A tower crane load trolley traction rope break protection device

By designing a load trolley traction rope break protection device with a coating and cleaning mechanism, the problems of uneven coating and incomplete cleaning of debris on the load trolley traction rope of the tower crane are solved, uniform coating and effective cleaning of the rope are achieved, and the protection effect and service life are improved.

CN116857534BActive Publication Date: 2025-09-09JIANGXI ZHONGTIAN INTELLIGENT EQUIP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202310790337.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-30
Publication Date
2025-09-09
Estimated Expiration
2043-06-30

AI Technical Summary

Technical Problem

In the prior art, the traction rope of the tower crane load trolley is prone to uneven grease application, and the failure to clean up debris increases friction, affecting service life and protection effect.

Method used

A load-carrying trolley traction rope break protection device is designed, which includes a smearing mechanism and a cleaning mechanism. The smearing mechanism uses a U-shaped frame and a motor-driven rotating rod to evenly apply grease. The cleaning mechanism removes debris through a motor-driven cleaning component, and effectively utilizes the grease in combination with a scraping component and a guide groove.

Benefits of technology

The rope is evenly coated with grease before use, which reduces friction loss, improves the protection effect of the rope, avoids the influence of uneven coating and debris residue on the rope, and extends the service life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure HDA0004315399080000011
    Figure HDA0004315399080000011
  • Figure HDA0004315399080000021
    Figure HDA0004315399080000021
  • Figure HDA0004315399080000031
    Figure HDA0004315399080000031
Patent Text Reader

Abstract

The present invention relates to the technical field of broken traction ropes of load-carrying trolleys, and specifically proposes a broken rope protection device for the traction ropes of load-carrying trolleys of tower cranes, comprising a smearing mechanism for smearing grease connected to the load-carrying trolley, and a cleaning mechanism for cleaning the rope connected to the load-carrying trolley is provided below the smearing mechanism. According to the smearing mechanism provided by the present invention, before the rope is hoisted, the rope is located in the grease for uniform smearing and maintenance, so as to avoid the rope from knotting during use, thereby further improving the protection effect of the rope. The rope is smeared and maintained in an immersion manner, thereby avoiding the phenomenon that uneven smearing has a certain impact on the service life of the rope and the protection effect of the rope is reduced. According to the provided cleaning mechanism, debris can be comprehensively cleaned before the rope is maintained, so as to avoid debris remaining on the rope, increasing friction and thus reducing the protection effect of the rope.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of broken traction ropes of load trolleys, and particularly proposes a broken traction rope protection device for a load trolley of a tower crane. Background Art

[0002] Tower crane is also called tower crane. It is a rotating crane with a boom mounted on the upper part of a tall tower. It has a large working space and is mainly used for vertical and horizontal transportation of materials and installation of building components in house construction. It is usually used in conjunction with a load trolley. During the luffing movement of the tower crane's load trolley, in order to improve the protection performance of the traction rope, the traction rope needs to be maintained and serviced frequently. This can effectively prevent the traction rope from getting knotted, bent, and stuck with debris during use. The existing method of maintaining the traction rope is to directly apply grease to the traction rope.

[0003] However, the following problems still exist in the process of maintaining the traction rope: 1. In the process of applying grease to the traction rope, since the traction rope is generally a twisted wire, and the twisted wire is generally made of multiple strands, there are easily gaps between them. Therefore, when applying the grease, uneven application is likely to occur, which has a certain impact on the service life of the traction rope and reduces the protective effect.

[0004] 2. Before applying grease to the traction rope, it is generally not cleaned in the traditional way. During the lifting process, it is inevitable that debris will remain on the traction rope. The traction rope increases friction during the traction work, which reduces the service life of the traction rope and is prone to rope breakage, thereby reducing the protection effect of the traction rope.

[0005] Therefore, in order to improve the protection effect of the traction rope and reduce the friction during use, the present invention provides a tower crane load trolley traction rope breakage protection device. Summary of the Invention

[0006] Based on this, it is necessary to provide a tower crane load trolley traction rope break protection device, which aims to solve the problem that the existing technology cannot improve the protection effect of the traction rope and reduce the friction during use.

