A fully automatic packaging machine for 5G communication PCB boards
Through the combination of a special rack and a vacuum secondary sealing machine, the existing PCB board packaging machine has solved the problems of high cost, low efficiency and failure to meet the sealing standards, and efficient and reliable PCB board packaging is achieved, ensuring the sealing of the seal and preventing air leakage. It is suitable for fully automatic packaging of 5G communication PCB boards.
Patent Information
- Application Number
- CN202310824514.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-06
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-07-06
AI Technical Summary
The existing PCB board packaging machines have problems such as high cost, low production efficiency, inaccurate sealing standards and frequent air leakage, which cannot meet the quality requirements of modern electronic products for core components.
A special frame is used to achieve the folding of the one-piece plastic film in half, combining the vacuum secondary sealing machine and camera detection. After the folding of the one-piece plastic film, only the two sides need to be sealed, and vacuum secondary sealing and camera detection are carried out to ensure the sealing quality.
It achieves cost savings, improves production efficiency, reduces air leakage, ensures the sealing and reliability of PCB boards, and facilitates storage and transportation.
Smart Images

Figure CN116835021B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of PCB board manufacturing equipment, and more specifically to a fully automatic packaging machine for 5G communication PCB boards. Background Art
[0002] PCBs are core components of modern electronic products, and their functionality and performance directly impact product quality and reliability. Therefore, to protect their surfaces from mechanical damage and chemical reactions like oxidation, PCBs must be packaged. This protects the boards from environmental factors, static electricity, physical damage, and other factors, ensuring their integrity and reliability. PCB packaging requires vacuuming to remove gases and moisture from the packaging, thereby preventing oxidation, cracking, and corrosion caused by moisture absorption. Vacuuming also enhances the package's seal, preventing dust and contamination. Furthermore, vacuuming the PCB packaging reduces the board's volume and weight, facilitating storage and transportation.
[0003] Although PCB packaging machines have been widely used and have made great progress, with the increasing quality requirements of core components of modern electronic products, there are many problems with the functions of existing PCB packaging machines in actual applications. The main problems are as follows:
[0004] 1. Most existing packaging machines use plastic rolls to make different types of bags for different types of PCB boards, and then package the PCB boards. This will result in high packaging costs and is not conducive to improving production efficiency;
[0005] 2. Some packaging machines have made some improvements based on this, such as using two pieces of plastic roll film to package PCB boards. Although this saves some costs, the two-piece plastic roll film needs to be packaged on four sides, which has more processes and is not conducive to improving production efficiency.
[0006] 3. Generally, the packaging bag will only be sealed once after vacuuming, which may cause air leakage in the later stage, which is not conducive to the storage and transportation of PCB boards;
[0007] 4. Most existing packaging machines do not inspect the seals of PCB packaging bags, which may result in substandard seals, damage to the packaging bags, air leakage, etc., which is not conducive to the storage and transportation of PCB boards.
[0008] Therefore, the packaging machine must be improved. The present invention adopts a special frame to fold a piece of plastic film in half to reduce the number of edge sealing times, adopts a vacuum secondary sealing machine to ensure the sealing of the PCB board packaging bag after vacuum extraction, and uses a camera to detect the sealing point to avoid the phenomenon of substandard sealing. Summary of the Invention
[0009] The present invention addresses the problem of sealing plastic film during PCB packaging. A special frame is used to fold a piece of plastic film in half. After folding, only the two sides of the plastic film need to be sealed, which is beneficial to saving costs and improving packaging efficiency. A vacuum secondary sealing machine is used to vacuum extract and seal the packaging bag. After the primary sealing is completed, a fan dissipates heat from the sealed part of the packaging bag. After the heat dissipation is completed, a secondary sealing is performed, which is beneficial to reducing air leakage in the packaging bag in the later stage, ensuring the sealing effect, preventing the PCB board from being contaminated, and facilitating storage and transportation. A camera is used to detect the sealing of the packaging bag to avoid the phenomenon of substandard sealing.
