Production equipment of high-strength stainless steel template with mortise and tenon structure

Abstract

The application belongs to the technical field of stainless steel template production, in particular to a production device for high-strength stainless steel templates with mortise and tenon structures. The device comprises a workbench, two fixed plates fixed to the top outer wall of the workbench, and side frames fixed to the opposite outer walls of the two fixed plates. The device is provided with a rotating motor, a rotating shaft, and a striking assembly. After the injection molding of the stainless steel template is completed, the rotating motor is started, and the rotating motor drives the mold body to rotate 180° through the rotating shaft, so that the stainless steel template formed by injection molding is located below. The sliding blocks at both ends of the bottom plate are adjusted to slide in the inner wall of the sliding rail by the second cylinder, and the outer wall of the mold body is continuously struck by the striking balls on the striking plate driven by the fourth hydraulic cylinder, so that the stainless steel template and the mold body are loosened, the convenience of the stainless steel template blanking is improved, and the overall progress of the stainless steel template production is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of stainless steel formwork production, in particular to a production equipment of high-strength stainless steel formwork with mortise and tenon structure. BACKGROUND

[0002] At present, the building formwork is an important tool in engineering construction. In cast-in-place concrete structure engineering, the formwork engineering generally accounts for 20%-30% of the engineering cost, 30%-40% of the engineering labor amount, and about 50% of the construction period. The formwork directly affects the quality, cost and benefit of engineering construction. The commonly used formwork at present mainly includes steel formwork, bamboo-wood plywood formwork, aluminum formwork and steel-wood combined formwork. The stainless steel formwork has higher use value compared with other formworks.

[0003] The existing high-strength stainless steel formwork needs to be formed by injection molding in the production process. The mold needs to be used in injection molding, and the hot melt raw material is introduced into the mold. In the introduction process, bubbles or other gaps are prone to occur between the hot melt raw materials due to gas or other reasons. The existence of bubbles and gaps is easy to cause the high-strength stainless steel formwork formed after injection molding to have honeycomb inside. These honeycombs affect the overall strength of the high-strength stainless steel formwork, greatly affect the original strength thereof, and thus reduce the use value of the high-strength stainless steel formwork production equipment. SUMMARY

[0004] Based on the fact that the existing high-strength stainless steel formwork needs to be formed by injection molding in the production process, the mold needs to be used in injection molding, and the hot melt raw material is introduced into the mold. In the introduction process, bubbles or other gaps are prone to occur between the hot melt raw materials due to gas or other reasons. The existence of bubbles and gaps is easy to cause the high-strength stainless steel formwork formed after injection molding to have honeycomb inside. These honeycombs affect the overall strength of the high-strength stainless steel formwork, greatly affect the original strength thereof, and thus reduce the use value of the high-strength stainless steel formwork production equipment, the present application provides a production equipment of high-strength stainless steel formwork with mortise and tenon structure.

[0005] The production equipment that the present application presents has the high strength stainless steel template of mortise and tenon structure, including work platform, the top outer wall of work platform is fixedly connected with two fixed plates, and the opposite side outer wall of two fixed plates is fixedly connected with side frame, the top outer wall of two side frames is fixedly connected with No. hydraulic cylinder, the top outer wall of two No. hydraulic cylinders is fixedly connected with same top frame, the side outer wall of top frame is fixedly connected with screw motor, and the output shaft of screw motor is fixedly connected with lead screw through coupling, lead screw is connected to the side inner wall of top frame through bearing, the both sides inner wall of top frame above lead screw is fixedly connected with same guide rod, the outer wall of lead screw is connected with adjusting block through screw, and adjusting block is inserted into the outer wall of guide rod, the bottom outer wall of adjusting block is fixedly connected with mounting plate, the bottom outer wall of mounting plate is fixedly connected with two No. 1 air cylinders, and the bottom outer wall of two No. 1 air cylinders is fixedly connected with same shaft frame, the both sides inner wall of shaft frame is connected with shaft rod through bearing, the outer wall of shaft rod is fixedly connected with extrusion roller, the top outer wall of shaft frame is fixedly connected with mounting frame, and the bottom outer wall of mounting frame is fixedly connected with multiple No. 3 hydraulic cylinders, the bottom outer wall of multiple No. 3 hydraulic cylinders is fixedly connected with same connecting plate, and the bottom outer wall of connecting plate is fixedly connected with extrusion sheet at equal distance.

