Preparation methods of antiviral and anti-allergy granules and fabric finishing methods
By treating acrylonitrile polymer particles with hydrazine hydrate and alkali metal hydroxide followed by impregnation with divalent copper solution, the problems of complex and costly preparation of antiviral and anti-allergy fabrics in the prior art have been solved, and highly efficient antiviral and anti-allergy properties have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-25
- Publication Date
- 2026-04-03
AI Technical Summary
Existing technologies for preparing antiviral and anti-allergy fabrics involve complex processes, high operating costs, and poor antiviral and anti-allergy properties.
A method for preparing acrylonitrile polymer particles by treating them with hydrazine hydrate and/or alkali metal hydroxides, followed by impregnation with a copper divalent solution, preferably in the order of hydrazine hydrate-alkali metal hydroxide-copper divalent solution, can improve antiviral and anti-allergic properties.
The obtained antiviral and anti-allergic granules have a simple process, low operating cost, and significant antiviral and anti-allergic properties, especially with the synergistic effect of hydrazine hydrate and alkali metal hydroxide treatment, which further improves their performance.
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Abstract
Description
Technical Field
[0001] This invention relates to a method for preparing antiviral and anti-allergy granules, antiviral and anti-allergy granules obtained according to the preparation method, an antiviral and anti-allergy finishing composition for fabrics using the antiviral and anti-allergy granules, and a method for finishing fabrics with antiviral and anti-allergy properties. Background Technology
[0002] As people's quality of life improves, the demand for antiviral and anti-allergen fabrics is on the rise, making it a research hotspot in this field.
[0003] CN113718519A discloses a method of treating fabrics with compounds containing molybdenum and / or tungsten, or with tungsten molybdenum oxychloride, to obtain antiviral fabrics with an antiviral activity rate greater than 99%. However, the molybdenum and tungsten elements in the finishing agent are expensive, and the method does not mention whether the treated fabric has anti-allergen efficacy.
[0004] CN 112176451 A discloses an antibacterial and antiviral regenerated cellulose fiber and its preparation method. The antibacterial and antiviral regenerated cellulose fiber includes viscose fiber, single-layer capsule wall composite microcapsules, and double-layer capsule wall composite microcapsules. The core of each of the single-layer and double-layer capsule wall composite microcapsules independently includes plant-based antibacterial and antiviral extracts and vitamins. The capsule wall component of the single-layer capsule wall composite microcapsules includes β-cyclodextrin, and the capsule wall of the double-layer capsule wall composite microcapsules includes an inner capsule wall and an outer capsule wall. The inner capsule wall component includes β-cyclodextrin, and the outer capsule wall component includes porous starch. The capsule wall of the single-layer capsule wall composite microcapsules is grafted and cross-linked with the bonding fiber, and the capsule wall of the double-layer capsule wall composite microcapsules is grafted and cross-linked with the viscose fiber. However, this technology is too complex and costly. Summary of the Invention
[0005] One of the technical problems to be solved by this invention is that the preparation process of antiviral and anti-allergy fabrics in the prior art is complicated, the operating cost is high, and the antiviral and anti-allergy performance is poor. This invention provides a method for preparing antiviral and anti-allergy particles. The product obtained can be used for antiviral and anti-allergy finishing of fabrics. It has the characteristics of simple process and good antiviral and anti-allergy performance of the finished fabric.
[0006] To solve one of the above-mentioned technical problems, the technical solution of the present invention is as follows:
[0007] The preparation method of antiviral and anti-allergy granules includes:
[0008] (A) Obtaining acrylonitrile polymer particles;
[0009] (B) Acrylonitrile polymer particles are treated with hydrazine hydrate and / or alkali metal hydroxide, and then impregnated with divalent copper solution.
[0010] The method of this invention is simple, has low operating costs, and yields products with good antiviral and anti-allergic properties. Furthermore, compared to treating acrylonitrile polymer particles directly with divalent copper salt solution, or treating acrylonitrile polymer particles directly with divalent copper salt solution followed by treatment with hydrazine hydrate and / or alkali metal oxides, the resulting product exhibits better antiviral and anti-allergic properties. In particular, treatment with both hydrazine hydrate and alkali metal hydroxides further enhances the antiviral and anti-allergic properties compared to treatment with only hydrazine hydrate or only alkali metal hydroxides, demonstrating a good synergistic effect between the two treatments.
[0011] In the above technical solution, the preferred step (B) includes:
[0012] (1) Acrylonitrile polymer particles were treated with hydrazine hydrate solution to obtain intermediate product 1;
[0013] (2) Intermediate product 1 was treated with an alkali metal hydroxide solution to obtain intermediate product 2;
[0014] (3) Intermediate product 2 is impregnated with divalent copper solution.
[0015] In cases where both hydrazine hydrate and alkali metal hydroxide treatment are applied, the product obtained by the above-mentioned sequence of hydrazine hydrate treatment-alkali metal hydroxide solution treatment-divalent copper impregnation has significantly higher antiviral, especially anti-allergic, effects than the sequence of alkali metal hydroxide treatment-hydrazine hydrate treatment-divalent copper impregnation, and also significantly higher than the sequence of hydrazine hydrate-alkali metal hydroxide mixture treatment-divalent copper impregnation.
[0016] In the above technical solution, the acrylonitrile polymer includes acrylonitrile monomer structural units, and more preferably further includes modified monomer structural units, wherein the weight ratio of modified monomer structural units to acrylonitrile monomer structural units is 0 to 0.2.
[0017] In this field, polymers consisting only of acrylonitrile monomer structural units are also called polyacrylonitrile; polymers consisting of acrylonitrile monomer structural units and modified monomer structural units are also called acrylonitrile-modified monomer copolymers; polyacrylonitrile and acrylonitrile-modified monomer copolymers are collectively referred to as acrylonitrile polymers.
[0018] Compared to pure polyacrylonitrile, the presence of modified monomer structural units enhances the antiviral and antiallergic properties of acrylonitrile polymers.