[0010] To achieve the above object, the present invention is implemented through the following technical solutions:
[0011] The fully automatic packaging machine for 5G communication PCB boards of the present invention comprises: a specially made frame, a first pushing device, a second pushing device, a heat sealing machine, a vacuum secondary sealing machine, a workbench, a first conveyor belt, and a second conveyor belt;
[0012] Furthermore, the special frame is arranged on a side close to the workbench, the pushing device 1, the heat sealing machine and the vacuum secondary sealing machine are fixed on the workbench, the pushing device 2 is fixed on the conveyor belt 1, and the conveyor belt 1, the conveyor belt 2 and the workbench are on the same plane;
[0013] Furthermore, the special frame includes a baffle, four rollers and a triangular frame. The special frame is welded as a whole. The first roller and the second roller are parallel, the third roller and the fourth roller are parallel, the first roller is perpendicular to the third roller, and one side of the triangular frame is welded to the frame, and the welded side is parallel to the first roller and the second roller.
[0014] Furthermore, the triangular frame is an acute triangle, the vertex of which is located directly above the middle of the third roller and the fourth roller, and the side opposite to the vertex is welded to the frame and is parallel to the first roller and the second roller;
[0015] Furthermore, the vacuum secondary sealing machine includes a detection device, a vacuum sealing device and an operating table. The detection device includes a pressing plate, a telescopic device and a camera. The pressing plate is fixed to the telescopic device. The detection device is fixed to the outside of the third slide rail of the vacuum secondary sealing machine. The vacuum sealing device includes a vacuum pump, a vacuum nozzle, a sealing device, a fan and a second slide rail. The sealing device is arranged on the second slide rail and moves up and down through the second slide rail. The second slide rail is parallel to the third slide rail. The operating table and the vacuum pump are both arranged on the top of the vacuum secondary sealing machine.
[0016] Furthermore, the pushing device 1 includes a telescopic rod and a pushing plate, the telescopic rod is fixed to the pushing plate, and the telescopic rod 1 is fixed to the stand;
[0017] Furthermore, the heat sealing machine includes a hydraulic device, a lifting plate and a sealing device, the hydraulic device includes a hydraulic pump and a telescopic rod, the hydraulic pump is arranged at the top of the heat sealing machine, the telescopic rod is arranged in the middle of the heat sealing machine, and the two ends are respectively connected to the hydraulic pump and the sealing plate, the heat sealing device includes a heating device and a sealing plate, and the heating device is arranged at the top of the heat sealing machine;
[0018] Furthermore, the lifting plate is fixed to the flat plate where the sealing device 1 is located, and the lifting plate and the sealing device 1 are controlled to rise and fall together by a hydraulic pump;
[0019] Furthermore, the packaging method of the 5G communication PCB board fully automatic packaging machine is characterized in that: when performing the packaging operation, its working procedure can be divided into a plastic film folding process, a PCB board pushing process and a PCB board packaging process, and the steps are as follows:
[0020] S1, the process of folding the plastic film in half, specifically includes the following steps:
[0021] S11, place the bubble plastic roll between the baffle and the first roller, pull one end of the plastic roll to pass through the first roller and the second roller, continue to pull the plastic roll to pass through the triangular frame, the center of the plastic roll passes through the top corner of the triangular frame, and then fold the plastic roll in half and pass it through the gap between the third roller and the fourth roller, pass it from the bottom of the fourth roller and pull it onto the workbench, so that the one-piece plastic roll film is folded in half into two pieces, the upper piece of the plastic roll film passes through the top of the pushing device 1, and the other piece passes from the bottom of the pushing device 1, and the plastic film that passes through the top of the pushing device 1 continues to pass through the top of the lifting plate, and then the upper and lower pieces of the plastic roll film are combined and passed through the gap under the sealing plate of the heat sealer, and then continue to be conveyed forward by the conveyor belt 2. After the one-piece plastic roll film is folded in half, only two sides need to be sealed;
[0022] S2, the process of pushing the PCB board, specifically includes the following steps:
[0023] S21, the pushing device 2 pushes the PCB board onto the workbench, and the PCB board is placed on the conveyor belt 1. The conveying direction of the PCB board is opposite to the forward direction of the plastic film, and the packaging is ready;
[0024] S3, PCB board packaging process, specifically including the following steps:
[0025] S31. Pushing device 1 pushes the PCB on the workbench to the heat sealer. After the PCB is transported to the designated position, it stops. Pushing plate 2 on pushing device 2 slides on slide rail 3 to push the PCB from conveyor belt 1 to the plastic film. Then, telescopic rod 1 of pushing device 1 extends forward, driving pushing plate 1 to extend and retract together. Pushing plate 1 pushes the PCB to the back of sealing device 1 of the heat sealer.
