Baking device, baking impurity treatment method, controller, and storage medium

Abstract

The application discloses a baking device, a baking impurity treatment method, a controller and a storage medium. The baking device comprises a baking cavity, a water inlet pipe connected with a water storage device and an overflow pipe connected with a cleaning device. The water inlet pipe and the overflow pipe are arranged at the bottom of the baking cavity. The first height of the water inlet pipe connected with the water inlet of the baking cavity and the second height of the overflow pipe connected with the water outlet of the baking cavity are higher than the height of the bottom surface of the baking cavity. The top of the baking cavity is provided with a ventilation pipe, and the baking cavity is connected with a ventilation device through the ventilation pipe. The overflow water carries out the particles in the baking device, reduces the product scrap caused by the particle back-sticking, reduces the processing cost, reduces the maintenance frequency of the baking device, and improves the production efficiency of the baking device.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of baking treatment, in particular to a baking device, a baking impurity treatment method, a controller and a storage medium. BACKGROUND

[0002] With the development of science and technology, various components are more and more precise, which has a higher demand for cleanliness in the processing of components. However, the particles in the device have more and more significant influence on the defects in the processing of components. Especially in the baking process, the particles in the baking device are easily "baked" on the components during the heating process and are not easy to be cleaned in the subsequent process, which causes fatal defects in the processing of components and leads to scrap. In view of this problem, frequent and complex maintenance procedures are often formulated for the baking device to reduce the particles in the baking device. SUMMARY

[0003] The present application provides a baking device, a baking impurity treatment method, a controller and a storage medium to improve the problem that too many particles in the baking device of the prior art lead to easy scrap of products and difficult maintenance.

[0004] A baking device, comprising a baking cavity, a water inlet pipe connected with a water storage device, and an overflow pipe connected with a cleaning device; the water inlet pipe and the overflow pipe are both arranged at the bottom of the baking cavity;

[0005] The first height of the water inlet pipe connected with the water injection port of the baking cavity and the second height of the overflow pipe connected with the water outlet port of the baking cavity are both higher than the height of the bottom surface of the baking cavity;

[0006] One end of the baking cavity is provided with a feeding platform, and the other end of the baking cavity is provided with a discharging platform; a conveying belt is arranged in the baking cavity; the conveying belt is connected with the feeding platform and the discharging platform at opposite ends thereof;

[0007] A ventilation pipe is arranged at the top of the baking cavity, and the baking cavity is connected with a ventilation device through the ventilation pipe.

[0008] A baking impurity treatment method, which is applied to the baking device as claimed in any one of the above, and comprises the following steps:

[0009] The water inlet pipe and the overflow pipe are opened, water in the water storage device is injected into the baking cavity through the water inlet pipe at a preset water injection flow rate, until the water level in the baking cavity is higher than the water outlet port of the overflow pipe, and then the water in the baking cavity flows out from the water outlet port of the overflow pipe;

[0010] Continuously inject the water in the water storage device into the baking cavity through the water inlet pipe at a preset constant flow rate, so that the water in the baking cavity keeps flowing constantly from the water injection port of the water inlet pipe to the water outlet port of the overflow pipe;

[0011] Blow hot air into the baking cavity through the ventilation pipe at a preset wind speed, so that the impurities in the baking cavity float on the water surface of the baking cavity and flow out of the water outlet port of the overflow pipe to the cleaning device while the product is being baked.

[0012] A controller comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the baking impurity processing method as described above when executing the computer program.

[0013] A computer readable storage medium storing a computer program, wherein the computer program is executed by a controller to implement the baking impurity processing method as described above.

[0014] The baking impurity processing device, method, controller and storage medium provided by the application, the device comprises a baking cavity, a water inlet pipe connected to a water storage device and an overflow pipe connected to a cleaning device; the water inlet pipe and the overflow pipe are arranged at the bottom of the baking cavity; the first height of the water injection port of the baking cavity connected by the water inlet pipe and the second height of the water outlet port of the baking cavity connected by the overflow pipe are both higher than the height of the bottom surface of the baking cavity; one end of the baking cavity is provided with a feeding platform, and the other end of the baking cavity is provided with a discharging platform; a conveyor belt is arranged in the baking cavity; the conveyor belt is connected to the feeding platform and the discharging platform at the opposite ends respectively; a ventilation pipe is arranged at the top of the baking cavity, and the baking cavity is connected to a ventilation device through the ventilation pipe.