[0019] In the above technical solutions, as a non-limiting example, the weight ratio of modified monomer structural units to acrylonitrile monomer structural units is 0.001, 0.002, 0.003, 0.004, 0.005, 0.006, 0.007, 0.008, 0.009, 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, etc. For comparative purposes only, the weight ratio of modified monomer structural units to acrylonitrile monomer structural units in the embodiments and comparative examples of this invention is mostly 0.099.
[0020] In the above technical solution, the modified monomer is preferably selected from at least one of the monomer groups composed of nonionic modified monomers and ionic modified monomers.
[0021] In the above technical solution, the nonionic modified monomer is preferably selected from at least one of the monomer groups composed of (meth)acrylate, itaconic acid ester, styrene and α-methylstyrene.
[0022] In the above technical solutions, it is preferred that the (meth)acrylate and itaconic acid ester are esters of C1-C4 alcohols independently. For example, but not limited to methyl acrylate, ethyl acrylate, propyl acrylate, or butyl acrylate.
[0023] In the above technical solution, preferably, the ionic modified monomer is selected from at least one of the following monomer groups:
[0024] (Meth)acrylic acid or its alkali metal salt;
[0025] Itaconic acid or its alkali metal salt;
[0026] (Methyl)propenesulfonic acid or its alkali metal salt;
[0027] styrene sulfonic acid or its alkali metal salt;
[0028] α-Methylstyrene sulfonic acid or its alkali metal salt.
[0029] In particular, the first modified monomer structural unit and the second modified monomer structural unit have a synergistic effect in improving antiviral and anti-allergic properties. The first modified monomer structural unit is at least one of styrene structural unit and α-methylstyrene structural unit, and the second modified monomer structural unit is at least one of the modified monomer structural units mentioned above, excluding styrene structural unit and α-methylstyrene structural unit.
[0030] In the above technical solution, the preferred weight ratio of the first modified monomer structural unit to the second modified monomer structural unit is 0.1 to 10, for example, but not limited to, values such as 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, 9.5, etc., and more preferably 0.5 to 5. For comparative purposes only, in the examples where the acrylonitrile polymer contains two modified monomer structural units, the weight ratio of the first modified monomer structural unit to the second modified monomer structural unit is 2.
[0031] In the above technical solution, the acrylonitrile polymer in step (A) is preferably obtained by acrylonitrile polymerization or copolymerization of acrylonitrile and modified monomers, and more preferably by free radical polymerization.
[0032] There are no particular restrictions on the polymerization method; those well-known to those skilled in the art can be used, such as bulk polymerization, solution polymerization, suspension polymerization, emulsion polymerization, etc. Those skilled in the art can make reasonable choices without having to expend creative effort.
[0033] Furthermore, regarding the process of obtaining acrylonitrile polymer particles from different specific methods, those methods well-known to those skilled in the art can be used, requiring no inventive effort and achieving comparable technical effects. For example, acrylonitrile obtained through bulk polymerization can be pulverized to obtain acrylonitrile polymer particles; acrylonitrile obtained through solution polymerization exists in a dissolved form in the polymerization solvent (such as NaSCN aqueous solution, DMSO, DMF, etc.), and can be added in a thin stream to a non-solvent (such as water) under stirring to obtain acrylonitrile polymer precipitated in granular powder form; suspension polymerization itself yields acrylonitrile polymer particles; and so on.
[0034] If the acrylonitrile polymer is obtained by suspension polymerization, then:
[0035] Water can be used as the optional suspension solvent, but this is only for comparison. In the specific embodiments of the present invention, water is used as the suspension solvent.
[0036] The polymerization initiator can be a free radical initiator, and more preferably a redox initiator. Those skilled in the art know that a redox initiator consists of an oxidant and a reductant. The oxidant can be an alkali metal chlorate, an alkali metal persulfate, ammonium persulfate, etc. The reductant can be an alkali metal metabisulfite, ferrous ammonium sulfate, an alkali metal sulfite, an alkali metal hydrogen sulfite, etc. For comparison only, the free radical initiator used in the specific embodiments of the present invention is a redox initiator, wherein the oxidant is sodium chlorate and the reductant is sodium metabisulfite.
[0037] Based on 100 parts by weight of water fed into the polymerization reactor for suspension polymerization, the polymeric monomers (including acrylonitrile and modified monomers) fed into the polymerization reactor can be 20 to 50 parts by weight, for example, but not limited to 25 parts by weight, 30 parts by weight, 35 parts by weight, 40 parts by weight, and 45 parts by weight.
[0038] Based on 100 parts by weight of water fed into the polymerization reactor for suspension polymerization, the initiator (including sodium chlorate and sodium metabisulfite) fed into the polymerization reactor can be 1 to 5 parts by weight, for example, but not limited to 1.5 parts by weight, 2 parts by weight, 2.5 parts by weight, 3 parts by weight, 3.5 parts by weight, 4 parts by weight, 4.5 parts by weight, etc. For comparative purposes only, 4 parts by weight are used in the embodiments and comparative examples of this invention.
[0039] The preferred weight ratio of sodium metabisulfite to sodium chlorate is 2 to 10, for example, but not limited to 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, and 9.5. For comparison purposes only, the ratio is 3.7 in both the embodiments and comparative examples of this invention.
[0040] The preferred polymerization temperature is 40 to 70°C, such as, but not limited to, polymerization temperatures of 45°C, 50°C, 55°C, 60°C, 65°C, etc.
[0041] The preferred polymerization time is 2 to 5 hours, such as, but not limited to, polymerization times of 2.5 hours, 3 hours, 3.5 hours, 4 hours, 4.5 hours, etc.
[0042] In the above technical solution, the preferred step (1) has a hydrazine hydrate concentration of 15-85% by weight, for example, but not limited to, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, etc. For comparison only, a 50% hydrazine hydrate aqueous solution is commonly used in the specific embodiments of the present invention.
[0043] In the above technical solution, the weight ratio of hydrazine hydrate solution (N2H4·H2O) to acrylonitrile polymer particles is 2 to 15, for example, but not limited to, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, etc., and more preferably 3 to 8.