[0006] Preferably, the outer wall of one of the fixed plates is fixedly connected with a rotary motor, and the output shaft of the rotary motor is fixedly connected with a rotating shaft through a coupling. The outer wall of the other fixed plate is connected with a connecting shaft through a bearing, and the opposite side outer walls of the connecting shaft and the rotating shaft are fixedly connected with the same mold body.

[0007] Preferably, the inner wall of the mold body is provided with a mold frame, and mortises are formed at each connection of the mold frame. The inner wall of each mortise is inserted with a tenon.

[0008] Preferably, the bottom outer wall of the mold body is fixedly connected with sliding rails at both ends, and the inner walls of the two sliding rails are slidingly connected with sliding blocks. The outer walls of the two sliding blocks are fixedly connected with sliding plates.

[0009] Preferably, the opposite side outer walls of the two sliding plates are fixedly connected with the same bottom plate, and the top outer wall of the bottom plate is fixedly connected with No. 4 hydraulic cylinders at equal distance. The top outer walls of multiple No. 4 hydraulic cylinders are fixedly connected with the same impact plate, and the top outer wall of the impact plate is fixedly connected with impact balls at equal distance.

[0010] Preferably, the bottom outer wall of the mold body is fixedly connected with a hanging plate, and the side outer wall of the hanging plate is fixedly connected with a No. 2 air cylinder. The No. 2 air cylinder is fixedly connected to the side outer wall of the bottom plate.

[0011] Preferably, the bottom outer wall of the workbench is fixedly connected with support seats at both ends, and the opposite side outer walls of the two support seats are fixedly connected with support plates.

[0012] Preferably, the top outer wall of the two support plates is fixedly connected with a second hydraulic cylinder at equal distances, and the top outer wall of the plurality of second hydraulic cylinders is fixedly connected with a same ejection plate.

[0013] Preferably, the top outer wall of the workbench is provided with an ejection hole, and the top outer wall of the ejection plate is connected with two receiving plates through a hinge, and the two receiving plates pass through the ejection hole.

[0014] Preferably, the top outer wall of the two receiving plates is fixedly connected with an arc-shaped buffer rod at equal distances, and the bottom outer wall of the two receiving plates is fixedly connected with a buffer spring at equal distances, and the buffer spring is fixedly connected to the top outer wall of the ejection plate.

[0015] The beneficial effects in the application are:

[0016] 1. By setting the lead screw, extrusion roller and extrusion piece, after the hot melt raw material is introduced into the mold body, the top frame is lowered by adjusting the first hydraulic cylinder, and then the shaft frame is lowered by adjusting the first air cylinder, so that the extrusion roller on the shaft frame contacts the hot melt raw material in the mold body, and then the multiple layers of extrusion pieces below the connecting plate are adjusted to extrude the hot melt raw material by adjusting the third hydraulic cylinder, so that the bubbles and gaps between the hot melt raw materials are excluded by extrusion, and in the process of extrusion, the hot melt raw materials are in contact with each other, so that the contact is more closely, so that there is no honeycomb in the stainless steel mold plate after injection molding, and the strength of the stainless steel mold plate is ensured, and at the same time, the extrusion piece continuously extrudes and excludes the bubbles and gaps, and the extrusion roller extrudes and rolls the uppermost of the hot melt raw material to prevent the hot melt raw material from overflowing, thereby improving the use value of the stainless steel mold production equipment.

[0017] 2. By setting the rotating motor, rotating shaft and impact assembly, after the stainless steel mold plate is injection molded, the rotating motor is started, the rotating motor drives the mold body to rotate 180° through the rotating shaft, so that the stainless steel mold plate formed by injection molding is located below, the sliding blocks at both ends of the bottom plate slide in the inner wall of the sliding rail by adjusting the second air cylinder, and the impact ball on the impact plate is adjusted to impact the outer wall of the mold body by adjusting the fourth hydraulic cylinder without interruption, so that the stainless steel mold plate and the mold body are loose, the convenience of discharging the stainless steel mold plate is improved, and the overall progress of the stainless steel mold plate production is improved.

