A method, device, equipment and storage medium for automatically adjusting humidity of a blast furnace
By acquiring humidity information and calculating the air humidity difference, the opening of the humidifying steam pipe is adjusted, solving the problems of slow speed and low precision in blast furnace humidification regulation, and realizing automatic regulation and precise control of blast furnace humidity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SGIS SONGSHAN CO LTD
- Filing Date
- 2023-06-19
- Publication Date
- 2026-06-05
AI Technical Summary
In existing technologies, the blast furnace humidification adjustment speed is slow and the adjustment accuracy is low, which cannot meet the needs of blast furnace condition adjustment.
By acquiring preset humidity information, it can determine whether a furnace replacement operation is being performed in the blast furnace. Based on the blast pressure difference and atmospheric humidity, it determines the air humidity adjustment value and the adjustment dead zone width, calculates the air humidity difference, and adjusts the opening of the humidifying steam pipe to automatically regulate the blast furnace humidity.
Automatic adjustment of blast furnace humidity has been achieved, improving control accuracy and adjustment speed.
Smart Images

Figure CN116751900B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automatic control, and more particularly to an automatic method, apparatus, equipment, and storage medium for adjusting the humidity of a blast furnace. Background Technology
[0002] Blast furnace humidification involves adding an appropriate amount of steam to the cold blast furnace air, which is then fed into the blast furnace through a hot blast stove. The steam absorbs heat and decomposes, thereby regulating the blast furnace hearth temperature, promoting smooth furnace operation, and increasing blast furnace output.
[0003] Existing steam humidification devices consist of three valves: a manual ball valve, an electric ball valve, and an electric regulating valve. The manual ball valve is used for maintenance, the electric ball valve acts as the main valve, regulating the total flow rate, and the electric regulating valve is mainly used to adjust the steam humidification output.
[0004] The existing technology has the following problems: conventional blast furnace humidification requires blast furnace operators to manually adjust the opening of the steam humidification regulating valve according to the furnace conditions, so as to adjust the humidity of the blast furnace. This has the problems of slow adjustment speed and low adjustment accuracy, and cannot meet the needs of blast furnace condition adjustment. Summary of the Invention
[0005] This invention provides an automatic method, apparatus, equipment, and storage medium for adjusting the humidity of a blast furnace, which can solve the problems of slow adjustment speed and low adjustment accuracy in the prior art when adjusting the humidity of the blast furnace blast.
[0006] In a first aspect, embodiments of the present invention provide an automatic humidity adjustment method for a blast furnace, executed by a blast furnace equipped with a first humidifying steam pipe and a second humidifying steam pipe, the method comprising:
[0007] Acquire preset humidity information and determine whether the target blast furnace is undergoing a furnace changeover operation; wherein, the preset humidity information includes the target blast humidity, the current atmospheric humidity, the blast pressure difference, and the current blast humidity;
[0008] If the target blast furnace does not have a furnace replacement operation, the current air humidity adjustment value is determined based on the blast pressure difference and the current atmospheric humidity, and the adjustment dead zone width is obtained based on the current air humidity adjustment value.
[0009] The air humidity difference is obtained based on the current atmospheric humidity, the target blower humidity, and the current blower humidity.
[0010] Based on the relationship between the air humidity difference and the width of the adjustment dead zone, the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is adjusted to automatically regulate the blast furnace humidity.
[0011] Secondly, embodiments of the present invention provide an automatic humidity control device for a blast furnace, executed by blast furnace equipment equipped with a first humidifying steam pipe and a second humidifying steam pipe, the device comprising:
[0012] The information acquisition module is used to acquire preset humidity information and determine whether the target blast furnace is undergoing a furnace changeover operation; wherein, the preset humidity information includes the target blast humidity, the current atmospheric humidity, the blast pressure difference, and the current blast humidity;
[0013] The dead zone width adjustment module is used to determine the current air humidity adjustment value based on the blast pressure difference and the current atmospheric humidity if the target blast furnace does not have a furnace replacement operation, and to obtain the dead zone width based on the current air humidity adjustment value.
[0014] The air humidity difference calculation module is used to obtain the air humidity difference based on the current atmospheric humidity, the target blower humidity, and the current blower humidity.
[0015] The opening adjustment module is used to adjust the opening of the first humidifying steam pipe and / or the second humidifying steam pipe according to the relationship between the air humidity difference and the width of the adjustment dead zone, so as to automatically adjust the blast furnace humidity.
[0016] Thirdly, embodiments of the present invention provide an electronic device, the electronic device comprising:
[0017] At least one processor; and
[0018] A memory communicatively connected to the at least one processor; wherein,
[0019] The memory stores a computer program that can be executed by the at least one processor, which enables the at least one processor to perform an automatic blast furnace humidity adjustment method according to any embodiment of the present invention.
