A pipe clamping connection centering device
By designing the pipe clamping connection centering device, the seal ring damage caused by unreasonable use of supporting tools and human operation errors is solved, efficient and stable pipeline connection is achieved, and construction quality is improved.
Patent Information
- Application Number
- CN202310784002.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2043-06-29
AI Technical Summary
Due to unreasonable use of supporting tools and human operation errors, the existing water supply and drainage pipes have caused the pipe to be inserted inclinedly, causing damage or falling off the sealing ring, reducing the sealing property of the joint and the connection qualification rate.
A pipe clamping connection centering device is designed, including an operating platform, a fixed pipe support mechanism, a fixed pipe clamping mechanism, a wet cleaning mechanism, a movable pipe clamping mechanism and a movable pipe support mechanism. Through the synergistic effect of these mechanisms, it is necessary to ensure that the pipe is kept coaxially centered when inserted and avoid damage to the sealing ring.
It improves the pass rate of thin-walled stainless steel pipe joint connections, is easy to operate, has high efficiency, reduces rework and maintenance, and ensures the quality of pipeline construction.
Smart Images

Figure CN116792566B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water supply and drainage engineering, and in particular, to a pipe clamping connection centering device. Background Art
[0002] In the water supply and drainage pipe systems of traditional construction industries, plastic pipes, carbon steel metal pipes, and composite pipes are often used as water supply, sewage, reclaimed water, and rainwater medium pipes. These pipes are very susceptible to external environments and construction techniques during use, greatly reducing their service life. In particular, carbon steel metal pipes will exhibit phenomena such as rusting, leakage, and aging, which also have an adverse impact on water quality.
[0003] Therefore, the use of thin-walled stainless steel metal pipes has obvious advantages. Thin-walled stainless steel pipes have excellent comprehensive performance of being economical and practical, and have been widely applied to building water supply and direct drinking water pipe systems. However, due to the unreasonable use of supporting tools and human operation errors, during the process of inserting the joint into the pipe, the pipe may be inserted obliquely, resulting in damage or detachment of the sealing ring, thereby reducing the sealing performance of the joint part, reducing the qualification rate of joint connection, causing water leakage, and affecting the service life of the pipe. Summary of the Invention
[0004] In view of this, the present invention provides a pipe clamping connection centering device, aiming to solve the problem that due to the unreasonable use of supporting tools and human operation errors in existing water supply and drainage pipes, the pipe may be inserted obliquely, resulting in damage or detachment of the sealing ring.
[0005] The present invention provides a centering device for pipe clamping connection, which includes: an operation platform, a fixed pipe support mechanism, a fixed pipe clamping mechanism, a wet cleaning mechanism, a movable pipe clamping mechanism and a movable pipe support mechanism; wherein, the fixed pipe support mechanism, the fixed pipe clamping mechanism, the wet cleaning mechanism, the movable pipe clamping mechanism and the movable pipe support mechanism are arranged in sequence along the transverse direction on the operation platform; the fixed pipe support mechanism is used to support the fixed-end pipe; the fixed pipe clamping mechanism is used to center and clamp the fixed-end pipe so that the fixed-end pipe is arranged on the fixed pipe support mechanism and the fixed pipe clamping mechanism; there is a gap between the fixed pipe clamping mechanism and the wet cleaning mechanism for installing a pipe joint onto the end of the fixed-end pipe between the fixed pipe clamping mechanism and the wet cleaning mechanism; the movable pipe support mechanism is coaxially arranged with the fixed pipe support mechanism and is used to support the movable-end pipe to ensure coaxial centering between the movable-end pipe and the fixed-end pipe; the movable pipe clamping mechanism is used to center and clamp the movable-end pipe so that the movable-end pipe can be arranged on the movable pipe support mechanism, the movable pipe clamping mechanism and the wet cleaning mechanism in a way that it can move along its axial direction, and further, to make the movable-end pipe coaxial with the fixed-end pipe, so that the movable-end pipe gradually moves towards the pipe joint along its axial direction, and during the movement, the wet cleaning mechanism wets and cleans the outer wall of the movable-end pipe, so that after the end of the movable-end pipe is cleaned, it is inserted into the pipe joint to achieve clamping connection.
[0006] Further, for the above-mentioned centering device for pipe clamping connection, the fixed pipe clamping mechanism includes: a first support seat provided with a first centering clamping groove; two oppositely arranged clamping blocks, both of which are partially arranged in the first centering clamping groove in a slidable manner along the length direction of the first centering clamping groove; a first driving member, the power output end of which is connected with a first screw rod, both of the two clamping blocks are sleeved on the first screw rod, and both of the two clamping blocks are threadedly connected with the first screw rod, and are used to convert the rotation of the first driving member into the approaching movement or separating movement of the two clamping blocks under the action of the first driving member, so that when clamping the fixed-end pipe, the two clamping blocks symmetrically approach each other along the axial direction of the fixed pipe clamping mechanism to center and clamp the fixed-end pipe.
