A large corrugated pipe joint docking device

Abstract

The present invention provides a large-scale bellows joint docking device, comprising two large bellows, one of which is provided with a lifting device on both sides of the large bellows, and the other is provided with a docking device on both sides of the large bellows. The two lifting devices and the two docking devices are connected by a bending clamp, and the bending clamp rests on the outer wall of the large bellows. The lifting device and the docking device on the same side are connected by a telescopic hydraulic jack. The telescopic hydraulic jack is driven to bring the docking device close to the lifting device, so that the two large bellows are closed, so that the two large bellows can be docked accurately when docked, which is convenient for subsequent large bellows joint welding or other additional pressurizing device connection. It will not have a certain impact on the construction progress of the project, and improves construction efficiency. At the same time, there is no need to use external lifting equipment to move and adjust the materials, which ensures that the personnel are easy to operate during the joint connection process, saves time and effort, further optimizes the connection steps, and has the advantage of low construction safety risk.

Description

Technical Field

[0001] The present invention relates to the technical field of equipment connection construction, in particular to a large-scale corrugated pipe joint docking device. Background Art

[0002] Currently, the main approach to repairing old, damaged sewage pipes that were previously buried is to replace them with durable, corrosion-resistant corrugated pipes. Overall, after the replacement, the urban sewage system operates smoothly and produces less odor. However, during the pipeline laying process, a large number of pipe joints are required. For the docking of small-diameter corrugated pipe joints, construction workers currently use auxiliary snap-on connection devices to perform the docking. However, when docking large-diameter corrugated pipe joints, the heavy weight of the pipes makes it inconvenient for workers to operate. Furthermore, external lifting equipment is required to move and adjust the materials, which is time-consuming and labor-intensive. Furthermore, large corrugated pipes require tightening the joints after docking, requiring precise positioning of the corrugated pipe joints. However, existing external lifting methods make it difficult to accurately adjust and position the joints at both ends of large corrugated pipes, affecting the subsequent process of connecting the corrugated pipes. Traditional corrugated pipe joint docking equipment is unable to handle such situations, which in turn affects the construction of the corrugated pipe joints and ultimately has a certain impact on the construction progress. Therefore, we propose a large-scale corrugated pipe joint docking device to address the above-mentioned problems. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a large-scale corrugated pipe joint docking device. When docking large-diameter corrugated pipe joints, the weight of the pipes is large, the operation is inconvenient for personnel, and external lifting equipment is required to move and adjust the materials, which is time-consuming and labor-intensive.

[0004] Another technical problem to be solved by the present invention is that when large corrugated pipes are connected, the existing equipment cannot adjust the relative displacement of the corrugated pipe joints, and cannot accurately position the corrugated pipe joints, which affects the subsequent process of connecting the corrugated pipes to each other and affects the construction of the corrugated pipe joints.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a large bellows joint docking device, including two large bellows, one large bellows is provided with a lifting device on both sides, and the other large bellows is provided with a docking device on both sides, the two lifting devices and the two docking devices are connected by bending clamps, the bending clamps are against the outer wall of the large bellows, and the lifting device and the docking device on the same side are connected by a telescopic hydraulic jack.

[0006] In a preferred embodiment, the lifting device includes an adjusting mechanism, a connecting member and a trolley, and the docking device includes an adjusting mechanism, a second connecting member and a trolley.

[0007] In a preferred embodiment, the adjustment mechanism includes a slideway, a sliding screw seat is provided on the slideway, a receiving plate is provided on the screw seat, and a lifting plate is provided on the receiving plate.

[0008] In the preferred embodiment, a slide groove is provided on the slideway, a slider at the bottom of the screw seat rests on the slide groove, a motor is provided on one side of the screw seat, a screw is provided at the output end of the motor, and the screw is connected to the threaded hole.

[0009] In a preferred embodiment, a through hole is provided on the lifting plate, a hydraulic cylinder is provided between the lifting plate and the receiving plate, a guide rod is provided on the receiving plate, and the guide rod rests on the through hole.

[0010] In the preferred embodiment, the connecting member includes a turntable, with sleeves and rotating shafts provided at both ends of the turntable respectively. One end of the telescopic hydraulic jack rests on the sleeve, and the rotating shaft is rotatably connected to the trolley.

