Thermal management assembly
By integrating the heat exchanger and flow channel plate into a single unit through an integrated thermal management component, the problems of refrigerant leakage and complex piping in the heat exchange system are solved, resulting in a higher energy efficiency ratio and a simplified structure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANGZHOU LVNENG NEW ENERGY VEHICLE PARTS CO LTD
- Filing Date
- 2022-12-02
- Publication Date
- 2026-07-07
AI Technical Summary
In existing heat exchange systems, there is a risk of refrigerant leakage at the connection between the intermediate heat exchanger and the evaporator, condenser, valve components, etc., and the piping connection is complex, which affects the system's energy efficiency ratio.
An integrated design is adopted, which integrates the first heat exchanger, the second heat exchanger, the third heat exchanger and the flow channel plate on the flow channel plate. The flow channel plate enables the connection between the heat exchangers, reduces the connecting pipelines, reduces the risk of leakage and improves the system energy efficiency ratio.
By reducing connecting pipes, the risk of refrigerant leakage is reduced, the coefficient of performance (COP) of the thermal management system is improved, and the system structure is simplified, saving space and making installation easier.
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Figure CN116817498B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of heat exchange technology, and more particularly to thermal management components. Background Technology
[0002] The heat exchange system includes a compressor, evaporator, condenser, valve components, and an intermediate heat exchanger. The intermediate heat exchanger connects the evaporator and condenser and is used for heat exchange between the low-temperature refrigerant and the high-temperature refrigerant, thereby improving the system's energy efficiency ratio. Connections between the intermediate heat exchanger and the evaporator, condenser, valve components, etc., require piping, and there is a risk of refrigerant leakage at these connections. Summary of the Invention
[0003] To address the shortcomings of related technologies, this application adopts the following technical solution:
[0004] A thermal management component includes a first heat exchanger, a second heat exchanger, a third heat exchanger, and a flow channel plate. The flow channel plate has multiple passages, which are slots or channels formed in the flow channel plate. The third heat exchanger has a first flow channel for refrigerant to flow through and a second flow channel for refrigerant to flow through.
[0005] The first heat exchanger has a third flow channel, and the second heat exchanger has a fourth flow channel. The plurality of said passages can connect at least the third flow channel, the first flow channel, the fourth flow channel and the second flow channel.
[0006] The flow channel plate has a mounting surface, the first heat exchanger and the second heat exchanger are fixedly connected to the mounting surface, and the third heat exchanger is fixedly connected to the mounting surface.
[0007] The flow channel plate in this application has a mounting surface. The first heat exchanger and the second heat exchanger are fixedly connected to the mounting surface, and the third heat exchanger is fixedly connected to the mounting surface. That is, the first heat exchanger, the second heat exchanger and the third heat exchanger are integrated into the flow channel plate and can be interconnected through the passage of the flow channel plate, thereby saving connecting pipes and reducing the risk of refrigerant leakage. Attached Figure Description
[0008] Figure 1 A three-dimensional structural schematic diagram of a thermal management component according to an embodiment of this application is shown;
[0009] Figure 2 This is a three-dimensional exploded view of the thermal management component in one direction according to an embodiment of this application;
[0010] Figure 3 This is a three-dimensional exploded view of the thermal management component in one embodiment of this application from another perspective;
[0011] Figure 4This is another exploded perspective view of the thermal management component in one embodiment of this application;
[0012] Figure 5 This is a first perspective cross-sectional view of the thermal management component in one embodiment of this application;
[0013] Figure 6 This is a second perspective cross-sectional view of the thermal management component in one embodiment of this application;
[0014] Figure 7 This is a third perspective cross-sectional view of the thermal management component in one embodiment of this application;
[0015] Figure 8 This is a fourth perspective cross-sectional view of the thermal management component in one embodiment of this application;
[0016] Figure 9 This is a fifth perspective cross-sectional view of the thermal management component in one embodiment of this application;
[0017] Figure 10 This is a sixth perspective cross-sectional view of the thermal management component in one embodiment of this application;
[0018] Figure 11 A three-dimensional structural schematic diagram of a thermal management component according to another embodiment of this application is shown;
[0019] Figure 12 This is a three-dimensional exploded view of the thermal management component in one direction according to another embodiment of this application;
[0020] Figure 13 This is a three-dimensional exploded view of the thermal management component in another embodiment of this application;
[0021] Figure 14 This is a first perspective cross-sectional view of the thermal management component in another embodiment of this application;
[0022] Figure 15 This is a second perspective cross-sectional view of the thermal management component in another embodiment of this application;
[0023] Figure 16 This is a third perspective cross-sectional view of the thermal management component in another embodiment of this application;
[0024] Figure 17 This is a fourth perspective cross-sectional view of the thermal management component in another embodiment of this application;
[0025] Figure 18 This is a fifth perspective cross-sectional view of the thermal management component in another embodiment of this application;
[0026] Figure 19This is a sixth perspective cross-sectional view of the thermal management component in another embodiment of this application;
[0027] Figure 20 This is a three-dimensional structural diagram of the first connecting block of the thermal management component in another embodiment of this application;
[0028] Figure 21 yes Figure 20 A schematic diagram of the first three-dimensional cross-sectional structure of the first connected block shown;
[0029] Figure 22 yes Figure 20 A schematic diagram of the second three-dimensional cross-sectional structure of the first connected block shown;
[0030] Figure 23 This is a system schematic diagram of the thermal management components in some embodiments of this application;
[0031] Figure 24 This is a system schematic diagram of the thermal management component in some other embodiments of this application. Detailed Implementation
[0032] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims.