[0007] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a tower crane load trolley traction rope break protection device, including a smearing mechanism connected to the load trolley for applying grease, and a cleaning mechanism connected to the load trolley for cleaning the rope is provided below the smearing mechanism.

[0008] The smearing mechanism includes a U-shaped frame with an opening upward connected to the truck, and a rotating rod for winding the rope is rotatably provided on the front and rear inner walls of the U-shaped frame near the left side, and a first forward and reverse motor connected to the rotating rod is fixedly installed on the rear end face of the U-shaped frame through a motor seat, and two horizontally placed guide rods are rotatably provided on the front and rear inner walls of the U-shaped frame above the rotating rod near the right side, and two groups of limiting assemblies arranged from left to right are provided on the front and rear inner walls of the U-shaped frame between the two guide rods, a scraping assembly is provided on the limiting assembly, and a moving assembly is also provided on the front and rear side walls of the U-shaped frame, and a detachable cover is provided on the top of the U-shaped frame.

[0009] The cleaning mechanism includes a fixed plate connected to the truck, a rectangular through slot is provided in the middle of the fixed plate, a stabilizing plate is symmetrically arranged in the rectangular through slot for sliding front and back, the two stabilizing plates are connected by threaded adjustment rods with opposite rotation directions, a second forward and reverse motor connected to the threaded adjustment rod is fixedly installed on the rear end surface of the fixed plate through a motor seat, the opposite surfaces of the two stabilizing plates are symmetrically provided with cleaning assemblies with cleaning ropes through upper and lower staggered support assemblies, and a quickly detachable fixing assembly for cleaning the cleaning assembly is also provided on the support assembly.

[0010] According to one embodiment of the present invention, the limit assembly includes a movable plate slidably connected between the front and rear side walls of the U-shaped frame, and semi-arc blocks are fixedly installed on the opposite surfaces of the front and rear movable plates. The upper and lower side walls of the semi-arc block located on the front side are symmetrically provided with fixed grooves, and the upper and lower side walls of the semi-arc block located on the rear side are fixedly installed with fixed blocks that match the fixed grooves. The fixed block has a trapezoidal structure at one end close to the fixed groove, and the inner diameter of the semi-arc block gradually increases from left to right. A limit groove that passes through the movable plate is provided in the middle of the semi-arc block, and a limit block with a T-shaped structure is slidingly provided on the top of the movable plate. The horizontal section of the limit block and the movable plate are fixedly connected by an extrusion spring.

[0011] According to one embodiment of the present invention, the scraping assembly includes an extending plate that cooperates with the upper limit groove of the semi-arc block, and the opposite surfaces of the front and rear extending plates are fixedly installed with arc plates that cooperate with the semi-arc block. The inner side walls of the arc plates are fixedly installed with scraping brushes for scraping excess grease from the rope, and the density of the scraping brushes on the left and right limit assemblies is different.

[0012] According to one embodiment of the present invention, the moving assembly includes a wedge block No. 1 fixedly connected between two moving plates on the same side of the limit assembly, the wedge block No. 1 is connected to the side wall of the U-shaped frame through multiple return springs, and the side wall of the U-shaped frame is symmetrically provided with displacement grooves in the front and back, and a support plate with an L-shaped structure is slidably connected in the displacement groove through an electric slider, and a wedge block No. 2 that cooperates with the wedge block No. 1 is fixedly installed on the top of the support plate.

[0013] According to an embodiment of the present invention, the support component includes a rectangular block fixedly connected to the stabilizing plate. At one end of the rectangular block away from the stabilizing plate, an L-shaped structural plate connected to the vertical section is fixedly installed. On the top of the horizontal section of the L-shaped structural plate, a material storage box for holding cleaning debris is fixedly installed. On the top of the vertical section of the L-shaped structural plate, a rectangular groove is opened. Inside the rectangular groove, an inverted L-shaped plate for installing a cleaning component is slidably arranged through a telescopic spring.