[0011] In the preferred embodiment, the second connecting member has the same structure as the connecting member, the second connecting member is rotatably connected to the trolley on the docking device, a bolt hole is provided on the sleeve of the second connecting member, a connecting hole is provided at one end of the telescopic hydraulic jack, and the bolt passes through the bolt hole and the connecting hole.

[0012] In the preferred embodiment, the bending clamp includes two first arc-shaped pieces, a second arc-shaped piece is provided between the two first arc-shaped pieces, and the two first arc-shaped pieces are respectively connected to different lifting plates.

[0013] In the preferred embodiment, a connecting plate is provided at one end of the first arc-shaped holding piece, and the two connecting plates are respectively connected to the lifting plates on the two lifting devices or the two docking devices. An arc-shaped groove is provided at the other end of the first arc-shaped holding piece, and hinge holes are provided on both sides of the arc-shaped groove. Arc-shaped plates are provided at both ends of the second arc-shaped holding piece, and rotating columns are provided on the arc-shaped plates. The arc-shaped plates rest on the rotating columns, and the rotating columns rest on the hinge holes.

[0014] In the preferred embodiment, the trolleys of the two lifting devices move away from or closer to the large bellows, and the sliding direction of the trolleys of the two docking devices is perpendicular to the movement direction of the trolleys of the lifting devices. A hydraulic pump is provided on one side of the lifting device, and the hydraulic pump is connected to the telescopic hydraulic jack through a pipeline.

[0015] The present invention has been optimized in structure. It uses a bending clamp connected with two lifting devices or docking devices, which can be effectively applied to the connection of large corrugated pipes of various diameters. Compared with traditional bellows joint auxiliary devices, it has the advantage of a wide range of applications. The bending clamp can be opened and closed. When opened, the bending clamp is relatively straight and can be inserted from the gap at the bottom of the large corrugated pipe. After the bending clamp is inserted through the large corrugated pipe, the two first arc-shaped clamps of the bending clamp are lifted, so that the bending clamp can be attached to the outer wall of the large corrugated pipe. The installation and disassembly are quick and easy, so that the bending clamp can be quickly and conveniently placed against the large corrugated pipe.

[0016] During the construction of bellows joints, the present invention utilizes a telescopic hydraulic jack to ensure smooth dragging and installation of large bellows joints, saving time and effort for construction workers. Furthermore, the device is recyclable. More importantly, the device is extremely convenient to assemble, debug, and disassemble. Therefore, this device offers significant practical value compared to conventional bellows joint auxiliary connections.

[0017] The two lifting devices of the present invention can be relative to or close to the large bellows principle, and the adjusting mechanism on the lifting device can move horizontally and vertically to adjust the flat docking position of the large bellows on the lifting device. The adjusting mechanism on the docking device can move and adjust horizontally and vertically to adjust the flat docking position of the large bellows on the docking device, and drive the telescopic hydraulic jack to make the docking device close to the lifting device, so that the two large bellows are closed, so that the two large bellows can be docked accurately, which is convenient for the subsequent large bellows joint welding or other additional pressure device connection. It will not have a certain impact on the construction progress of the project, and improves construction efficiency. At the same time, there is no need to use external lifting equipment to move and adjust the materials, which ensures that the personnel are easy to operate during the joint connection process, saves time and effort, further optimizes the connection steps, and has the advantage of low construction safety risk. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and examples:

[0019] Figure 1 It is an axonometric view of the overall structure of the present invention;

[0020] Figure 2 A top view of the overall structure of the present invention;

[0021] Figure 3 It is an axonometric view of a local structure of the present invention;

[0022] Figure 4 is an axonometric view of the lifting device of the present invention;

[0023] Figure 5 An exploded view of the adjustment mechanism of the present invention;

[0024] Figure 6 is an axonometric view of the docking device of the present invention;

[0025] Figure 7 is an axial side view of the second connecting member of the present invention;

[0026] Figure 8 It is an axial side view of the bent clamp of the present invention;

[0027] Figure 9 This is a schematic diagram of the opening of the bending clamp of the present invention;

[0028] Figure 10 An exploded view of the connecting member and the telescopic hydraulic jack of the present invention;

[0029] In the figure: large bellows 1; lifting device 2; docking device 3; bending clamp 4; first arc-shaped holder 401; connecting plate 4011; arc-shaped groove 4012; hinge hole 4013; second arc-shaped holder 402; arc-shaped plate 4021; rotating column 4022; adjusting mechanism 5; slideway 6; slide groove 601; motor 7; screw rod 8; screw rod seat 9; threaded hole 901; receiving plate 10; hydraulic cylinder 11; guide rod 12; lifting plate 13; through hole 1301; connecting member 14; turntable 1401; sleeve 1402; rotating shaft 1403; telescopic hydraulic jack 15; connecting hole 1501; second connecting member 16; bolt hole 1601; trolley 17. DETAILED DESCRIPTION