[0033] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The singular forms “a,” “the,” and “the” used in this application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise.
[0034] It should be understood that the terms "first," "second," and similar terms used in this application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, the terms "a" or "one," etc., do not indicate a quantity limitation, but rather indicate the presence of at least one; "multiple" indicates two or more, unless otherwise specified. The terms "before," "below," and / or "above," etc., are used for ease of explanation only and are not limited to a location or spatial orientation. The terms "comprising," "including," etc., mean that the elements or objects preceding "comprising" or "including" encompass the elements or objects listed following "comprising" or "including" and their equivalents, but do not exclude other elements or objects.
[0035] The heat exchanger of an exemplary embodiment of this application will now be described in detail with reference to the accompanying drawings. Unless otherwise specified, the features of the following embodiments and implementations can complement or combine with each other.
[0036] Figures 1 to 22 The illustration shows a thermal management assembly in some embodiments of this application. The thermal management assembly includes a first heat exchanger 1, a second heat exchanger 2, a third heat exchanger 3, and a flow channel plate 4. The first heat exchanger 1, the second heat exchanger 2, and the third heat exchanger 3 are all fixedly connected to the flow channel plate 4. Specifically, the first heat exchanger 1 is attached to the flow channel plate 4, the second heat exchanger 2 is attached to the flow channel plate 4, and the third heat exchanger 3 is attached to the flow channel plate 4.
[0037] The thermal management component has multiple passages, which are slots and / or channels formed in the flow channel plate 4. The flow channel plate 4 has a mounting surface. The first heat exchanger 1 is fixedly connected to the mounting surface, the second heat exchanger 2 is fixedly connected to the mounting surface, and the third heat exchanger 3 is fixedly connected to the mounting surface.
[0038] The third heat exchanger 3 has a first flow channel 301 and a second flow channel 302, both of which can circulate refrigerant. Multiple passages connect at least the chamber of the first heat exchanger 1, the first flow channel 301, the chamber of the second heat exchanger 2, and the second flow channel 302. In this application, the first heat exchanger 1, the second heat exchanger 2, and the third heat exchanger 3 are integrated into the flow channel plate 4 and can be interconnected through the passages in the flow channel plate 4, thereby saving connecting pipes and reducing the risk of refrigerant leakage. Furthermore, the reduction in connecting pipes between the third heat exchanger 3 and the first and second heat exchangers 1 and 2 can also reduce the pressure drop of the refrigerant in the system, thereby improving the coefficient of performance (COP) in the thermal management system.
[0039] The aforementioned first heat exchanger 1, second heat exchanger 2, and third heat exchanger 3 are integrated on the flow channel plate 4 and can be interconnected through passages opened in the flow channel plate 4, thereby saving piping connections and reducing the risk of leakage from the thermal management components. Furthermore, it improves the connection reliability of the thermal management components, effectively saves space, and simplifies the system loop.
[0040] In some embodiments of this application, the first heat exchanger 1 has a third flow channel 101 and a fifth flow channel 102, and the second heat exchanger 2 has a fourth flow channel 201 and a sixth flow channel 202. The third flow channel 101 and the fifth flow channel 102 are not connected, and the fourth flow channel 201 and the sixth flow channel 202 are also not connected. When the thermal management assembly is operating, refrigerant flows through the third flow channel 101 and the fourth flow channel 201, while coolant flows through the fifth flow channel 102 and the sixth flow channel 202. The refrigerant in the third flow channel 101 exchanges heat with the coolant in the fifth flow channel 102, and the refrigerant in the fourth flow channel 201 exchanges heat with the coolant in the sixth flow channel 202. In the third heat exchanger 3, both the first flow channel 301 and the second flow channel 302 flow with refrigerant, and the refrigerant in the first flow channel 301 exchanges heat with the refrigerant in the second flow channel 302. Figures 23 to 24 As shown in the system loop, the first heat exchanger 1 is the refrigerant, the second heat exchanger 2 is the evaporator, and the third heat exchanger 3 further regulates the refrigerant temperature through heat exchange to improve the COP value of the heat exchange system.
[0041] The passage on the flow channel plate 4 connects the third flow channel 101, the first flow channel 301, the fourth flow channel 201, and the second flow channel 302. The third flow channel 101, the first flow channel 301, the fourth flow channel 201, and the second flow channel 302 carry refrigerant, while the fifth flow channel 102 and the sixth flow channel 202 carry coolant.
[0042] In some embodiments of this application, the first heat exchanger 1, the second heat exchanger 2, and the third heat exchanger 3 are all plate heat exchangers. In some embodiments, the first heat exchanger 1 includes multiple plates, which are generally rectangular in shape. Each plate has a corner hole at each of its four corners, and the corner holes of the multiple plates are aligned to form four channels. When the heat exchanger is working, two of the four channels are fluid inflow channels, and the other two are fluid outflow channels. The multiple plates are stacked to form two non-connected flow channels within the first heat exchanger 1, namely the third flow channel 101 and the fifth flow channel 102. The third flow channel 101 and the fifth flow channel 102 are plate channels, that is, the third flow channel 101 is a flow channel between some of the multiple plates, and the fifth flow channel 102 is a flow channel between other plates. Two of the four channels are connected through the third flow channel 101, and the other two channels are connected through the fifth flow channel 102. Similarly, the structures of the second heat exchanger 2 and the third heat exchanger 3 are the same as or similar to the structure of the first heat exchanger 1. Furthermore, the structure and working principle of plate heat exchangers are well known to those skilled in the art, and will not be described in detail here. The first heat exchanger 1, the second heat exchanger 2, and the third heat exchanger 3 in the accompanying drawings are simplified schematic diagrams and do not show the internal structure of the plate stack of the plate heat exchanger.
