An external surface wall-climbing cleaning device

By designing an external surface wall-climbing cleaning device with internal and external guide rails and a motor drive, the problems of low cleaning efficiency and poor safety of aircraft external surfaces have been solved, achieving all-round efficient cleaning and safe operation.

CN116767511BActive Publication Date: 2025-11-14XIAN AIRCRAFT DESIGN INST OF AVIATION IND OF CHINA
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Patent Information

Application Number
CN202310895255.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-20
Publication Date
2025-11-14
Estimated Expiration
2043-07-20

AI Technical Summary

Technical Problem

Existing technologies for cleaning aircraft exterior surfaces are inefficient, have blind spots, and are unsafe, with risks associated with manual operation.

Method used

Design an external surface wall-climbing cleaning device, which uses components such as internal and external guide rails, motor, suction cups and roller brushes to achieve omnidirectional movement and all-round cleaning. Through the cooperation of internal and external suction cups and guide rails, the device can be stably adsorbed and moved on the aircraft surface.

Benefits of technology

It achieves efficient, safe, and comprehensive cleaning of the aircraft's exterior surface, avoiding cleaning blind spots and improving cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application belongs to the field of external surface wall-climbing cleaning device design technology, specifically relating to an external surface wall-climbing cleaning device. Through the design of inner and outer guide rails, as well as its motor and suction cup, it has omnidirectional movement capability and can quickly climb on large curved surfaces or flat surfaces. It is also designed to use roller brushes to perform all-round cleaning by rotating and translating the outer surface within the overall movement range of the device, which is convenient, fast, safe and efficient.
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Description

Technical Field

[0001] This application belongs to the technical field of external surface wall-climbing cleaning device design, specifically relating to an external surface wall-climbing cleaning device. Background Technology

[0002] Foreign objects on the exterior of an aircraft can affect flight safety. Currently, the exterior of an aircraft is mostly cleaned manually using high-pressure water guns, which is wasteful, has blind spots, and makes it difficult to guarantee cleaning effectiveness. In addition, it is not easy to protect the safety of cleaning personnel, posing a significant potential risk.

[0003] This application is made in view of the aforementioned technical deficiencies.

[0004] It should be noted that the above background information is only used to assist in understanding the inventive concept and technical solution of this application, and it does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above information was disclosed on the filing date of this application, the above background information should not be used to evaluate the novelty and inventiveness of this application. Summary of the Invention

[0005] The purpose of this application is to provide an external surface wall-climbing cleaning device to overcome or mitigate at least one of the known technical defects.

[0006] The technical solution of this application is:

[0007] An external surface wall-climbing cleaning device, comprising:

[0008] Two outer guide rails are arranged opposite each other, and the inner side has a gear guide groove;

[0009] Multiple pairs of lead screw motors are connected to two external guide rails;

[0010] Multiple pairs of lead screws, configured to work in conjunction with the motors of each pair of lead screws;

[0011] Multiple pairs of steering motors are connected to each pair of lead screws;

[0012] Multiple external brackets are connected to each pair of steering motors;

[0013] Multiple external suction cups are attached to each external bracket;

[0014] Multiple external suction pumps are connected to various external suction cups;

[0015] Two inner guide rails are positioned opposite each other between two outer guide rails;

[0016] Multiple pairs of drive motors are connected to two inner guide rails;

[0017] Multiple pairs of gears are connected to each pair of drive motors and extend into two gear guide slots, engaging with the tooth threads between the gear guide slots;

[0018] Multiple pairs of inner supports are connected to two inner guide rails;

[0019] Multiple pairs of internal suction cups are connected to each pair of internal brackets;

[0020] Multiple pairs of internal pumps, connected to each pair of internal suction cups;

[0021] The cleaning water tank is connected to two inner guide rails and has a dot matrix pattern at the bottom.

[0022] The roller brush is set inside two inner guide rails, with both ends connected to the two inner guide rails, and is located below the cleaning water tank;

[0023] According to at least one embodiment of this application, in the above-described external surface wall-climbing cleaning device, the number of pairs of the lead screw motor and its lead screw, the steering motor, the external support, and the external pump is three.