[0030] Example 1:

[0031] like Figures 1 to 10 In the invention, a large-scale bellows joint docking device includes two large bellows 1. One large bellows 1 is provided with a lifting device 2 on both sides, and the other large bellows 1 is provided with a docking device 3 on both sides. The two lifting devices 2 and the two docking devices 3 are connected by a bending clamp 4. The bending clamp 4 rests on the outer wall of the large bellows 1. The lifting device 2 and the docking device 3 on the same side are connected by a telescopic hydraulic jack 15. With this structure, the device has a simple structure, is easy to operate, and has a wide range of applications. Compared with traditional bellows joint connection devices, the device is suitable for the docking construction of bellows joints with different pipe diameters, and at the same time, it saves operators time and effort during construction.

[0032] The present invention has been optimized in structure to a certain extent. It adopts the connection between the bending clamp 4 and the two lifting devices 2 or the docking device 3, which can be effectively applied to the connection of large corrugated pipes 1 with various diameters. Compared with the traditional corrugated pipe joint auxiliary device, it has the advantage of a wide range of applications. The bending clamp 4 can be opened and closed. When opened, the bending clamp 4 is relatively straight and can be inserted from the gap at the bottom of the large corrugated pipe 1. After the bending clamp 4 is inserted through the large corrugated pipe 1, the two first arc-shaped holders 401 of the bending clamp 4 are lifted, so that the bending clamp 4 can be fitted on the outer wall of the large corrugated pipe 1. The installation and disassembly are quick and easy, so that the bending clamp 4 can be quickly and conveniently placed against the large corrugated pipe 1.

[0033] During the construction of bellows joints, the present invention utilizes a telescopic hydraulic jack 15 to ensure smooth dragging and installation of the large bellows 1 joint, saving time and effort for construction workers. Furthermore, the device is recyclable. More importantly, the device is extremely convenient to assemble, debug, and disassemble. Therefore, the device offers significant practical value compared to conventional bellows joint auxiliary connections.

[0034] The two lifting devices 2 of the present invention can be relatively close to or relative to the large bellows 1, and the adjusting mechanism 5 on the lifting device 2 can move horizontally and vertically to adjust the flat docking position of the large bellows 1 on the lifting device 2. The adjusting mechanism 5 on the docking device 3 can move and adjust horizontally and vertically to adjust the flat docking position of the large bellows 1 on the docking device 3, and drive the telescopic hydraulic jack 15 to make the docking device 3 close to the lifting device 2, so that the two large bellows 1 are closed, so that the two large bellows 1 can be docked accurately, which is convenient for the subsequent large bellows 1 joint welding or other additional pressure device connection. It will not have a certain impact on the construction progress of the project, and improve construction efficiency. At the same time, there is no need to use external lifting equipment to move and adjust the materials, which ensures that the personnel are easy to operate during the joint connection process, saves time and effort, further optimizes the connection steps, and has the advantage of low construction safety risk.

[0035] In the preferred embodiment, the lifting device 2 includes an adjustment mechanism 5, a connector 14, and a trolley 17, and the docking device 3 includes an adjustment mechanism 5, a second connector 16, and a trolley 17. With this structure, the two lifting devices 2 drive the adjustment mechanism 5 on the lifting devices 2 to move the lifting plates 13 on the two lifting devices 2, thereby moving the corresponding bending clamps 4 of the lifting devices 2 on the horizontal plane, thereby accurately adjusting the position of the lifting devices 2 relative to the large corrugated pipe 1.

[0036] The two docking devices 3 are also precisely adjusted to their horizontal positions on the corresponding large bellows 1 by the adjustment mechanism 5 on the docking device 3. The telescopic hydraulic jack 15 is driven to retract, so that the docking device 3 moves closer to the lifting device 2, thereby moving the two large bellows 1 closer together to achieve precise adjustment when docking the two large bellows 1.