[0020] Fourthly, embodiments of the present invention provide a computer-readable storage medium storing computer instructions, which are used to cause a processor to execute an automatic blast furnace humidity adjustment method as described in any embodiment of the present invention.
[0021] The technical solution of this invention obtains preset humidity information and determines whether the target blast furnace is undergoing a furnace replacement operation. For target blast furnaces without furnace replacement operations, it determines the current air humidity adjustment value based on the blast pressure difference and the current atmospheric humidity, obtains the adjustment dead zone width based on the current air humidity adjustment value, and obtains the air humidity difference based on the current atmospheric humidity, the target blast humidity, and the current blast humidity. Finally, based on the relationship between the air humidity difference and the adjustment dead zone width, it adjusts the opening of the first humidifying steam pipe and / or the second humidifying steam pipe to automatically adjust the blast furnace humidity. This solves the problems of slow adjustment speed and low adjustment accuracy in the prior art when adjusting the blast furnace blast humidity, realizes automatic adjustment of blast furnace humidity, and improves the control accuracy and adjustment speed of blast furnace humidity.
[0022] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of the present invention, nor is it intended to limit the scope of the invention. Other features of the invention will become readily apparent from the following description. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a flowchart of an automatic humidity adjustment method for a blast furnace according to Embodiment 1 of the present invention;
[0025] Figure 2a This is a flowchart of an automatic humidity adjustment method for a blast furnace according to Embodiment 2 of the present invention;
[0026] Figure 2b This is a schematic diagram of the structure of a blast furnace device obtained by the method provided in Embodiment 2 of the present invention;
[0027] Figure 3 This is a schematic diagram of the structure of an automatic humidity control device for a blast furnace according to Embodiment 3 of the present invention;
[0028] Figure 4 This is a schematic diagram of the structure of an electronic device that implements the automatic humidity adjustment method for blast furnaces according to embodiments of the present invention. Detailed Implementation
[0029] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.
[0030] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0031] Example 1
[0032] Figure 1 The flowchart of an automatic humidity adjustment method for a blast furnace provided in Embodiment 1 of the present invention is applicable to the case of automatic humidity adjustment of a blast furnace. The method can be executed by an automatic humidity adjustment device for a blast furnace equipped with a first humidifying steam pipe and a second humidifying steam pipe. The automatic humidity adjustment device for a blast furnace can be implemented in hardware and / or software and is located in a terminal or server with automatic humidity adjustment function for a blast furnace.
[0033] like Figure 1 As shown, the method includes:
[0034] S110. Obtain preset humidity information and determine whether the target blast furnace is undergoing a furnace replacement operation.
[0035] The preset humidity information includes the target blower humidity, the current atmospheric humidity, the blower pressure difference, and the current blower humidity.
[0036] The humidity information can be manually set and modified through a preset information input interface according to specific industrial working conditions. Furthermore, the humidity represents the dryness or wetness of the air, that is, the physical quantity of the amount of water vapor contained in the air. At a certain temperature, the less water vapor contained in a certain volume of air, the drier the air; the more water vapor, the more humid the air. In this embodiment, the air can be limited to the gas environment inside the blast furnace during the production process.
[0037] The target blast humidity is calculated based on actual production conditions and meets the humidity requirements of the blast furnace's current production environment. Furthermore, the term "blast" refers to the blast machinery installed in metal smelting to ensure complete fuel combustion and increase furnace temperature. Blast kinetic energy increases with the blast furnace volume; reasonable blast kinetic energy requires reasonable air volume and tuyeres area. Different blast furnaces correspond to different blast kinetic energies, necessitating exploration and practice to develop a reasonable blast system and maintain hearth activity over the long term.
[0038] Wherein, the current atmospheric humidity is the air humidity in the current environment where the blast furnace is located, the blast pressure difference is the difference between the air pressure of the blast currently input into the blast furnace and the current ambient air pressure, and the current blast humidity is the humidity of the blast currently input into the blast furnace.
[0039] In this embodiment, determining whether the target blast furnace is undergoing a furnace replacement operation includes: determining whether there is a furnace replacement signal in the target blast furnace; if yes, then determining that the target blast furnace is undergoing a furnace replacement operation; if no, then determining that the target blast furnace is not undergoing a furnace replacement operation.
[0040] In this embodiment, to avoid fluctuations in humidification caused by blast pressure fluctuations during blast furnace replacement affecting furnace temperature regulation, if there is a replacement signal in the current target blast furnace, it can be assumed that a replacement operation is in progress. At this time, the target blast furnace stops tracking the blast pressure of the blast furnace and maintains the current blast humidity unchanged until the replacement signal in the target blast furnace disappears, and then returns to execute the above S110.
[0041] If there is no furnace replacement signal in the current target blast furnace, it can be assumed that there is no furnace replacement operation in the current target blast furnace, and the various copper coefficients of the target blast furnace can be further adjusted according to the steps described in this embodiment.