[0014] According to an embodiment of the present invention, the cleaning component includes three rotating rollers in a triangular structure rotatably arranged with the inverted L-shaped plate. A driving motor fixedly connected to one of the rotating rollers is installed on the top of the inverted L-shaped plate. The three rotating rollers are传动连接 by a cleaning belt. Replaceable cleaning bristles are arranged on the outer side wall of the cleaning belt. Semi-circular plates for limiting the cleaning belt are arranged at the upper and lower ends of the cleaning belt. The two semi-circular plates are fixedly connected by a U-shaped plate. The top of the U-shaped plate is fixedly connected to the horizontal section of the inverted L-shaped plate through a protruding block.

[0015] According to an embodiment of the present invention, the fixing component includes a support block fixedly connected to the bottom of the material storage box and parallel to the straight end of the cleaning belt. A T-shaped groove is opened on the top of the support block. A detachable T-shaped plate is slidably arranged in the T-shaped groove. A cleaning comb for cleaning the cleaning bristles is fixedly installed at one end of the T-shaped plate close to the cleaning belt.

[0016] According to an embodiment of the present invention, a horizontal plate is fixedly installed at the bottom of the inner side wall of the U-shaped frame through a cylinder. A fixing frame body for holding lubricating grease is arranged on the left side of the horizontal plate. A diversion groove is opened at a position close to the upper part of the right end face of the fixing frame body. A receiving frame body connected to the fixing frame body is arranged on the right side of the horizontal plate. A diversion plate inclined from right to left and downward and corresponding to the guiding groove is fixedly installed at a position close to the upper part of the inner wall of the receiving frame body.

[0017] One or more of the above technical solutions in the embodiments of the present invention have at least one of the following technical effects:

[0018] According to the coating mechanism provided by the first aspect embodiment of the present invention, before the rope is hoisted, the rope is evenly coated and maintained in the lubricating grease, avoiding the occurrence of knotting during the use of the rope, further improving the protection effect of the rope. By means of the immersion method, the rope is coated and maintained, avoiding the phenomenon that uneven coating affects the service life of the rope and reduces the protection effect of the rope.

[0019] Furthermore, according to the cleaning mechanism provided by the second aspect embodiment of the present invention, it can comprehensively clean debris before maintaining the rope, aiming to reduce frictional loss, playing a role in cleaning and protecting the rope, and avoiding the residue of debris on the rope to increase friction and thus reduce the protection effect of the rope.

[0020] Furthermore, according to the cooperation of the scraping assembly and the moving assembly provided in the embodiment of the third aspect of the present invention, during the rope lifting process, the scraping brush scrapes off excess residual grease on the rope to avoid dripping and thus affecting the lifting. The grease after scraping drips downward through the arc plates with different inner diameters, passes through the guide plates and guide grooves, and finally enters the fixed frame to avoid waste.

[0021] Furthermore, the fixing assembly provided in accordance with the fourth aspect of the present invention can scrape off debris cleaned from the cleaning bristles and allow the scraped debris to fall into the material storage box.

[0022] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the traction rope break protection device for a load-carrying trolley provided by an embodiment of the present invention (seen from front to back).

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the traction rope break protection device for a load-carrying trolley provided by an embodiment of the present invention (viewed from back to front).

[0026] Figure 3 It is a partially cutaway three-dimensional structural diagram of a traction rope break protection device for a load-carrying trolley provided by an embodiment of the present invention.

[0027] Figure 4 This invention Figure 3 A local enlarged view of point M in the figure.

[0028] Figure 5 It is a schematic diagram of the main cross-sectional plan structure of the load trolley traction rope break protection device provided by an embodiment of the present invention.

[0029] Figure 6 yes Figure 5 Schematic diagram of the cross-sectional structure of AA.

[0030] Figure 7 yes Figure 5 Schematic diagram of the cross-sectional structure of BB.

[0031] Figure 8 It is a schematic structural diagram of a support component and a cleaning component provided by an embodiment of the present invention.