[0043] Figures 1 to 4 and Figures 11 to 13The diagram illustrates a flow channel plate 4 in some embodiments of this application. The flow channel plate 4 includes a passage plate, which is plate-shaped, with at least a portion of a plurality of passages located on the passage plate. The passage plate includes the aforementioned mounting surface, which includes a first connecting surface 71 and a first side surface 416. The first connecting surface 71 and the first side surface 416 are located on different sides of the thickness direction of the passage plate, respectively. A first heat exchanger 1, a second heat exchanger 2, and a third heat exchanger 3 are fixedly connected to the first connecting surface 71 and / or the first side surface 416. In some embodiments of this application, the first heat exchanger 1 and the second heat exchanger 2 are attached to the first connecting surface 71, and the third heat exchanger 3 is attached to the first side surface 416, i.e., the first heat exchanger 1 is fixedly connected to the first connecting surface 71, the second heat exchanger 2 is fixedly connected to the first connecting surface 71, and the third heat exchanger 3 is fixedly connected to the first side surface 416. Optionally, both the first heat exchanger 1 and the second heat exchanger 2 are brazed to the first connecting surface 71. Optionally, one side surface of the first heat exchanger 1 is in contact with the first connecting surface 71, and one side surface of the second heat exchanger 2 is in contact with the first connecting surface 71. Optionally, one side surface of the third heat exchanger 3 is in contact with the first side surface 416, and the surface of the third heat exchanger 3 is brazed to the first side surface 416.
[0044] like Figure 1 As shown, the first heat exchanger 1 and the second heat exchanger 2 are located on one side of the passage plate in the length or width direction, and the third heat exchanger 3 is located on the other side of the passage plate in the length or width direction.
[0045] In some embodiments of this application, the passage plate includes a first connecting plate 7 and a first flow channel plate 41. The first connecting plate 7 includes a first connecting surface 71 and a second connecting surface 72, which are located on different sides of the thickness direction of the first connecting plate 7.
[0046] The first flow channel plate 41 includes a first side surface 416 and a second side surface 417, which are located on different sides of the thickness direction of the first flow channel plate 41. A second connecting surface 72 is fitted and connected to the second side surface 417, and at least a portion of the passage is located between the first side surface 416 and the second connecting surface 72. Specifically, the first flow channel plate 41 has a first flow channel groove 4101 and a second flow channel groove 4102 spaced apart, both of which are recessed from the second side surface 417 toward the first side surface 416. The second connecting surface 72 is in contact with the second side surface 417 and is sealed to seal the opening of the first flow channel groove 4101 formed on the second side surface 417, and also seal the opening of the second flow channel groove 4102 formed on the second side surface 417, thereby forming the first flow channel groove 4101 and the second flow channel groove 4102 as channels for fluid flow. The aforementioned multiple pathways include a first flow channel 4101 and a second flow channel 4102. Optionally, the first flow channel plate 41 is an irregular plate-shaped body, which is related to the shape and position of the first flow channel 4101 and the second flow channel 4102. The first flow channel 4101 is a transversely folded strip-shaped groove, and the second flow channel 4102 is a transversely folded strip-shaped groove, with the main design goal of reducing the flow path length of the thermal management component and improving the integration of the thermal management component.
[0047] Optionally, the first connecting surface 71, the second connecting surface 72, the first side surface 416, and the second side surface 417 are all flat, which improves the fit between the surfaces, thereby improving the sealing performance and connection reliability between the surfaces.
[0048] The mounting surface includes a first connecting surface 71 and a first side surface 416. The first connecting surface 71 and the first side surface 416 are located on different sides of the thickness direction of the passage plate. The first heat exchanger 1 and the second heat exchanger 2 are fixedly connected to the first connecting surface 71, and the third heat exchanger 3 is fixedly connected to the first side surface 416.
[0049] Specifically, the first heat exchanger 1 and the second heat exchanger 2 are arranged in parallel. The first heat exchanger 1 includes a first mating surface 15, which is mated to a first connecting surface 71 and welded together to provide a sealing and secure connection. Optionally, the first mating surface 15 and the first connecting surface 71 are brazed together to improve connection reliability. In some embodiments of this application, the first mating surface 15 is located on the side opposite to the refrigerant inlet side of the first heat exchanger 1.
[0050] The second heat exchanger 2 includes a second mating surface 25, which is mated to and welded to the first connecting surface 71, serving a sealing or securing connection. Optionally, the second mating surface 25 and the first connecting surface 71 are brazed together to improve connection reliability. Alternatively, as... Figure 1 and Figure 11 As shown, the first connecting plate 7 is square, and both the first heat exchanger 1 and the second heat exchanger 2 are square. The sum of the areas of the first mating surface 15 and the second mating surface 25 is approximately equal to the area of the first connecting surface 71. That is, the length of the first heat exchanger 1 is approximately equal to or equal to the length of the first connecting plate 7. "Approximately equal" means that the length of the first heat exchanger 1 differs from the length of the first connecting plate 7 by approximately ±10%. The sum of the widths of the first heat exchanger 1 and the second heat exchanger 2 is approximately equal to the width of the first connecting plate 7. "Approximately equal" means that the sum of the widths of the first heat exchanger 1 and the second heat exchanger 2 differs from the width of the first connecting plate 7 by approximately ±10%.
