A type of guide rail flatbed conveyor for building materials

By installing an impurity removal mechanism with impact balls and conical bases, as well as a brush cleaning mechanism, on the construction flatbed conveyor trolley, the problem of impurities on the rails affecting transportation was solved, achieving efficient cleaning and safe operation.

CN116902548BActive Publication Date: 2026-01-06ANHUI HIGHWAY BRIDGE ENG CO LTD
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Patent Information

Application Number
CN202311131692.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-04
Publication Date
2026-01-06
Estimated Expiration
2043-09-04

AI Technical Summary

Technical Problem

When existing construction flatbed conveyor trolleys run on steel rails, impurities such as concrete can easily fall off, affecting transportation efficiency.

Method used

The design incorporates a debris removal mechanism and a cleaning mechanism. Impurities are removed using an impact ball and a conical base. The impact ball strikes the conical base to remove stubborn impurities, while the brushes clean up non-stubborn impurities, thus avoiding interference with the operation of the trolley.

Benefits of technology

It effectively cleans impurities on the rails, avoids affecting the operation of the trolley, saves energy, reduces splashing, and protects the safety of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a building material guide rail type flat plate conveying trolley, which comprises a flat plate conveying trolley body, and a decontamination mechanism and a cleaning mechanism are symmetrically arranged at the two sides of the head of the flat plate conveying trolley body; wherein the decontamination mechanism comprises a servo motor and a rotating rod, the rotating rod is rotatably installed on the flat plate conveying trolley body through a rotating shaft, an impact ball is connected to one end of the rotating rod close to the servo motor, a connecting rope is connected between the impact ball and the output rod of the servo motor, a positioning assembly is arranged at the front end of the flat plate conveying trolley body and used for positioning the rotating rod, and a decontamination assembly is further arranged at the front end of the flat plate conveying trolley body, so that the decontamination assembly is impacted by the impact ball and impurities are cleaned.
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Description

Technical Field

[0001] This invention relates to the field of construction equipment technology, specifically to a guide rail type flatbed conveyor trolley for building materials. Background Technology

[0002] In the current technology, the flatbed conveyor trolleys used in the construction industry are assembled from waste materials on site and pushed by workers on steel rails to transport building materials. However, there are many impurities on the construction site, such as concrete, which can easily fall onto the steel rails made of steel pipes, affecting the transportation of the flatbed conveyor trolley. Therefore, there is an urgent need to solve this problem. Summary of the Invention

[0003] The purpose of this invention is to provide a guide rail type flatbed conveyor trolley for building materials, which removes impurities by impacting a conical base with an impact ball, thus solving the problem of stubborn impurities affecting the operation of the flatbed conveyor trolley.

[0004] The objective of this invention can be achieved through the following technical solutions:

[0005] A construction material guide rail type flatbed conveyor trolley includes a flatbed conveyor trolley body, and a debris removal mechanism and a cleaning mechanism are symmetrically arranged on both sides of the head of the flatbed conveyor trolley body.

[0006] The impurity removal mechanism includes a servo motor and a rotating rod. The rotating rod is rotatably mounted on the flatbed conveyor trolley body via a rotating shaft. An impact ball is connected to the end of the rotating rod near the servo motor. A connecting rope connects the impact ball to the output rod of the servo motor. A positioning component is set at the front end of the flatbed conveyor trolley body for positioning the rotating rod. An impurity removal component is also set at the front end of the flatbed conveyor trolley body. Impurities are removed by impacting the impurity removal component with the impact ball.

[0007] As a further embodiment of the present invention: a cleaning mechanism and a cleaning mechanism are arranged as a group and located directly above the corresponding side rails. Both the cleaning mechanism and the cleaning mechanism are in contact with the upper semi-circular surface of the corresponding side rails.

[0008] As a further aspect of the present invention: the flatbed conveyor trolley body includes a trolley plate, wheels are provided at the bottom of the trolley plate, a drive system is provided in the middle of the bottom of the trolley plate, and a hopper and controller are provided at the top of the trolley plate.

[0009] As a further aspect of the present invention: a first mounting groove is provided on the side of the vehicle panel near the impurity removal mechanism, a second mounting groove is provided at the front end of the first mounting groove and on the vehicle panel, a third mounting groove is provided near the outer side of the second mounting groove, and a connecting through hole is provided between the third mounting groove and the outer side of the vehicle panel.