[0044] In the above technical solution, the preferred treatment temperature of step (1) with hydrazine hydrate solution is 50-150℃, for example, but not limited to, 55℃, 60℃, 65℃, 70℃, 75℃, 80℃, 85℃, 90℃, 95℃, 100℃, 105℃, 110℃, 115℃, 120℃, 125℃, 130℃, 135℃, 140℃, 145℃, etc. More preferably, it is 80-130℃. For comparison only, the specific embodiments of the present invention generally use 95℃, but there are also embodiments using 120℃.
[0045] In the above technical solution, the treatment time with hydrazine hydrate solution is 0.5 to 10 hours, for example, but not limited to, the treatment time with hydrazine hydrate solution in step (1) is 1 hour, 1.5 hours, 2 hours, 2.5 hours, 3 hours, 3.5 hours, 4 hours, 4.5 hours, 5 hours, 5.5 hours, 6 hours, 6.5 hours, 7 hours, 7.5 hours, 8 hours, 8.5 hours, 9 hours, 9.5 hours, etc.
[0046] In the above technical solution, step (2) preferably has a concentration of 10-50% by weight of the alkali metal hydroxide solution. For example, but not limited to, alkali metal hydroxide solution concentrations of 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19%, 20%, 21%, 22%, 23%, 24%, 25%, 26%, 27%, 28%, 29%, 30%, 35%, 40%, 45%, etc.
[0047] In the above technical solution, the preferred alkali metal hydroxide in step (2) is potassium hydroxide or sodium hydroxide.
[0048] In the above technical solution, preferably by weight, the weight ratio of intermediate product 1 in step (2) to the acrylonitrile polymer particles required to prepare it in step (1) is 0.5 to 5, for example, but not limited to, the weight ratio of alkali metal hydroxide to intermediate product 1 in step (2) being 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.5, 2, 2.5, 3, 3.5, etc., more preferably 1 to 4. This is only a comparison; in specific embodiments, this weight ratio is generally 2.
[0049] In the above technical solution, the preferred processing temperature in step (2) is 50–150°C. For example, but not limited to, the processing temperature in step (2) is 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 95°C, 100°C, 105°C, 110°C, 115°C, 120°C, 125°C, 130°C, 135°C, 140°C, 145°C, etc. For comparison only, 95°C is commonly used in specific embodiments, and 100°C is also sometimes used.
[0050] In the above technical solution, the preferred processing time for step (2) is 0.5 to 5 hours. For example, but not limited to, the processing time for step (2) is 1 hour, 1.5 hours, 2.5 hours, 3 hours, 3.5 hours, 4 hours, 4.5 hours, etc.
[0051] In the above technical solution, preferably by weight, the intermediate product 2 in step (3) is based on the acrylonitrile polymer particles required to prepare it in step (1), and the weight ratio of divalent copper to intermediate product 2 in step (3) is 0.05 to 0.3. For example, but not limited to, this total ratio is 0.06, 0.07, 0.08, 0.09, 0.10, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.20, 0.25, etc.
[0052] In the above technical solution, the preferred copper weight concentration of the divalent copper solution in step (3) is 0.5% to 10%. For example, but not limited to, the copper weight concentration of the divalent copper solution in step (3) is 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%, 1.8%, 1.9%, 2.0%, 2.5%, 3%, 3.5%, 4%, 5%, 6%, 7%, 8%, 9%, etc. For comparison only, in a specific embodiment, the copper weight concentration of the divalent copper solution is 1%.
[0053] In the above technical solution, the preferred immersion temperature in step (3) is 40–120°C, such as, but not limited to, 45°C, 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 95°C, 100°C, 105°C, 110°C, 115°C, etc. To avoid easy evaporation of moisture and pressurized operation, a temperature greater than 50°C and lower than 100°C is more suitable. For comparison only, 95°C is commonly used in specific embodiments.
[0054] In the above technical solution, the preferred immersion time in step (3) is 0.2 to 5 hours, for example, but not limited to, 15 minutes, 20 minutes, 25 minutes, 30 minutes, 35 minutes, 40 minutes, 45 minutes, 50 minutes, 55 minutes, 60 minutes, 65 minutes, 70 minutes, 75 minutes, 80 minutes, 85 minutes, 90 minutes, 95 minutes, 100 minutes, 110 minutes, 120 minutes, 130 minutes, 140 minutes, 150 minutes, 160 minutes, 170 minutes, 180 minutes, 200 minutes, 220 minutes, 240 minutes, 260 minutes, 280 minutes, etc. More preferably, it is 15 to 120 minutes.
[0055] The second technical problem to be solved by this invention is to provide antiviral and anti-allergy granules. The technical solution is as follows:
[0056] Antiviral and anti-allergic granules obtained by any of the preparation methods described in one of the technical solutions to the above-mentioned technical problems.
[0057] The third technical problem to be solved by the present invention is to provide a fabric antiviral and antiallergy finishing composition containing the above-mentioned antiviral and antiallergy particles.
[0058] The key technology of this invention lies in the preparation method of antiviral and anti-allergic granules and the antiviral and anti-allergic granules obtained according to the preparation method. As for how to incorporate the aforementioned anti-allergic and anti-allergic granules into the antiviral and anti-allergic finishing composition of fabrics, those skilled in the art can make reasonable choices without needing to expend creative effort. For example, but not limited to, the technical solution to the third technical problem mentioned above could be:
[0059] An antiviral and anti-allergic finishing composition for fabrics, comprising, by weight:
[0060] The antiviral and anti-allergy granules described in the technical solution to the second technical problem mentioned above, in quantities of 100 to 300;
[0061] Dispersant, 5-15 parts;
[0062] Thickener, 1-10 parts;
[0063] Emulsifier, 10-50 parts;
[0064] Water, so that the total amount of the composition is 1000 parts.
[0065] By way of non-limiting example only, the antiviral and anti-allergy granules are in quantities of 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220, 230, 240, 250, 260, 270, 280, 290, etc., for comparison only. The total quantity in the examples and comparative examples is 200.
[0066] By way of non-limiting example only, the dispersant is 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts, 14 parts, etc., only for comparison. In the examples and comparative examples, it is 8.5 parts, and only for comparison. The dispersant used is SILCO SPERSE HLD-8 / B from Onker Company.