[0026] S32. The heat sealer seals the plastic film. Hydraulic pump 1 controls sealing device 1 to descend via telescopic rod 2. Heating device 1 heats sealing plate 1. The heated sealing plate seals and cuts the plastic film. After sealing, hydraulic pump 1 controls sealing device 1 to ascend. A lifting plate is fixed to sealing device 1 and ascends and descends along with sealing device 1. The sealing plate seals and cuts one side of the plastic film and then rises. When the lifting plate rises, it lifts the plastic film that passes above it, making it easier to push in the next PCB board.
[0027] S33, the camera detects the condition of the PCB board. If it detects that the sealing effect of the PCB board after the first pass of the heat sealer does not meet the standard, the operating table will light up a red light as a warning. If it detects that the sealing effect is qualified, the vacuum secondary sealing machine will continue the vacuum sealing operation;
[0028] S34, the packaged PCB board is vacuum-sealed by the vacuum secondary sealing machine, and the PCB board is conveyed to the sealing device 2 of the vacuum secondary sealing machine by the conveyor belt 2. When the camera detects that the qualified PCB board passes through the vacuum secondary sealing machine, the pressing plate in the detection device will press the packaged PCB board through the telescopic device, and the pressing plate in the detection device will press the packaged PCB board through the telescopic device. The vacuum suction nozzle moves into the packaging bag through the slide rail 1 to extract vacuum. After the vacuum extraction is completed, the vacuum suction nozzle leaves the packaging bag again through the slide rail 1, and the sealing device 2 slides through the slide rail 2 to seal the packaging bag. After the sealing is completed, the sealing device 2 rises, and then the fan dissipates heat to the sealing part of the packaging bag. After the heat dissipation is completed, the sealing device 2 descends again to perform secondary sealing on the sealing part. After the secondary sealing is completed, the pressing plate is lifted by the telescopic device. After the PCB board is packaged, it is conveyed out along the conveyor belt 2. The vacuum extraction time and the lifting and lowering of the sealing device can be operated through the operating table.
[0029] After adopting the above technical solution, the beneficial effects of the present invention are:
[0030] (1) After a piece of plastic roll film is folded in half, only two edges of the plastic film need to be sealed, which reduces the number of sealing times, improves efficiency and saves costs.
[0031] (2) After the plastic bag is vacuum sealed, a secondary sealing operation is performed to reduce air leakage in the packaging bag in the later stage, ensure the sealing effect, prevent the circuit board from being contaminated, and facilitate storage and transportation.
[0032] (3) The camera can detect the condition of the PCB board. If it is detected that the PCB board does not meet the sealing standard after passing through the heat sealer for the first time, the operating table will light up a red light as a warning. If the sealing is qualified, the vacuum secondary sealing machine will continue the vacuum sealing operation. When the camera detects that the qualified PCB board passes through the vacuum secondary sealing machine, the pressing plate in the detection device will press the packaged PCB board through the telescopic device, realizing intelligence.