[0042] S120. Based on the blower pressure difference and the current atmospheric humidity, determine the current air humidity adjustment value, and obtain the adjustment dead zone width based on the current air humidity adjustment value.
[0043] The determination of the current air humidity adjustment value based on the blower pressure difference and the current atmospheric humidity includes: when the value of the blower pressure difference is within a first value range, determining the current air humidity adjustment value as a first fixed value; when the value of the blower pressure difference is within a second value range, determining the current air humidity adjustment value as a second fixed value; and when the value of the blower pressure difference is within a third value range, determining the current air humidity adjustment value as a third fixed value; wherein the first value range is smaller than the second value range, the second value range is smaller than the third value range, the first fixed value is smaller than the second fixed value, and the second fixed value is smaller than the third fixed value.
[0044] For example, the first numerical range can be 4-6, the second numerical range can be 6-8, and the third numerical range can be 8-n, where n is a positive number greater than 8. The first fixed value can be 2, the second fixed value can be 4, and the third fixed value can be 5. Based on the above conditions, specifically, when the blast pressure difference is 5, the air humidity adjustment value of the target blast furnace is 2; when the blast pressure difference is 7.5, the air humidity adjustment value of the target blast furnace is 4; and when the blast pressure difference is 11, the air humidity adjustment value of the target blast furnace is 5.
[0045] Furthermore, the adjustment dead zone width refers to the range of input signals in the transfer function of the control system where the corresponding output is zero. In this embodiment, the adjustment dead zone width refers to the minimum humidity adjustment range in the target blast furnace. For example, if the current adjustment dead zone width is 0.5, then if the humidity difference between the current target blast humidity and the current blast humidity is 0.3, which is less than the adjustment dead zone width of 0.5, then the target blast furnace will not adjust the current blast humidity.
[0046] In this embodiment, the method for calculating the dead zone width is: air humidity adjustment value * K = dead zone width; where K is a width parameter, which is preset or adjusted manually according to actual production and living needs.
[0047] S130. Based on the current atmospheric humidity, the target blower humidity, and the current blower humidity, obtain the air humidity difference.
[0048] Specifically, the calculation method for the air humidity difference is as follows: air humidity difference = current atmospheric humidity + target blast humidity - current blast humidity; wherein, the current atmospheric humidity is the air humidity in the current environment of the blast furnace, the current blast humidity is the humidity of the blast air currently input into the blast furnace, and the target blast humidity is the humidity of the blast air calculated based on the actual production situation, which can meet the current production environment of the blast furnace.
[0049] S140. Based on the relationship between the air humidity difference and the width of the adjustment dead zone, adjust the opening of the first humidifying steam pipe and / or the second humidifying steam pipe to automatically adjust the blast furnace humidity.
[0050] The technical solution of this invention obtains preset humidity information and determines whether the target blast furnace is undergoing a furnace replacement operation. For target blast furnaces without furnace replacement operations, the current air humidity adjustment value is determined based on the blast pressure difference and the current atmospheric humidity. The adjustment dead zone width is obtained based on the current air humidity adjustment value. The air humidity difference is obtained based on the current atmospheric humidity, the target blast humidity, and the current blast humidity. Finally, the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is adjusted according to the relationship between the air humidity difference and the adjustment dead zone width to automatically adjust the blast furnace humidity. This achieves automatic adjustment of blast furnace humidity and improves the control accuracy and adjustment speed of blast furnace humidity.
[0051] Example 2
[0052] Figure 2a This is a flowchart of an automatic humidity adjustment method for a blast furnace provided in Embodiment 2 of the present invention. This embodiment is a refinement based on the above embodiment. Specifically, this embodiment refines the method of adjusting the opening of the first humidifying steam pipe and / or the second humidifying steam pipe according to the relationship between the air humidity difference and the width of the adjustment dead zone.
[0053] like Figure 2a As shown, the method includes:
[0054] S210. Obtain preset humidity information and determine whether the target blast furnace is undergoing a furnace replacement operation.
[0055] S220. Based on the blower pressure difference and the current atmospheric humidity, determine the current air humidity adjustment value, and obtain the adjustment dead zone width based on the current air humidity adjustment value.
[0056] S230. Based on the current atmospheric humidity, the target blower humidity, and the current blower humidity, obtain the air humidity difference.
[0057] S240. Determine the relationship between the air humidity difference and the width of the adjustment dead zone;
[0058] If the air humidity difference is greater than the adjustment dead zone width, then execute S250;
[0059] If the air humidity difference is less than the adjustment dead zone width, then execute S260.
[0060] S250, Increase the opening of the first humidifying steam pipe and / or the second humidifying steam pipe.