[0067] By way of non-limiting example only, the thickener is 2 parts, 3 parts, 4 parts, 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, etc., which are only comparative examples. In the examples and comparative examples, it is 5.5 parts, and the thickener used is 5 parts of hydroxyethyl cellulose (model: HHBR250, Ashland) and 0.5g of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan).
[0068] By way of non-limiting example only, the emulsifier is 15 parts, 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, etc., for comparison only. In the examples and comparative examples, it is 30 parts, and the emulsifier used is AEO-9.
[0069] The finishing composition of the present invention may also, but is not necessary, include those commonly used in the art, such as:
[0070] Although not strictly necessary, to prevent film formation on the liquid surface due to water evaporation during storage, transportation, and use of the finishing composition, 0 to 150 parts of a humectant may be added. For example, but not limited to, the amount of humectant used may be 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140 parts, etc., for comparison only. In the examples and comparative examples, the amount used is 55 parts, and the humectant used is polyethylene glycol 300.
[0071] Although not strictly necessary, to reduce the inconvenience caused by foam in the process, a defoamer can be added to the finishing composition in amounts of 0 to 5 parts, such as, but not limited to, 0.1 parts, 0.2 parts, 0.3 parts, 0.4 parts, 0.5 parts, 0.6 parts, 0.7 parts, 0.8 parts, 0.9 parts, 1 part, 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, etc., for comparison only. In the examples and comparative examples, the amount is 0.5 parts, and the defoamer used is DC65 defoamer (Dow Corning Incorporated).
[0072] Although not strictly necessary, an appropriate amount of biocides, such as Kathon, can be added to prevent the performance from being affected by microbial growth due to long-term storage and heat.
[0073] There are no particular limitations on the preparation of the finishing composition. For example, the required amount of water and other required components can be added to a stirred tank and stirred until homogeneous. To increase the suspension stability of the antiviral and anti-allergic particles in the finishing composition, the prepared finishing composition can be further finely ground on a sand mill to make the antiviral and anti-allergic particles finer, for example, but not limited to, D99 of 0.5 to 5 micrometers. For comparative purposes only, the finishing compositions in the embodiments and comparative examples of this invention were finely ground on a sand mill to a D99 of 2 micrometers.
[0074] The fourth technical problem to be solved by the present invention is to provide a method for finishing fabrics.
[0075] To solve the fourth technical problem mentioned above, the technical solution of the present invention is as follows:
[0076] A fabric finishing method includes applying a finishing working solution to the fabric to be finished with antiviral and anti-allergy treatment, characterized in that the finishing method includes the preparation method step of the antiviral and anti-allergy particles described in any one of the technical solutions of one of the above-mentioned technical problems; or the finishing working solution contains the antiviral and anti-allergy particles described in the technical solution of the second technical problem; or the finishing working solution contains the finishing composition described in any one of the technical solutions of the third technical problem.
[0077] With the disclosure of the antiviral and anti-allergy particles or finishing compositions of the present invention, the specific process conditions involved in the fabric antiviral and anti-allergy finishing method can be reasonably selected by those skilled in the art, and comparable technical effects can be achieved without creative effort.
[0078] For example, it could be:
[0079] Fabric finishing methods include:
[0080] (I) The fabric to be treated is brought into contact with the finishing working solution to obtain fabric I with liquid;
[0081] (II) Drying;
[0082] (III) Heat setting.
[0083] The fabric to be processed is only used in comparison to other fabrics. Furthermore, in both the embodiments and comparative examples of this invention, the fabric to be processed uses mattress fabric provided by Xilinmen Furniture Co., Ltd., which is a double-sided circular knit jacquard fabric. This fabric is a composite fabric consisting of a front, a core, and a reverse side, joined together by joints. Specific specifications are as follows:
[0084]
[0085]
[0086] In the above technical solution, there are no particular limitations on the contact method in step (I), which can be immersion contact, spraying contact, rolling contact, etc. Furthermore, immersion can be intermittent immersion or continuous immersion. Those skilled in the art can reasonably select the specific method of contact between the fabric to be treated and the finishing working solution, and can achieve comparable technical effects without having to expend creative effort.
[0087] In the above technical solutions, there is no particular limitation on the length of contact time. As long as the contact between the finishing working solution and the fabric reaches or is basically balanced, extending the contact time will not have a significant impact on the technical effect. However, too long a contact time will increase the production time cost, while too short a contact time will affect the load of antiviral and anti-allergy particles. Based on the above principle of contact time, those skilled in the art can comprehensively consider the above factors and reasonably select the immersion time to achieve comparable technical effects without having to make any creative effort.
[0088] By way of example only, when the contact method in step (I) is intermittent immersion, for example, but not limited to, the immersion time is not less than 1 minute, and further, non-limiting examples of immersion time could be 2 minutes, 3 minutes, 4 minutes, 5 minutes, 6 minutes, 7 minutes, 8 minutes, 9 minutes, 10 minutes, 11 minutes, 15 minutes, 30 minutes, 40 minutes, 50 minutes, 60 minutes, etc. For comparative purposes only, the immersion time in the examples and comparative examples is 10 minutes.
[0089] Those skilled in the art will understand that the impregnation process involves the ratio of the finishing solution to the fabric to be finished. A person skilled in the art can reasonably select this ratio to achieve comparable technical effects without inventive effort. As a non-limiting example only, when the contact method in step (I) is intermittent impregnation, the ratio of the finishing solution to the fabric to be finished, by weight, is 10 or more, for example, but not limited to, 12, 14, 16, 18, 20, 30, etc. Furthermore, for comparative purposes only, in the embodiments and comparative examples of this invention, this weight ratio is 15.
[0090] For comparison purposes only, the impregnation described in the embodiments and comparative examples of this invention is all intermittent impregnation.
[0091] In the above technical solution, there is no particular limitation on the liquid-carrying rate of the liquid-laden fabric I in step (I). Those skilled in the art can reasonably control the liquid-carrying rate based on the concentration of antiviral and anti-allergic particles in the finishing working solution, the fabric's ability to absorb the finishing working solution, the desired amount of antiviral and anti-allergic particles loaded in the resulting antiviral and anti-allergic fabric, and whether and to what extent the fabric is squeezed after impregnation. This specification uses the commonly used definition of liquid-carrying rate in the art. Liquid-carrying rate, that is, the ratio of finishing working solution contained in the fabric, is based on weight and relative to the fabric to be finished. For example only, the liquid-carrying rate of the liquid-laden fabric I can be 50% to 100%, for example, but not limited to, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, etc. Only in the comparative examples and comparative embodiments is the liquid-carrying rate controlled at 80%.