[0032] Icon: 1 - Smearing mechanism; 11 - U-shaped frame; 111 - Horizontal plate; 112 - Fixed frame body; 113 - Receiving frame body; 114 - Deflector plate; 12 - Rotating rod; 13 - Guide rod; 14 - Limiting component; 141 - Moving plate; 142 - Semi-arc block; 143 - Fixed block; 144 - Limiting block; 145 - Compression spring; 15 - Scraping component; 151 - Extended plate; 152 - Arc plate; 153 - Scraping brush; 16 - Moving component; 161 - First wedge-shaped block; 162 - Return spring; 163 - Support plate; 164 - Second wedge-shaped block; 2 - Cleaning mechanism; 21 - Fixed plate; 22 - Stabilizing plate; 23 - Thread adjusting rod; 24 - Support component; 2***1 - Rectangular block; 242 - L-shaped structural plate; 243 - Material storage box; 244 - Inverted L-shaped plate; 25 - Cleaning component; 251 - Rotating roller; 252 - Cleaning belt; 253 - Cleaning bristles; 254 - Semi-circular plate; 255 - C-shaped plate; 26 - Fixing component; 261 - Support block; 262 - T-shaped plate; 263 - Cleaning comb; A - Truck; B - Rope. Embodiment

[0033] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following will describe the specific embodiments of the present invention in detail with reference to the accompanying drawings. In the following description, many specific details are set forth to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0034] Refer to Figure 1 and Figure 2 A rope breaking protection device for the traction rope of a tower crane load trolley includes a smearing mechanism 1 connected to the truck A for smearing grease, and a cleaning mechanism 2 connected to the truck A for cleaning the rope B is disposed below the smearing mechanism 1.

[0035] Refer to Figure 1 、 Figure 3 and Figure 6The smearing mechanism 1 includes a U-shaped frame 11 with an opening upward connected to the truck A, and a rotating rod 12 for winding the rope B is rotatably provided on the front and rear inner walls of the U-shaped frame 11 near the left side. The rear end face of the U-shaped frame 11 is fixedly installed with a first forward and reverse motor connected to the rotating rod 12 through a motor seat, and two horizontally placed guide rods 13 are rotatably provided on the front and rear inner walls of the U-shaped frame 11 above the rotating rod 12 near the right side. Two groups of limiting assemblies 14 arranged from left to right are provided on the front and rear inner walls of the U-shaped frame 11 between the two guide rods 13, and a scraping assembly 15 is provided on the limiting assembly 14. A moving assembly 16 is also provided on the front and rear side walls of the U-shaped frame 11, and a removable cover is provided on the top of the U-shaped frame 11.

[0036] See Figure 3 A horizontal plate 111 is fixedly installed at the bottom of the inner wall of the U-shaped frame 11 through a cylinder. A fixed frame 112 for holding grease is provided on the left side of the horizontal plate 111. A guide groove is provided near the top of the right end surface of the fixed frame 112. A receiving frame 113 connected to the fixed frame 112 is provided on the right side of the horizontal plate 111. A guide plate 114 corresponding to the guide groove is fixedly installed on the inner wall of the receiving frame 113 near the top, which is inclined downward from right to left.

[0037] In the original state, first remove the cover plate on the top of the U-shaped frame 11, then place the rope B for hoisting between the rotating rod 12 and the guide rod 13, and finally place the grease for smearing and curing in the fixed frame 112 on the horizontal plate 111, and add the grease to a suitable height so that the wound-up hoisting rope B is located in the grease. Before the rope B is used for hoisting, the rope B is evenly smeared and cured in the grease to avoid knotting during use, thereby further improving the protection effect of the rope B. The immersion-type smearing and curing method prevents the traditional uneven smearing from affecting the service life of the rope B. Before using the rope B for hoisting, first install the scraper assembly 15 on the limit assembly 14, and install it. Afterwards, the provided moving component 16 is used to make the scraping component 15 contact the rope B. During the lifting process of the rope B, the scraping component 15 is used to scrape off the excess residual grease on the rope B through the moving component 16 to avoid dripping and affecting the lifting. The scraped excess grease passes through the guide plate 114 on the receiving frame 113 and then through the guide groove and finally enters the fixed frame 112 to avoid waste. During the winding process, the provided cylinder can ensure that the rope B is always located in the grease in the fixed frame 112. The cover plate provided on the top of the U-shaped frame 11 can cover the grease in the fixed frame 112 to prevent other impurities from falling into the grease and affecting the maintenance of the rope B.