[0024] The number of external suction cups connected to each external bracket is four;

[0025] Each external pump is connected to a pair of lead screw motors, forming a four-port air pump.

[0026] According to at least one embodiment of this application, in the above-mentioned external surface wall-climbing cleaning device, the number of pairs of the inner support and its inner pump is two, and the inner pump is a single-port air pump.

[0027] The inner suction cup is larger than the outer suction cup.

[0028] According to at least one embodiment of this application, in the above-described external surface wall-climbing cleaning device, the roller brush is made of a soft, absorbent material.

[0029] According to at least one embodiment of this application, in the above-described external surface wall-climbing cleaning device, an electric nozzle is provided inside the dot matrix hole.

[0030] According to at least one embodiment of this application, in the above-described external surface wall-climbing cleaning device, each pair of lead screw motors, steering motors, external pumps, drive motors, internal suction cups, internal pumps, rolling motors, and each electric nozzle are connected to a remote controller for control.

[0031] According to at least one embodiment of this application, the above-described external surface wall-climbing cleaning device further includes:

[0032] A support plate is connected to two inner guide rails, on which a cleaning water tank is placed, and the bottom is connected to each pair of internal pumps.

[0033] According to at least one embodiment of this application, in the above-described external surface wall-climbing cleaning device, the inner sides of the two inner guide rails have roller guide grooves.

[0034] The outer surface wall-climbing cleaning device also includes:

[0035] Two rolling motors are connected to both ends of the roller brush;

[0036] Two rollers, connected to two rolling motors, extend into two roller guide slots.

[0037] According to at least one embodiment of this application, in the above-described external surface wall-climbing cleaning device, the two rollers are made of high-precision wear-resistant engineering plastic with a certain degree of elasticity.

[0038] According to at least one embodiment of this application, the above-described external surface wall-climbing cleaning device further includes:

[0039] The inner support beam is connected at both ends to two inner guide rails;

[0040] The outer support beam is connected to two outer guide rails at both ends and has multiple through holes;

[0041] Multiple rotating cleaning brushes, with connecting rods extending through various through holes;

[0042] Multiple drive wheels connect to the tops of each connecting rod;

[0043] Multiple transmission bars are connected to the inner support beam and mesh with the teeth of each transmission wheel. Attached Figure Description

[0044] Figure 1 This is a schematic diagram of the external surface wall-climbing cleaning device provided in the embodiments of this application;

[0045] Figures 2-5 This is a partial schematic diagram of the external surface wall-climbing cleaning device provided in an embodiment of this application;

[0046] in:

[0047] 1-Outer guide rail; 2-Lead screw motor; 3-Lead screw; 4-Steering motor; 5-Outer bracket; 6-Outer suction cup; 7-Outer pump; 8-Inner guide rail; 9-Drive motor; 10-Gear; 11-Inner bracket; 12-Inner suction cup; 13-Inner pump; 14-Support plate; 15-Cleaning water tank; 16-Roller brush; 17-Rolling motor; 18-Roller; 19-Inner support beam; 20-Outer support beam; 21-Transmission bar; 22-Transmission wheel; 23-Rotating cleaning brush.

[0048] To better illustrate this embodiment, some parts in the accompanying drawings may be omitted, enlarged, or reduced, and do not represent the actual size of the product. Furthermore, the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. Detailed Implementation

[0049] To make the technical solution and advantages of this application clearer, the technical solution of this application will be described in a clearer and more complete manner below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some embodiments of this application, and are only used to explain this application, not to limit this application. It should be noted that, for ease of description, only the parts related to this application are shown in the accompanying drawings. Other related parts can be referred to the general design. In the absence of conflict, the embodiments and technical features in the embodiments of this application can be combined with each other to obtain new embodiments.