[0010] As a further aspect of the present invention: a slot is provided near the top of the rotating end of the rotating rod, the slot is inclined and the straight side is close to the rotating shaft side, and a guide surface is provided on the straight side of the slot.

[0011] As a further aspect of the present invention: the positioning component includes a fixing pin slidably disposed in the third mounting groove, a first spring disposed at the tail of the fixing pin and the bottom of the third mounting groove, a connecting steel wire rope connected to the tail of the fixing pin, the other end of the connecting steel wire rope passing through a connecting through hole, a guide wheel disposed near the connecting through hole on the vehicle plate, and the connecting steel wire rope passing through the guide wheel extending vertically downward to connect with the impurity removal component.

[0012] As a further embodiment of the present invention: the impurity removal component includes a connecting plate fixedly connected to the bottom of the vehicle plate, a connecting part is provided at the bottom of the connecting plate, the connecting part is connected to a conical base, a matching inclined groove is opened in the middle of the inner side of the connecting plate and is adapted to the rotating rod, a through hole is opened in the middle of the connecting plate, a guide wheel is provided on both the inner and outer sides of the through hole, a sliding groove is opened inside the conical base, the connecting part is slidably disposed with the sliding groove, a second spring is provided in the sliding groove, a base plate is provided at the tail of the conical base, and a connecting wire rope is connected to the base plate.

[0013] As a further aspect of the present invention: a tapered inclined surface is provided at the top of the tapered base, and the tapered inclined surface is inclined toward the rail.

[0014] As a further aspect of the present invention: the cleaning mechanism includes a connecting rod disposed on the front side of the vehicle panel, the bottom end of the connecting rod being connected to a mounting cover, and the bottom end of the mounting cover being provided with multiple brush bristles.

[0015] The beneficial effects of this invention are:

[0016] This invention utilizes a debris removal mechanism and a cleaning mechanism to pre-clean impurities on the rails while the flatbed conveyor trolley is in motion, preventing disruption to its operation. The debris removal mechanism employs a gravity-designed impact ball to strike a conical base, cleaning impurities without affecting the trolley's unloading and movement, while converting gravitational potential energy into kinetic energy, eliminating the need for a power source and saving energy. Furthermore, the cleaning mechanism has multiple brushes at its bottom to remove non-stubborn impurities such as dust from the rails. When encountering stubborn impurities, the brushes cover them, reducing splashing during impact and preventing accidental injury to workers. Attached Figure Description

[0017] The invention will now be further described with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the overall structure of the impurity removal mechanism of the present invention;

[0020] Figure 3 yes Figure 2 Enlarged structural diagram of region A in the middle;

[0021] Figure 4 yes Figure 2 Enlarged structural diagram of region B in the middle;

[0022] Figure 5 This is a schematic diagram of the connection structure of the connecting plate, conical base, and rail of the present invention;

[0023] Figure 6 This is a schematic diagram of how the invention works when it encounters impurities. Figure 1 ;

[0024] Figure 7 This is a schematic diagram of how the invention works when it encounters impurities. Figure 2 .

[0025] In the diagram: 1. Flatbed conveyor trolley body; 2. Impurity removal mechanism; 3. Cleaning mechanism; 100. Rail; 10. Cart platform; 11. Cart bed; 12. Wheel; 13. Drive system; 14. First mounting slot; 15. Second mounting slot; 16. Third mounting slot; 17. Connecting through hole; 21. Servo motor; 22. Impact ball; 23. Connecting rope; 24. Rotating rod; 241. Slot; 242. Guide surface; 25. 251. Positioning component; 252. Fixing pin; 253. First spring; 254. Connecting wire rope; 255. Guide wheel; 26. Impurity removal component; 261. Connecting plate; 262. Fitting groove; 263. Through hole; 264. Connecting part; 265. Conical base; 266. Base plate; 267. Second spring; 268. Conical inclined surface; 269. Sliding groove; 31. Connecting rod; 32. Mounting cover; 33. Brush bristles. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] In the current technology, the flatbed conveyor trolleys used in the construction industry are assembled from waste materials on site and pushed by workers on steel rails to transport building materials. However, there are many impurities on the construction site, such as concrete, which can easily fall onto the steel rails made of steel pipes, affecting the transportation of the flatbed conveyor trolley. Therefore, there is an urgent need to solve this problem.