[0051] The third heat exchanger 3 includes a third mating surface 35. In some embodiments of this application, at least a portion of the third mating surface 35 is mated to the first side surface 416, and at least a portion of the third mating surface 35 is welded to the first side surface 416, serving a sealing and connecting function. Optionally, at least a portion of the third mating surface 35 is brazed to the first side surface 416 to improve connection reliability. Optionally, the third heat exchanger 3 is located on one side of the length direction of the first connecting plate 7, and the other side of the length direction of the first connecting plate 7 is used to install other components in the thermal management assembly, improving the integration of the thermal management assembly.
[0052] Figures 5 to 10 and Figures 14 to 22 Multiple passages formed on the flow channel plate 4 in some embodiments of this application are shown. The passages include a first passage 401, a second passage 402, a third passage 403, and a fourth passage 404. Figures 23 to 24 The diagram illustrates the connections between the aforementioned multiple pathways and the first heat exchanger 1, the second heat exchanger 2, the third heat exchanger 3, and other components in the thermal management assembly.
[0053] In one embodiment of this application, as Figures 5 to 10 As shown, the third channel 101 is connected to the first channel 401, the first channel 401 is connected to the first channel 301, the second channel 402 is connected to the first channel 301, the third channel 403 is connected to the fourth channel 201, the second channel 402 is connected to the third channel 403, the fourth channel 404 is connected to the fourth channel 201, and the fourth channel 404 is connected to the second channel 302.
[0054] In another embodiment of this application, the thermal management assembly further includes a valve component 5, which includes a valve core 51. The flow channel plate 4 includes a first connecting block 42, which has a valve cavity 400, and the valve core 51 is located in the valve cavity 400. The valve cavity 400 is located between the second passage 402 and the third passage 403, and the valve component 5 is used to control the disconnection, connection, or partial connection between the second passage 402 and the third passage 403. In some embodiments of this application, the valve component 5 is located at or near the inlet of the fourth flow channel 201 of the second heat exchanger 2.
[0055] Optionally, valve component 5 is an electronic expansion valve, which throttles the high-temperature, high-pressure liquid refrigerant through its orifice, transforming it into a low-temperature, low-pressure mist-like hydraulic refrigerant, thus creating conditions for refrigerant evaporation. Understandably, valve component 5 can also be located at the outlet of the fourth flow channel 201 of the second evaporator 2 to control the refrigerant flow rate, ensuring that the outlet of the second heat exchanger 2 is entirely composed of gaseous refrigerant. If the flow rate is too high, the outlet will contain liquid refrigerant, which may enter the compressor in the heat exchange system and cause liquid slugging; if the refrigerant flow rate is too low, it will evaporate prematurely, resulting in insufficient cooling. Of course, valve component 5 can also be located in other passages within the thermal management assembly as needed; these are not all listed in the embodiments of this application.
[0056] like Figures 14 to 19 As shown, the third flow channel 101 is connected to the first passage 401, the first passage 401 is connected to the first flow channel 301, the second passage 402 is connected to the first flow channel 301, and the third passage 403 is connected to the fourth flow channel 201. The valve component 5 is used to control the disconnection, connection, or partial connection between the second passage 402 and the third passage 403. When the second passage 402 and the third passage 403 are connected or partially connected, the first flow channel 301 is connected to the fourth flow channel 201 through the second passage 402 and the third passage 403. The fourth passage 404 is connected to the fourth flow channel 201, and the fourth passage 404 is also connected to the second flow channel 302.
[0057] like Figures 12 to 19 As shown, the first connecting block 42 is located on the other side of the length direction of the first connecting plate 7, and the first connecting block 42 and the third heat exchanger 3 are located on the same side of the thickness direction of the first connecting plate 7. The first connecting block 42 is fixedly connected to the first connecting plate 7, and the first connecting block 42 is connected to the first flow channel plate 41. Optionally, the first connecting block 42 is brazed to the first connecting plate 7, and the first connecting block 42 is brazed to the first flow channel plate 41. Optionally, the first connecting block 42 is a block-shaped body. The first connecting block 42, the first connecting plate 7, and the first flow channel plate 41 are attached together and at least partially sealed to each other, so that the above-mentioned multiple passages can be connected to prevent leakage.
[0058] The valve chamber 400 is located on one side of the length direction of the first connecting block 42, part of the valve core 51 is located in the valve chamber 400, and another part of the valve core 51 is located between the third heat exchanger 3 and the first connecting block 42.
[0059] In another embodiment of this application, such as Figures 11 to 19 As shown, the thermal management assembly also includes a liquid receiver 6. This liquid receiver 6 stores refrigerant, prolonging the refrigerant's residence time and liquefying the gas in the refrigerant as much as possible. The liquid receiver 6 is connected to the first connecting block 42, and the liquid receiver 6 is sealed to the first connecting block 42. In another embodiment of this application, the liquid receiver 6 is a can-shaped body with a liquid storage chamber 60. It is understood that in some embodiments of this application, the thermal management assembly may not include a liquid receiver 6.
[0060] Figures 20 to 22 A first connecting block 42 is shown in some embodiments of this application. The first connecting block 42 has a first channel 4201 and a second channel 4202, both of which are channels formed in the first connecting block 42. Figure 15 The diagram illustrates the communication relationships between the first channel 4201 and the second channel 4202, and the third flow channel 101 and the first flow channel groove 4101. Specifically, the inlet side of the first channel 4201 is connected to the third flow channel 101, and the outlet side of the first channel 4201 is connected to the liquid storage chamber 60. The inlet side of the second channel 4202 is connected to the liquid storage chamber 60. The outlet side of the second channel 4202 is connected to the first flow channel groove 4101, and the first flow channel groove 4101 is connected to the first flow channel 301. The first passage 401 includes the first channel 4201, at least a portion of the liquid storage chamber 60, the second channel 4202, and the first flow channel groove 4101.