[0050] Furthermore, unless otherwise defined, the technical or scientific terms used in this application description shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "upper," "lower," "left," "right," "center," "vertical," "horizontal," "inner," and "outer," etc., used in this application description to indicate relative direction or positional relationship are used only to indicate relative orientation or positional relationship, and do not imply that the device or component must have a specific orientation, or be constructed and operated in a specific orientation. When the absolute position of the described object changes, its relative positional relationship may also change accordingly, and therefore should not be construed as a limitation on this application. The terms "first," "second," "third," and similar terms used in this application description are used only for descriptive purposes to distinguish different components, and should not be construed as indicating or implying relative importance. The terms "a," "one," or "the," etc., used in this application description should not be construed as an absolute limitation on quantity, but should be construed as indicating the existence of at least one. The terms "including," "comprising," etc., used in this application description mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects.

[0051] Furthermore, it should be noted that, unless otherwise explicitly specified and limited, terms such as “installation,” “connection,” and “linkage” used in the description of this application should be interpreted broadly. For example, a connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand its specific meaning in this application according to the specific circumstances.

[0052] The following is in conjunction with the appendix Figures 1 to 5 This application will be described in further detail.

[0053] This application provides an external surface wall-climbing cleaning device, which mainly includes an external guide rail 1, a lead screw motor 2, a lead screw 3, a steering motor 4, an external support 5, an external suction cup 6, an external pump 7, an internal guide rail 8, a drive motor 9, a gear 10, an internal support 11, an internal suction cup 12, an internal pump 13, a support plate 14, a cleaning water tank 15, a roller brush 16, a rolling motor 17, a roller 18, an internal support beam 19, an external support beam 20, a transmission bar 21, a transmission wheel 22, and a rotating cleaning brush 23. The whole device can be divided into three main parts: an external guide rail movement mechanism, an internal guide rail movement mechanism, and a cleaning mechanism.

[0054] The outer guide rail motion mechanism includes an outer guide rail 1, a lead screw motor 2, a lead screw 3, a steering motor 4, an outer bracket 5, an outer suction cup 6, and an outer pump 7. Each outer guide rail 1 has a gear guide groove and three lead screw motor mounting grooves. The lead screw motor 2 is installed in the lead screw motor mounting groove, and the lead screw 3 cooperates with the lead screw motor 2. The bottom of the lead screw 3 has a motor shaft mounting hole. The outer bracket 5 is provided with a steering motor groove, and the steering motor 4 is located between the motor shaft mounting hole and the steering motor groove. Four outer suction cups 6 are installed on the outer bracket 5. The outer pump 7 is located next to the lead screw motor 2. The outer suction cups 6 achieve lifting and lowering actions under the drive of the lead screw motor 2 and the lead screw 3.

[0055] The inner guide rail motion mechanism includes an inner guide rail 8, a drive motor 9, a gear 10, an inner support 11, an inner suction cup 12, an inner pump 13, a support plate 14, and a cleaning water tank 15. Each inner guide rail 8 has a roller guide groove and two drive motor grooves. The drive motor 9 is installed in the drive motor groove, and the gear 10 is installed on the drive motor 9. The gear 10 meshes with the gear guide groove. The inner support 11 is set on the inner guide rail 8, the inner suction cup 12 is installed on the inner support 11, the support plate 14 is set on the inner guide rail 8, the inner pump 13 is located at the bottom of the support plate 14, and the cleaning water tank 15 is located at the top of the support plate 14.

[0056] The cleaning mechanism includes a roller brush 16, a rolling motor 17, rollers 18, an inner support beam 19, an outer support beam 20, transmission bars 21, transmission wheels 22, and rotating cleaning brushes 23. The roller brush 16 has rolling motor slots at both ends, and the rolling motor 17 is installed within these slots. The rollers 18 are mounted on the motor shaft of the rolling motor 17 and located within the roller guide rails. The inner support beam 19 connects to the front ends of two inner guide rails 8, and the outer support beam 20 connects to the inner ends of two outer guide rails 1. Three transmission bars 21 are fixed to the inner support beam 19. The connecting rods of the three rotating cleaning brushes 23 pass through through holes in the outer support beam 20. The transmission wheels 22 are installed at the top of the connecting rods of the rotating cleaning brushes 23 and mesh with the transmission bars 21. The inner support beam 19 connects the transmission bars 21 to the inner guide rails 8, and the outer support beam 20 connects the transmission wheels 22, causing them to move synchronously with the outer guide rails 1.