[0033] (4)PCB board loading, bagging, vacuuming and sealing are all set on one machine, which is more convenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below.
[0035] Figure 1 、 Figure 2 It is a structural schematic diagram of the present invention;
[0036] Figure 3 It is a structural diagram of the special frame of the present invention;
[0037] Figure 4 It is a schematic structural diagram of the heat sealing machine of the present invention;
[0038] Figure 5 It is a structural schematic diagram of the vacuum secondary sealing machine of the present invention;
[0039] Figure 6 It is a structural schematic diagram of the propulsion device 2 of the present invention;
[0040] Figure 7 It is a schematic flow chart of the packaging method of the present invention;
[0041] The markings in the figure are: 1-special frame, 2-baffle, 3-first roller, 4-second roller, 5-triangular frame, 6-third roller, 7-fourth roller, 8-heat sealing machine, 9-hydraulic device, 10-heating device 1, 11-lifting plate, 12-sealing device, 13-sealing plate, 14-vacuum secondary sealing machine, 15-operating table, 16-vacuum pump, 17-heating device 2, 18-hydraulic pump 2, 19-slide rail 1, 20-slide rail 2, 2 1-Fan, 22-Horizontal frame, 23-Vacuum nozzle, 24-Pressure plate, 25-Camera, 26-Telescopic device, 27-Detection device, 28-Sealing device 2, 29-Pushing device 2, 30-Motor, 31-Slide rail 3, 32-Pushing plate 2, 33-Pushing device 1, 34-Telescopic rod 1, 35-Pushing plate 1, 36-Workbench, 37-Conveyor belt 1, 38-Conveyor belt 2, 39-Hydraulic pump 1, 40-Telescopic rod 2.
[0042] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0043] In order to enable those skilled in the art to better understand the device of the present invention, the device of the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation plans of the device of the present invention.
[0044] like Figures 1 to 7 As shown, the present invention provides a 5G communication PCB board full-automatic packaging machine, comprising a special frame (1), a pushing device 1 (33), a pushing device 2 (29), a heat sealer (8), a vacuum secondary sealer (14), a workbench (36), a conveyor belt 1 (37) and a conveyor belt 2 (38), wherein the special frame (1) is arranged on a side close to the workbench (36); the pushing device 1 (33), the heat sealer (8) and the vacuum secondary sealer (14) are fixed on the workbench (36), and the heat sealer (8) is arranged in front of the vacuum secondary sealer (14); the pushing device 2 (29) is fixed on a support frame next to the conveyor belt 1 (37), and the conveyor belt 1 (37), the conveyor belt 2 (38) and the workbench (36) are on the same plane;
[0045] like Figure 1 、 Figure 2 and Figure 3 As shown, the special frame (1) includes a baffle (2), a first roller (3), a second roller (4), a third roller (6), a fourth roller (7) and a triangular frame (5). The special frame (1) is welded as a whole. The first roller (3) and the second roller (4) are parallel, the third roller (6) and the fourth roller (7) are parallel, the first roller (3) and the third roller (6) are perpendicular, and one side of the triangular frame (5) is welded to the frame, and the welded side is parallel to the first roller (3) and the second roller (4).