[0061] Specifically, in some embodiments of this application, Figure 12 and Figure 13 As shown, the first heat exchanger 1 includes a first heat exchanger outlet 11. In some embodiments of this application, the third flow channel 101 includes the outlet of the first heat exchanger outlet 11. The outlet of the first heat exchanger outlet 11 is located on the first mating surface 15, which has a rounded corner. The outlet of the first heat exchanger outlet 11 is located on one side of the length direction of the first mating surface 15 and on one side of the width direction of the first mating surface 15. Figure 12 As shown, the outlet of the first heat exchanger outlet 11 is located at the lower right corner of the first mating surface 15.
[0062] The first connecting plate 7 has a first connecting hole 73, which penetrates the first connecting plate 7 along its thickness direction. The first connecting hole 73 is located on one side of the length direction and on one side of the width direction of the first connecting plate 7, that is, on... Figure 15 The location is shown in the lower right corner. The first connecting hole 73 is at least partially opposite to the outlet of the first heat exchanger outlet 11. Optionally, both the first connecting hole 73 and the outlet of the first heat exchanger outlet 11 are circular, and the diameters of the first connecting hole 73 and the first heat exchanger outlet 11 are equal, and the first connecting hole 73 and the first heat exchanger outlet 11 correspond completely. The first connecting hole 73 and the outlet of the first heat exchanger outlet 11 are sealed and connected by the first mating surface 15 and the first connecting surface 71.
[0063] The first connecting block 42 includes a first channel inlet 421, which is located on one side of the first connecting block 42, facing either the first heat exchanger 1 or the second heat exchanger 2. The first channel inlet 421 protrudes from one side of the first connecting block 42 toward the first heat exchanger 1, forming a protrusion with a chamber. The first connecting block 42 includes a body 420 and a first protrusion 427 and a second protrusion 428 protruding from the aforementioned side, located on different sides along the length of the first connecting block 42. In some embodiments of this application, the body 420 is cuboid, and the first protrusion 427 and the second protrusion 428 are square blocks, both protruding from one side of the body 420 toward the first heat exchanger. The first channel inlet 421 protrudes from the side of the first protrusion 427 toward the first heat exchanger 1 in a direction closer to the first heat exchanger 1. The first channel inlet 421 is cylindrical with a chamber.
[0064] The outer wall of the first channel inlet 421 is sealed to the hole wall of the first connecting hole 73, or the outer wall of the first channel inlet 421 is sealed to the hole wall of the first connecting hole 73 and the inner wall of the outlet of the first heat exchanger outlet 11, so as to realize the communication between the first channel 4201 and the third flow channel 101.
[0065] The first channel 4201 has a first channel outlet, which communicates with the liquid storage chamber 60. The first connecting block 42 includes a first channel outlet portion 422, which has a first channel outlet. The liquid storage container 6 includes a liquid storage inlet portion 61 and a liquid storage outlet portion 62, which are spaced apart on one side along the length of the liquid storage container 6. The first channel outlet portion 422 is sealed to the liquid storage inlet portion 61. The first channel outlet portion 422 protrudes from the other side of the main body portion 420 and is a cylindrical body with a chamber. The other side of the main body portion 420 is the side away from the third heat exchanger 3 along the length of the first connecting plate 7. The outer wall of the first channel outlet portion 422 is sealed to the inner wall of the liquid storage inlet portion 61, thus realizing the communication between the first channel 4201 and the liquid storage chamber 60.
[0066] The second channel 4202 has a second channel inlet, which communicates with the liquid storage chamber 60. The first connecting block 42 includes a second channel inlet portion 423, which has a second channel inlet and is sealed to the liquid storage outlet portion 62. The second channel inlet portion 423 is a cylindrical body with a chamber protruding from the other side of the main body portion 420. The other side of the main body portion 420 is the side away from the third heat exchanger 3 along the length direction of the first connecting plate 7. The outer wall surface of the second channel inlet portion 423 is sealed to the inner wall surface of the liquid storage outlet portion 62, thereby realizing the communication between the second channel 4202 and the liquid storage chamber 60. The second channel inlet portion 423 and the first channel outlet portion 422 are located on the same side of the main body portion 420. Optionally, the second channel inlet portion 423 and the first channel outlet portion 422 are arranged parallel to each other and symmetrically; alternatively, the second channel inlet portion 423 and the first channel outlet portion 422 have the same shape and size to facilitate processing and forming.
[0067] The first flow channel plate 41 includes a first slot portion 411, which has a first groove cavity 4110. The inner wall of the first slot portion 411 surrounds the first groove cavity 4110, which communicates with the first flow channel groove 4101. The first slot portion 411 is sealed to the second channel outlet portion 424. The first slot portion 411 protrudes from the first side surface 416 away from the second side surface 417 and is cylindrical. The cross-section of the second channel outlet portion 424 is circular. The outer wall surface of the first slot portion 411 is sealed to the inner wall surface of the second channel outlet portion 424 to achieve communication between the first flow channel groove 4101 and the second channel 4202. The outlet of the second channel outlet portion 424 is located on one side of the body portion 420, that is, on the same side of the body portion 420 as the first protrusion 427 and the second protrusion 428. The first slot portion 411 is away from the first flow channel groove 4101.
[0068] The third heat exchanger 3 includes a first inlet portion 31, and a first flow channel groove 4101 having a second groove opening portion 412. The first inlet portion 31 and the second groove opening portion 412 are sealed together to achieve communication between the first flow channel groove 4101 and the first flow channel 301. The openings of both the first inlet portion 31 and the second groove opening portion 412 are circular. The orifice of the second groove opening portion 412 is located on the first side surface 416.