[0007] Further, for the above-mentioned centering device for pipe clamping connection, rubber linings are provided on the opposite sides of the two clamping blocks.
[0008] Furthermore, in the above pipe clamping connection centering device, the movable pipe clamping mechanism includes: a second support base provided with a second centering clamping groove; two oppositely arranged movable rods, both of which are partially arranged in the second centering clamping groove in a slidable manner along the length direction of the second centering clamping groove; a second driving member, the power output end of which is connected with a second screw rod, the bottom ends of the two movable rods are both sleeved on the second screw rod, and the bottom ends of the two movable rods are both threadedly connected with the second screw rod, so as to convert the rotation of the second driving member into the approaching or separating movement of the two movable rods under the action of the second driving member, so that when clamping the movable end pipe, the two movable rods move towards each other symmetrically along the axis of the movable pipe clamping mechanism, so as to center and clamp the movable end pipe.
[0009] Furthermore, in the above pipe clamping connection centering device, a centering movable roller is sleeved on the outer periphery of each movable rod, and it is arranged on the outer periphery of the movable rod in a manner that can rotate around the axis of the vertical rod, and is used for rotating when the movable end pipe moves along its axis.
[0010] Furthermore, in the above pipe clamping connection centering device, the operation platform includes: a height adjusting member; a platform body, arranged above the height adjusting member, and used for adjusting the height position under the action of the height adjusting member, so as to adjust the height positions of the fixed pipe supporting mechanism, the fixed pipe clamping mechanism, the wet cleaning mechanism, the movable pipe clamping mechanism and the movable pipe supporting mechanism.
[0011] Furthermore, in the above pipe clamping connection centering device, the height adjusting member includes: at least three telescopic adjusting rods arranged not in a straight line.
[0012] Furthermore, in the above pipe clamping connection centering device, each telescopic adjusting rod includes: a fixed section and a sliding section; wherein, the sliding section is sleeved on the outer periphery of the fixed section in a slidable manner along the length direction of the fixed section, and a plurality of clamping holes are provided on both the fixed section and the sliding section, and the fixed section and the sliding section are connected by a clamping member passing through the clamping holes.
[0013] Furthermore, in the above pipe clamping connection centering device, the fixed pipe supporting mechanism and / or the movable pipe supporting mechanism includes: a support clamping seat, the top wall of the support clamping seat has an arc surface structure; a plurality of ball bearings, arranged on the arc surface structure, and each ball bearing is arranged on the support clamping seat in a manner that can roll, and is used for movably supporting the fixed end pipe and / or the movable end pipe.
[0014] Furthermore, for the above-mentioned pipe clamping and alignment device, the wet cleaning mechanism includes: a wet housing with a water storage tank at its top, and a water seepage tank at the bottom of the water storage tank, which is communicated with the water storage tank; a movable baffle arranged at the water seepage tank in a movable manner for blocking or opening the water storage tank; a cleaning sponge arranged inside the wet housing, and there are water seepage holes on the wet housing for draining the water in the water storage tank onto the cleaning sponge to moisten the cleaning sponge when the movable baffle is opened; a pipe installation hole is provided on the cleaning sponge so that the movable end pipe can pass through the pipe installation hole in a way that it can move along its axial direction.
[0015] The pipe clamping and alignment device provided by the present invention supports the fixed-end pipe through the fixed pipe support mechanism; clamps and aligns the fixed-end pipe through the fixed pipe clamping mechanism so that the fixed-end pipe is arranged on the fixed pipe support mechanism and the fixed pipe clamping mechanism for the installation of the pipe joint; supports the movable-end pipe through the movable pipe support mechanism to ensure coaxial alignment between the movable-end pipe and the fixed-end pipe; clamps and aligns the movable-end pipe through the fixed pipe clamping mechanism so that the movable-end pipe and the fixed-end pipe are coaxially aligned, that is, on the same straight line, and the movable-end pipe can be arranged on the movable pipe support mechanism, the movable pipe clamping mechanism, and the wet cleaning mechanism in a way that it can move along its axial direction, so as to be easily inserted into the pipe joint. During the insertion process, the pipe end is wet and clean, and the two ends of the pipe are kept in a straight state, avoiding damage or detachment of the sealing ring inside the pipe joint, and solving the problem that the sealing ring may be damaged or detached due to unreasonable use of supporting tools and human operation errors in existing water supply and drainage pipes, resulting in the pipe being inserted obliquely. At the same time, the device also has the following advantages:
[0016] First, it improves the qualification rate of the connection of thin-walled stainless steel pipe joints, is convenient to operate, has high efficiency, reduces the situation of rework and repair, ensures the quality of pipeline construction, and has extremely high popularization value.