[0037] In the preferred embodiment, the adjustment mechanism 5 includes a slideway 6, on which is mounted a sliding screw seat 9, which is mounted a receiving plate 10, and on which is mounted a lifting plate 13 that rises and falls. With this structure, the motor 7 is driven to rotate the screw 8, causing the screw seat 9 to slide relative to the slideway 6. The motors 7 of the two adjustment mechanisms 5 corresponding to the same large bellows 1 are synchronized to move the lifting plate 13 away from or closer to the large bellows 1.

[0038] In the preferred embodiment, a slide groove 601 is provided on the slideway 6, and the slider at the bottom of the screw seat 9 rests on the slide groove 601. A motor 7 is provided on one side of the screw seat 9, and a screw 8 is provided at the output end of the motor 7. The screw 8 is connected to the threaded hole 901.

[0039] In the preferred embodiment, a through-hole 1301 is provided on the lifting plate 13. A hydraulic cylinder 11 is installed between the lifting plate 13 and the receiving plate 10. A guide rod 12 is provided on the receiving plate 10, and the guide rod 12 abuts against the through-hole 1301. With this structure, the hydraulic cylinders 11 on the two adjustment mechanisms 5 corresponding to the same large bellows 1 are synchronized and driven to vertically raise and lower the lifting plate 13 to adjust the height position of the large bellows 1.

[0040] In the preferred embodiment, connector 14 includes a turntable 1401, with sleeves 1402 and shafts 1403 at either end. One end of a telescopic hydraulic jack 15 rests against sleeve 1402, while shaft 1403 is rotatably connected to trolley 17. With this structure, one end of telescopic hydraulic jack 15 is rotatably connected to lifting device 2 via connector 14, while the other end of telescopic hydraulic jack 15 is rotatably connected to docking device 3 via second connector 16, thereby closing the two large bellows 1. The use of telescopic hydraulic jack 15 ensures smooth dragging and undocking of the large bellows 1 joint, saving time and effort for construction workers.

[0041] In the preferred embodiment, the second connecting member 16 has the same structure as the connecting member 14 and is rotatably connected to the trolley 17 on the docking device 3. A bolt hole 1601 is provided on the sleeve of the second connecting member 16. A connecting hole 1501 is provided at one end of the telescopic hydraulic jack 15, and a bolt passes through the bolt hole 1601 and the connecting hole 1501. With this structure, the telescopic hydraulic jack 15 is connected to the second connecting member 16 via bolts.

[0042] In the preferred embodiment, the bending clamp 4 includes two first curved pieces 401, with a second curved piece 402 disposed between the two first curved pieces 401. The two first curved pieces 401 are respectively connected to different lifting plates 13. This structure allows the bending clamp 4 to be opened and closed. When opened, the bending clamp 4 is relatively straight and can be inserted through the gap at the bottom of the large corrugated tube 1. After the bending clamp 4 has been inserted through the large corrugated tube 1, the two first curved pieces 401 of the bending clamp 4 are lifted, allowing the bending clamp 4 to be placed against the outer wall of the large corrugated tube 1. This allows for quick and easy installation and removal, allowing the bending clamp 4 to be quickly and conveniently placed against the large corrugated tube 1.

[0043] In the preferred embodiment, a connecting plate 4011 is provided at one end of the first curved holding member 401. The two connecting plates 4011 are respectively connected to the lifting plates 13 on the two lifting devices 2 or the two docking devices 3. The other end of the first curved holding member 401 is provided with an arcuate groove 4012, with hinge holes 4013 on either side of the arcuate groove 4012. The second curved holding member 402 is provided with curved plates 4021 at both ends. These curved plates 4021 are provided with rotating posts 4022, which abut against the rotating posts 4022, which in turn abut against the hinge holes 4013. With this structure, the connecting plate 4011 is connected to the lifting plate 13 via bolts. After the bent clamp 4 passes through the bottom of the large corrugated tube 1, the first curved holding member 401 is lifted and closed relative to the second curved holding member 402, so that the closed bent clamp 4 can abut against the outer wall of the large corrugated tube 1.

[0044] In the preferred embodiment, the trolleys 17 of the two lifting devices 2 move away from or closer to the large bellows 1, and the sliding direction of the trolleys 17 of the two docking devices 3 is perpendicular to the movement direction of the trolleys 17 of the lifting devices 2. A hydraulic pump is provided on one side of the lifting device 2, and the hydraulic pump is connected to the telescopic hydraulic jack 15 through a pipeline.

