and after the soaking is completed, it is placed at a temperature of 65° C. for drying;

[0074] S6. Spray the waterproof component on the surface of the ecological stone blank after the S5 treatment, and evenly coat the waterproof component on the surface of the ecological stone blank, and then use a grinder to grind and coat it. After grinding and coating, use the waterproof component to rinse the surface of the ecological stone blank, and then dry it at 65°C. The result is an inorganic ecological stone with good waterproof and anti-fouling properties.

[0075] The ball mills of S1 and S2 were both filled with alumina balls.

[0076] The ball milling speed in S2 is 1500 r / min, and the gold tailings base material in S2 is sieved through a 200-mesh sieve after ball milling.

[0077] During the melting process of S4, when bubbles are generated, stirring is required to expel the gas.

[0078] The annealing process in S4 is to place the sample in a muffle furnace at 600°C and keep it for 1 hour.

[0079] The mildew-proof component in S5 is prepared by mixing tetradecyl dimethyl decyl ammonium bromide, hexadecyl trimethyl ammonium chloride, ditetradecyl dimethyl ammonium chloride and didecyl dimethyl ammonium chloride in equal weight ratios;

[0080] The preparation method of the anti-mildew soaking liquid in S5 is as follows: 18 parts by weight of the anti-mildew component are weighed and dispersed in 100 parts by weight of anhydrous ethanol, and then 12 parts by weight of silane coupling agent KH-560 are added, and stirred at a stirring speed of 700 r / min for 30 minutes, and then ultrasonically dispersed at a frequency of 27 kHz for 10 minutes, and finally, deionized water with a mass 7 times that of the deionized water is added and mixed, and stirred again at a stirring speed of 700 r / min for 10 minutes to obtain the anti-mildew soaking liquid.

[0081] The ultrasound frequency of ultrasound-assisted treatment in S5 was 23 kHz, and the ultrasound time was 30 min.

[0082] The preparation method of the waterproof component in S6 is as follows: weigh 5 parts by weight of nano-silica, 12 parts by weight of tridecafluorooctyltriethoxysilane and 60 parts of ethyl acetate, mix and stir, add 20 parts by weight of methyl silicone resin after stirring evenly, stir at the original stirring speed for 30 minutes, and ultrasonically disperse at a frequency of 25 kHz for 10 minutes to obtain the waterproof component.

[0083] The stirring speed of the mixing is 600r / min.

[0084] The invention discloses an inorganic ecological stone with good waterproof and anti-fouling properties. The raw materials of the inorganic ecological stone with good waterproof and anti-fouling properties include the following components: alumina, silicon dioxide, magnesium oxide, steel slag, quartz stone, spodumene, silicon dioxide, gold tailings, waste glass, calcium silicate, silane coupling agent, anti-mildew component and waterproof component.

[0085] Comparative Example 1:

[0086] The preparation process of the inorganic eco-stone provided in this comparative example is roughly the same as that of Example 1, with the main difference being that the silicon dioxide and aluminum oxide in Example 1 are not added to the steel slag base material of Comparative Example 1.

[0087] Comparative Example 2:

[0088] The preparation process of the inorganic eco-stone provided in this comparative example is roughly the same as that of Example 2, with the main difference being that the quartz stone and spodumene in Example 2 are not added to the gold tailings base material of Comparative Example 2.

[0089] Comparative Example 3:

[0090] The preparation process of the inorganic eco-stone provided in this comparative example is roughly the same as that of Example 3, with the main difference being that the waste glass base material in Example 3 is not added to the gold tailings base material in Comparative Example 3.

[0091] Comparative Example 4:

[0092] The preparation process of the inorganic eco-stone provided in this comparative example is substantially the same as that of Example 1, with the main difference being that the eco-stone blank of comparative example 4 is not treated with S5.

[0093] Comparative Example 5:

[0094] The preparation process of the inorganic eco-stone provided in this comparative example is roughly the same as that of Example 1, with the main difference being that the waterproof component in comparative example 5 is replaced by a commercially available waterproofing agent.

[0095] Performance Testing

[0096] The inorganic eco-stones prepared in Examples 1-3 and Comparative Examples 1-5 are marked as Example 1, Example 2, Example 3, Comparative Example 1, Comparative Example 2, Comparative Example 3, Comparative Example 4 and Comparative Example 5, respectively. Then, the performance of Examples 1-3 and Comparative Examples 1-5 is tested. The specific testing methods and test items are as follows:

[0097] The inorganic eco-stones in Examples 1-3 and Comparative Examples 1-5 were cut into strip samples with a length of 40 mm, a width of 4 mm, and a height of 3 mm, and then the flexural strength of the strip samples was tested using a SGW-5T ceramic strength comprehensive tester;

[0098] The inorganic eco-stones in Examples 1-3 and Comparative Examples 1-5 were cut into strips of samples with a length of 10 mm, a width of 10 mm, and a height of 10 mm. The strips were then immersed in water to test the mass water absorption rate after immersion for 7 days and 14 days.