[0018] 3、By setting up the second hydraulic cylinder, ejection plate, buffer spring and receiving plate, the rotary motor drives the mold body to rotate, the second hydraulic cylinder drives the ejection plate to eject from the inner wall of the ejection hole, so that the receiving plate is located below the mold body, when the stainless steel template falls from the mold body, the stainless steel template impacts on the receiving plate, the arc-shaped buffer rod and the buffer spring below buffer the impact force of the stainless steel template descending, and the receiving is successfully completed without manual operation, labor input is reduced, and injury during manual operation is avoided.

[0019] 4、By setting up the mold frame, tenon and mortise, when the stainless steel template is injection molded, the mold frame inside the mold body is filled according to the shape of the stainless steel template, the mold frames are connected and installed through the tenon and mortise, the tenon and mortise can realize seamless connection, the inside of the connecting part is avoided to be injected by hot melt raw materials, meanwhile, after the tenon and mortise are connected, there is no protruding point, and the injection molding of the stainless steel template is not affected, so that the use value of the stainless steel template production equipment is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 The overall structure schematic diagram of the high-strength stainless steel template production equipment with mortise and tenon structure is provided.

[0021] Figure 2 The overall structure side view of the high-strength stainless steel template production equipment with mortise and tenon structure is provided.

[0022] Figure 3 The extrusion roller structure schematic diagram of the high-strength stainless steel template production equipment with mortise and tenon structure is provided.

[0023] Figure 4 The receiving plate structure schematic diagram of the high-strength stainless steel template production equipment with mortise and tenon structure is provided.

[0024] Figure 5 The impact assembly schematic diagram of the high-strength stainless steel template production equipment with mortise and tenon structure is provided.

[0025] Figure 6 The mold frame structure schematic diagram of the high-strength stainless steel template production equipment with mortise and tenon structure is provided.