[0045] Example 2:

[0046] A large-scale bellows joint docking device includes the following steps: moving two lifting devices 2 to be positioned on both sides of a large bellows 1, moving two docking devices 3 to be positioned on both sides of another large bellows 1, installing a hydraulic pump on the lifting device 2, connecting the hydraulic pump to a telescopic hydraulic jack 15, extending the telescopic hydraulic jack 15, and connecting the two ends of the telescopic hydraulic jack 15 to a connector 14 and a second connector 16, respectively. Opening two bending clamps 4, which are relatively straight and can be inserted through the gap at the bottom of the large bellows 1. After the bending clamps 4 have been inserted through the large bellows 1, lifting the two first arc-shaped holding pieces 401 of the bending clamps 4 allows the bending clamps 4 to fit against the outer wall of the large bellows 1.

[0047] Multiple motors 7 and hydraulic cylinders 11 are driven to adjust the position of the lifting plate 13. The two ends of the two bent clamps 4 are bolted to the lifting plate 13 on the lifting device 2 or the docking device 3. After the entire device is connected, the telescopic hydraulic jack 15 is driven to move the docking device 3 relative to the lifting device 2. During this movement, the position of the lifting plate 13 is adjusted in real time by the motors 7 and hydraulic cylinders 11, achieving precise docking of the two large bellows 1.

[0048] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The embodiments and features in the embodiments of this application may be arbitrarily combined with each other unless they conflict. The scope of protection of the present invention shall be the technical solutions described in the claims, including equivalent alternatives to the technical features of the technical solutions described in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A large-scale bellows joint docking device, characterized by: It comprises two large bellows (1), one large bellows (1) having lifting devices (2) on both sides, and the other large bellows (1) having docking devices (3) on both sides, the two lifting devices (2) and the two docking devices (3) being connected by a bending clamp (4), the bending clamp (4) being against the outer wall of the large bellows (1), and the lifting device (2) and the docking device (3) on the same side being connected by a telescopic hydraulic jack (15); The lifting device (2) includes an adjusting mechanism (5), a connecting member (14) and a trolley (17); the docking device (3) includes an adjusting mechanism (5), a second connecting member (16) and a trolley (17); The bending clamp (4) includes two first arc-shaped holding pieces (401), a second arc-shaped holding piece (402) is provided between the two first arc-shaped holding pieces (401), and the two first arc-shaped holding pieces (401) are respectively connected to different lifting plates (13); The adjusting mechanism (5) includes a slideway (6), a sliding screw seat (9) is provided on the slideway (6), a receiving plate (10) is provided on the screw seat (9), and a lifting plate (13) is provided on the receiving plate (10); The connecting member (14) includes a turntable (1401), and sleeves (1402) and rotating shafts (1403) are respectively provided at both ends of the turntable (1401). One end of the telescopic hydraulic jack (15) abuts against the sleeve (1402), and the rotating shaft (1403) is rotatably connected to the trolley (17); A connecting plate (4011) is provided at one end of the first arc-shaped holding member (401), and the two connecting plates (4011) are respectively connected to the lifting plates (13) on the two lifting devices (2) or the two docking devices (3). An arc-shaped groove (4012) is provided at the other end of the first arc-shaped holding member (401), and hinge holes (4013) are provided on both sides of the arc-shaped groove (4012). Arc-shaped plates (4021) are provided at both ends of the second arc-shaped holding member (402), and rotating columns (4022) are provided on the arc-shaped plates (4021). The arc-shaped plates (4021) are supported on the rotating columns (4022), and the rotating columns (4022) are supported on the hinge holes (4013). A slide groove (601) is provided on the slideway (6), a slider at the bottom of the screw seat (9) abuts against the slide groove (601), a motor (7) is provided on one side of the screw seat (9), a screw rod (8) is provided at the output end of the motor (7), and the screw rod (8) is connected to the threaded hole (901); A through hole (1301) is provided on the lifting plate (13), a hydraulic cylinder (11) is provided between the lifting plate (13) and the receiving plate (10), a guide rod (12) is provided on the receiving plate (10), the guide rod (12) abuts against the through hole (1301), the trolleys (17) of the two lifting devices (2) move away from or close to the large bellows (1), and the sliding direction of the trolleys (17) of the two docking devices (3) is perpendicular to the moving direction of the trolley (17) of the lifting device (2).

2. A large-scale corrugated pipe joint docking device according to claim 1, characterized in that: A hydraulic pump is provided on one side of the lifting device (2), and the hydraulic pump is connected to the telescopic hydraulic jack (15) through a pipeline.

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