[0015] In the application, the water inlet pipe and the overflow pipe are arranged at the bottom of the baking cavity, and the first height of the water injection port of the baking cavity connected by the water inlet pipe and the second height of the water outlet port of the baking cavity connected by the overflow pipe are both higher than the height of the bottom surface of the baking cavity, so that the particles in the baking device are taken out by overflow water, the product scrap caused by the particles re-sticking is reduced, the yield of the product is improved, the processing cost is reduced, the maintenance frequency of the baking device is reduced, and the production efficiency of the baking device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the description of the embodiments of the present application. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort based on these drawings.

[0017] Figure 1 is a flow chart of the baking impurity treatment method in an embodiment of the present application;

[0018] Figure 2 is a structural schematic diagram of a baking device in an embodiment of the present application.

[0019] The reference signs in the description are as follows:

[0020] 1, baking cavity; 2, overflow pipe; 3, water inlet pipe; 4, waste discharge pipe; 5, ventilation pipe; 6, temperature control device; 7, air outlet pipe. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without any creative effort fall within the scope of protection of the present application.

[0022] The present application provides a baking impurity treatment device. In an embodiment, as shown in Figure 2 , the technical solution thereof comprises a baking cavity 1, a water inlet pipe 3 connected with a water storage device, and an overflow pipe 2 connected with a cleaning device; the water inlet pipe 3 and the overflow pipe 2 are both arranged at the bottom of the baking cavity 1;

[0023] The first height of the water inlet of the baking cavity 1 connected with the water inlet pipe 3 and the second height of the water outlet of the baking cavity 1 connected with the overflow pipe 2 are both higher than the height of the bottom surface of the baking cavity 1;

[0024] One end of the baking cavity 1 is provided with a feeding platform, and the other end of the baking cavity 1 is provided with a discharging platform; a conveying belt is arranged in the baking cavity 1; the conveying belt is connected with the feeding platform and the discharging platform at the opposite ends thereof respectively;

[0025] A ventilation pipe 5 is arranged at the top of the baking cavity 1, and the baking cavity 1 is connected with a ventilation device through the ventilation pipe 5.

[0026] Specifically, the ventilation device is turned on to deliver hot air into the baking cavity 1 through the ventilation pipe 5 at a preset air speed, and the water storage device is turned on to start water injection from the water injection port of the baking cavity 1 through the water inlet pipe 3, and the water level can enter the cleaning device through the water outlet of the overflow pipe 2. Then, the products to be baked are placed on the conveying belt at one end of the loading platform, and the conveying belt carries the products into the baking cavity 1 at a preset speed for baking. That is, the top of the baking cavity 1 is provided with the ventilation pipe 5, and the ventilation device delivers hot air into the baking cavity 1 through the connected ventilation pipe 5, so as to bake the products by hot air. The conveying belt can slowly transport the products to the other end of the baking cavity 1 in the baking cavity 1 at a preset speed, and the baked products are transported on the unloading platform. Alternatively, after all the products to be baked enter the baking cavity 1, the conveying belt stops, and after a preset baking time, the baked products are transported on the unloading platform. In order to avoid impurities depositing on the bottom of the baking cavity 1, the first height of the water injection port of the baking cavity 1 connected by the water inlet pipe 3 and the second height of the water outlet of the baking cavity 1 connected by the overflow pipe 2 are higher than the height of the bottom surface of the baking cavity 1. The temperature of the hot air blown by the ventilation device can be set according to actual conditions, for example, 120-180 degrees. Understandably, the baking device includes the ventilation device, and does not need to be additionally provided.

[0027] The baking device provided by the embodiment of the present application realizes that the particles in the baking device are taken out by overflow water, reduces the scrapping of products caused by the reverse sticking of particles, improves the yield of products, thereby reducing the processing cost, reducing the maintenance frequency, and improving the production efficiency of the baking device.

[0028] In an embodiment, as shown in Figure 2 the first height of the water injection port of the baking cavity 1 is equal to the second height of the water outlet of the baking cavity 1 connected by the overflow pipe 2. That is, in order to keep a certain water level in the baking cavity 1 and make the water flow constantly in the baking cavity 1.

[0029] In an embodiment, as shown in Figure 2 the baking device further includes a first control valve arranged in the water inlet pipe and used for controlling the opening and closing of the water inlet pipe and the flow rate of water flow in the water inlet pipe.