[0017] Second, compared with the process of manually docking the stainless steel pipe clamping connection joint by stacking wooden squares under the pipe to adjust the height for alignment at the construction site, this device has high construction accuracy, high speed, improves the qualification rate of joint connection, and reduces the situation of rework and repair.
[0018] Third, compared with the process of using a pipe butt welding connection alignment device, this device is suitable for the construction of stainless steel pipe clamping connections and belongs to a special docking process. Of course, this device can not only be applicable to various types of pipes with common stainless steel pipe diameters from DN50 to DN200, but also be applicable to other pipes. Brief Description of the Drawings
[0019] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the following detailed description of the preferred embodiments. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present invention. Moreover, throughout the drawings, the same reference numerals are used to denote the same components. In the drawings:
[0020] Figure 1 Schematic structural diagram of the pipe clamping connection centering device provided by an embodiment of the present invention;
[0021] Figure 2 Top view of the pipe clamping connection centering device provided by an embodiment of the present invention;
[0022] Figure 3 is Figure 1 Schematic structural diagram of the position at A in Detailed implementation manners
[0023] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be fully conveyed to those skilled in the art. It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0024] Refer to Figures 1 to 3 , which shows the preferred structure of the pipe clamping connection centering device provided by an embodiment of the present invention. As shown in the figure, the device includes: an operation platform 1, a fixed pipe support mechanism 2, a fixed pipe clamping mechanism 3, a wet cleaning mechanism 4, a movable pipe clamping mechanism 5, and a movable pipe support mechanism 6; wherein,
[0025] The fixed pipe support mechanism 2, the fixed pipe clamping mechanism 3, the wet cleaning mechanism 4, the movable pipe clamping mechanism 5, and the movable pipe support mechanism 6 are arranged in sequence along the transverse direction on the operation platform 1. Specifically, the transverse direction can be the length direction of the operation platform 1 (such as Figure 2 the horizontal direction shown), and the fixed pipe support mechanism 2, the fixed pipe clamping mechanism 3, the wet cleaning mechanism 4, the movable pipe clamping mechanism 5, and the movable pipe support mechanism 6 are also arranged along the longitudinal direction, that is, the width direction of the operation platform 1 (such as Figure 2 the vertical direction shown), so that the movable end pipe and the fixed end pipe can both be arranged along the length direction of the operation platform 1, that is, the movable end pipe and the fixed end pipe are arranged horizontally in Figure 2 .
[0026] The fixed pipe support mechanism 2 is used to support the fixed-end pipe. Specifically, the fixed pipe support mechanism 2 can support the fixed-end pipe movably so that the fixed-end pipe can move laterally on the fixed pipe support mechanism 2 to the fixed pipe clamping mechanism 3.
[0027] The fixed pipe clamping mechanism 3 is used to centeringly clamp the fixed-end pipe so that the fixed-end pipe is arranged on the fixed pipe support mechanism 2 and the fixed pipe clamping mechanism 3. Specifically, the fixed pipe clamping mechanism 3 can centeringly and fixedly clamp the fixed-end pipe, that is, gradually clamp the fixed-end pipe from both sides to ensure that the axis of the fixed-end pipe is arranged laterally and to avoid the movement of the fixed-end pipe, such as rotation or movement. That is, through the fixed pipe support mechanism 2 and the fixed pipe clamping mechanism 3, the fixed-end pipe is supported and clamped at two positions, which can ensure the stability of the fixed-end pipe. In this embodiment, the fixed pipe clamping mechanism 3 and the fixed pipe support mechanism 2 can be arranged at intervals to further ensure the stability of the fixed-end pipe.
[0028] There is a gap between the fixed pipe clamping mechanism 3 and the wet cleaning mechanism 4, which serves as an intermediate area to reserve a pipe processing operation interval for installing the pipe joint to the end of the fixed-end pipe between the fixed pipe clamping mechanism 3 and the wet cleaning mechanism 4. Specifically, on the operation platform 1, after the fixed-end pipe is fixedly clamped by the fixed pipe clamping mechanism 3 and the fixed pipe support mechanism 2, the pipe joint can be installed to the end of the fixed-end pipe between the fixed pipe clamping mechanism 3 and the wet cleaning mechanism 4.
[0029] The movable pipe support mechanism 6 is coaxially arranged with the fixed pipe support mechanism 2 and is used to support the movable-end pipe to ensure coaxial centering between the movable-end pipe and the fixed-end pipe.