[0061] Specifically, increasing the opening degree of the first humidifying steam pipe and / or the second humidifying steam pipe includes:
[0062] The system acquires the first current output value of the first humidifying steam pipe of the target blast furnace and the air humidity adjustment value, and obtains a first output target value based on the first current output value and the air humidity adjustment value; it determines whether the current first output target value is greater than 100%; if the first output target value is greater than 100%, it updates the first current output value to 100%, and acquires the second current output value of the second humidifying steam pipe of the target blast furnace and the air humidity adjustment value, and obtains a second output target value based on the second current output value and the air humidity adjustment value; if the first output target value is not greater than 100%, it updates the first current output value to the first output target value, and adjusts the opening of the humidity regulating valve of the target blast furnace based on the updated first current output value; it determines whether the second output target value is greater than 100%; if the second output target value is greater than 100%, it updates the second current output value to 100%, and adjusts the opening of the humidity regulating valve of the target blast furnace based on the updated first current output value and the second current output value.
[0063] In this embodiment, when the current value of the first and / or second output is 100%, it indicates that the opening of the current first humidifying steam pipe and / or the second humidifying steam pipe is at its maximum, that is, the current humidification capacity of the target blast furnace has been adjusted to the maximum capacity of the target blast furnace.
[0064] S260. Reduce the opening of the first humidifying steam pipe and / or the second humidifying steam pipe.
[0065] Specifically, reducing the opening degree of the first humidifying steam pipe and / or the second humidifying steam pipe includes:
[0066] The system acquires the current second output value of the second humidifying steam pipe of the target blast furnace and the air humidity adjustment value, and obtains a second output target value based on the current second output value and the air humidity adjustment value; it then determines whether the current second output target value is greater than 0%; if the second output target value is greater than 0%, it updates the current second output value to the second output target value, and adjusts the opening of the humidity regulating valve of the target blast furnace based on the updated current second output value; if the second output target value is less than 0%, it updates the current second output value to 0%, and acquires the first output value of the first humidifying steam pipe of the target blast furnace. The current value and the air humidity adjustment value are used to obtain a first output target value; it is determined whether the first output target value is greater than 0%; if the first output target value is greater than 0%, the first output current value is updated to the first output target value, and the opening of the humidity regulating valve of the target blast furnace is adjusted based on the updated first output current value and the second output current value; if the first output target value is less than 0%, the first output current value is updated to 0%, and the opening of the humidity regulating valve of the target blast furnace is adjusted based on the updated first output current value and the second output current value.
[0067] It should be noted that when the current value of the first and / or second output is 0%, it indicates that the opening of the current first humidifying steam pipe and / or the second humidifying steam pipe is at its minimum, that is, the current humidification capacity of the target blast furnace has been adjusted to the minimum capacity of the target blast furnace.
[0068] The technical solution of this invention obtains preset humidity information and determines whether the target blast furnace is undergoing a furnace replacement operation. For target blast furnaces without furnace replacement operations, the current air humidity adjustment value is determined based on the blast pressure difference and the current atmospheric humidity. The adjustment dead zone width is obtained based on the current air humidity adjustment value. The air humidity difference is obtained based on the current atmospheric humidity, the target blast humidity, and the current blast humidity. Finally, if the air humidity difference is greater than the adjustment dead zone width, the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is increased; if the air humidity difference is less than the adjustment dead zone width, the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is decreased. This automatically adjusts the blast furnace humidity, achieving automatic adjustment of blast furnace humidity and improving the control accuracy and adjustment speed of blast furnace humidity. Detailed Implementation
[0070] To more clearly illustrate the technical solutions provided by the embodiments of the present invention, this embodiment will briefly introduce a specific implementation scenario obtained according to this embodiment.
[0071] like Figure 2bThe diagram shown is a structural schematic of a blast furnace equipment provided by the method described in this embodiment, which is equipped with a first humidifying steam pipe and a second humidifying steam pipe.
[0072] like Figure 2b As shown, the blast furnace equipment equipped with the first humidifying steam pipeline and the second humidifying steam pipeline includes: a blast furnace, a hot blast stove, a blast furnace blower, a hot blast valve, a pressure valve, a cold blast valve, a cold blast pressure gauge, a humidification post-humidification hygrometer, a venting valve, an atmospheric hygrometer, a humidifying steam pressure gauge, a humidification manual valve, a humidification main valve electric ball valve, the first humidifying steam pipeline, and the second humidifying steam pipeline.
[0073] Specifically, after the main humidification valve (electric ball valve), first and second humidification steam pipes are added, and regulating valves are installed on each humidification steam pipe. The design consists of a first humidification steam pipe, a second humidification steam pipe, a first humidification pipe regulating valve, and a second humidification steam pipe regulating valve. To improve regulation accuracy, the pipe diameter of the second humidification steam pipe is 70%-90% of the diameter of the first humidification steam pipe, but the control accuracy of the regulating valves for both the first and second humidification steam pipes must be completely consistent.