[0028] like Figures 1-7As shown, this is a construction material guide rail type flatbed conveyor trolley. This flatbed conveyor trolley runs on steel rails 100 made from scrap steel pipes at existing construction sites. The flatbed conveyor trolley includes a flatbed conveyor body 1. A cleaning mechanism 2 and a cleaning mechanism 3 are symmetrically arranged on both sides of the head of the flatbed conveyor body 1. Each cleaning mechanism 2 and cleaning mechanism 3 forms a group, and both groups are located directly above the corresponding side rails 100. Both the cleaning mechanism 2 and the cleaning mechanism 3 are in contact with the upper semi-circular surface of the corresponding side rails 100. The bottom of the impurity removal mechanism 2 is also provided with an arc-shaped surface that fits perfectly with the upper half-arc surface of the rail 100. The cleaning mechanism 3 is provided with bristles 33. The bristles 33 adhere to the upper half-arc surface of the rail 100 due to their softness. By setting the impurity removal mechanism 2 and the cleaning mechanism 3, impurities on the rail 100 are cleaned in advance when the flatbed conveyor trolley body 1 moves, so as to avoid affecting the operation of the flatbed conveyor trolley. The impurity removal mechanism 2 cleans stubborn impurities, and the cleaning mechanism 3 cleans non-stubborn impurities and works with the impurity removal mechanism 2 to clean stubborn impurities.

[0029] Further, such as Figures 1-3 As shown, the flatbed conveyor trolley body 1 includes a platform 10, with wheels 12 at the bottom of the platform 10. The wheels 12 are adapted to the rails 100 and can slide on the rails 100. A drive system 13 is provided in the middle of the bottom of the platform 10 to drive the entire flatbed conveyor trolley. Furthermore, a bucket 11 is provided on the top of the platform 10. The bucket 11 is used to place building materials for transportation. The bucket 11 has an elastic bottom plate inside. The elastic bottom plate cushions the material when it is placed and lifts it when it is taken out, making it convenient to use the building materials. At the same time, a controller (not shown) is provided on one side of the top of the platform 10 to control the movement of the servo motor 21.

[0030] Furthermore, a first mounting groove 14 is provided on the side of the vehicle plate 10 near the impurity removal mechanism 2, and a second mounting groove 15 is provided at the front end of the first mounting groove 14. The second mounting groove 15 is connected to the first mounting groove 14. A third mounting groove 16 is provided near the outer side of the second mounting groove 15, and a connecting through hole 17 is provided between the third mounting groove 16 and the outer side of the vehicle plate 10.

[0031] Further, such as Figures 2-5 As shown, the aforementioned impurity removal mechanism 2 includes a servo motor 21 installed in the first mounting slot 14 and a rotating rod 24 installed in the second mounting slot 15. The rotating rod 24 is rotatably mounted on the outer end of the second mounting slot 15 via a rotating shaft. An impact ball 22 is connected to the end of the rotating rod 24 near the servo motor 21. A connecting rope 23 connects the impact ball 22 to the output rod of the servo motor 21. The servo motor 21 can pull the impact ball 22 by winding the connecting rope 23. More details are as follows... Figure 3As shown, a positioning component 25 is provided in the third mounting slot 16. The positioning component 25 is used to position the rotating rod 24 so that it is fixed when it is in a horizontal state. Furthermore, a dirt removal component 26 is provided at the bottom front end of the vehicle plate 10. The dirt removal component 26 is impacted by the impact ball 22 to clean stubborn impurities.

[0032] Detailed structure as follows Figure 3 As shown, the rotating rod 24 has a slot 241 near the top of the rotating end. The slot 241 is inclined and its straight side is close to the rotating shaft. The slot 241 also has a guide surface 242 on the straight side, which is used to guide the positioning component 25 when the rotating rod 24 returns to the horizontal position, so as to facilitate the insertion of the positioning component 25 into the rotating rod 24 for fixing. The positioning component 25 includes a fixing pin 251 that is slidably disposed in the third mounting groove 16. A first spring 252 is provided at the tail of the fixing pin 251 and the bottom of the third mounting groove 16. The tail of the fixing pin 251 is connected to a connecting wire rope 253. The other end of the connecting wire rope 253 is provided through the connecting through hole 17. A guide wheel 254 is provided at the position of the vehicle plate 10 near the connecting through hole 17. The connecting wire rope 253 extends vertically downward around the guide wheel 254 and connects to the impurity removal component 26.