[0030] The movable pipe clamping mechanism 5 is used to centeringly clamp the movable end pipe so that the movable end pipe can be arranged on the movable pipe support mechanism 6, the movable pipe clamping mechanism 5, and the wet cleaning mechanism 4 in a way that it can move along its axial direction. Moreover, the movable end pipe is coaxially centered with the fixed end pipe so that the movable end pipe gradually approaches the pipe joint along its axial direction. During the movement, the wet cleaning mechanism 4 wets and cleans the outer wall of the movable end pipe so that the end of the movable end pipe can be inserted into the pipe joint after cleaning, realizing the crimping connection. Specifically, the movable pipe clamping mechanism 5 can centeringly clamp the movable end pipe, that is, gradually clamp the movable end pipe from both sides to ensure that the axial direction of the movable end pipe is arranged horizontally, so as to ensure coaxial setting between the movable end pipe and the fixed end pipe, that is, realize the centering between the two. At the same time, the movable pipe clamping mechanism 5 clamps the movable end pipe movably so that the movable end pipe can be arranged on the movable pipe support mechanism 6, the movable pipe clamping mechanism 5, and the wet cleaning mechanism 4 in a way that it can move along its axial direction, so that the movable end pipe can pass through the movable pipe support mechanism 6, the movable pipe clamping mechanism 5, and the wet cleaning mechanism 4 and gradually approach the fixed end pipe for movement to be inserted into the pipe joint. During the insertion process, the end of the movable end pipe is wetted and cleaned and the two ends of the pipe are kept in a straight line, avoiding damage or detachment of the internal sealing ring of the pipe joint, improving the qualification rate of the connection of thin-walled stainless steel pipe joints, reducing the situation of rework and repair, and ensuring the quality of pipeline construction.
[0031] In this embodiment, there may be a gap between any two adjacent mechanisms among the fixed pipe support mechanism 2, the fixed pipe clamping mechanism 3, the wet cleaning mechanism 4, the movable pipe clamping mechanism 5, and the movable pipe support mechanism 6.
[0032] In other embodiments, the fixed pipe support mechanism 2, the fixed pipe clamping mechanism 3, the wet cleaning mechanism 4, the movable pipe clamping mechanism 5, and the movable pipe support mechanism 6 can all be arranged above the axis of the operation platform 1 in sequence through fixing bolts.
[0033] Continue to refer to Figure 1, the operating platform 1 includes: a height adjustment member 11 and a platform body 12; wherein, the platform body 12 is arranged above the height adjustment member 11 and is used to adjust the height position under the action of the height adjustment member 11 so as to adjust the height positions of the fixed pipe support mechanism 2, the fixed pipe clamping mechanism 3, the wet cleaning mechanism 4, the movable pipe clamping mechanism 5 and the movable pipe support mechanism 6. Specifically, the height adjustment member 11 can be arranged on the working surface for fixed support. The platform body 12 is arranged above the height adjustment member 11, and the height adjustment member 11 can adjust the height position of the platform body 12 so as to adjust the height positions of the fixed pipe support mechanism 2, the fixed pipe clamping mechanism 3, the wet cleaning mechanism 4, the movable pipe clamping mechanism 5 and the movable pipe support mechanism 6.
[0034] Continue to refer to Figure 1 , the height adjustment member 11 includes: at least three telescopic adjustment rods 111 arranged not in a straight line. Specifically, there can be six telescopic adjustment rods 111. The six are divided into two groups and are respectively arranged on the left and right sides below the platform body 12. Three in each group are evenly arranged along the lower side of one side. That is to say, a plurality of telescopic adjustment rods 111 are evenly and symmetrically arranged around the periphery below the platform body 12 as legs.