[0074] Step 1: Obtain preset humidity information and determine whether the target blast furnace is undergoing a furnace changeover operation; wherein, the preset humidity information includes target blast humidity, current atmospheric humidity, blast pressure difference, and current blast humidity;
[0075] Step 2: If it is determined that there is no furnace replacement operation in the target blast furnace, then the current air humidity adjustment value is determined based on the blast pressure difference and the current atmospheric humidity, and the adjustment dead zone width is obtained as 0.5 based on the current air humidity adjustment value (this is only an example and is not related to actual use).
[0076] Step 3: Based on the current atmospheric humidity, the target blower humidity, and the current blower humidity, obtain the air humidity difference value 2.
[0077] Step 4: Since the air humidity difference is greater than the adjustment dead zone width, the first output current value of the first humidifying steam pipe of the target blast furnace and the air humidity adjustment value are obtained, and the first output target value of 150% is obtained based on the first output current value and the air humidity adjustment value.
[0078] Step 5: Obtain the current value of the second output of the second humidifying steam pipe of the target blast furnace and the air humidity adjustment value. Based on the current value of the second output and the air humidity adjustment value, obtain the second output target value of 85%.
[0079] Step 6: Update the opening of the first humidifying steam pipe to 100% and the opening of the second steam pipe to 85%.
[0080] Example 3
[0081] Figure 3 This is a schematic diagram of an automatic humidity control device for a blast furnace provided in Embodiment 3 of the present invention.
[0082] like Figure 3 As shown, the device includes:
[0083] The information acquisition module 310 is used to acquire preset humidity information and determine whether the target blast furnace is undergoing a furnace replacement operation; wherein, the preset humidity information includes the target blast humidity, the current atmospheric humidity, the blast pressure difference, and the current blast humidity;
[0084] The dead zone width adjustment calculation module 320 is used to determine the current air humidity adjustment value based on the blast pressure difference and the current atmospheric humidity if the target blast furnace does not have a furnace replacement operation, and to obtain the dead zone width based on the current air humidity adjustment value.
[0085] The air humidity difference calculation module 330 is used to obtain the air humidity difference based on the current atmospheric humidity, the target blower humidity, and the current blower humidity.
[0086] The opening adjustment module 340 is used to adjust the opening of the first humidifying steam pipe and / or the second humidifying steam pipe according to the relationship between the air humidity difference and the width of the adjustment dead zone, so as to automatically adjust the blast furnace humidity.
[0087] The technical solution of this invention obtains preset humidity information and determines whether the target blast furnace is undergoing a furnace replacement operation. For target blast furnaces without furnace replacement operations, the current air humidity adjustment value is determined based on the blast pressure difference and the current atmospheric humidity. The adjustment dead zone width is obtained based on the current air humidity adjustment value. The air humidity difference is obtained based on the current atmospheric humidity, the target blast humidity, and the current blast humidity. Finally, the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is adjusted according to the relationship between the air humidity difference and the adjustment dead zone width to automatically adjust the blast furnace humidity. This achieves automatic adjustment of blast furnace humidity and improves the control accuracy and adjustment speed of blast furnace humidity.
[0088] Based on the above embodiments, the dead-zone width adjustment calculation module 320 is further used for:
[0089] Determine whether there is a furnace replacement signal in the target blast furnace; if yes, determine that there is a furnace replacement operation in the target blast furnace; if no, determine that there is no furnace replacement operation in the target blast furnace.
[0090] Based on the above embodiments, the air humidity difference calculation module 330 further includes:
[0091] The first fixed value unit is used to determine the current air humidity adjustment value as a first fixed value when the value of the blower pressure difference is within a first value range.
[0092] The second fixed value unit is used to determine the current air humidity adjustment value as a second fixed value when the value of the blower pressure difference is within a second value range.
[0093] The third fixed value unit is used to determine the current air humidity adjustment value as the third fixed value when the value of the blower pressure difference is within the third value range.
[0094] Based on the above embodiments, the opening adjustment module 340 includes:
[0095] An opening increase unit is used to increase the opening of the first humidifying steam pipe and / or the second humidifying steam pipe if the air humidity difference is greater than the adjustment dead zone width.
[0096] An opening reduction unit is used to reduce the opening of the first humidifying steam pipe and / or the second humidifying steam pipe if the air humidity difference is less than the adjustment dead zone width.
[0097] Based on the above embodiments, the opening degree increasing unit further includes:
[0098] The first output target value calculation unit is used to obtain the first current output value of the first humidifying steam pipe of the target blast furnace and the air humidity adjustment value, and to obtain the first output target value based on the first current output value and the air humidity adjustment value.
[0099] The first judgment unit is used to determine whether the current first output target value is greater than 100%;
[0100] The second output target value calculation unit is used to update the first output current value to 100% if the first output target value is greater than 100%, and to obtain the second output current value and air humidity adjustment value of the second humidifying steam pipe of the target blast furnace, and to obtain the second output target value based on the second output current value and the air humidity adjustment value.