[0026] In the figure: 1, workbench; 2, rotary motor; 3, top frame; 4, adjusting block; 5, mounting plate; 6, No. 1 hydraulic cylinder; 7, side frame; 8, mold body; 9, fixed plate; 10, support plate; 11, No. 2 hydraulic cylinder; 12, support seat; 13, screw motor; 14, guide rod; 15, screw; 16, connecting shaft; 17, buffer spring; 18, ejection plate; 19, rotating shaft; 20, No. 1 air cylinder; 21, connecting plate; 22, shaft frame; 23, shaft rod; 24, extrusion roller; 25, extrusion piece; 26, mounting frame; 27, No. 3 hydraulic cylinder; 28, material receiving plate; 29, arc-shaped buffer rod; 30, hanging plate; 31, impact ball; 32, sliding block; 33, No. 4 hydraulic cylinder; 34, sliding rail; 35, impact plate; 36, bottom plate; 37, sliding plate; 38, No. 2 air cylinder; 39, mold frame; 40, mortise; 41, tenon. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0028] Reference Figures 1-3The utility model provides a production facility of high -strength stainless steel template with tenon and mortise structure, including workbench 1, the top outer wall of workbench 1 is fixedly connected with two fixed plates 9, and the opposite side outer wall of two fixed plates 9 is fixedly connected with side frame 7, and the top outer wall of two side frames 7 is fixedly connected with one hydraulic cylinder 6, and the top outer wall of two one hydraulic cylinder 6 is fixedly connected with same top frame 3, and the side outer wall of top frame 3 is fixedly connected with lead screw motor 13, and the output shaft of lead screw motor 13 is fixedly connected with lead screw 15 through coupling, and lead screw 15 is connected to the one side inner wall of top frame 3 through bearing, and the both sides inner wall of top frame 3 above lead screw 15 is fixedly connected with same guide rod 14, and the outer wall of lead screw 15 is fixedly connected with adjusting block 4 through screw thread, and adjusting block 4 is inserted in the outer wall of guide rod 14, and the bottom outer wall of adjusting block 4 is fixedly connected with mounting plate 5, and the bottom outer wall of mounting plate 5 is fixedly connected with two one air cylinder 20, and the bottom outer wall of two one air cylinder 20 is fixedly connected with same axle bracket 22, and the both sides inner wall of axle bracket 22 is connected with axle rod 23 through bearing, and the outer wall of axle rod 23 is fixedly connected with extrusion roller 24, and the top outer wall of axle bracket 22 is fixedly connected with mounting bracket 26, and the bottom outer wall of mounting bracket 26 is fixedly connected with multiple three hydraulic cylinders 27, and the bottom outer wall of multiple three hydraulic cylinders 27 is fixedly connected with same connecting plate 21, and the bottom outer wall of connecting plate 21 is fixedly connected with extrusion piece 25 at equal distance, by being provided with lead screw 15, extrusion roller 24 and extrusion piece 25, after the hot melt raw material is guided into the inside of mould body 8, adjusting one hydraulic cylinder 6 drives top frame 3 to descend, then adjusting one air cylinder 20 drives axle bracket 22 to descend, so that extrusion roller 24 on axle bracket 22 contacts hot melt raw material in the inside of mould body 8, then adjusting three hydraulic cylinders 27 drive multiple extrusion pieces 25 under connecting plate 21 to extrude hot melt raw material, the air bubble and the gap between hot melt raw material are excluded by extruding, in the extruding process, hot melt raw material mutually resist each other, make its contact more closely, so that the stainless steel template after injection moulding does not have the existence of honeycomb, ensure the strength of the stainless steel template, while extrusion piece 25 extrudes and excludes air bubble and gap unceasingly, the uppermost of hot melt raw material is rolled and extruded by extrusion roller 24, prevent hot melt raw material from overflowing, improve the use value of the stainless steel mould production facility.

[0029] Referring to Figure 1 , Figure 5 and Figure 6 , the outer wall of one fixed plate 9 is fixedly connected with rotary motor 2, and the output shaft of rotary motor 2 is fixedly connected with rotating shaft 19 through coupling, and the outer wall of another fixed plate 9 is connected with connecting shaft 16 through bearing, and connecting shaft 16 and rotating shaft 19 are fixedly connected with same mould body 8 on the opposite side outer wall.

[0030] In the application, the inner wall of the mold body 8 is provided with a mold frame 39, and mortises 40 are opened at each joint of the mold frame 39, and the inner wall of each mortise 40 is inserted with a tenon 41.

[0031] In the application, the bottom outer wall of the mold body 8 is fixedly connected with sliding rails 34 at both ends, and the inner walls of the two sliding rails 34 are slidingly connected with sliding blocks 32, and the outer walls of the two sliding blocks 32 are fixedly connected with sliding plates 37.

[0032] In the application, the opposite outer walls of the two sliding plates 37 are fixedly connected with the same bottom plate 36, the top outer wall of the bottom plate 36 is fixedly connected with a plurality of No. 4 hydraulic cylinders 33 at equal distances, the top outer walls of the plurality of No. 4 hydraulic cylinders 33 are fixedly connected with the same impact plate 35, and the top outer wall of the impact plate 35 is fixedly connected with impact balls 31 at equal distances.

[0033] In the application, the bottom outer wall of the mold body 8 is fixedly connected with a hanging plate 30, and the outer wall of one side of the hanging plate 30 is fixedly connected with a No. 2 air cylinder 38, and the No. 2 air cylinder 38 is fixedly connected to the outer wall of one side of the bottom plate 36.

[0034] Referring to Figure 1 and Figure 4 , the bottom outer walls of the workbench 1 are fixedly connected with support seats 12 at both ends, and the opposite outer walls of the two support seats 12 are fixedly connected with support plates 10.

[0035] In the application, the top outer walls of the two support plates 10 are fixedly connected with a plurality of No. 2 hydraulic cylinders 11 at equal distances, and the top outer walls of the plurality of No. 2 hydraulic cylinders 11 are fixedly connected with the same ejection plate 18.