[0046] like Figure 3 As shown, the triangular frame (5) is an acute triangle, the vertex of which is located directly above the middle of the third roller (6) and the fourth roller (7), and the side opposite to the vertex is welded on the frame and is parallel to the first roller (3) and the second roller (4);
[0047] like Figure 1 and Figure 2 As shown, the pushing device 1 (33) includes a telescopic rod (34) and a pushing plate (35), the telescopic rod (34) and the pushing plate (35) are fixed, and the telescopic rod 1 (34) is fixed on the stand;
[0048] like Figure 1 、 Figure 2 and Figure 4As shown, the heat sealing machine (8) includes a hydraulic device (9), a lifting plate (11) and a sealing device (12), the hydraulic device (9) includes a hydraulic pump (39) and a telescopic rod (40), the hydraulic pump (39) is arranged at the top of the heat sealing machine (8), the telescopic rod (40) is arranged in the middle of the heat sealing machine (8), and the two ends are respectively connected to the hydraulic pump (39) and the sealing device (12), the sealing device (12) includes a heating device (10) and a sealing plate (13), the heating device (10) is arranged at the top of the heat sealing machine (8), and the lifting plate (11) is fixed to one side of the sealing device (12) and moves with the sealing device (12);
[0049] like Figure 1 、 Figure 2 and Figure 5 As shown, the vacuum secondary sealing machine (14) includes a detection device (27), a vacuum sealing device (22) and an operating table (15), the detection device (27) includes a pressing plate (24), a telescopic device (26) and a camera (25), the pressing plate (24) and the telescopic device (26) are fixed and both are fixed on the detection device (27), the camera (25) is installed on the detection device (27), and the detection device (27) is fixed on the outer side of a slide rail (19) on one side of the vacuum secondary sealing machine (14);
[0050] like Figure 5 As shown, the vacuum sealing device (22) includes a vacuum pump (16), a second heating device (17), a vacuum suction nozzle (23), a sealing device (28), a fan (21) and a second slide rail (20), the sealing device (28) is arranged between the second slide rail (20) and moves up and down through the second slide rail (20), the vacuum suction nozzle (23) is arranged below the cross frame (22), the fan (21) is fixed on the cross frame (22), the second slide rail (20) is fixed in front of the cross frame (22), the cross frame (22) is arranged between the first slide rail (19) and moves up and down through the first slide rail (19), the second slide rail (20) is parallel to the first slide rail (19), the operating table (15), the vacuum pump (16) and the second heating device (17) are all arranged on the top of the vacuum secondary sealing machine (14);
[0051] like Figure 6 As shown, the pushing device 2 (29) includes a motor (30), a slide rail 3 (31) and a pushing plate 2 (32), and the pushing plate 2 (32) moves on the slide rail 3 (31) to push the PCB board from the conveyor belt 1 (37) to the workbench (36);
[0052] like Figure 7As shown, the packaging method of the 5G communication PCB board fully automatic packaging machine is characterized in that: when performing the packaging operation, its working procedure can be divided into a plastic film folding process, a PCB board pushing process and a PCB board packaging process, and the steps are as follows:
[0053] S1, the process of folding the plastic film in half, specifically includes the following steps
[0054] S11, place the bubble plastic roll film between the baffle (2) and the first roller (3), pull one end of the plastic roll film to pass through the first roller (3) and the second roller (4), continue to pull the plastic roll film to pass through the special triangular frame (5), the center of the plastic roll film passes through the top corner of the special triangular frame (5), and then fold the plastic roll film in half and pass it through the gap between the third roller (6) and the fourth roller (7), pass it from the bottom of the fourth roller (7) and pull it onto the workbench (36), so that the one-piece plastic roll film is folded into two pieces, the upper piece of the plastic roll film passes through the top of the pushing device (33), and the other piece passes from the bottom of the pushing device (33), and the plastic film that passes through the top of the pushing device (33) continues to pass through the top of the lifting plate (11), and then the upper and lower pieces of the plastic roll film are merged and pass through the gap under the sealing plate (13) of the heat sealing machine (8), and then continue to be transmitted forward through the conveyor belt (38). After the one-piece plastic roll film is folded in half, it only needs to be sealed on both sides;