[0035] Continue to refer to Figure 1, the telescopic adjusting rod 111 includes: a fixed section 1111 and a sliding section 1112; wherein, the sliding section 1112 is sleeved on the outer periphery of the fixed section 1111 in a slidable manner along the length direction of the fixed section 1111, and a plurality of clamping holes 1113 are provided on both the fixed section 1111 and the sliding section 1112, and the fixed section 1111 and the sliding section 1112 are connected by a clamping member passing through the clamping holes 1113. Specifically, to increase the range and stability of the length adjustment of the telescopic adjusting rod 111, those skilled in the art can understand that there can also be two or more sliding sections 1112. A plurality of corresponding clamping holes 1113 are provided on both the fixed section 1111 and the sliding section 1112, and the fixed section 1111 and the first-level sliding section 1112 are connected by a clamping member passing through the clamping holes 1113, and / or, any two adjacent sliding sections 1112 are connected by a clamping member passing through the clamping holes 1113. Among them, a plurality of clamping holes 1113 are provided along the length direction at the sliding end of the fixed section 1111 and at both ends of the sliding section 1112. The first-level sliding section 1112 and the fixed section 1111 are clamped by a clamping member on different clamping holes 1113 on the fixed section 1111 and different clamping holes 1113 on the sliding section 1112 to adjust the total length of the telescopic adjusting rod 111. Of course, the sliding sections 1112 can also be adjusted in this way. Or, there is one clamping hole 1113 at the sliding end of the fixed section 1111, one clamping hole 1113 at one end of the sliding section 1112, and a plurality of clamping holes 1113 at the other end. By aligning the clamping hole at the sliding end of the fixed section 1111 with the end of the sliding section 1112 having a plurality of clamping holes 1113, the length can be adjusted. Among them, the clamping member can be a bolt, and the height of the support leg can be adjusted by the clamping hole 1113 in cooperation with the connecting bolt.
[0036] In other embodiments, the bottom end of the height adjusting member 11 can also be provided with moving wheels to realize the movement of the device; of course, in another embodiment, moving wheels (not shown in the figure) can also be provided under the platform body 12. By retracting the height adjusting member 11, the moving wheels can be made to contact the ground for movement, and by extending the height adjusting member 11, the moving wheels can be arranged at an interval from the ground for fixed support.
[0037] Continue to refer to Figure 1 and Figure 2 , the fixed pipe support mechanism 2 can include: a support base 21 and a plurality of balls 22; wherein, the top of the support base 21 is provided with an arc surface structure; a plurality of balls 22 are arranged on the arc surface structure, and each of the balls 22 is arranged on the support base 21 in a rollable manner for movably supporting the fixed-end pipe.
[0038] Specifically, the support base 21 may include a bottom support 211 and a top support 212. The bottom support 211 and the top support 212 may be an integral structure. The bottom support 211 can be fixed on the platform body 12 through fixing bolts. An arc-shaped groove is provided at the top of the top support 212, and the top wall has an arc surface structure, and its arc surface structure can be adapted to the outer wall of the fixed-end pipe. A plurality of balls 22 are uniformly arranged on the arc surface structure for supporting the free movement of the fixed-end pipe in the axial direction and reducing the friction of the fixed-end pipe moving in the axial direction. Among them, the top support 212 is in a U-shaped structure.
[0039] Continue to refer to Figure 1 and Figure 2 , the fixed pipe clamping mechanism 3 includes: a first support base 31, two clamping blocks 32, a first driving member 33 and a first screw rod (not shown in the figure); wherein, a first centering clamping groove 311 is provided on the first support base 31; the two clamping blocks 32 are arranged oppositely, and both of the two clamping blocks 32 are partially arranged in the first centering clamping groove 311 in a slidable manner along the length direction of the first centering clamping groove 311 (such as Figure 1 the horizontal direction shown); the power output end of the first driving member 33 is connected with a first screw rod, both of the two clamping blocks 32 are sleeved on the first screw rod, and the inner threads of the two clamping blocks 32 are both threadedly connected with the first screw rod, and are used for converting the rotation of the first driving member 33 into the approaching movement or the separating movement of the two clamping blocks 32 under the action of the first driving member 33, so that when clamping the fixed-end pipe, the two clamping blocks 32 symmetrically approach each other in the axial direction of the fixed pipe clamping mechanism to centeringly clamp and fix the fixed-end pipe.
[0040] Specifically, the first driving member 33 may be a manual rocker. One end of the manual rocker is rotatably inserted into the first support base 31 and is connected to the first screw rod in the first support base 31 through a gear to drive the first screw rod to rotate; mounting holes are provided at the bottom ends of the two clamping blocks 32, and the two clamping blocks 32 are sleeved on the first screw rod. The inner wall of the mounting hole is provided with an internal thread, and the internal threads of the two clamping blocks 32 are both adapted to the first screw rod and are arranged in opposite spiral directions. When the first screw rod rotates, the two clamping blocks 32 can be driven to move symmetrically and reversely along the first centering clamping groove 311, and then the fixed-end pipe is clamped by the two clamping blocks 32, so that the fixed-end pipe cannot move randomly. At this time, the pipe joint can be inserted onto the fixed-end pipe.
[0041] In this embodiment, rubber linings 33 are provided on the opposite sides of the two clamping blocks 32. The rubber linings 33 can be bonded to the inner end surfaces of the clamping blocks, i.e., the opposite side surfaces, to increase the friction between the clamping blocks 32 and the outer wall of the pipeline. Specifically, when the two clamping blocks 32 move towards each other, the two clamping blocks 32 clamp the outer wall of the pipeline through the rubber linings 33 to fix the pipeline and prevent it from moving randomly.