[0069] In some embodiments of this application, such as Figure 21 and Figure 22 As shown, the first connecting block 42 also has a third channel 4203 and a fourth channel 4204. The third channel 4203 and the fourth channel 4204 are two channels formed on the first connecting block 42. For example... Figure 8 , Figure 9 and Figures 14 to 16 As shown, one side of the third channel 4203 is connected to the second flow channel 4102, and one side of the fourth channel 4204 is connected to the fourth flow channel 201. For example... Figure 2 As shown, when the valve core 51 is not installed, the valve cavity 400 connects the third channel 4203 and the fourth channel 4204. After the valve core 51 is installed, the valve component 5 controls the disconnection, connection, or partial connection of the third channel 4203 and the fourth channel 4204. The aforementioned second passage 402 includes the third channel 4203 and the second flow channel groove 4102. The aforementioned third passage 403 includes the fourth channel 4204.
[0070] Specifically, in some embodiments of this application, such as Figure 17 and Figure 18 As shown, the third heat exchanger 3 includes a third heat exchanger outlet 32, the first flow channel 301 has a first flow channel outlet, and the third heat exchanger outlet 32 has an outlet of the first flow channel 301. The outlet of the third heat exchanger outlet 32 is located on the third mating surface 35. Figure 3 and Figure 13 As shown, the outlet of the third heat exchanger outlet 32 is located on one side of the length direction and one side of the width direction of the third heat exchanger 3. The outlet of the third heat exchanger outlet 32 and the inlet of the first inlet 31 are located on different sides of the length direction of the third heat exchanger 3. The first flow channel plate 41 includes a third slot 413, the slot of which is circular and located on the first side surface 416. The third slot 413 has a second flow channel inlet. The third heat exchanger outlet 32 and the third slot 413 are sealed together to connect the first flow channel 301 and the second flow channel 4102. Optionally, both the outlet of the third heat exchanger outlet 32 and the slot of the third slot 413 are circular, and their diameters are equal.
[0071] The first flow channel plate 41 includes a fourth slot portion 414, which has a fourth groove cavity 4140. The inner wall of the fourth slot portion 414 surrounds the fourth groove cavity 4140. The fourth groove cavity 4140 communicates with the second flow channel groove 4102. The fourth slot portion 414 protrudes from the first side surface 416 in a direction away from the second side surface 417, and the fourth slot portion 414 is cylindrical. Optionally, the fourth slot portion 414 and the first slot portion 411 are arranged parallel and spaced apart, and the fourth slot portion 414 and the first slot portion 411 have the same shape and size to facilitate processing and forming. The first connecting block 42 includes a third channel inlet portion 425. The third channel inlet portion 425 is located on the same side of the body portion 420 as the first protrusion 427 and the second protrusion 428. Optionally, the inlet of the third channel inlet portion 425 is circular. The inner wall of the third channel inlet 425 is sealed to the outer wall of the fourth slot 414 to achieve communication between the second flow channel 4102 and the third channel 4203.
[0072] The first connecting block 42 includes a fourth channel outlet 426, which protrudes from the side of the second protrusion 428 toward the first heat exchanger 1 in a direction close to the first heat exchanger 1. The fourth channel outlet 426 is cylindrical with a chamber. The second heat exchanger 2 includes a second heat exchanger inlet 22. In some embodiments of this application, the fourth flow channel 201 includes the inlet of the second heat exchanger inlet 22.
[0073] The second heat exchanger inlet 22 is located on the second mating surface 25. The second heat exchanger inlet 22 is located on one side of the length direction of the second heat exchanger 2, and on one side of the width direction of the second heat exchanger 2, according to... Figure 12 As shown, the inlet of the second heat exchanger inlet 22 is located at the lower left corner of the second mating surface 25.
[0074] The first connecting plate 7 has a second connecting hole 74, which penetrates the first connecting plate 7 along its thickness direction. The second connecting hole 74 is located on one side of the length direction and on one side of the width direction of the first connecting plate 7, i.e., on... Figure 15 The second connecting hole 74 is located at the lower left corner of the indicated position. It is at least partially opposite to the outlet of the second heat exchanger inlet 22. Optionally, both the second connecting hole 74 and the outlet of the second heat exchanger inlet 22 are circular, and their diameters are equal, completely corresponding to each other. The second connecting hole 74 and the outlet of the second heat exchanger inlet 22 are sealed by a first mating surface 15 and a first connecting surface 71.
[0075] The outer wall of the fourth channel outlet 426 is sealed to the hole wall of the second connecting hole 74, or the outer wall of the fourth channel outlet 426 is sealed to the hole wall of the second connecting hole 74 and the inner wall at the inlet of the second heat exchanger inlet 22, so as to realize the communication between the fourth channel 4204 and the first flow channel 301.
[0076] The second heat exchanger 2 includes a second heat exchanger outlet 21, the outlet of which is located on the second mating surface 25. The second heat exchanger outlet 21 and the second heat exchanger inlet 22 are located on different sides of the length direction of the second mating surface 25, and both are located on the same side of the width direction of the second mating surface 25. The first connecting plate 7 has a third connecting hole 75, which penetrates the first connecting plate 7 along its thickness direction. The third connecting hole 75 and the second connecting hole 74 are located on different sides of the length direction of the first connecting plate 7, and both are located on the same side of the width direction of the first connecting plate 7. The first connecting hole 73 and the second connecting hole 74 are located on different sides of the width direction of the first connecting plate 7, and both are located on the same side of the length direction of the first connecting plate 7. At least a portion of the outlet of the second heat exchanger outlet 21 corresponds to at least a portion of the third connecting hole 75, and at least a portion of the outlet of the second heat exchanger outlet 21 and at least a portion of the third connecting hole 75 are sealed together by the second mating surface 25 and the first connecting surface 71 to achieve sealed communication.