[0030] In an embodiment, as shown in Figure 2As shown, the roasting device further comprises a second control valve arranged on the overflow pipe and used for controlling the opening and closing of the overflow pipe and the flow rate of water flow in the overflow pipe. That is, in order to reduce impurities in the roasting product process, the overflow water is used to carry out the impurities in the roasting cavity 1 to the outside of the roasting device. The first control valve is used for injecting water at different water rates at different times. The second control valve is used for flowing out at different water rates when the amount of impurities in the water is different. For example, when the water is injected at the beginning, the water is injected at a larger flow rate, and when the water level is higher than the outlet of the overflow pipe 2, the water is injected at a preset flow rate, and the outlet flows out at a preset flow rate. When the amount of impurities in the water is large, the second control valve is adjusted to remove the impurities in the water. And by adjusting the first control valve, the water level is kept at the original position, and then the first control valve is adjusted again so that the water can flow in the roasting cavity 1 constantly.

[0031] In an embodiment, as shown in Figure 2 The bottom of the roasting cavity 1 is provided with a waste pipe 4 connected to a waste liquid collecting device; the third height of the outlet of the waste pipe 4 is less than or equal to the height of the bottom surface of the roasting cavity 1. That is, in order to facilitate the cleaning of the impurities deposited at the bottom of the roasting cavity 1 during subsequent periodic cleaning.

[0032] In an embodiment, as shown in Figure 2 The bottom of the roasting cavity 1 is provided with a temperature control device 6 to monitor the water temperature in the roasting cavity 1. That is, the temperature control device 6 is arranged to monitor the temperature of the water to prevent the water from evaporating due to high temperature and affecting the product processing. When the temperature control device 6 monitors that the water temperature exceeds the preset temperature, an audible and visual alarm is prompted. At the same time, the water flow rate of the water inlet is increased by adjusting the first control valve, and the water flow rate of the water outlet is increased by adjusting the second control valve to reduce the temperature. The preset temperature can be set according to the actual situation, for example, 60-80 degrees.

[0033] In an embodiment, as shown in Figure 2 The side wall of the roasting cavity 1 is provided with an air outlet pipe 7, and the hot air after roasting the product is reused through the air outlet pipe 7. Understandably, the air outlet pipe 7 is provided with a cleaning device to filter the hot air blown out of the air outlet pipe 7 to avoid impurities from being mixed in. In this embodiment, the air outside is mainly filtered, heated, and then used to roast the product.

[0034] In an embodiment, as shown in Figure 2 The water inlet pipe and the overflow pipe are located on opposite sides of the waste pipe; the roasting device further comprises a second control valve arranged on the waste pipe 4 and used for controlling the opening and closing of the waste pipe. That is, in order to control the opening of the waste pipe during the cleaning of the impurities deposited at the bottom of the roasting cavity 1 during subsequent periodic cleaning, and to control the closing of the waste pipe when the cleaning is completed.

[0035] It should be understood that the size of the serial number of each step in the above embodiments does not mean the order of execution, and the execution order of each process should be determined according to its function and inherent logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.

[0036] In an embodiment, a roasting impurity treatment method is provided, which is applied to the roasting device described above. As shown in the figure, the technical scheme of the roasting impurity treatment method is as follows: Figure 1

[0037] S10, open the water inlet pipe 3 and the overflow pipe 2, and inject water in the water storage device into the roasting cavity 1 through the water inlet pipe 3 at a preset water injection flow rate until the water level in the roasting cavity 1 is higher than the water outlet of the overflow pipe 2, so that the water in the roasting cavity 1 flows out of the water outlet of the overflow pipe 2.

[0038] S20, continue to inject water in the water storage device into the roasting cavity 1 through the water inlet pipe 3 at a preset constant flow rate, so that the water in the roasting cavity 1 maintains a constant flow state from the water injection port of the water inlet pipe 3 to the water outlet of the overflow pipe 2.

[0039] S30, blow hot air into the roasting cavity 1 through the ventilation pipe 5 at a preset air speed, so that the impurities in the roasting cavity 1 float on the water surface of the roasting cavity 1 and flow out of the water outlet of the overflow pipe 2 to the cleaning device with the water flow while roasting the products.