[0057] The aforementioned external surface wall-climbing cleaning device has omnidirectional movement capability, and its specific operation is as follows:

[0058] Start the lead screw motor 2, drive the lead screw 3 to move downward, so that the steering motor 4 and the outer bracket 5 extend downward until the outer suction cup 6 is attached to the outer surface of the aircraft. Stop the lead screw motor 3, start the outer suction pump 7, so that the outer suction cup 6 is attached to the outer surface of the aircraft, ensuring that the entire device will not fall off the outer surface of the aircraft. At this time, the two outer guide rails 1 are fixed to the outer surface of the aircraft.

[0059] After the outer suction cup 6 is successfully attached to the outer surface of the aircraft, the drive motor 9 can be started, and the drive gear 10 can be moved back and forth in the gear guide groove, thereby driving the two inner guide rails 8 to move back and forth. When the inner guide rails 8 reach their limit positions, the lead screw motor 2 is started, and the lead screw 3 is driven to retract upward, thereby driving the steering motor 4 and the outer bracket 5 to retract upward until the outer suction cup 6 and the inner suction cup 12 are on the same plane. The lead screw motor 2 is turned off, and the inner pump 13 is started, so that the inner suction cup 12 is attached to the outer surface of the aircraft. The outer pump 7 is turned off, and the lead screw motor 2 is started, and the lead screw 3 continues to retract upward, driving the steering motor 4 and the outer bracket 5 to continue to retract upward until the outer suction cup 6 is detached from the outer surface of the aircraft. The lead screw motor 2 is turned off. At this time, the entire device is attached to the outer surface of the aircraft by the inner suction cup 12, and the two inner guide rails 8 are fixed to the surface of the aircraft.

[0060] After the inner suction cup 12 is successfully attached to the outer surface of the aircraft, the drive motor 9 can be started to drive the gear 10 to rotate, causing the two outer guide rails 1 to move back and forth. After the outer guide rails 1 reach their limit positions, the inner pump 13 can be turned off, causing the inner suction cup 12 to detach from the outer surface of the aircraft. By continuously repeating the process of the outer suction cup 6 and the inner suction cup 12 attaching and detaching from the outer surface of the aircraft, as well as the relative movement between the outer guide rails 1 and the inner guide rails 8, the overall forward and backward movement of the device can be achieved.

[0061] After the outer suction cup 6 is successfully attached to the outer surface of the aircraft, the corresponding steering motor 4 can be activated to rotate the entire device at any angle, achieving rotation in any direction. Combined with the forward and backward movement of the entire device, the entire device can move in all directions on the surface of the aircraft.

[0062] The above-mentioned external surface wall-climbing cleaning device is used to clean the aircraft surface. The specific process is as follows:

[0063] After the outer suction cup 6 is successfully attached to the outer surface of the aircraft, the rolling motor 17 can be started to drive the roller 18 to roll along the roller guide groove, so that the roller brush 16 moves back and forth and uses the cleaning liquid flowing out of the cleaning water tank 15 to clean the outer surface of the aircraft.

[0064] When the inner guide rail 8 moves back and forth, the transmission bar 21 moves back and forth accordingly, which can drive the transmission wheel 22 to rotate, thereby causing the rotating cleaning brush 23 to rotate, assisting in cleaning the outer surface of the aircraft. This process can be carried out before the roller brush 16 cleans the outer surface of the aircraft, so as to improve the cleaning effect on the outer surface of the aircraft and effectively utilize the energy of the inner guide rail 8 moving back and forth. When the outer guide rail 1 moves back and forth, it has the same effect.

[0065] The omnidirectional movement and cleaning process of the aforementioned external surface wall-climbing cleaning device on the aircraft surface can be controlled by a remote controller, which has a high degree of safety. The inner suction cup 12 can be a large suction cup to ensure the adsorption capacity. The roller 18 can be made of a high-precision wear-resistant engineering plastic material with a certain degree of elasticity to reduce friction, wear and noise caused by rigid contact transmission. In addition, considering the limited capacity of the cleaning water tank 15, the roller brush 16 can be designed to be made of a soft and absorbent material to improve the efficiency of cleaning agent use.