[0055] S2, the process of pushing the PCB board, specifically includes the following steps:
[0056] S21, the pushing device 2 (29) pushes the PCB board onto the workbench, and the PCB board is placed on the conveyor belt 1 (37). The transmission direction of the PCB board is opposite to the forward direction of the plastic film roll, and the packaging is ready;
[0057] S3, PCB board packaging process, specifically including the following steps:
[0058] S31, after the pushing device 1 (33) pushes the PCB board on the workbench (36) to the heat sealing machine, the PCB board stops after being transported to the designated position, the pushing plate 2 (32) on the pushing device 2 (29) slides through the slide rail 3 (31) to push the PCB board from the conveyor belt 1 (32) to the plastic film passing under the pushing device 1 (33), and then the telescopic rod 1 (34) of the pushing device 1 (33) begins to extend forward, and the telescopic rod 1 (34) drives the pushing plate 1 (35) to extend and retract together, and the pushing plate 1 (35) pushes the PCB board to the back of the sealing device 1 (12) of the heat sealing machine (8);
[0059] S32, the heat sealing machine (8) seals the plastic film, the hydraulic pump (39) controls the sealing device (12) to descend through the telescopic rod (40), the heating device (10) heats the sealing plate (13), and the heated sealing plate (13) seals and cuts the plastic film. After the sealing is completed, the hydraulic pump (39) controls the sealing device (12) to rise, and the lifting plate (11) is fixed on the sealing device (12). As the sealing device (12) rises and falls, the sealing plate (13) seals and cuts one side of the plastic film and then rises. When the lifting plate (11) rises, it will lift the plastic film passing above it, making it convenient for the next PCB board to be pushed in.
[0060] S33, the camera (25) detects the sealing condition of the PCB board. If it is detected that the PCB board does not meet the sealing standard after passing through the heat sealing machine (8) for the first time, the operating table (15) will light up a red light as a warning. If the sealing is qualified, the vacuum secondary sealing machine (14) will continue the vacuum sealing operation. The qualified packaged PCB board will be pressed by the pressing plate (24) on the detection device (27) through the telescopic device (26) to perform the vacuum sealing operation;
[0061] S34, the packaged PCB board is vacuum sealed by the vacuum secondary sealing machine. The packaged PCB board is transferred to the vacuum secondary sealing machine (14) via the conveyor belt 2 (38). When the camera (25) detects that the packaged PCB board has passed through the vacuum secondary sealing machine (14), the pressing plate (24) on the detection device (27) will press the packaged PCB board through the telescopic device (26). The vacuum suction nozzle (23) moves into the plastic bag through the slide rail 1 (19) to extract vacuum. After the vacuum extraction is completed, the vacuum suction nozzle (23) moves through the slide rail 1 (19). After leaving the plastic bag, the second sealing device (28) slides through the second slide rail (20) to seal the plastic bag. After the sealing is completed, the second sealing device (28) rises, and then the fan (21) dissipates heat to the sealed part of the plastic bag. After the heat dissipation is completed, the second sealing device (28) descends again to perform a secondary sealing on the sealed part. After the secondary sealing is completed, the pressing plate (24) is lifted by the telescopic device (26). After the PCB board is packaged, it is conveyed out along the second conveyor belt (37). The vacuum extraction time and the lifting and lowering of the sealing device can be operated through the operating table.