[0033] Further, such as Figure 4 and Figure 5 As shown, the aforementioned impurity removal component 26 includes a connecting plate 261 fixedly connected to the bottom of the vehicle plate 10. A connecting part 264 is provided at the bottom of the connecting plate 261, through which a conical base 265 is connected. Furthermore, a mating groove 262 is formed in the middle of the inner side of the connecting plate 261. The mating groove 262 is adapted to the rotating rod 24 and is larger in size than the rotating rod 24. A through hole 263 is formed in the middle of the connecting plate 261. A guide wheel 254 is provided on both the inner and outer sides of the through hole 263. The outer guide wheel 254 is located above the through hole 263, and the inner guide wheel 254 is located below the through hole 263. It cooperates with the vertically arranged connecting steel wire rope 253 to connect the connecting steel wire rope 254. 3. The tapered base 265 is further guided to the inner end and has a sliding groove 269 inside. The sliding groove 269 is inverted Y-shaped. The connecting part 264 at the bottom of the connecting plate 261 is also inverted Y-shaped. The connecting part 264 is slidably disposed in the sliding groove 269. A second spring 267 is disposed in the sliding groove 269. One end of the second spring 267 is connected to the sliding groove 269 and the other end is connected to the connecting part 264 for rebound. A base plate 266 is disposed at the tail of the tapered base 265. The connecting wire rope 253 guided to the inner end is connected to the base plate 266. A tapered inclined surface 268 is disposed at the top of the tapered base 265. The tapered inclined surface 268 is inclined toward the rail 100.

[0034] In this invention, when the flatbed conveyor trolley encounters stubborn impurities on the rail 100, the stubborn impurities will squeeze the conical base 265, causing the conical base 265 to retract, which in turn drives the base plate 266 to retract. The base plate 266 pulls the connecting wire rope 253, which in turn drives the fixing pin 251 to move upward. The fixing pin 251 leaves the slot 241. Due to gravity, the impact ball 22 and the rotating rod 24 rotate and fall around the axis, impacting the base plate 266 and pushing the conical base 265 to remove the stubborn impurities. Afterward, the controller starts the servo motor 21 to rotate, winding the connecting rope 23 and pulling the impact ball 22 upward until the impact ball 22 and the rotating rod 24 return to the horizontal position. At this time, the fixing pin 251 will insert into the slot 241, fixing the rotating rod 24 again. At the same time, the servo motor 21 reverses to release the connecting rope 23 to the initial stage. Throughout the entire cleaning process, the flatbed conveyor trolley body 1 continues to move.

[0035] Further, such as Figure 1 As shown, the cleaning mechanism 3 includes a connecting rod 31 set on the front side of the car plate 10. The connecting rod 31 is set at an angle downward. At the same time, the bottom end of the connecting rod 31 is connected to a mounting cover 32. The bottom end of the mounting cover 32 is provided with multiple bristles 33 to clean non-stubborn impurities such as dust on the rail 100. At the same time, when encountering stubborn impurities, it covers the stubborn impurities to reduce the splashing caused by impact to clear the impurities and avoid accidental injury to the staff.

[0036] When this invention is working, as Figure 6 and Figure 7As shown, the drive system 13 drives the flatbed conveyor trolley to move on the rail 100. When encountering non-stubborn impurities, the brush 33 of the cleaning mechanism 3 at the front end removes the impurities to avoid affecting the movement of the flatbed conveyor trolley. When encountering stubborn impurities, the flatbed conveyor trolley continues to move, and the stubborn impurities will squeeze the conical base 265, causing the conical base 265 to move backward. The backward movement of the conical base 265 drives the base plate 266 to move backward, and the backward movement of the base plate 266 pulls the connecting wire rope 253. The other end of the connecting wire rope 253 pulls the fixing pin 251 upward. When the fixing pin 251 leaves the slot 241, the impact ball 22 will fall due to its own weight. Due to the connection of the rotating rod 24, the impact ball 22 will rotate and fall, impacting the base plate 266. The base plate 266 is subjected to a moving impact force, which is transmitted to the conical base 265. The conical base 265 impacts and removes stubborn impurities. After the impact, the controller controls the servo motor 21 to wind the connecting rope 23 and pull the impact ball 22 back to its original position. Then, the fixing pin 251 fixes the rotating rod 24, thereby fixing the impact ball 22. After that, the servo motor 21 releases the connecting rope 23 to its original state (i.e., the length sufficient for the impact ball 22 to impact). After the impact, the conical base 265 removes the stubborn impurities. The conical base 265 returns to its initial position due to the second spring 267, the connecting wire rope 253 loosens, and the fixing pin 251 falls. Then, under the pressure of the moving rotating rod 24, it is guided by the guide surface 242 into the slot 241 to complete the fixation.