[0042] Continue to refer to Figures 1 to 3 , the wet cleaning mechanism 4 includes: a wet housing 41, a movable baffle 42, and a cleaning sponge 43; wherein, a water storage tank 411 is provided at the top of the wet housing 41, and a water seepage tank 412 is provided at the bottom of the water storage tank 411, which is communicated with the water storage tank 411; the movable baffle 42 is arranged at the water seepage tank 412 in a movable manner to block or open the water storage tank 411; the cleaning sponge 43 is arranged inside the wet housing 41, and water seepage holes 413 are provided on the wet housing 41 to drain the water in the water storage tank 411 onto the cleaning sponge 43 when the movable baffle 42 is opened to wet the cleaning sponge 43; a pipeline installation hole 431 is provided on the cleaning sponge 43 so that the movable end pipeline can pass through the pipeline installation hole 431 in a manner that allows it to move along its axial direction.
[0043] Specifically, the inside of the wet housing 41 is hollow to support the cleaning sponge 43; a support seat is provided at the bottom of the wet housing 41, and the two can be an integral structure and are fixed on the platform body 12 through the support seat. A water storage tank 411 is provided on the top wall of the top plate of the wet housing 41 for storing clean water; a water seepage tank 412 is provided below the water storage tank 411 in the wet housing 41, which is communicated with the water storage tank 411, and the water seepage tank 412 is communicated with the hollow inside of the wet housing 41 through the water seepage holes 413 to drain the water in the water storage tank 411 onto the cleaning sponge 43 when the movable baffle 42 is opened to wet the cleaning sponge 43. Clean water can be poured into the water storage tank 411, and by adjusting the movable baffle 42 in the water seepage tank 412, the clean water flows into the water seepage holes 413 to soak the cleaning sponge 43 inside the wet housing 41. When the pipeline passes through the soaked cleaning sponge 43, the outer wall of the pipeline can be wetted and cleaned. Among them, the movable baffle 42 is arranged at the water seepage tank 412 in a slidable manner to achieve opening and blocking.
[0044] Continue to refer to Figure 1 and Figure 2, the movable pipe clamping mechanism 5 includes: a second support base 51, two movable rods 52, a second driving member 53 and a second screw; wherein, a second centering clamping groove 511 is provided on the second support base 51; the two movable rods 52 are arranged oppositely, and both of the two movable rods 52 are partially arranged in the second centering clamping groove 511 in a slidable manner along the length direction of the second centering clamping groove 511; a second screw is connected to the power output end of the second driving member 53, the bottom ends of the two movable rods 52 are sleeved on the second screw, and the bottom ends of the two movable rods 52 are threadedly connected to the second screw, and are used for converting the rotation of the second driving member 53 into the approaching movement or the separating movement of the two movable rods 52 under the action of the second driving member 53, so that when clamping the movable end pipe, the two movable rods 52 symmetrically approach each other along the axis of the movable pipe clamping mechanism 4, so as to centeringly clamp the movable end pipe.
[0045] Specifically, the second driving member 53 can be a manual rocker, one end of which is rotatably inserted into the second support base 51 and is connected to the second screw in the second support base 51 through a gear to drive the second screw to rotate; mounting holes are provided at the bottom ends of the two movable rods 52, and they are sleeved on the second screw, and internal threads are provided on the inner walls of the mounting holes, and the internal threads of the two movable rods 52 are both adapted to the second screw and are arranged in opposite spiral directions, so that when the second screw rotates, the two movable rods 52 can be driven to move symmetrically and reversely along the second centering clamping groove 511, and then the movable end pipe is clamped by the two movable rods 52 to ensure that the movable end pipe and the fixed end pipe are coaxially arranged.
[0046] In this embodiment, a centering movable roller 54 is sleeved on the outer periphery of each movable rod 52, and it is arranged on the outer periphery of the movable rod 52 in a manner that can rotate around the axis of the movable rod 52, and is used for freely rotating when the movable end pipe moves along its axis. Specifically, the movable pipe clamping mechanism 5 drives the centering movable rollers 54 on the movable rods 52 to move symmetrically and reversely in the second centering clamping groove 511 through the connection of the manual rocker, so that the centering movable rollers 54 can only clamp the outer wall of the pipe and keep the pipe moving freely in the axial direction. Among them, the centering movable roller 54 is made of rubber material.
[0047] Continue to refer to Figures 1 to 2 , the structure of the movable pipe support mechanism 6 can refer to the fixed pipe support mechanism 2, and it will not be elaborated in this embodiment.