[0099] The inorganic eco-stones in Examples 1-3 and Comparative Examples 1-5 were cut into strips of 10 mm in length, 10 mm in width, and 10 mm in height, and Staphylococcus aureus and Escherichia coli were cultured according to the standard and method of GB / T20944.2-2007. Then, 1 mL of bacterial solution was smeared on the surface of the strips after sterilization, and the survival rates of Staphylococcus aureus and Escherichia coli in the bacterial solution were detected at a temperature of 28° C. for 12 h, and the comprehensive antibacterial rate was calculated according to the comprehensive method of "antibacterial rate = 1-survival rate";

[0100] The above test results are recorded in Table 1:

[0101] Table 1

[0102]

[0103] It can be seen from the data in the above table that the flexural strength of the inorganic ecological stone prepared in Examples 1-3 is significantly higher than that of the inorganic ecological stone prepared in Comparative Examples 1-3, the water absorption rate of the inorganic ecological stone prepared in Examples 1-3 is significantly lower than that of Comparative Example 5, and the comprehensive antibacterial rate of the inorganic ecological stone prepared in Examples 1-3 is significantly higher than that of Comparative Example 4, which means that the inorganic ecological stone prepared in Examples 1-3 has better mechanical properties and higher waterproofness and anti-fouling properties. Therefore, the inorganic ecological stone with good waterproofness and anti-fouling properties prepared by the present invention has better market promotion value.

[0104] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0105] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties, characterized in that: The preparation process comprises the following steps: S1, weigh 13-15 parts of silicon dioxide, 8-10 parts of aluminum oxide, 1-2 parts of magnesium oxide and 30 parts of steel slag, mix them well, put them into a furnace and heat them to 1600°C and keep them warm for 30 minutes, quench them with water after the insulation is completed to obtain glass particles, put the glass particles into a ball mill at a speed of 1500r / min for 3 hours, and then pass through a 200-mesh sieve, and the obtained particles are recorded as steel slag base material; S2, weigh 9-12 parts of quartz, 8-10 parts of spodumene, 10-12 parts of silicon dioxide and 15-16 parts of gold tailings, mix them, put them into a furnace and heat them to 1600°C for 1h, slowly anneal them and cool them to room temperature, and the resultant is recorded as gold tailings base material after ball milling in a ball mill; S3, pouring 12-15 parts of waste glass and 6-8 parts of calcium silicate into a jaw crusher for crushing, pouring the crushed waste glass into a ball mill for ball milling, and passing the waste glass through a 150-mesh sieve as the waste glass base material; S4, pouring the steel slag base material in S1, the gold tailings base material in S2 and the waste glass base material in S3 into a planetary ball mill for grinding and blending, pouring the ground materials into a crucible in a high-temperature melting electric furnace for melting at 1400-1500° C., keeping the temperature for 3-4 hours, pouring the materials into a mold, annealing and naturally cooling to room temperature, and recording the obtained materials as ecological stone blanks; S5, soaking the ecological stone blank in S4 in an anti-mildew soaking liquid prepared with a silane coupling agent and an anti-mildew component as raw materials, the soaking time is 24 hours, ultrasonic assistance is performed during the soaking process, and after the soaking is completed, it is placed at a temperature of 65° C. for drying; S6. Spray the waterproof component on the surface of the ecological stone blank after the S5 treatment, and evenly coat the waterproof component on the surface of the ecological stone blank, and then use a grinder to grind and coat it. After grinding and coating, use the waterproof component to rinse the surface of the ecological stone blank, and then dry it at 65°C. The result is an inorganic ecological stone with good waterproof and anti-fouling properties.

2. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 1, characterized in that: The ball mills of S1 and S2 are both equipped with alumina balls.

3. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 1, characterized in that: The ball milling speed in S2 is 1500 r / min, and the gold tailings base material in S2 is sieved through a 200-mesh sieve after ball milling.

4. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 1, characterized in that: During the melting process of S4, when bubbles are generated, stirring is required to discharge the gas.

5. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 1, characterized in that: The annealing process in S4 is to place the furnace in a muffle furnace at 600° C. and keep it for 1 hour.

6. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 1, characterized in that: The anti-mildew component in S5 is prepared by mixing tetradecyl dimethyl decyl ammonium bromide, hexadecyl trimethyl ammonium chloride, ditetradecyl dimethyl ammonium chloride and didecyl dimethyl ammonium chloride in equal weight ratios; The preparation method of the anti-mildew soaking liquid in S5 is as follows: 15-20 parts by weight of the anti-mildew component are weighed and dispersed in 100 parts by weight of anhydrous ethanol, and then 11-13 parts by weight of silane coupling agent KH-560 are added, and stirred at a stirring speed of 600-800 r / min for 30 minutes, and then ultrasonically dispersed at a frequency of 26-27 kHz for 10 minutes, and finally deionized water with a mass of 5-8 times that of the anti-mildew component is added and mixed, and stirred again at a stirring speed of 600-800 r / min for 10 minutes to obtain the anti-mildew soaking liquid.

7. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 1, characterized in that: The ultrasonic frequency of the ultrasonic-assisted process in S5 is 22-23 kHz, and the ultrasonic time is 30 min.

8. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 1, characterized in that: The preparation method of the waterproof component in S6 is: weigh 5 parts by weight of nano-silica, 12 parts by weight of tridecafluorooctyltriethoxysilane and ethyl acetate, mix and stir, add 20 parts by weight of methyl silicone resin after stirring evenly, stir at the original stirring speed for 30 minutes, and ultrasonically disperse at a frequency of 25 kHz for 10 minutes to obtain the waterproof component.

9. The process for preparing an inorganic ecological stone with good waterproof and anti-fouling properties according to claim 8, characterized in that: The stirring speed of the mixing and stirring is 500-600r / min.

10. The inorganic ecological stone with good waterproof and antifouling properties prepared by the process for preparing an inorganic ecological stone with good waterproof and antifouling properties according to any one of claims 1 to 8 is characterized in that: The raw materials of the inorganic ecological stone with good waterproof and anti-fouling properties include the following components: aluminum oxide, magnesium oxide, steel slag, quartz stone, spodumene, silicon dioxide, gold tailings, waste glass, calcium silicate, silane coupling agent, mildew-proof component and waterproof component.

Citation Information

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