[0038] See Figure 5 and Figure 6 The limit assembly 14 includes a movable plate 141 slidably connected between the front and rear side walls of the U-shaped frame 11, and semi-arc blocks 142 are fixedly installed on the opposite surfaces of the front and rear movable plates 141. The upper and lower side walls of the semi-arc block 142 on the front side are symmetrically provided with fixing grooves, and the upper and lower side walls of the semi-arc block 142 on the rear side are fixedly installed with fixing blocks 143 that cooperate with the fixing grooves. The fixing block 143 has a trapezoidal structure near one end of the fixing groove, which plays a guiding role and is convenient for entering the fixing groove. The inner diameter of the semi-arc block 142 gradually increases from left to right, and a limiting groove that passes through the movable plate 141 is provided in the middle of the semi-arc block 142. A limiting block 144 with a T-shaped structure is slidably provided on the top of the movable plate 141. The horizontal section of the limiting block 144 is fixedly connected to the movable plate 141 by an extrusion spring 145.

[0039] Continue reading Figure 5 and Figure 6 The scraping assembly 15 includes a protruding plate 151 that cooperates with the upper limit groove of the semi-arc block 142. The opposite surfaces of the front and rear protruding plates 151 are fixedly installed with arc plates 152 that cooperate with the semi-arc block 142. The inner side walls of the arc plates 152 are fixedly installed with scraping brushes 153 for scraping excess grease from the rope B, and the density of the scraping brushes 153 on the left and right limit assemblies 14 is different.

[0040] Continue reading Figure 5 and Figure 6 The moving assembly 16 includes a wedge block 161 fixedly connected between the two moving plates 141 on the same side of the limit assembly 14. The wedge block 161 is connected to the side wall of the U-shaped frame 11 through multiple return springs 162. The side wall of the U-shaped frame 11 is symmetrically provided with displacement grooves in the front and back. A support plate 163 with an L-shaped structure is slidably connected in the displacement groove through an electric slider. A wedge block 164 with a second structure that cooperates with the wedge block 161 is fixedly installed on the top of the support plate 163.

[0041] The limit assembly 14 is provided so that the scraping assembly 15 can be replaced and fixed in time. The specific replacement method is: pull the limit block 144 to move upward so that the vertical section of the limit block 144 is out of the limit groove. At this time, the extended plate 151 is placed in the limit groove. After placement, release the limit block 144. Next, under the reaction force of the extrusion spring 145, the limit block 144 limits and fixes the extended plate 151, and the scraping brush 153 can be replaced at any time. After the scraping brush 153 is installed, the electric slider is started to drive the support plate 163 to move downward in the displacement groove. The support plate 163 makes the second wedge block 164 cooperate with the first wedge block 161, and makes one The movable plate 141 on the wedge block 161 drives the front and rear semi-arc blocks 142 to move toward each other, so that the fixed block 143 is clamped into the fixed groove and the scraping brush 153 contacts the rope B. During the lifting of the rope B, the scraping brush 153 scrapes off the excess residual grease on the rope B to avoid dripping and affecting the lifting. The scraped grease drips downward through the arc plates 152 with different inner diameters, passes through the guide plate 114 and the guide groove, and finally enters the fixed frame 112 to avoid waste. The different densities of the scraping brushes 153 on the left and right limit assemblies 14 can better scrape off the grease on the rope B.

[0042] See Figure 1 、 Figure 3 and Figure 7 The cleaning mechanism 2 includes a fixed plate 21 connected to the truck A, and a rectangular through groove is opened in the middle of the fixed plate 21. A stabilizing plate 22 is symmetrically arranged in the rectangular through groove for sliding front and back. The two stabilizing plates 22 are connected by a threaded adjustment rod 23 with opposite rotation directions. The rear end surface of the fixed plate 21 is fixedly installed with a second forward and reverse motor connected to the threaded adjustment rod 23 through a motor seat. The opposite surfaces of the two stabilizing plates 22 are symmetrically provided with a cleaning assembly 25 of a cleaning rope B through an upper and lower staggered support assembly 24, and a fixing assembly 26 that can be quickly disassembled for cleaning the cleaning assembly 25 is also provided on the support assembly 24.