[0062] Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
Claims
1. A fully automatic packaging machine for 5G communication PCB boards, comprising a special frame (1), a push device 1 (33), a push device 2 (29), a heat sealer (8), a vacuum secondary sealer (14), a workbench (36), a conveyor belt 1 (37) and a conveyor belt 2 (38), wherein the special frame (1) is arranged on a side close to the workbench (36); the push device 1 (33), the heat sealer (8) and the vacuum secondary sealer (14) are fixed on the workbench (36), and the heat sealer (8) is arranged in front of the vacuum secondary sealer (14); the push device 2 (29) is fixed on a support frame next to the conveyor belt 1 (37), and the conveyor belt 1 (37), the conveyor belt 2 (38) and the workbench (36) are located on the same horizontal plane; The special frame (1) comprises a baffle (2), a first roller (3), a second roller (4), a third roller (6), a fourth roller (7) and a triangular frame (5); the special frame (1) is welded as a whole; the first roller (3) and the second roller (4) are parallel; the third roller (6) and the fourth roller (7) are parallel; the first roller (3) and the third roller (6) are perpendicular; one side of the triangular frame (5) is welded to the frame; the welded side is parallel to the first roller (3) and the second roller (4); The triangular frame (5) is an acute triangle, the vertex of which is located directly above the middle of the third roller (6) and the fourth roller (7), and the side opposite to the vertex is welded on the frame and is parallel to the first roller (3) and the second roller (4); The pushing device (33) comprises a telescopic rod (34) and a pushing plate (35), wherein the telescopic rod (34) is fixed to the pushing plate (35), and the telescopic rod (34) is fixed on the stand; The heat sealing machine (8) includes a hydraulic device (9), a lifting plate (11) and a sealing device (12). The hydraulic device (9) includes a hydraulic pump (39) and a telescopic rod (40). The hydraulic pump (39) is arranged at the top of the heat sealing machine (8). The telescopic rod (40) is arranged in the middle of the heat sealing machine (8). The two ends are respectively connected to the hydraulic pump (39) and the sealing device (12). The sealing device (12) includes a heating device (10) and a sealing plate (13). The heating device (10) is arranged at the top of the heat sealing machine (8). The lifting plate (11) is fixed to one side of the sealing device (12) and moves together with the sealing device (12). The vacuum secondary sealing machine (14) includes a detection device (27), a vacuum sealing device (22) and an operating table (15); the detection device (27) includes a pressing plate (24), a telescopic device (26) and a camera (25); the pressing plate (24) and the telescopic device (26) are fixed and both are fixed on the detection device (27); the camera (25) is installed on the detection device (27); and the detection device (27) is fixed on the outer side of a slide rail (19) on one side of the vacuum secondary sealing machine (14); The vacuum sealing device (22) includes a vacuum pump (16), a second heating device (17), a vacuum suction nozzle (23), a second sealing device (28), a fan (21) and a second slide rail (20). The second sealing device (28) is arranged between the second slide rail (20) and moves up and down through the second slide rail (20). The vacuum suction nozzle (23) is arranged under the horizontal frame (22). The fan (21) is fixed on the horizontal frame (22). The second slide rail (20) is fixed in front of the horizontal frame (22). The horizontal frame (22) is arranged between the first slide rail (19) and moves up and down through the first slide rail (19). The second slide rail (20) is parallel to the first slide rail (19). The operating table (15), the vacuum pump (16) and the second heating device (17) are all arranged on the top of the vacuum secondary sealing machine (14).
2. A 5G communication PCB board fully automatic packaging machine according to claim 1, characterized in that: The first sealing device (12) of the heat sealing machine (8) and the second sealing device (28) of the vacuum secondary sealing machine (14) are arranged vertically in space.
3. A 5G communication PCB board fully automatic packaging machine according to claim 1, characterized in that: The lifting plate (11) is fixed on the sealing device (12), and the lifting plate (11) and the sealing device (12) are controlled to rise and fall together by the hydraulic pump (39).