[0092] In the above technical solution, the finishing working solution can be the antiviral and anti-allergy composition itself; however, when the specific application requires the content of antiviral and anti-allergy particles in the finishing working solution to be lower than the content of antiviral and anti-allergy particles in the antiviral and anti-allergy composition itself, the antiviral and anti-allergy composition can be diluted with water to the required content. In short, the finishing working solution is the finishing composition or the material after dilution of the finishing composition with water. Those skilled in the art do not need to make any inventive effort in this regard. For comparative purposes only, in this embodiment, the finishing working solution is the finishing composition itself with an antiviral and anti-allergy particle content of 20%.
[0093] In the above technical solution, the preferred drying temperature in step (II) is 80-110°C, for example, but not limited to, 85°C, 90°C, 95°C, 100°C, and 105°C. For comparative purposes only, the drying temperature in the embodiments and comparative examples of this invention is 100°C.
[0094] In the above technical solution, the preferred drying time in step (II) is 3 to 10 minutes, such as, but not limited to, 3.5 minutes, 4 minutes, 4.5 minutes, 5 minutes, 5.5 minutes, 6 minutes, 6.5 minutes, 7 minutes, 7.5 minutes, 8 minutes, 8.5 minutes, 9 minutes, 9.5 minutes, etc. For comparative purposes only, the drying time in the embodiments and comparative examples of this invention is 5 minutes.
[0095] In the above technical solution, the preferred heat-setting temperature in step (III) is 120–180°C, such as, but not limited to, 125°C, 130°C, 135°C, 140°C, 145°C, 150°C, 155°C, 160°C, 165°C, 170°C, 175°C, etc. For comparative purposes only, the heat-setting temperature in the embodiments and comparative examples of this invention is 150°C.
[0096] In the above technical solution, the preferred heat setting time for step (III) is 1 to 5 minutes, such as, but not limited to, 1.5 minutes, 2 minutes, 2.5 minutes, 3 minutes, 3.5 minutes, 4 minutes, 4.5 minutes, etc. For comparison only, the heat setting time in the embodiments and comparative examples of this invention is 3 minutes.
[0097] The antiviral properties of the fabric were evaluated according to ISO 18184-2019.
[0098] The mattress fabric to be processed served as the control sample, while the antiviral and anti-allergy mattress fabric served as the test sample. The test virus was H1N1 (ATCC VR1469). The TCID50 method was used for virus counting, and the antiviral activity rate was calculated using the following formula:
[0099] R 病毒 (%) = ((BC) / B) × 100%
[0100] In the formula,
[0101] R 病毒 (%) represents the antiviral activity rate (%);
[0102] B represents the average titer recovered from the three control samples 2 hours after inoculation, in units of TCID50 / vial;
[0103] C represents the average titer recovered from three antiviral samples 2 hours after inoculation, expressed in TCID50 / vial.
[0104] R 病毒 The higher the value, the better the antiviral performance.
[0105] The anti-allergy performance of the fabric was tested according to the test methods described in Appendix D of the People's Republic of China Light Industry Standard QB / T 5365-2019 "Filter-type Filters for Air Purifiers". According to this standard, the anti-allergen rate R... 过敏原 Defined by the following formula:
[0106] R 过敏原 =(1-C B / C A )×100%
[0107] In the formula,
[0108] R 过敏原 For anti-allergen rate;
[0109] C B The concentration of residual allergens in the experimental group is expressed in nanograms per milliliter.
[0110] C A The concentration of residual allergens in the positive control group is expressed in nanograms per milliliter.
[0111] R 过敏原 The higher the value, the better the anti-allergy performance.
[0112] The present invention will now be described in detail through specific embodiments. Detailed Implementation
[0113]
Comparative Example 1
[0114] 1. Preparation of Acrylonitrile Polymer Particles
[0115] The polymerizing monomers are acrylonitrile and a modifying monomer, with the modifying monomer being methyl acrylate. Specifically:
[0116] 100 parts by weight of water, 36.4 parts by weight of acrylonitrile, and 3.60 parts by weight of methyl acrylate were added to a stirred polymerization reactor, and stirring was started. Then, 3.15 parts by weight of sodium metabisulfite and 0.85 parts by weight of sodium chlorate were added sequentially. The temperature was raised to 60°C and maintained at this temperature for polymerization for 3 hours. The mixture was then cooled to ambient temperature, filtered, and dried at 80°C to obtain acrylonitrile polymer particles.
[0117] 2. Preparation of antiviral and anti-allergy granules
[0118] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the weight concentration of copper in the copper sulfate aqueous solution was 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy particles.
[0119] 3. Preparation and grinding of the composition.
[0120] The formulation of the composition, by weight, is as follows:
[0121] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0122] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0123] This finishing composition is used directly as the finishing working solution.
[0124] 4. Antiviral and anti-allergy fabric finishing
[0125] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0126] After testing, R 病毒 It was 15.19%, R 过敏原 It is 16.51%.
[0127] [Comparative Example 2]
[0128] 1. Preparation of Acrylonitrile Polymer Particles
[0129] Same as Comparative Example 1.
[0130] 2. Preparation of antiviral and anti-allergy granules
[0131] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0132] Intermediate product 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0133] 3. Preparation and grinding of the composition.
[0134] The formulation of the composition, by weight, is as follows:
[0135] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0136] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0137] This finishing composition is used directly as the finishing working solution.
[0138] 4. Antiviral and anti-allergy fabric finishing
[0139] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0140] After testing, R 病毒 It is 20.84%, R 过敏原 It is 21.55%.
[0141] [Comparative Example 3]
[0142] 1. Preparation of Acrylonitrile Polymer Particles
[0143] Same as Comparative Example 1.
[0144] 2. Preparation of antiviral and anti-allergy granules
[0145] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0146] Intermediate product 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0147] 3. Preparation and grinding of the composition.