[0037] In the description of this invention, it should be understood that the terms "upper," "lower," "left," and "right," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on the invention. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "multiple" means two or more.

[0038] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0039] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. A building material guide rail type pallet conveying trolley comprising a pallet conveying trolley body (1), characterized in that, The head of the flat plate conveying trolley body (1) is symmetrically provided with a foreign matter removing mechanism (2) and a cleaning mechanism (3); The foreign matter removing mechanism (2) comprises a servo motor (21) and a rotating rod (24), the rotating rod (24) is rotatably installed on the flat plate conveying trolley body (1) through a rotating shaft, the end of the rotating rod (24) close to the servo motor (21) is connected with a hitting ball (22), the hitting ball (22) and the output rod of the servo motor (21) are connected with a connecting rope (23), and the front end of the flat plate conveying trolley body (1) is provided with a positioning assembly (25) for positioning the rotating rod (24), and the front end of the flat plate conveying trolley body (1) is further provided with a foreign matter removing assembly (26), the foreign matter removing assembly (26) is hit by the hitting ball (22) to clean the foreign matter. The flat plate conveying trolley body (1) comprises a trolley plate (10), the side of the trolley plate (10) close to the foreign matter removing mechanism (2) is provided with a first installation groove (14), the front end of the first installation groove (14) and the trolley plate (10) are provided with a second installation groove (15), the second installation groove (15) is provided with a third installation groove (16) close to the outer side, and the third installation groove (16) and the outer side of the trolley plate (10) are in communication with a connecting through hole (17); The positioning assembly (25) comprises a fixed pin (251) slidably arranged in the third installation groove (16), the tail of the fixed pin (251) and the bottom of the third installation groove (16) are provided with a first spring (252), the tail of the fixed pin (251) is connected with a connecting steel wire rope (253), the other end of the connecting steel wire rope (253) passes out of the connecting through hole (17) and is arranged, the position of the trolley plate (10) close to the connecting through hole (17) is provided with a guide wheel (254), the connecting steel wire rope (253) passing out of the connecting through hole (17) extends vertically downward and is connected with the foreign matter removing assembly (26); The foreign matter removing assembly (26) comprises a connecting plate (261) fixedly connected to the bottom of the trolley plate (10), the bottom of the connecting plate (261) is provided with a connecting portion (264), the connecting portion (264) is connected with a conical base (265), the inner side of the connecting plate (261) is provided with a matching inclined groove (262) in the middle, and the matching inclined groove (262) is matched with the rotating rod (24), the middle of the connecting plate (261) is provided with a through hole (263), the inner and outer sides of the through hole (263) are both provided with a guide wheel (254), the conical base (265) is internally provided with a sliding groove (269), the connecting portion (264) and the sliding groove (269) are slidably arranged, the sliding groove (269) is provided with a second spring (267), the tail of the conical base (265) is provided with a bottom plate (266), and the connecting steel wire rope (253) is connected with the bottom plate (266); The conical base (265) is provided with a conical inclined surface (268) at the top, and the conical inclined surface (268) is inclined to the steel rail (100).

2. The building material guide rail type flat plate conveying trolley according to claim 1, characterized in that, One foreign matter removing mechanism (2) and one cleaning mechanism (3) form a group and are located directly above the corresponding side steel rail (100), and the foreign matter removing mechanism (2) and the cleaning mechanism (3) are in contact with the upper half arc surface of the corresponding side steel rail (100).

3. The building material guide rail type flat plate conveying trolley according to claim 1, characterized in that, The bottom of the board (10) is provided with wheels (12), the middle of the bottom of the board (10) is provided with a driving system (13), and the top of the board (10) is provided with a hopper (11) and a controller.

4. The building material guide rail type flat plate conveying trolley according to claim 1, characterized in that, The rotating rod (24) is provided with a clamping groove (241) near the top of the rotating end, the clamping groove (241) is inclined, and the straight surface is close to the rotating shaft side, and the clamping groove (241) is provided with a guide surface (242) on the straight surface side.

5. The building material guide rail type flat plate conveying trolley according to claim 1, characterized in that, The cleaning mechanism (3) comprises a connecting rod (31) arranged on the front end side of the board (10), and the bottom end of the connecting rod (31) is connected with a mounting cover (32), and the bottom end of the mounting cover (32) is provided with a plurality of bristles (33).

Citation Information

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