[0043] When hoisting and winding rope B, the second forward and reverse motor is started first. The second forward and reverse motor causes the two stabilizing plates 22 on the threaded adjusting rod 23 to move toward each other. The supporting assembly 24 on the stabilizing plate 22 causes the cleaning assembly 25 to contact the rope B. During the winding of rope B, the cleaning assembly 25 can be used to clean debris on the rope B, so as to reduce friction loss and clean and protect the rope. At the same time, the detachable fixing assembly 26 can be used to clean the debris on the cleaning assembly 25 after cleaning, which will not affect the cleaning of rope B.

[0044] See Figure 3 and Figure 4 The support component 24 includes a rectangular block 241 fixedly connected to the stabilizing plate 22. At one end of the rectangular block 241 away from the stabilizing plate 22, there is fixedly installed an L-shaped structural plate 242 connected to the vertical section. On the top of the horizontal section of the L-shaped structural plate 242, there is fixedly installed a material storage box 243 for containing cleaning debris. On the top of the vertical section of the L-shaped structural plate 242, there is a rectangular groove, and in the rectangular groove, there is a reverse L-shaped plate 244 for installing the cleaning component 25 slidably arranged through a telescopic spring.

[0045] Refer to Figure 5 、 Figure 7 and Figure 8 The cleaning component 25 includes three rotating rollers 251 in a triangular structure rotatably arranged with the reverse L-shaped plate 244. On the top of the reverse L-shaped plate 244, there is a driving motor fixedly connected to one of the rotating rollers 251. The three rotating rollers 251 are传动连接(此处原文可能有误,推测是“driven connected”) by a cleaning belt 252. On the outer sidewall of the cleaning belt 252, there are replaceable cleaning bristles 253. At the upper and lower ends of the cleaning belt 252, there are semi-circular plates 254 for limiting the cleaning belt 252. Between the two semi-circular plates 254, there is a fixing connection through a C-shaped plate 255. The top of the C-shaped plate 255 is fixedly connected to the horizontal section of the reverse L-shaped plate 244 through an extending block.

[0046] When the second forward and reverse motor is started to make the two stabilizing plates 22 move towards each other, the reverse L-shaped plate 244 makes the cleaning bristles 253 on the cleaning belt 252 contact the rope B. When the rope B is being hoisted and wound up, the driving motor is started, and the driving motor makes the rotating roller 251 drive the cleaning belt 252 to rotate. At this time, the cleaning bristles 253 on the cleaning belt 252 can clean the debris on the rope B in all aspects, avoiding the residue of debris on the rope B to increase friction and thus reduce the protection effect of the rope B. During the cleaning process, through the set fixing component 26, the debris cleaned on the cleaning bristles 253 can be scraped off and the scraped debris can fall into the material storage box 243.

[0047] Refer to Figure 5 and Figure 7 The fixing component 26 includes a support block 261 fixedly connected to the bottom of the material storage box 243 and parallel to the straight end of the cleaning belt 252. On the top of the support block 261, there is a T-shaped groove, and in the T-shaped groove, there is a detachable T-shaped plate 262 slidably arranged. At one end of the T-shaped plate 262 close to the cleaning belt 252, there is a cleaning comb 263 for cleaning the cleaning bristles 253.

[0048] By setting the support block 261 and the T-shaped plate 262 as a detachable structure, the cleaning comb 263 can be removed for cleaning or replaced at any time. The specific replacement method is: pull the inverted L-shaped plate 244 to slide in the rectangular groove on the L-shaped structural plate 242, and finally slide the T-shaped plate 262 into the T-shaped groove on the support block 261.

[0049] In the first step, in the original state, first remove the cover plate on the top of the U-shaped frame 11, then place the rope B used for lifting between the rotating rod 12 and the guide rod 13, and finally place the grease used for maintenance into the fixed frame 112 on the horizontal plate 111, and add the grease to a suitable height so that the wound-up lifting rope B is located in the grease. Before using the rope B for lifting, first install the scraping assembly 15 on the limit assembly 14. After installation, use the provided moving assembly 16 to make the scraping assembly 15 contact the rope B.