[0148] The formulation of the composition, by weight, is as follows:
[0149] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0150] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0151] This finishing composition is used directly as the finishing working solution.
[0152] 4. Antiviral and anti-allergy fabric finishing
[0153] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0154] After testing, R 病毒 It was 22.89%, R 过敏原 It is 18.57%.
[0155] [Comparative Example 4]
[0156] 1. Preparation of Acrylonitrile Polymer Particles
[0157] Same as Comparative Example 1.
[0158] 2. Preparation of antiviral and anti-allergy granules
[0159] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0160] Intermediate product 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0161] Intermediate product 2 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0162] 3. Preparation and grinding of the composition.
[0163] The formulation of the composition, by weight, is as follows:
[0164] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0165] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0166] This finishing composition is used directly as the finishing working solution.
[0167] 4. Antiviral and anti-allergy fabric finishing
[0168] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0169] After testing, R 病毒 It was 28.16%, R 过敏原 It is 25.50%.
[0170] [Comparative Example 5]
[0171] 1. Preparation of Acrylonitrile Polymer Particles
[0172] Same as Comparative Example 1.
[0173] 2. Preparation of antiviral and anti-allergy granules
[0174] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0175] Intermediate product 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0176] Intermediate product 2 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0177] 3. Preparation and grinding of the composition.
[0178] The formulation of the composition, by weight, is as follows:
[0179] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0180] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0181] This finishing composition is used directly as the finishing working solution.
[0182] 4. Antiviral and anti-allergy fabric finishing
[0183] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0184] After testing, R 病毒 It is 25.14%, R 过敏原 It is 23.27%.
[0185] Comparative Example 6
[0186] 1. Preparation of Acrylonitrile Polymer Particles
[0187] Same as Comparative Example 1.
[0188] 2. Preparation of antiviral and anti-allergy granules
[0189] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0190] Intermediate product 1 was impregnated with a 10-part-by-weight aqueous solution of hydrazine hydrate and sodium hydroxide (containing 5 parts hydrazine hydrate and 2 parts sodium hydroxide) for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the wash solution was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0191] 3. Preparation and grinding of the composition.
[0192] The formulation of the composition, by weight, is as follows:
[0193] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0194] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0195] This finishing composition is used directly as the finishing working solution.
[0196] 4. Antiviral and anti-allergy fabric finishing
[0197] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0198] After testing, R 病毒 It was 27.26%, R 过敏原 It is 28.65%.
[0199]
Example 1
[0200] 1. Preparation of Acrylonitrile Polymer Particles
[0201] Same as Comparative Example 1.
[0202] 2. Preparation of antiviral and anti-allergy granules
[0203] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0204] Intermediate product 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the weight concentration of copper in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0205] 3. Preparation and grinding of the composition.
[0206] The formulation of the composition, by weight, is as follows:
[0207] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; Hydroxyethyl cellulose, 5 parts;
[0208] SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0209] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0210] This finishing composition is used directly as the finishing working solution.
[0211] 4. Antiviral and anti-allergy fabric finishing
[0212] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0213] After testing, R 病毒 It is 46.75%, R 过敏原 It is 37.82%.
[0214]
Example 2
[0215] 1. Preparation of Acrylonitrile Polymer Particles
[0216] Same as Comparative Example 1.
[0217] 2. Preparation of antiviral and anti-allergy granules
[0218] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0219] Intermediate product 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the weight concentration of copper in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0220] 3. Preparation and grinding of the composition.
[0221] The formulation of the composition, by weight, is as follows:
[0222] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0223] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0224] This finishing composition is used directly as the finishing working solution.
[0225] 4. Antiviral and anti-allergy fabric finishing
[0226] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0227] After testing, R 病毒 It is 52.93%, R 过敏原 It is 45.87%.
[0228]
Example 3
[0229] 1. Preparation of Acrylonitrile Polymer Particles
[0230] Same as Comparative Example 1.
[0231] 2. Preparation of antiviral and anti-allergy granules
[0232] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0233] Intermediate product 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0234] Intermediate product 2 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the weight concentration of copper in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0235] 3. Preparation and grinding of the composition.
[0236] The formulation of the composition, by weight, is as follows:
[0237] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0238] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0239] This finishing composition is used directly as the finishing working solution.
[0240] 4. Antiviral and anti-allergy fabric finishing
[0241] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0242] After testing, R 病毒 It is 85.99%, R 过敏原 It is 62.74%.
[0243]
Example 4
[0244] 1. Preparation of Acrylonitrile Polymer Particles
[0245] Same as Comparative Example 1.
[0246] 2. Preparation of antiviral and anti-allergy granules
[0247] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0248] Intermediate product 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 1.5 hours at a temperature of 95°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0249] Intermediate product 2 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the weight concentration of copper in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0250] 3. Preparation and grinding of the composition.
[0251] The formulation of the composition, by weight, is as follows:
[0252] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0253] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0254] This finishing composition is used directly as the finishing working solution.
[0255] 4. Antiviral and anti-allergy fabric finishing
[0256] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0257] After testing, R 病毒 It was 79.68%, R 过敏原 It is 57.75%.
[0258]
Example 5
[0259] 1. Preparation of Acrylonitrile Polymer Particles
[0260] Same as Comparative Example 1.
[0261] 2. Preparation of antiviral and anti-allergy granules
[0262] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with a mixed aqueous solution of 10 parts by weight of hydrazine hydrate and sodium hydroxide (containing 5 parts by weight of hydrazine hydrate and 2 parts by weight of sodium hydroxide) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0263] Intermediate product 1 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the weight concentration of copper in the copper sulfate aqueous solution is 1%) for 1.5 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0264] 3. Preparation and grinding of the composition.
[0265] The formulation of the composition, by weight, is as follows:
[0266] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0267] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0268] This finishing composition is used directly as the finishing working solution.
[0269] 4. Antiviral and anti-allergy fabric finishing
[0270] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0271] After testing, R 病毒 It is 80.02%, R 过敏原 It is 58.13%.
[0272]
Example 6
[0273] 1. Preparation of Acrylonitrile Polymer Particles
[0274] Same as Comparative Example 1.