[0036] In the application, the top outer wall of the workbench 1 is provided with an ejection hole, and the top outer wall of the ejection plate 18 is connected with two material receiving plates 28 through hinges, and the two material receiving plates 28 pass through the ejection hole.

[0037] In the application, the top outer walls of the two material receiving plates 28 are fixedly connected with arc-shaped buffer rods 29 at equal distances, and the bottom outer walls of the two material receiving plates 28 are fixedly connected with buffer springs 17 at equal distances, and the buffer springs 17 are fixedly connected to the top outer walls of the ejection plates 18. By being provided with the No. 2 hydraulic cylinder 11, the ejection plate 18, the buffer spring 17 and the material receiving plate 28, when the mold body 8 is rotated by the rotary motor 2, the No. 2 hydraulic cylinder 11 drives the ejection plate 18 to be ejected from the inner wall of the ejection hole, so that the material receiving plate 28 is located below the mold body 8. When the stainless steel template falls from the mold body 8, the stainless steel template impacts on the material receiving plate 28, and the arc-shaped buffer rod 29 and the buffer spring 17 below buffer the impact force of the stainless steel template descending, so that the material receiving is successfully completed without manual operation, which reduces the labor input and also avoids injuries caused by manual operation.

[0038] In use, after the hot melt raw material is introduced into the mold body 8, the No. 1 hydraulic cylinder 6 drives the top frame 3 to descend, and then the No. 1 air cylinder 20 drives the shaft frame 22 to descend, so that the extrusion roller 24 on the shaft frame 22 contacts the hot melt raw material in the mold body 8. Then the No. 3 hydraulic cylinder 27 drives the multiple layers of extrusion pieces 25 below the connecting plate 21 to extrude the hot melt raw material. The bubbles and gaps between the hot melt raw materials are excluded by extrusion. During the extrusion process, the hot melt raw materials resist each other, so that the contact between them is more close, so that there is no honeycomb in the stainless steel template after injection molding, which ensures the strength of the stainless steel template. While the multiple layers of extrusion pieces 25 continuously extrude and exclude the bubbles and gaps, the extrusion roller 24 rolls and extrudes the uppermost hot melt raw material to prevent the hot melt raw material from overflowing. After the injection molding is completed, cool for a period of time, start the rotary motor 2, and the rotary motor 2 drives the mold body 8 to rotate 180° through the rotating shaft 19, so that the stainless steel template formed by injection molding is located below. The sliding blocks 32 at both ends of the bottom plate 36 are slid on the inner wall of the sliding rail 34 by adjusting the No. 2 air cylinder 38, and the outer wall of the mold body 8 is impacted by the impact balls 31 on the impact plate 35 by continuously adjusting the No. 4 hydraulic cylinder 33, so that the stainless steel template is loose with the mold body 8. When the mold body 8 is rotated by the rotary motor 2, the ejection plate 18 is ejected from the inner wall of the ejection hole by adjusting the No. 2 hydraulic cylinder 11, so that the material receiving plate 28 is located below the mold body 8. When the stainless steel template falls from the mold body 8, the stainless steel template impacts on the material receiving plate 28, and the arc-shaped buffer rod 29 and the buffer spring 17 below buffer the impact force of the stainless steel template descending, so that the material receiving is successfully completed.