[0066] The aforementioned external surface wall-climbing cleaning device, through the design of its inner and outer guide rails, motor, and suction cups, has omnidirectional movement capability on the aircraft's external surface. It can quickly climb on large curved surfaces or flat surfaces, and is designed to use roller brushes to perform all-round cleaning of the aircraft's external surface by rotating and translating within the overall movement range of the device. It is convenient, fast, safe, and efficient.

[0067] The technical solution of this application has been described in conjunction with the preferred embodiments shown in the accompanying drawings. Those skilled in the art should understand that the scope of protection of this application is obviously not limited to these specific embodiments. Without departing from the principles of this application, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the scope of protection of this application.

Claims

1. A surface wall-climbing cleaning device, characterized in that, include: Two outer guide rails (1) are arranged opposite to each other, and have gear guide grooves on their inner sides; Multiple pairs of lead screw motors (2) are connected to two outer guide rails (1); Multiple pairs of lead screws (3) are configured in conjunction with each pair of lead screw motors (2); Multiple pairs of steering motors (4) are connected to each pair of lead screws (3); Multiple external brackets (5) are connected to each pair of steering motors (4); Multiple external suction cups (6) are connected to each external bracket (5); Multiple external suction pumps (7) are connected to each external suction cup (6); Two inner guide rails (8) are arranged opposite to each other between two outer guide rails (1), and have roller guide grooves on their inner sides; Multiple pairs of drive motors (9) are connected to two inner guide rails (8); Multiple pairs of gears (10) are connected to each pair of drive motors (9) and extend into two gear guide slots, engaging with the tooth threads between the gear guide slots; Multiple pairs of inner brackets (11) are connected to two inner guide rails (8); Multiple pairs of inner suction cups (12) are connected to each pair of inner brackets (11); Multiple pairs of internal pumps (13) are connected to each pair of internal suction cups (12); A cleaning water tank (15) is connected to two inner guide rails (8) and has a dot matrix hole at the bottom; A roller brush (16) is set inside two inner guide rails (8) and located below the cleaning water tank (15); Two rolling motors (17) are connected to both ends of the roller brush (16); Two rollers (18) are connected to two rolling motors (17) and extend into the guide grooves of the two rollers; The inner support beam (19) is connected at both ends to two inner guide rails (8); An outer support beam (20) is connected at both ends to two outer guide rails (1) and has multiple through holes; Multiple rotating cleaning brushes (23) with connecting rods passing through each through hole; Multiple drive wheels (22) connect to the top of each connecting rod; Multiple transmission bars (21) are connected to the inner support beam (19) and mesh with the teeth of each transmission wheel (22).

2. The external surface wall-climbing cleaning device according to claim 1, characterized in that, The number of pairs of the lead screw motor (2) and its lead screw (3), steering motor (4), outer bracket (5), and external pump (7) is three; The number of external suction cups (6) connected to each external bracket (5) is four; Each external pump (7) is connected to each pair of lead screw motors (2), forming a four-port air pump.

3. The external surface wall-climbing cleaning device according to claim 1, characterized in that, The number of logarithms of the inner support (11) and its inner pump (13) is two, and the inner pump (13) is a single-port air pump; The inner suction cup (12) is larger than the outer suction cup (6).

4. The external surface wall-climbing cleaning device according to claim 1, characterized in that, The roller brush (16) is made of a soft, absorbent material.

5. The external surface wall-climbing cleaning device according to claim 1, characterized in that, An electric nozzle is installed inside the dot matrix hole.

6. The external surface wall-climbing cleaning device according to claim 1, characterized in that, Each pair of lead screw motors (2), steering motors (4), external pumps (7), drive motors (9), internal suction cups (12), internal pumps (13), rolling motors (17), and each electric nozzle are connected to a remote controller for control.

7. The external surface wall-climbing cleaning device according to claim 1, characterized in that, Also includes: A support plate (14) is connected to two inner guide rails (8), on which a cleaning water tank (15) is placed, and the bottom is connected to each pair of internal pumps (13).

8. The external surface wall-climbing cleaning device according to claim 1, characterized in that, The two rollers (18) are made of high-precision wear-resistant engineering plastic with a certain degree of elasticity.

Citation Information

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