[0077] The third heat exchanger 3 has a second inlet portion 33, which is the inlet of the second flow channel 302. The second inlet is located on the third mating surface 35. The second inlet and the third heat exchanger outlet portion 32 are both located on the same side along the length direction of the third mating surface 35, and the second inlet and the third heat exchanger outlet portion 32 are located on different sides along the width direction of the third mating surface 35. The first flow channel plate 41 has a fourth connecting hole 418, which penetrates the first flow channel plate 41 along its thickness direction. At least a portion of the inlet of the second inlet portion 33 is opposite to at least a portion of the fourth connecting hole 418, and the inlet of at least a portion of the second inlet portion 33 and the fourth connecting hole 418 are sealed together by the third mating surface 35 and the first side surface 416 to achieve a sealed connection.
[0078] The fourth connecting hole 418 and the third connecting hole 75 are sealed and connected through a sealing connection between the second connecting surface 72 and the second side surface 417.
[0079] The fourth passage 404 includes a fourth connecting hole 418 and a third connecting hole 75. The fourth passage 404 connects the second flow channel 302 and the fourth flow channel 201.
[0080] like Figure 23As shown, when the thermal management component is operating, when valve component 5 is fully or partially connected, the compressor 8, third flow channel 101, liquid receiver 60, first flow channel 301, valve component 5, fourth flow channel 201, and second flow channel 302 are sequentially connected and refrigerant flows through them. Valve component 5 is located between the outlet of first flow channel 301 and the inlet of fourth flow channel 201. The refrigerant flows to the compressor through second flow channel 302, forming a refrigerant circulation loop. Valve component 5 is located between the outlet of first flow channel 301 and the inlet of fourth flow channel 201. Coolant flows through fifth flow channel 102, and the coolant in fifth flow channel 102 exchanges heat with the refrigerant in third flow channel 101.
[0081] like Figure 24 As shown, when the thermal management component is working, when valve component 5 is fully or partially connected, compressor 8, third flow channel 101, first flow channel 301, valve component 5, fourth flow channel 201, and second flow channel 302 are sequentially connected and refrigerant flows through them. The refrigerant flows to compressor 8 through second flow channel 302, forming a refrigerant circulation loop. Coolant flows through sixth flow channel 202, and the coolant in sixth flow channel 202 exchanges heat with the refrigerant in fourth flow channel 201.
[0082] In some embodiments of this application, by opening the first passage 401, the second passage 402, the third passage 403 and the fourth passage 404 on the flow channel plate 4, and integrating the first heat exchanger 1, the second heat exchanger 2, the third heat exchanger 3 and the valve component 5 into the flow channel plate 4, the pipeline connection is reduced or eliminated, the leakage risk of the thermal management component is reduced, and the thermal management component is highly integrated, which has the advantages of saving space and facilitating installation and transportation.
[0083] The above description is merely a preferred embodiment of this application and is not intended to limit this application in any way. Although this application has disclosed the preferred embodiment as above, it is not intended to limit this application. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the technical solution of this application. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this application without departing from the content of the technical solution of this application shall still fall within the scope of the technical solution of this application.
Claims
1. A thermal management component, characterized in that, The thermal management component includes a first heat exchanger, a second heat exchanger, a third heat exchanger, and a flow channel plate. The flow channel plate has multiple passages, which are slots or channels formed in the flow channel plate. The third heat exchanger has a first flow channel and a second flow channel that can flow refrigerant. The first heat exchanger has a third flow channel, the second heat exchanger has a fourth flow channel, and the plurality of said channels can connect at least the third flow channel, the first flow channel, the fourth flow channel and the second flow channel; The flow channel plate has a mounting surface, the first heat exchanger and the second heat exchanger are fixedly connected to the mounting surface, and the third heat exchanger is fixedly connected to the mounting surface; the flow channel plate includes a passage plate, the passage plate includes a first connecting plate and a first flow channel plate, the first connecting plate includes a first connecting surface and a second connecting surface, the first connecting surface and the second connecting surface are respectively located on different sides of the thickness direction of the first connecting plate, the first flow channel plate includes a first side surface and a second side surface, the first side surface and the second side surface are respectively located on different sides of the thickness direction of the first flow channel plate, the second connecting surface and the second side surface are connected in a mating manner, and at least part of the passage is located between the first side surface and the first connecting surface; The mounting surface includes the first connecting surface and the first side surface, which are located on different sides of the thickness direction of the passage plate. The first heat exchanger and the second heat exchanger are fixedly connected to the first connecting surface, and the third heat exchanger is fixedly connected to the first side surface.
2. The thermal management component according to claim 1, characterized in that, Both the first connecting plate and the first flow channel plate are plate-shaped, and the first connecting surface, the second connecting surface, the first side surface, and the second side surface are all planar.
3. The thermal management component according to claim 1, characterized in that, The first flow channel plate has a first flow channel groove and a second flow channel groove that are spaced apart. Both the first flow channel groove and the second flow channel groove are recessed from the second side side toward the first side side. The second connecting surface is in contact with the second side side and is sealed to the second side side.