[0039] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A production apparatus of a high-strength stainless steel formwork having a mortise and tenon structure, comprising a worktable (1), characterized in that, The top outer wall of the workbench (1) is fixedly connected with two fixed plates (9), and the opposite sides of the two fixed plates (9) are fixedly connected with side frames (7), the top outer walls of the two side frames (7) are fixedly connected with a first hydraulic cylinder (6), the top outer walls of the two first hydraulic cylinders (6) are fixedly connected with the same top frame (3), one side of the top frame (3) is fixedly connected with a lead screw motor (13), and the output shaft of the lead screw motor (13) is fixedly connected with a lead screw (15) through a shaft coupling, the lead screw (15) is connected to one side of the inner wall of the top frame (3) through a bearing, the two sides of the inner wall of the top frame (3) above the lead screw (15) are fixedly connected with the same guide rod (14), the outer wall of the lead screw (15) is threadedly connected with an adjusting block (4), the adjusting block (4) is inserted into the outer wall of the guide rod (14), the bottom outer wall of the adjusting block (4) is fixedly connected with a mounting plate (5), the bottom outer wall of the mounting plate (5) is fixedly connected with two first air cylinders (20), the bottom outer walls of the two first air cylinders (20) are fixedly connected with the same shaft frame (22), the two sides of the inner wall of the shaft frame (22) are connected with a shaft rod (23) through a bearing, the outer wall of the shaft rod (23) is fixedly connected with an extrusion roller (24), the top outer wall of the shaft frame (22) is fixedly connected with a mounting frame (26), and the bottom outer wall of the mounting frame (26) is fixedly connected with a plurality of third hydraulic cylinders (27), the bottom outer walls of the plurality of third hydraulic cylinders (27) are fixedly connected with the same connecting plate (21), the bottom outer wall of the connecting plate (21) is fixedly connected with extrusion pieces (25) at equal distances, the outer wall of one of the fixed plates (9) is fixedly connected with a rotary motor (2), and the output shaft of the rotary motor (2) is fixedly connected with a rotating shaft (19) through a shaft coupling, the outer wall of the other fixed plate (9) is connected with a connecting shaft (16) through a bearing, and the opposite sides of the outer walls of the connecting shaft (16) and the rotating shaft (19) are fixedly connected with the same mold body (8), the inner wall of the mold body (8) is placed with a mold frame (39), and mortises (40) are opened at the connections of the mold frame (39), the inner wall of each mortise (40) is inserted with a tenon (41), the bottom outer walls of the mold body (8) are fixedly connected with sliding rails (34) at both ends, the inner walls of the two sliding rails (34) are slidably connected with sliding blocks (32), the outer walls of the two sliding blocks (32) are fixedly connected with sliding plates (37), the opposite sides of the outer walls of the two sliding plates (37) are fixedly connected with the same bottom plate (36), and the top outer wall of the bottom plate (36) is fixedly connected with fourth hydraulic cylinders (33) at equal distances, the top outer walls of the plurality of fourth hydraulic cylinders (33) are fixedly connected with the same impact plate (35), the top outer wall of the impact plate (35) is fixedly connected with impact balls (31) at equal distances, the bottom outer wall of the mold body (8) is fixedly connected with a hanging plate (30), one side of the outer wall of the hanging plate (30) is fixedly connected with a second air cylinder (38), and the second air cylinder (38) is fixedly connected to one side of the outer wall of the bottom plate (36).

2. The production apparatus of a high-strength stainless steel formwork having a mortise and tenon structure according to claim 1, characterized in that, The bottom outer wall of the workbench (1) is fixedly connected with support seats (12) at both ends, and the opposite outer walls of the two support seats (12) are fixedly connected with support plates (10).

3. The production apparatus of a high-strength stainless steel formwork having a mortise and tenon structure according to claim 2, characterized in that, The top outer walls of the two support plates (10) are fixedly connected with no. 2 hydraulic cylinders (11) at equal distances, and the top outer walls of the plurality of no. 2 hydraulic cylinders (11) are fixedly connected with the same ejection plate (18).

4. The production apparatus of a high-strength stainless steel formwork having a mortise and tenon structure according to claim 3, characterized in that, The top outer wall of the workbench (1) is provided with an ejection hole, and the top outer wall of the ejection plate (18) is connected with two material receiving plates (28) through hinges, and the two material receiving plates (28) pass through the ejection hole.

5. The production apparatus of a high-strength stainless steel formwork having a mortise and tenon structure according to claim 4, characterized in that, The top outer walls of the two material receiving plates (28) are fixedly connected with arc-shaped buffer rods (29) at equal distances, and the bottom outer walls of the two material receiving plates (28) are fixedly connected with buffer springs (17) at equal distances, and the buffer springs (17) are fixedly connected to the top outer wall of the ejection plate (18).

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