[0101] The second judgment unit is used to determine whether the second output target value is greater than 100%;
[0102] The first opening adjustment unit is used to update the second output current value to 100% if the second output target value is greater than 100%, and adjust the opening of the humidity regulating valve of the target blast furnace based on the updated first output current value and the second output current value.
[0103] The second opening adjustment unit is used to update the first output current value to the first output target value if the second output target value is not greater than 100%, and adjust the opening of the humidity regulating valve of the target blast furnace based on the updated first output current value.
[0104] Based on the above embodiments, the opening reduction unit further includes:
[0105] The third output target value calculation unit is used to obtain the second current output value of the second humidifying steam pipe of the target blast furnace and the air humidity adjustment value, and to obtain the second output target value based on the second current output value and the air humidity adjustment value;
[0106] The third judgment unit is used to determine whether the current second output target value is greater than 0%;
[0107] The third opening adjustment unit is used to update the second output current value to the second output target value if the second output target value is greater than 0%, and adjust the opening of the humidity regulating valve of the target blast furnace based on the updated second output current value;
[0108] The fourth output target value calculation unit is used to update the second output current value to 0% if the second output target value is less than 0%, and to obtain the first output current value and air humidity adjustment value of the first humidifying steam pipe of the target blast furnace, and to obtain the first output target value based on the first output current value and the air humidity adjustment value.
[0109] The fourth judgment unit is used to determine whether the first output target value is greater than 0%.
[0110] The fourth opening adjustment unit is used to update the first output current value to the first output target value if the first output target value is greater than 0%, and adjust the opening of the humidity regulating valve of the target blast furnace based on the updated first output current value and the second output current value.
[0111] The fifth opening adjustment unit is used to update the first output current value to 0% if the first output target value is less than 0%, and adjust the opening of the humidity regulating valve of the target blast furnace based on the updated first output current value and the second output current value.
[0112] The automatic blast furnace humidity adjustment device provided in this embodiment of the invention can execute the automatic blast furnace humidity adjustment method provided in any embodiment of the invention, and has the corresponding functional modules and beneficial effects of the method.
[0113] Example 4
[0114] Figure 4A schematic diagram of an electronic device 10 that can be used to implement embodiments of the present invention is shown. The electronic device is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as personal digital processors, cellular phones, smartphones, wearable devices (e.g., helmets, glasses, watches, etc.), and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely illustrative and are not intended to limit the implementation of the invention described and / or claimed herein.
[0115] like Figure 4 As shown, the electronic device 10 includes at least one processor 11 and a memory, such as a read-only memory (ROM) 12 or a random access memory (RAM) 13, communicatively connected to the at least one processor 11. The memory stores computer programs executable by the at least one processor. The processor 11 can perform various appropriate actions and processes based on the computer program stored in the ROM 12 or loaded from storage unit 18 into the RAM 13. The RAM 13 may also store various programs and data required for the operation of the electronic device 10. The processor 11, ROM 12, and RAM 13 are interconnected via a bus 14. An input / output (I / O) interface 15 is also connected to the bus 14.
[0116] Multiple components in electronic device 10 are connected to I / O interface 15, including: input unit 16, such as keyboard, mouse, etc.; output unit 17, such as various types of displays, speakers, etc.; storage unit 18, such as disk, optical disk, etc.; and communication unit 19, such as network card, modem, wireless transceiver, etc. Communication unit 19 allows electronic device 10 to exchange information / data with other devices through computer networks such as the Internet and / or various telecommunications networks.
[0117] Processor 11 can be a variety of general-purpose and / or special-purpose processing components with processing and computing capabilities. Some examples of processor 11 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various special-purpose artificial intelligence (AI) computing chips, various processors running machine learning model algorithms, a digital signal processor (DSP), and any suitable processor, controller, microcontroller, etc. Processor 11 performs the various methods and processes described above, such as the automatic adjustment method for blast furnace humidity.
[0118] Accordingly, the method includes:
[0119] Acquire preset humidity information and determine whether the target blast furnace is undergoing a furnace changeover operation; wherein, the preset humidity information includes the target blast humidity, the current atmospheric humidity, the blast pressure difference, and the current blast humidity;
[0120] If the target blast furnace does not have a furnace replacement operation, the current air humidity adjustment value is determined based on the blast pressure difference and the current atmospheric humidity, and the adjustment dead zone width is obtained based on the current air humidity adjustment value.
[0121] The air humidity difference is obtained based on the current atmospheric humidity, the target blower humidity, and the current blower humidity.
[0122] Based on the relationship between the air humidity difference and the width of the adjustment dead zone, the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is adjusted to automatically regulate the blast furnace humidity.