[0275] 2. Preparation of antiviral and anti-allergy granules
[0276] The difference from Example 3 is that the hydrazine hydrate water immersion time is changed to 5 hours, the hydrazine hydrate immersion temperature is changed to 120°C, the sodium hydroxide solution immersion time is changed to 2 hours, the sodium hydroxide aqueous solution immersion temperature is changed to 100°C, and the copper sulfate aqueous solution immersion time is changed to 2 hours. Specifically:
[0277] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 5 hours at a temperature of 120°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0278] Intermediate product 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 2 hours at a temperature of 100°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0279] Intermediate product 2 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 2 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0280] 3. Preparation and grinding of the composition.
[0281] The formulation of the composition, by weight, is as follows:
[0282] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0283] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0284] This finishing composition is used directly as the finishing working solution.
[0285] 4. Antiviral and anti-allergy fabric finishing
[0286] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0287] After testing, R 病毒 It is 86.04%, R 过敏原 It is 63.36%.
[0288]
Example 7
[0289] 1. Preparation of Acrylonitrile Polymer Particles
[0290] The monomer used for polymerization is acrylonitrile, and the rest is the same as in Comparative Example 1. Specifically:
[0291] 100 parts by weight of water and 40 parts by weight of acrylonitrile were added to a stirred polymerization reactor, and stirring was started. Then, 3.15 parts by weight of sodium metabisulfite and 0.85 parts by weight of sodium chlorate were added successively. The temperature was raised to 60°C and maintained at this temperature for polymerization for 3 hours. Then, the mixture was cooled to ambient temperature, filtered, and dried at 80°C to obtain acrylonitrile polymer particles.
[0292] 2. Preparation of antiviral and anti-allergy granules
[0293] The process is the same as in Example 6, specifically:
[0294] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 5 hours at a temperature of 120°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0295] Intermediate product 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 2 hours at a temperature of 100°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0296] Intermediate product 2 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 2 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0297] 3. Preparation and grinding of the composition.
[0298] The formulation of the composition, by weight, is as follows:
[0299] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0300] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0301] This finishing composition is used directly as the finishing working solution.
[0302] 4. Antiviral and anti-allergy fabric finishing
[0303] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0304] After testing, R 病毒 It was 63.91%, R 过敏原 It is 53.17%.
[0305]
Example 8
[0306] 1. Preparation of Acrylonitrile Polymer Particles
[0307] The polymerization monomers were acrylonitrile and a modifying monomer, the modifying monomer being styrene; the rest were the same as in Comparative Example 1. Specifically:
[0308] 100 parts by weight of water, 36.4 parts by weight of acrylonitrile, and 3.60 parts by weight of styrene were added to a stirred polymerization reactor, and stirring was started. Then, 3.15 parts by weight of sodium metabisulfite and 0.85 parts by weight of sodium chlorate were added successively. The temperature was raised to 60°C and maintained at this temperature for polymerization for 3 hours. Then, the mixture was cooled to ambient temperature, filtered, and dried at 80°C to obtain acrylonitrile polymer particles.
[0309] 2. Preparation of antiviral and anti-allergy granules
[0310] The process is the same as in Example 6, specifically:
[0311] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 5 hours at a temperature of 120°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0312] Intermediate product 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 2 hours at a temperature of 100°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0313] Intermediate product 2 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 2 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0314] 3. Preparation and grinding of the composition.
[0315] The formulation of the composition, by weight, is as follows:
[0316] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0317] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0318] This finishing composition is used directly as the finishing working solution.
[0319] 4. Antiviral and anti-allergy fabric finishing
[0320] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0321] After testing, R 病毒 It was 87.21%, R 过敏原 It is 65.54%.
[0322]
Example 9
[0323] 1. Preparation of Acrylonitrile Polymer Particles
[0324] The polymerization monomers were acrylonitrile and modifying monomers, the modifying monomers being styrene and methyl acrylate, and the rest being the same as in Comparative Example 1. Specifically:
[0325] In a stirred polymerization reactor, 100 parts by weight of water, 36.4 parts by weight of acrylonitrile, 2.40 parts by weight of styrene, and 1.20 parts by weight of methyl acrylate were added, and stirring was started. Then, 3.15 parts by weight of sodium metabisulfite and 0.85 parts by weight of sodium chlorate were added sequentially. The temperature was raised to 60°C and maintained at this temperature for polymerization for 3 hours. The mixture was then cooled to ambient temperature, filtered, and dried at 80°C to obtain acrylonitrile polymer particles.
[0326] 2. Preparation of antiviral and anti-allergy granules
[0327] The process is the same as in Example 6, specifically:
[0328] One part by weight of acrylonitrile polymer particles from Section 1 was impregnated with 10 parts by weight of a 50% hydrazine hydrate aqueous solution for 5 hours at a temperature of 120°C. Then, it was washed with water until the wash liquid was neutral, filtered, and dried at 80°C to obtain intermediate product 1.
[0329] Intermediate product 1 was impregnated with 10 parts by weight of a 20% sodium hydroxide aqueous solution for 2 hours at a temperature of 100°C. Then, it was washed with water until the washings were neutral, filtered, and dried at 80°C to obtain intermediate product 2.
[0330] Intermediate product 2 was impregnated with 10 parts by weight of copper sulfate aqueous solution (calculated as copper, the copper weight concentration in the copper sulfate aqueous solution is 1%) for 2 hours at an impregnation temperature of 95°C. Then, it was washed with water until the washing liquid was neutral, filtered, and dried at 80°C to obtain antiviral and anti-allergy granules.
[0331] 3. Preparation and grinding of the composition.
[0332] The formulation of the composition, by weight, is as follows:
[0333] Antiviral and anti-allergy granules, 200 parts; SILCO SPERSE HLD-8 / B, 8.5 parts; hydroxyethyl cellulose, 5 parts; SN-THICKENER 612, 0.5 parts; AEO-9, 30 parts; polyethylene glycol 300, 55 parts; defoamer, 0.5 parts; Kathon, 0.5 parts; water, making the total composition 1000 parts.