[0050] In the second step, during the hoisting process of rope B, the scraping brush 153 scrapes off the excess grease remaining on the rope B to avoid dripping and thus affecting the hoisting. The scraped grease drips downward through the arc plates 152 with different inner diameters, passes through the guide plates 114 and the guide grooves, and finally enters the fixed frame 112 to avoid waste.

[0051] The third step is that when the rope B is being wound, the second forward and reverse motor is started first. The second forward and reverse motor causes the two stabilizing plates 22 on the threaded adjusting rod 23 to move toward each other. The supporting assembly 24 on the stabilizing plate 22 causes the cleaning assembly 25 to contact the rope B. At this time, the driving motor is started, and the driving motor causes the rotating roller 251 to drive the cleaning belt 252 to rotate. At this time, the cleaning bristles 253 on the cleaning belt 252 can clean all aspects of the debris on the rope B to prevent debris from remaining on the rope B, increasing friction and thus reducing the protection effect of the rope B. During the cleaning process, the fixed assembly 26 can scrape off the debris cleaned on the cleaning brush 253, and the scraped debris falls into the material box 243.

[0052] In the description of the embodiments of the present invention, it should be noted that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, "multiple", "multiple", and "multiple groups" mean two or more.

[0053] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "connected," "installed," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.

[0054] The embodiments of this specific implementation method are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tower crane trolley traction rope break protection device, characterized by: It comprises a smearing mechanism (1) connected to a truck (A) for applying grease, and a cleaning mechanism (2) connected to the truck (A) for cleaning a rope (B) is provided below the smearing mechanism (1); wherein: The smearing mechanism (1) comprises a U-shaped frame (11) connected to the truck (A) with an opening upward, a rotating rod (12) for winding up the rope (B) being rotatably provided at a position near the left side of the front and rear inner walls of the U-shaped frame (11), a first forward and reverse motor connected to the rotating rod (12) being fixedly installed on the rear end face of the U-shaped frame (11) through a motor seat, and two horizontally placed guide rods (13) being rotatably provided at a position above the rotating rod (12) and near the right side of the front and rear inner walls of the U-shaped frame (11), two groups of limit assemblies (14) arranged from left to right are provided between the two guide rods (13), a scraping assembly (15) is provided on the limit assemblies (14), and a moving assembly (16) is further provided on the front and rear side walls of the U-shaped frame (11), and a detachable cover is provided on the top of the U-shaped frame (11); The cleaning mechanism (2) includes a fixed plate (21) connected to the truck (A), a rectangular through slot is provided in the middle of the fixed plate (21), a stabilizing plate (22) is symmetrically arranged in the rectangular through slot, the two stabilizing plates (22) are connected by a threaded adjustment rod (23) with opposite rotation directions, a second forward and reverse motor connected to the threaded adjustment rod (23) is fixedly installed on the rear end surface of the fixed plate (21) through a motor seat, and a cleaning assembly (25) of a cleaning rope (B) is provided on the opposite surfaces of the two stabilizing plates (22) symmetrically through an upper and lower staggered support assembly (24), and a fixing assembly (26) that can be quickly disassembled and used to clean the cleaning assembly (25) is also provided on the support assembly (24).

2. The tower crane trolley traction rope break protection device according to claim 1, characterized in that: The limiting assembly (14) includes a movable plate (141) slidably connected to the front and rear side walls of the U-shaped frame (11), and semi-arc blocks (142) are fixedly installed on the opposite surfaces of the front and rear movable plates (141). The upper and lower side walls of the semi-arc block (142) located on the front side are symmetrically provided with fixing grooves, and the upper and lower side walls of the semi-arc block (142) located on the rear side are fixedly provided with fixing blocks (143) that match the fixing grooves. The fixing block (143) has a trapezoidal structure at one end close to the fixing groove. The inner diameter of the semi-arc block (142) gradually increases from left to right. A limiting groove that passes through the movable plate (141) is opened in the middle of the semi-arc block (142). A limiting block (144) with a T-shaped structure is slidably provided on the top of the movable plate (141). The horizontal section of the limiting block (144) and the movable plate (141) are fixedly connected by a compression spring (145).