[0048] The working principle of the pipe press-connection centering device: First, place the fixed-end pipe on the top support 212 of the fixed pipe support mechanism 2, and manually and slowly push the fixed-end pipe into it, so that it passes through the fixed pipe clamping mechanism 3 between the two clamping blocks 32, and the end part moves to the area between the fixed pipe support mechanism 2 and the fixed pipe clamping mechanism 3. At the reserved pipe processing operation area in the middle area between the fixed pipe support mechanism 2 and the fixed pipe clamping mechanism 3, insert the pipe joint, i.e., the connecting joint, onto the end of the fixed-end pipe. Then, place the movable-end pipe on the top support of the movable pipe support mechanism 6, and manually and slowly push the movable-end pipe into it, so that it passes through the movable pipe clamping mechanism 5 between the two centering movable rollers 54, and passes through the wet cleaning mechanism 4 from the pipe installation hole 431, and the end part is inserted into the pipe joint arranged on the end of the fixed-end pipe. After reaching the specified or marked length, the press-connection work can be carried out.
[0049] In summary, for the pipe press-connection centering device provided in this embodiment, the fixed pipe support mechanism 2 supports the fixed-end pipe; the fixed pipe clamping mechanism 3 centers and clamps the fixed-end pipe, so that the fixed-end pipe is arranged on the fixed pipe support mechanism 2 and the fixed pipe clamping mechanism 3, and the pipe joint can be installed; the movable pipe support mechanism 6 supports the movable-end pipe to ensure coaxial centering between the movable-end pipe and the fixed-end pipe; the fixed pipe clamping mechanism 3 centers and clamps the movable-end pipe, so that the movable-end pipe and the fixed-end pipe are coaxially centered, that is, on the same straight line. Moreover, the movable-end pipe is arranged in the movable pipe support mechanism 6, the movable pipe clamping mechanism 5, and the wet cleaning mechanism 4 in a way that it can move along its axis, so as to be easily inserted into the pipe joint. During the insertion process, the pipe end is wet and clean, and the two ends of the pipe are kept in a straight state, avoiding damage or detachment of the sealing ring inside the pipe joint, and solving the problem that the sealing ring may be damaged or detached due to unreasonable use of supporting tools and human operation errors in the existing water supply and drainage pipes, which may cause the pipe to be inserted obliquely. At the same time, the device also has the following advantages:
[0050] First, it improves the qualification rate of the connection of thin-walled stainless steel pipe joints, is convenient to operate, has high efficiency, reduces the situation of rework and repair, ensures the quality of pipeline construction, and has extremely high popularization value.
[0051] Second, compared with the process of manually docking the stainless steel pipe press-connection joint by centering and adjusting the height by stacking wooden blocks under the pipe at the construction site, the device has high construction accuracy, high speed, improves the qualification rate of joint connection, and reduces the situation of rework and repair.
[0052] Thirdly, compared with the process of using a pipe alignment and welding connection device, this device is applicable to the construction of stainless steel pipe pressing connections and belongs to a special docking process. Of course, this device is applicable not only to various types of pipes with common stainless steel pipe diameters from DN50 to DN200, but also to other pipes.
[0053] It should be noted that in the description of the present invention, the terms indicating directions or positional relationships such as "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention.
[0054] In addition, it should also be noted that in the description of the present invention, unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0055] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these changes and modifications.
Claims
1. A pipe clamping connection centering device, characterized in that, it includes: an operation platform, a fixed pipe support mechanism, a fixed pipe clamping mechanism, a wet cleaning mechanism, a movable pipe clamping mechanism and a movable pipe support mechanism; wherein, the fixed pipe support mechanism, the fixed pipe clamping mechanism, the wet cleaning mechanism, the movable pipe clamping mechanism and the movable pipe support mechanism are arranged in sequence along the transverse direction on the operation platform; the fixed pipe support mechanism is used for supporting the fixed-end pipe; the fixed pipe clamping mechanism is used for centering and clamping the fixed-end pipe so that the fixed-end pipe is arranged on the fixed pipe support mechanism and the fixed pipe clamping mechanism; there is a gap between the fixed pipe clamping mechanism and the wet cleaning mechanism for installing a pipe joint onto the end of the fixed-end pipe between the fixed pipe clamping mechanism and the wet cleaning mechanism; the movable pipe support mechanism is coaxially arranged with the fixed pipe support mechanism and is used for supporting the movable-end pipe to ensure coaxial centering between the movable-end pipe and the fixed-end pipe; the movable pipe clamping mechanism is used for centering and clamping the movable-end pipe so that the movable-end pipe can be arranged on the movable pipe support mechanism, the movable pipe clamping mechanism and the wet cleaning mechanism in a way that it can move along its axial direction, and further, the movable-end pipe is coaxially centered with the fixed-end pipe, so that the movable-end pipe gradually moves towards the pipe joint along its axial direction, and during the movement, the wet cleaning mechanism wets and cleans the outer wall of the movable-end pipe, so that the end of the movable-end pipe is inserted into the pipe joint after cleaning to achieve clamping connection.