[0040] Specifically, before roasting the products, the water inlet pipe 3 and the overflow pipe 2 are opened, and water in the water storage device is injected into the roasting cavity 1 through the water inlet pipe 3 at a preset water injection flow rate until the water level in the roasting cavity 1 is higher than the water outlet of the overflow pipe 2, so that the water in the roasting cavity 1 flows out of the water outlet of the overflow pipe 2. Then, continue to inject water in the water storage device into the roasting cavity 1 through the water inlet pipe 3 at a preset constant flow rate, so that the water in the roasting cavity 1 maintains a constant flow state from the water injection port of the water inlet pipe 3 to the water outlet of the overflow pipe 2. Then, start transporting the products into the roasting cavity 1 through the conveyor belt for roasting. During the roasting process, the ventilation device is opened, and hot air is blown into the roasting cavity 1 through the ventilation pipe 5 at a preset air speed for roasting, that is, the products are roasted by blowing hot air into the roasting cavity 1, and the impurities are blown away, so that the impurities in the roasting cavity 1 float on the water surface of the roasting cavity 1 and flow out of the water outlet of the overflow pipe 2 to the cleaning device with the water flow. After all the products are roasted, the waste pipe 4 is opened to treat the impurities at the bottom of the roasting cavity 1, and then the water inlet pipe 3 and the overflow pipe 2 are closed.

[0041] ​In this embodiment, by keeping the water in the roasting cavity 1 constantly flowing from the water inlet of the water inlet pipe 3 to the water outlet of the overflow pipe 2, the water temperature is prevented from rising continuously during the roasting process. By ventilating, the impurities in the roasting cavity 1 contact the water surface of the roasting cavity 1 and float on the water surface, reducing the product scrap caused by particle re-sticking, improving the yield of the product, and thus reducing the maintenance frequency of the roasting device and improving the production efficiency of the roasting device.

[0042] In an embodiment, the bottom of the roasting cavity 4 is provided with a waste pipe 4 connected to a waste liquid collecting device; the third height of the water outlet of the waste pipe 4 is less than or equal to the height of the bottom surface of the roasting cavity 1;

[0043] In addition to the above, the hot air is blown into the roasting cavity 1 through the ventilation pipe 5 at a preset air speed to float the impurities in the roasting cavity 1 on the water surface of the roasting cavity 1 and flow out of the water outlet of the overflow pipe 2 to the cleaning equipment after the water flows out of the water outlet of the overflow pipe 2.

[0044] After a preset time period, the waste pipe 4 is opened to discharge all the liquid in the roasting cavity 1 to the waste liquid collecting device through the waste pipe 4.

[0045] Understandably, the preset time period can have multiple consecutive time periods during maintenance, i.e., timed cleaning.

[0046] Specifically, after the preset time period, the roasting cavity 1 is maintained, and when the impurities attached to the roasting cavity 1 and deposited on the bottom are cleaned by the high-pressure nozzle or water gun, the waste pipe 4 can be opened to discharge all the liquid, or when the water is turbid or there are many impurities and the water flow speed is increased to improve the situation, the waste pipe 4 is opened to discharge all the liquid in the roasting cavity 1 to the waste liquid collecting device through the waste pipe 4. That is, in this embodiment, all the liquid in the roasting cavity 1 is discharged by opening the waste pipe 4.

[0047] In one embodiment, a controller is provided, which can be a server. The controller includes a processor, a memory, a network interface and a database connected by a system bus. Among them, the processor of the controller is used to provide computing and control capabilities. The memory of the controller includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The database of the controller is used to store the data used in the roasting impurity treatment method in the above embodiments. The network interface of the controller is used to communicate with the external terminal through the network connection. The computer program is executed by the processor to realize a roasting impurity treatment method.

[0048] A controller comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, the processor implementing the baking impurity processing method as described above when executing the computer program.

[0049] In one embodiment, a computer readable storage medium is provided, having stored thereon a computer program, the computer program being executable by a controller to implement the baking impurity processing method of the above embodiment.

[0050] It is understood by those skilled in the art that all or part of the processes in the above-mentioned embodiments can be completed by a computer program instructing related hardware, and the computer program can be stored in a non-volatile computer readable storage medium. When the computer program is executed, it can include the processes of the above-mentioned embodiments. Any reference to memory, storage, database or other medium used in the embodiments of the present application can include non-volatile and / or volatile memory. Non-volatile memory can include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. As an illustration but not limitation, RAM is available in various forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDR SDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.