3. The tower crane trolley traction rope break protection device according to claim 2, characterized in that: The scraping component (15) includes an extension plate (151) that fits into the upper limit groove of the semi-arc block (142). Arc plates (152) that fit with the semi-arc block (142) are fixedly installed on the opposite faces of the front and rear extension plates (151). Scraping brushes (153) for scraping excess grease from the rope (B) are fixedly installed on the inner side walls of the arc plates (152), and the density of the scraping brushes (153) on the left and right limit components (14) is different.

4. The tower crane trolley traction rope break protection device according to claim 3, characterized in that: The moving component (16) includes a first wedge block (161) fixedly connected between two moving plates (141) on the same side of the limit component (14). The first wedge block (161) is connected to the side wall of the U-shaped frame (11) by a plurality of return springs (162). Displacement grooves are symmetrically opened in the front and rear of the side wall of the U-shaped frame (11). A support plate (163) with an L-shaped structure is slidably connected in the displacement groove through an electric slider. A second wedge block (164) that fits with the first wedge block (161) is fixedly installed on the top of the support plate (163).

5. The tower crane trolley traction rope break protection device according to claim 1, characterized in that: The support component (24) includes a rectangular block (241) fixedly connected to the stable plate (22). An L-shaped structural plate (242) with a vertical section connected to the rectangular block (241) is fixedly installed at one end of the rectangular block (241) away from the stable plate (22). A material storage box (243) for storing cleaning debris is fixedly installed on the top of the horizontal section of the L-shaped structural plate (242). A rectangular groove is opened at the top of the vertical section of the L-shaped structural plate (242). An inverted L-shaped plate (244) for installing the cleaning component (25) is slidably arranged in the rectangular groove through a telescopic spring.

6. The tower crane trolley traction rope break protection device according to claim 5, characterized in that: The cleaning component (25) includes three rotating rollers (251) with a triangular structure rotatably arranged with the inverted L-shaped plate (244). A driving motor fixedly connected to one of the rotating rollers (251) is fixedly installed on the top of the inverted L-shaped plate (244). The three rotating rollers (251) are传动连接 (it seems there is a mistake here, it might be "driven by a cleaning belt (252)") by a cleaning belt (252). Replaceable cleaning bristles (253) are arranged on the outer side wall of the cleaning belt (252). Semi-circular plates (254) for limiting the cleaning belt (252) are arranged at the upper and lower ends of the cleaning belt (252). The two semi-circular plates (254) are fixedly connected by a C-shaped plate (255). The top of the C-shaped plate (255) is fixedly connected to the horizontal section of the inverted L-shaped plate (244) through an extension block.

7. The tower crane trolley traction rope break protection device according to claim 6, characterized in that: The fixing component (26) includes a support block (261) fixedly connected to the bottom of the material storage box (243) and parallel to the straight end of the cleaning belt (252). A T-shaped groove is opened at the top of the support block (261). A detachable T-shaped plate (262) is slidably arranged in the T-shaped groove. A cleaning comb (263) for cleaning the cleaning bristles (253) is fixedly installed at one end of the T-shaped plate (262) close to the cleaning belt (252).

8. The tower crane trolley traction rope break protection device according to claim 1, characterized in that: A horizontal plate (111) is fixedly mounted on the bottom of the inner wall of the U-shaped frame (11) via a cylinder, a fixed frame (112) for holding grease is provided on the left side of the horizontal plate (111), a guide groove is provided near the top of the right end face of the fixed frame (112), a receiving frame (113) connected to the fixed frame (112) is provided on the right side of the horizontal plate (111), and a guide plate (114) corresponding to the guide groove and tilted downward from right to left is fixedly mounted near the top of the inner wall of the receiving frame (113).

Citation Information

Patent Citations

  • Elevator hoist rope maintenance method

    CN112456277A

  • Film coating device for steel strand steel wire drawing

    CN114472584A