2. The pipe clamping connection centering device according to claim 1, characterized in that, the fixed pipe clamping mechanism includes: a first support seat provided with a first centering clamping groove; two oppositely arranged clamping blocks, both of which are partially arranged in the first centering clamping groove in a slidable manner along the length direction of the first centering clamping groove; a first driving member, the power output end of which is connected with a first screw rod, both of the two clamping blocks are sleeved on the first screw rod, and both of the two clamping blocks are threadedly connected with the first screw rod, and are used for converting the rotation of the first driving member into the relative movement or the separation movement of the two clamping blocks under the action of the first driving member, so that when clamping the fixed-end pipe, the two clamping blocks move towards each other symmetrically along the axial direction of the fixed pipe clamping mechanism to center and clamp the fixed-end pipe.
3. The pipe clamping connection centering device according to claim 2, characterized in that, rubber linings are provided on the relative sides of the two clamping blocks.
4. The pipe clamping connection centering device according to any one of claims 1 to 3, characterized in that, the movable pipe clamping mechanism includes: a second support seat provided with a second centering clamping groove; two oppositely arranged movable rods, both of which are partially arranged in the second centering clamping groove in a slidable manner along the length direction of the second centering clamping groove; A second driving member, a second screw rod is connected to the power output end thereof, the bottom ends of the two movable rods are sleeved on the second screw rod, and the bottom ends of the two movable rods are in threaded connection with the second screw rod, and are used for converting the rotation of the second driving member into the relative movement or the opposite movement of the two movable rods under the action of the second driving member, so that when the movable end pipe is clamped, the two movable rods move symmetrically in the axial direction of the movable pipe clamping mechanism towards each other, so as to perform centering clamping on the movable end pipe.
5. The pipe clamping connection centering device according to claim 4, wherein, A centering movable roller is sleeved on the outer periphery of each of the movable rods, and is arranged on the outer periphery of the movable rod in a manner that can rotate around the axis of the movable rod, and is used for rotating when the movable end pipe moves along its axial direction.
6. The pipe clamping connection centering device according to any one of claims 1 to 3, wherein, The operation platform includes: A height adjusting member; A platform body, arranged above the height adjusting member, and is used for adjusting the height position under the action of the height adjusting member, so as to adjust the height positions of the fixed pipe supporting mechanism, the fixed pipe clamping mechanism, the wet cleaning mechanism, the movable pipe clamping mechanism and the movable pipe supporting mechanism.
7. The pipe clamping connection centering device according to claim 6, wherein, The height adjusting member includes: at least three telescopic adjusting rods arranged not in the same straight line.
8. The pipe clamping connection centering device according to claim 7, wherein, Each of the telescopic adjusting rods includes: a fixed section and a sliding section; wherein, The sliding section is sleeved on the outer periphery of the fixed section in a manner that can slide along the length direction of the fixed section, and a plurality of positioning holes are provided on both the fixed section and the sliding section, and the fixed section and the sliding section are connected by a clamping member penetrating through the positioning holes.
9. The pipe clamping connection centering device according to any one of claims 1 to 3, wherein, The fixed pipe supporting mechanism and / or the movable pipe supporting mechanism includes: A supporting clamping seat, the top wall of the supporting clamping seat has an arc surface structure; A plurality of balls, arranged on the arc surface structure, and each of the balls is arranged on the supporting clamping seat in a manner that can roll, and is used for movably supporting the fixed end pipe and / or the movable end pipe.
10. The pipe clamping connection centering device according to any one of claims 1 to 3, wherein, The wet cleaning mechanism includes: A wet housing, a water storage tank is provided at the top thereof, and a water seepage tank is provided at the bottom of the water storage tank, and is communicated with the water storage tank; A movable baffle, which is arranged at the water seepage tank in a manner that can move, and is used for blocking or opening the water storage tank; A cleaning sponge is arranged inside the wet housing. Moreover, water seepage holes are provided on the wet housing for draining the water in the water storage tank onto the cleaning sponge to moisten the cleaning sponge when the movable baffle is opened. A pipe installation hole is provided on the cleaning sponge so that the movable end pipe can pass through the pipe installation hole in a manner that allows it to move along its axial direction.
Citation Information
Patent Citations
Oil and natural gas pipeline erection construction method
CN111336317A
Building construction water supply and drainage pipeline segmented laying device
CN212203371U