[0123] In some embodiments, the automatic blast furnace humidity adjustment method may be implemented as a computer program tangibly contained in a computer-readable storage medium, such as storage unit 18. In some embodiments, part or all of the computer program may be loaded and / or installed on electronic device 10 via ROM 12 and / or communication unit 19. When the computer program is loaded into RAM 13 and executed by processor 11, one or more steps of the automatic blast furnace humidity adjustment method described above may be performed. Alternatively, in other embodiments, processor 11 may be configured to perform the automatic blast furnace humidity adjustment method by any other suitable means (e.g., by means of firmware).
[0124] Various embodiments of the systems and techniques described above herein can be implemented in digital electronic circuit systems, integrated circuit systems, field-programmable gate arrays (FPGAs), application-specific integrated circuits (ASICs), application-specific standard products (ASSPs), systems-on-a-chip (SoCs), payload-programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various embodiments may include implementations in one or more computer programs that can be executed and / or interpreted on a programmable system including at least one programmable processor, which may be a dedicated or general-purpose programmable processor, capable of receiving data and instructions from a storage system, at least one input device, and at least one output device, and transmitting data and instructions to the storage system, the at least one input device, and the at least one output device.
[0125] Computer programs used to implement the methods of the present invention may be written in any combination of one or more programming languages. These computer programs may be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing device, such that when executed by the processor, the computer programs cause the functions / operations specified in the flowcharts and / or block diagrams to be performed. The computer programs may be executed entirely on a machine, partially on a machine, or as a standalone software package, partially on a machine and partially on a remote machine, or entirely on a remote machine or server.
[0126] In the context of this invention, a computer-readable storage medium can be a tangible medium that may contain or store a computer program for use by or in conjunction with an instruction execution system, apparatus, or device. A computer-readable storage medium may include, but is not limited to, electronic, magnetic, optical, electromagnetic, infrared, or semiconductor systems, apparatus, or devices, or any suitable combination thereof. Alternatively, a computer-readable storage medium may be a machine-readable signal medium. More specific examples of machine-readable storage media include electrical connections based on one or more wires, portable computer disks, hard disks, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fibers, portable compact disk read-only memory (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination thereof.
[0127] To provide interaction with a user, the systems and techniques described herein can be implemented on an electronic device having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and pointing device (e.g., a mouse or trackball) through which the user provides input to the electronic device. Other types of devices can also be used to provide interaction with the user; for example, feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including sound input, voice input, or tactile input).
[0128] The systems and technologies described herein can be implemented in computing systems that include backend components (e.g., as data servers), or computing systems that include middleware components (e.g., application servers), or computing systems that include frontend components (e.g., user computers with graphical user interfaces or web browsers through which users can interact with implementations of the systems and technologies described herein), or any combination of such backend, middleware, or frontend components. The components of the system can be interconnected via digital data communication of any form or medium (e.g., communication networks). Examples of communication networks include local area networks (LANs), wide area networks (WANs), blockchain networks, and the Internet.
[0129] A computing system can include clients and servers. Clients and servers are generally located far apart and typically interact through communication networks. The client-server relationship is created by computer programs running on the respective computers and having a client-server relationship with each other. The server can be a cloud server, also known as a cloud computing server or cloud host, which is a hosting product within the cloud computing service system to address the shortcomings of traditional physical hosts and VPS services, such as high management difficulty and weak business scalability.
[0130] It should be understood that the various forms of processes shown above can be used, with steps reordered, added, or deleted. For example, the steps described in this invention can be executed in parallel, sequentially, or in different orders, as long as the desired result of the technical solution of this invention can be achieved, and this is not limited herein.
Claims
1. An automatic humidity control method for a blast furnace, executed by a blast furnace equipped with a first humidifying steam pipe and a second humidifying steam pipe, characterized in that, include: Acquire preset humidity information and determine whether the target blast furnace is undergoing a furnace changeover operation; wherein, the preset humidity information includes target blast humidity, current atmospheric humidity, blast pressure difference, and current blast humidity; If the target blast furnace does not have a furnace replacement operation, the current air humidity adjustment value is determined based on the blast pressure difference, and the adjustment dead zone width is obtained based on the current air humidity adjustment value. The adjustment dead zone width is the range of input signals whose output is zero in the transfer function of the control system. The air humidity difference is obtained based on the current atmospheric humidity, the target blower humidity, and the current blower humidity. Based on the relationship between the air humidity difference and the width of the adjustment dead zone, the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is adjusted to automatically regulate the blast furnace humidity. The adjustment of the opening of the first humidifying steam pipe and / or the second humidifying steam pipe based on the relationship between the air humidity difference and the adjustment dead zone width includes: if the air humidity difference is greater than the adjustment dead zone width, then the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is increased; if the air humidity difference is less than the adjustment dead zone width, then the opening of the first humidifying steam pipe and / or the second humidifying steam pipe is decreased.
2. The method according to claim 1, characterized in that, Determining whether the target blast furnace is undergoing a furnace changeover operation includes: Determine whether a furnace changeover signal exists in the target blast furnace; If so, it is determined that the target blast furnace is undergoing a furnace replacement operation; If not, it is determined that the target blast furnace does not undergo a furnace replacement operation.