[0051] It is understood by those skilled in the art that, for the convenience and brevity of description, only the above-mentioned division of functional units and modules is exemplified, and in actual application, the above-mentioned functions can be completed by different functional units and modules according to needs, i.e. the internal structure of the device is divided into different functional units or modules to complete all or part of the above-described functions.

[0052] The above-described embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application.

Claims

1. A toasting apparatus, characterised in that, The baking cavity, the water inlet pipe connected with the water storage device, and the overflow pipe connected with the cleaning device; the water inlet pipe and the overflow pipe are arranged at the bottom of the baking cavity; The first height of the water inlet pipe connected with the water inlet port of the baking cavity and the second height of the overflow pipe connected with the water outlet port of the baking cavity are higher than the bottom surface height of the baking cavity; One end of the baking cavity is provided with a feeding platform, and the other end of the baking cavity is provided with a discharging platform; a conveying belt is arranged in the baking cavity; the conveying belt is connected with the feeding platform and the discharging platform respectively; The top of the baking cavity is provided with a ventilation pipe, and the baking cavity is connected with the ventilation device through the ventilation pipe; The first height of the water inlet port of the baking cavity is equal to the second height of the overflow pipe connected with the water outlet port of the baking cavity, so that the water flows constantly in the baking cavity; The baking device further comprises a second control valve arranged on the overflow pipe and used for controlling the opening and closing of the overflow pipe and the flow rate of the water flow in the overflow pipe, so that the water flows out at different flow rates according to the amount of impurities in the water.

2. The toasting apparatus of claim 1, wherein The baking device further comprises a first control valve arranged on the water inlet pipe and used for controlling the opening and closing of the water inlet pipe and the flow rate of the water flow in the water inlet pipe.

3. The toasting apparatus of claim 1, wherein The bottom of the baking cavity is provided with a waste pipe connected with the waste liquid collecting device; the third height of the water outlet port of the waste pipe is less than or equal to the bottom surface height of the baking cavity.

4. The toasting apparatus of claim 1, wherein The bottom of the baking cavity is provided with a temperature control device for monitoring the water temperature in the baking cavity.

5. A method for treating impurities by baking, characterized by The baking impurity treatment method is applied to the baking device according to any one of claims 1 to 2, and the baking impurity treatment method comprises: The water inlet pipe and the overflow pipe are opened, the water in the water storage device is injected into the baking cavity through the water inlet pipe at a preset water injection flow rate, until the water level in the baking cavity is higher than the water outlet port of the overflow pipe, so that the water in the baking cavity flows out from the water outlet port of the overflow pipe; The water in the water storage device is continuously injected into the baking cavity through the water inlet pipe at a preset constant flow rate, so that the water in the baking cavity keeps constant flowing from the water inlet port of the water inlet pipe to the water outlet port of the overflow pipe; Hot air is blown into the baking cavity through the ventilation pipe at a preset air speed, so that the impurities in the baking cavity float on the water surface of the baking cavity and flow out from the water outlet port of the overflow pipe to the cleaning device while the product is being baked; The first height of the water inlet port of the baking cavity is equal to the second height of the overflow pipe connected with the water outlet port of the baking cavity, so that the water flows constantly in the baking cavity; The baking device further comprises a second control valve arranged on the overflow pipe and used for controlling the opening and closing of the overflow pipe and the flow rate of the water flow in the overflow pipe, so that the water flows out at different flow rates according to the amount of impurities in the water.

6. The method of claim 5, wherein the baking of the impurities is performed at a temperature of 200 to 400 °C. The bottom of the baking cavity is provided with a waste pipe connected with the waste liquid collecting device; the third height of the water outlet port of the waste pipe is less than or equal to the bottom surface height of the baking cavity. The hot air is blown into the roasting cavity through the ventilation pipe at a preset air speed to make the impurities in the roasting cavity float on the water surface of the roasting cavity and flow out of the water outlet of the overflow pipe to the cleaning device along with the water flow while roasting the product. After a preset time length, the waste discharge pipe is opened to discharge all the liquid in the roasting cavity to the waste liquid collecting device through the waste discharge pipe.

7. A controller comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, The processor implements the roasting impurity processing method as claimed in claim 5 or 6 when executing the computer program.

8. A computer-readable storage medium storing a computer program, the computer program comprising instructions that, when executed by a computer, cause the computer to perform the method of any one of claims 1 to 7. The computer program is executed by the processor to implement the roasting impurity processing method as claimed in claim 5 or 6.

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