4. A packaging method for a 5G communication PCB board fully automatic packaging machine, characterized by: When packaging, the work process can be divided into the process of folding the plastic film, pushing the PCB board, and the process of packaging the PCB board. The steps are as follows: S1, the process of folding the plastic film in half, specifically includes the following steps: The bubble plastic film is placed between the baffle (2) and the first roller (3), and one end of the plastic film is pulled to pass through the first roller (3) and the second roller (4). The plastic film is continued to be pulled to pass through the triangular frame (5). The center of the plastic film passes through the top corner of the triangular frame (5), and then the plastic film is folded in half and passed through the gap between the third roller (6) and the fourth roller (7). The film is passed from the bottom of the fourth roller (7) and pulled onto the workbench (36). In this way, the one-piece plastic film is folded in half into two pieces. The upper piece of the plastic film passes through the top of the pushing device (33), and the other piece passes from the bottom of the pushing device (33). The plastic film that passes through the upper part of the pushing device (33) continues to pass through the top of the lifting plate (11), and then the upper and lower pieces of the plastic film are combined and passed through the gap under the sealing plate (13) of the heat sealing machine (8). Then, the plastic film is continued to be conveyed forward through the conveyor belt (38). After the one-piece plastic film is folded in half, only two sides need to be sealed. S2, the process of pushing the PCB board, specifically includes the following steps: The second pushing device (29) pushes the PCB board onto the workbench (36), and the PCB board is placed on the first conveyor belt (37). The transmission direction of the PCB board is opposite to the forward direction of the plastic film roll, and the packaging is ready. S3, PCB board packaging process, specifically including the following steps: S31, after the pushing device 1 (33) pushes the PCB board on the workbench (36) to the heat sealing machine (8), the PCB board stops after being transported to the designated position, the pushing plate 2 (32) on the pushing device 2 (29) slides through the slide rail 3 (31) to push the PCB board from the conveyor belt 1 (37) to the plastic film, and then the telescopic rod 1 (34) of the pushing device 1 (33) begins to extend forward, and the telescopic rod 1 (34) drives the pushing plate 1 (35) to extend and retract together, and the pushing plate 1 (35) pushes the PCB board to the back of the sealing device 1 (12) of the heat sealing machine (8); S32, the heat sealing machine (8) seals the plastic film, the hydraulic pump (39) controls the sealing device (12) to descend through the telescopic rod (40), the heating device (10) heats the sealing plate (13), and the heated sealing plate (13) seals and cuts the plastic film. After the sealing is completed, the hydraulic pump (39) controls the sealing device (12) to rise, and the lifting plate (11) is fixed on the sealing device (12). As the sealing device (12) rises and falls, the sealing plate (13) seals and cuts one side of the plastic film and then rises. When the lifting plate (11) rises, it will lift the plastic film passing above it, making it convenient for the next PCB board to be pushed in. S33, the camera (25) detects the condition of the PCB board. If it is detected that the sealing effect of the PCB board after the first passing of the heat sealing machine (8) does not meet the standard, the operating table (15) will light up a red light as a warning. If it is detected that the sealing is qualified, the vacuum secondary sealing machine (14) will continue the vacuum sealing operation; S34, the packaged PCB board is vacuum sealed by the vacuum secondary sealing machine (14), and the PCB board is conveyed to the sealing device 2 (28) of the vacuum secondary sealing machine (14) by the conveyor belt 2 (38). When the camera detects that the qualified PCB board passes through the vacuum secondary sealing machine, the pressing plate in the detection device will press the packaged PCB board through the telescopic device, and the pressing plate (24) in the detection device (27) will press the packaged PCB board through the telescopic device (26). The vacuum suction nozzle (23) moves into the packaging bag through the slide rail 1 (19) to extract the vacuum. After the vacuum extraction is completed, Afterwards, the vacuum suction nozzle (23) leaves the packaging bag through the slide rail 1 (19), and the sealing device 2 (28) slides through the slide rail 2 (20) to seal the packaging bag. After the sealing is completed, the sealing device 2 (28) rises, and then the fan (21) dissipates heat to the sealed part of the packaging bag. After the heat dissipation is completed, the sealing device 2 (28) descends again to perform a secondary sealing on the sealed part. After the secondary sealing is completed, the pressing plate (24) is lifted by the telescopic device (26). After the PCB board is packaged, it is conveyed out along the conveyor belt 2 (38). The vacuum extraction time and the lifting and lowering of the sealing device can be operated through the operating table.
Citation Information
Patent Citations
High -efficient vacuum packaging machine
CN204979315U
Vacuumizing and heat-sealing mechanism of automatic PCB packaging and labeling machine
CN211766723U
Cited By
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