3. The method according to claim 1, characterized in that, Based on the aforementioned blower pressure difference, determine the current air humidity adjustment value, including: When the value of the blower pressure difference is within the first value range, the current air humidity adjustment value is determined to be the first fixed value; When the value of the blower pressure difference is within the second value range, the current air humidity adjustment value is determined to be the second fixed value; When the value of the blower pressure difference is within the third value range, the current air humidity adjustment value is determined to be the third fixed value; Among them, the first numerical interval is less than the second numerical interval, the second numerical interval is less than the third numerical interval, the first fixed value is less than the second fixed value, and the second fixed value is less than the third fixed value.
4. The method according to claim 1, characterized in that, Increasing the opening degree of the first humidifying steam pipe and / or the second humidifying steam pipe, including: Obtain the first current output value of the first humidifying steam pipe of the target blast furnace and the air humidity adjustment value, and obtain the first output target value based on the first current output value and the air humidity adjustment value; Determine if the current first output target value is greater than 100%; If the first output target value is greater than 100%, the first output current value is updated to 100%, and the second output current value and air humidity adjustment value of the second humidifying steam pipe of the target blast furnace are obtained. The second output target value is obtained based on the second output current value and the air humidity adjustment value. Determine if the second output target value is greater than 100%; If the second output target value is greater than 100%, then the second output current value is updated to 100%, and the opening of the humidity regulating valve of the target blast furnace is adjusted based on the updated first output current value and the second output current value.
5. The method according to claim 4, characterized in that, Determining whether the current first output target value is greater than 100% also includes: If not, the first current output value is updated to the first target output value, and the opening of the humidity regulating valve of the target blast furnace is adjusted based on the updated first current output value.
6. The method according to claim 1, characterized in that, Reducing the opening of the first humidifying steam pipe and / or the second humidifying steam pipe includes: The second current output value of the second humidifying steam pipe of the target blast furnace and the air humidity adjustment value are obtained, and the second output target value is obtained based on the second current output value and the air humidity adjustment value; Determine if the current second output target value is greater than 0%. If the second output target value is greater than 0%, then the second output current value is updated to the second output target value, and the opening of the humidity regulating valve of the target blast furnace is adjusted based on the updated second output current value; If the second output target value is less than 0%, then the second output current value is updated to 0%, and the first output current value and air humidity adjustment value of the first humidifying steam pipe of the target blast furnace are obtained. Based on the first output current value and the air humidity adjustment value, the first output target value is obtained. Determine if the first output target value is greater than 0%. If the first output target value is greater than 0%, then the first output current value is updated to the first output target value, and the opening of the humidity regulating valve of the target blast furnace is adjusted based on the updated first output current value and the second output current value. If the first output target value is less than 0%, then the first output current value is updated to 0%, and the opening of the humidity regulating valve of the target blast furnace is adjusted based on the updated first output current value and the second output current value.
7. An automatic humidity control device for a blast furnace, executed by blast furnace equipment equipped with a first humidifying steam pipe and a second humidifying steam pipe, characterized in that, include: The information acquisition module is used to acquire preset humidity information and determine whether the target blast furnace is undergoing a furnace replacement operation; wherein, the preset humidity information includes the target blast humidity, the current atmospheric humidity, the blast pressure difference, and the current blast humidity; The dead zone width adjustment module is used to determine the current air humidity adjustment value based on the blast pressure difference if the target blast furnace does not have a furnace replacement operation, and to obtain the dead zone width based on the current air humidity adjustment value. The dead zone width is the range of input signals whose output is zero in the transfer function of the control system. The air humidity difference calculation module is used to obtain the air humidity difference based on the current atmospheric humidity, the target blower humidity, and the current blower humidity. An opening adjustment module is used to adjust the opening of the first humidifying steam pipe and / or the second humidifying steam pipe according to the relationship between the air humidity difference and the width of the adjustment dead zone, so as to automatically adjust the blast furnace humidity. The opening adjustment module includes: an opening increase unit, used to increase the opening of the first humidifying steam pipe and / or the second humidifying steam pipe if the air humidity difference is greater than the adjustment dead zone width; and an opening decrease unit, used to decrease the opening of the first humidifying steam pipe and / or the second humidifying steam pipe if the air humidity difference is less than the adjustment dead zone width.
8. An electronic device, characterized in that, The electronic device includes: At least one processor; and A memory communicatively connected to the at least one processor; wherein, The memory stores a computer program that can be executed by the at least one processor, the computer program being executed by the at least one processor to enable the at least one processor to perform an automatic blast furnace humidity adjustment method according to any one of claims 1-6.
9. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores computer instructions that cause a processor to execute and implement the automatic humidity adjustment method for a blast furnace according to any one of claims 1-6.