[0334] The preparation method is as follows: First, add 700 parts of water, then add 8.5 parts of dispersant SILCO SPERSE HLD-8 / B (Weng Kai'er Company), 5 parts of hydroxyethyl cellulose (model: HHBR 250, Ashland Company), and 0.5 parts of polyurethane modified polyether associative thickener (SN-THICKENER 612; Nopco Japan). Stir until homogeneous. Then, add 30 parts of fatty alcohol polyoxyethylene ether (AEO-9), 0.5 parts of defoamer, 55 parts of polyethylene glycol 300, 200 parts of antiviral and anti-allergy granules, and 0.5 parts of Kathon, dispersing until homogeneous. Finally, wet mill the mixture using a sand mill until the particle size distribution (D99) is 2 micrometers.
[0335] This finishing composition is used directly as the finishing working solution.
[0336] 4. Antiviral and anti-allergy fabric finishing
[0337] The mattress fabric to be treated is immersed in the treatment solution for 10 minutes, with the weight ratio of the treatment solution to the fabric being 15. Then, it is squeezed to achieve a liquid retention rate of 80%. It is then dried in a setting dryer at 100°C for 5 minutes and set at 150°C for 3 minutes to obtain an antiviral and anti-allergy mattress fabric.
[0338] After testing, R 病毒 It is 92.72%, R 过敏原 It is 69.28%.
Claims
1. A method for preparing antiviral and anti-allergy granules, including: (A) Obtaining acrylonitrile polymer particles; (B), Step (B) includes: (1) Acrylonitrile polymer particles were treated with hydrazine hydrate solution to obtain intermediate product 1; (2) Intermediate product 1 was treated with an alkali metal hydroxide solution to obtain intermediate product 2; (3) Intermediate product 2 is impregnated with divalent copper solution; The acrylonitrile polymer comprises acrylonitrile monomer structural units and modified monomer structural units, wherein the weight ratio of modified monomer structural units to acrylonitrile monomer structural units is 0.001~0.
2. The modified monomer is selected from nonionic modified monomers, or the modified monomer is selected from both nonionic and ionic modified monomers; The nonionic modifying monomer is selected from at least acrylate and styrene in the group consisting of (meth)acrylate, itaconic acid, styrene and α-methylstyrene.
2. The preparation method according to claim 1, characterized in that, The ionic modified monomer is selected from at least one of the following monomers: (Meth)acrylic acid or its alkali metal salt; Itaconic acid or its alkali metal salt; (Meth)propenesulfonic acid or its alkali metal salt; styrene sulfonic acid or its alkali metal salt; α-Methylstyrene sulfonic acid or its alkali metal salt.
3. The preparation method according to claim 1, characterized in that, The acrylonitrile polymer in step (A) is obtained by copolymerizing acrylonitrile with a modified monomer.
4. The preparation method according to claim 3, characterized in that, The polymerization is a free radical polymerization.
5. The preparation method according to claim 1, characterized in that: In step (1), the concentration of hydrazine hydrate in the hydrazine hydrate solution is 15-85% by weight.
6. The preparation method according to claim 1, characterized in that: In step (1), the weight ratio of hydrazine hydrate solution (N2H4·H2O) to acrylonitrile polymer particles is 2~15.
7. The preparation method according to claim 6, characterized in that: In step (1), the weight ratio of hydrazine hydrate solution (N2H4·H2O) to acrylonitrile polymer particles is 3~8.
8. The preparation method according to claim 1, characterized in that: Step (1) is to treat with hydrazine hydrate solution at a temperature of 50~150℃.
9. The preparation method according to claim 8, characterized in that: Step (1) is to treat with hydrazine hydrate solution at a temperature of 80~130℃.
10. The preparation method according to claim 1, characterized in that: Step (1) involves treatment with hydrazine hydrate solution for 0.5 to 10 hours.
11. The preparation method according to claim 1, characterized in that: In step (2), the concentration of the alkali metal hydroxide solution is 10-50% by weight.
12. The preparation method according to claim 1, characterized in that: In step (2), the alkali metal hydroxide is potassium hydroxide or sodium hydroxide.
13. The preparation method according to claim 1, characterized in that, by weight, In step (2), intermediate product 1 is prepared based on the acrylonitrile polymer particles required in step (1), and the weight ratio of alkali metal hydroxide to intermediate product 1 in step (2) is 0.5 to 5.
14. The preparation method according to claim 13, characterized in that: In step (2), the weight ratio of alkali metal hydroxide to intermediate product 1 is 1 to 4.
15. The preparation method according to claim 1, characterized in that: Step (2) The processing temperature is 50~150℃.
16. The preparation method according to claim 1, characterized in that: The processing time for step (2) is 0.5 to 5 hours.
17. The preparation method according to claim 1, characterized in that, by weight, In step (3), intermediate product 2 is prepared based on the acrylonitrile polymer particles required in step (1), and the weight ratio of divalent copper to intermediate product 2 in step (3) is 0.05~0.
3.
18. The preparation method according to claim 1, characterized in that: Step (3) The copper solution contains a copper weight concentration of 0.5-10%.
19. The preparation method according to claim 1, characterized in that: Step (3) Immersion temperature 40~120℃.
20. The preparation method according to claim 19, characterized in that: Step (3) The immersion temperature is greater than 50℃ and less than 100℃.
21. The preparation method according to claim 1, characterized by the following steps (3) The soaking time is 0.2 to 5 hours.
22. The preparation method according to claim 21, characterized by the following steps (3) The soaking time is 15 to 120 minutes.
23. Antiviral and anti-allergy granules obtained by the preparation method according to any one of claims 1 to 22.
24. An antiviral and anti-allergic finishing composition for fabrics, comprising, by weight: The antiviral and anti-allergy granules according to claim 23, 100-300 parts; Dispersant, 5-15 parts; Thickener, 1-10 parts; Emulsifier, 10-50 parts; Water, so that the total amount of the composition is 1000 parts.
25. Fabric finishing methods, including the use of finishing working solutions to perform antiviral and anti-allergic finishing on the fabric to be finished, characterized by: The finishing working solution contains the antiviral and anti-allergy particles as described in claim 23, or the finishing working solution contains the finishing composition as described in claim 24.
Citation Information
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