4. The thermal management component according to claim 3, characterized in that, The first heat exchanger has a fifth flow channel, and the second heat exchanger has a sixth flow channel; when the thermal management component is in operation, the third and fourth flow channels are circulated with refrigerant, and the fifth and sixth flow channels are circulated with coolant. The plurality of said pathways include a first pathway, a second pathway, and a third pathway; the third pathway is connected to the first pathway, and the first pathway is connected to the first pathway; the second pathway is connected to the first pathway, the third pathway is connected to the fourth pathway, and the second pathway and the third pathway are connected; the fourth pathway is connected to the second pathway.
5. The thermal management component according to claim 4, characterized in that, The thermal management component further includes a valve component, the valve component includes a valve core, the flow channel plate includes a first connecting block, the first connecting block has a valve cavity, the valve core is located in the valve cavity, and the valve component can control the disconnection, connection, or partial connection between the second passage and the third passage; The first heat exchanger and the second heat exchanger are located on one side of the thickness direction of the passage plate, and the third heat exchanger, the first connecting block and the valve component are all located on the other side of the thickness direction of the passage plate. The third heat exchanger is located on one side of the length direction of the passage plate, the first connecting block is located on the other side of the length direction of the passage plate, and at least part of the valve component is located between the first connecting block and the third heat exchanger.
6. The thermal management component according to claim 4, characterized in that, The thermal management component further includes a liquid reservoir, the flow channel plate includes a first connecting block, the liquid reservoir is connected to the first connecting block, and the liquid reservoir has a liquid reservoir chamber; The first connecting block has a first channel and a second channel. The inlet side of the first channel is connected to the third flow channel, the outlet side of the first channel is connected to the liquid storage chamber, and the inlet side of the second channel is connected to the liquid storage chamber. The outlet side of the second channel is connected to the first flow channel groove, and the first flow channel groove is connected to the first flow channel; The first passage includes a first channel, at least a portion of the liquid storage chamber, a second channel, and a first flow channel groove.
7. The thermal management component according to claim 6, characterized in that, The first heat exchanger includes a first heat exchanger outlet, the third flow channel has an outlet of the first heat exchanger outlet, the first connecting block includes a first channel inlet, and the first heat exchanger outlet is sealed to the first channel inlet; the first channel has a first channel outlet, the first channel outlet is connected to the liquid storage chamber, the first connecting block includes a first channel outlet, the first channel outlet has a first channel outlet, and the liquid storage device includes a liquid storage inlet and a liquid storage outlet, and the first channel outlet is sealed to the liquid storage inlet; The second channel has a second channel inlet, which communicates with the liquid storage chamber. The first connecting block includes a second channel inlet portion, which has a second channel inlet and is sealed to the liquid storage outlet portion. The first flow channel plate includes a first slot portion, which has a first slot cavity. The inner wall of the first slot portion surrounds the first slot cavity, which communicates with the first flow channel. The first slot portion is sealed to the second channel outlet portion. The third heat exchanger includes a first inlet portion, the first flow channel has a second slot portion, and the first inlet portion and the second slot portion are sealed together. The second channel outlet and the first channel inlet are located on the same side of the first connecting block, the first channel outlet and the second channel inlet are located on the same side of the first connecting block, and the second channel outlet and the second channel inlet are located on different sides of the first connecting block. The first channel inlet and the second channel outlet protrude from one side of the first connecting block toward the direction close to the first heat exchanger. The inner wall of the first heat exchanger outlet is sealed to the outer wall of the first channel inlet, and the inner wall of the second channel outlet is sealed to the inner wall of the first slot. The first slot protrudes from the first side away from the second side, and the first slot is cylindrical. The cross-section of the second channel outlet side is circular.
8. The thermal management component according to claim 5, characterized in that, The first connecting block has a third channel and a fourth channel, one side of the third channel is connected to the second flow channel groove, and one side of the fourth channel is connected to the fourth flow channel; The valve component controls the disconnection, connection, or partial connection between the third and fourth channels; The second passage includes a third channel and a second flow channel groove, and the third passage includes a fourth channel.
9. The thermal management component according to claim 8, characterized in that, The third heat exchanger includes a third heat exchanger outlet, the third heat exchanger outlet has a first flow channel outlet, the first flow channel plate includes a third slot, the third slot has a second flow channel inlet, and the third heat exchanger outlet is sealed to the third slot. The first flow channel plate includes a fourth groove portion, the fourth groove portion having a fourth groove cavity, and the first connecting block includes a third channel inlet portion, the third channel inlet portion being sealed to the fourth groove portion; The first connecting block includes a fourth channel outlet, and the second heat exchanger includes a second heat exchanger inlet, wherein the fourth channel outlet is sealed to the second heat exchanger inlet. The fourth channel outlet and the third channel inlet are located on the same side of the first connecting block; The second heat exchanger includes a second heat exchanger outlet, and the third heat exchanger has a second inlet, which has a second flow channel inlet. The first flow channel plate has a fourth connecting hole that penetrates the first flow channel plate along its thickness direction. One side of the fourth connecting hole is opposite to the outlet of the second heat exchanger outlet, and the other side is opposite to the inlet of the second inlet. The opening on one side of the fourth connecting hole is located on the second side, and the opening on the other side is located on the first side. The second heat exchanger outlet is sealed to the second side, and the second inlet is sealed to the first side. The fourth channel outlet protrudes from one side of the first connecting block toward the direction of the second heat exchanger, and the outer wall of the fourth channel outlet is connected to the inner wall of the inlet of the second heat exchanger. The fourth slot protrudes from the first side away from the second side, the second flow channel outlet is cylindrical, and the cross-section of the third channel inlet side is circular.