A typing mechanism, a hot-press typing machine, and a typing method
By designing a arranging mechanism and a hot-pressing arranging integrated machine, the problem of low efficiency in the installation and arrangement of miniature metallized capacitor cores was solved, realizing automated and efficient arrangement and shaping of the cores, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202310883727.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-19
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2043-07-19
AI Technical Summary
The installation and arrangement of miniature metallized capacitor cores in the existing technology is inefficient, labor-intensive, and cannot meet production needs.
An integrated arrangement mechanism and hot-press arrangement machine was designed, including an operating table, a placement rack, a conveying component, a feeding component, and an arrangement component. The conveying component feeds the strips to the arrangement component, and the feeding component pastes the core onto the strips to form a core board. Subsequently, the transmission structure and the arrangement mechanism realize automated arrangement and hot-press shaping.
It enables highly efficient and automated arrangement and bonding of cores, improving production efficiency and ensuring the shaping quality of core boards.
Smart Images

Figure CN116902552B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of capacitor processing technology, and in particular to an arrangement mechanism, equipment and arrangement method. Background Technology
[0002] Miniature metallized capacitors (or film capacitors) consist of a roughly rectangular metal capacitor body (commonly known as the capacitor core) formed by flattening a cylindrical body made of metal foil and plastic film, and metal wires welded to both sides of the capacitor core. They have excellent performance and are widely used in the electronics, communications, and power industries.
[0003] In existing technologies, the cores are disorganized and need to be installed one by one onto a metal plate. Then, the metal plates containing the cores are arranged in a hot press. This method is not only labor-intensive but also inefficient and cannot meet production needs. Summary of the Invention
[0004] The main objective of this invention is to provide a arranging mechanism, a hot-press arranging integrated machine, and an arranging method, which aim to achieve rapid and efficient core arranging.
[0005] To achieve the above objectives, the present invention proposes an arrangement mechanism, the arrangement mechanism comprising:
[0006] An operating table, on which a frame is provided;
[0007] A placement rack, which is mounted on the frame and used to place several slats;
[0008] A conveying assembly, comprising a conveying component and a pushing component, wherein the pushing component is used to push the bottom slat of the placement rack to the conveying component, and the conveying component is rotatably mounted on the rack.
[0009] Feeding assembly, the feeding assembly being mounted on one side of the frame; and
[0010] The arrangement component includes a conveying component for conveying the strips pushed by the pusher to the arrangement component one by one at a preset time interval, and a feeding component for conveying a number of cores to the arrangement component. The arrangement component is rotatably mounted on the frame and is used to arrange a number of cores sequentially on the strips to form a core board.
[0011] In an optional embodiment, the frame includes a vertical plate and a conveying platform. The vertical plate is disposed on the operating platform, and the conveying platform is disposed on the vertical plate and has a groove. The conveying component is located in the groove and is sleeved on a plurality of driving wheels and a plurality of driven wheels. When the driving wheels are working, the component rotates to convey the slats and core plates.
[0012] The present invention also provides a hot press and arrangement integrated machine, which includes an arrangement mechanism, a transmission structure, several arrangement mechanisms and a production cabinet. The arrangement mechanism adopts the arrangement mechanism described above. The transmission structure is located between the arrangement mechanism and the several arrangement mechanisms and is used to transfer several core boards one by one to the several arrangement mechanisms. The several arrangement mechanisms are arranged in series and are respectively installed on the production cabinet for arranging several core boards in sequence.
[0013] In an optional embodiment, the transmission structure includes a vertical plate, a plurality of upper transmission wheels and a plurality of lower transmission wheels. The vertical plate is mounted on the operating table and located on one side of the vertical plate. The plurality of upper transmission wheels and the plurality of lower transmission wheels are rotatably mounted on the vertical plate. The plurality of lower transmission wheels correspond one-to-one with the plurality of upper transmission wheels and form a transmission channel for transmitting the core board between them.
[0014] In an optional embodiment, each arrangement mechanism includes a support, a transfer structure, a transmission structure, an arrangement structure, and an arrangement rack. The support is installed inside the production cabinet. The transfer structure is installed on the support and transfers the core board from the transmission structure to the transmission structure. After receiving the core board, the transmission structure can be raised and lowered relative to the support to drop the core board onto the arrangement structure. The arrangement structure arranges the core boards sequentially on the arrangement rack.
[0015] In an optional embodiment, the support includes a frame and a fixed plate disposed on the frame. The transfer structure includes a plurality of transfer wheels and a pressure wheel. The plurality of transfer wheels are rotatably fixed on the fixed plate for conveying the core board conveyed by the transmission structure. The pressure wheel is located above the plurality of transfer wheels for preventing the core board from falling during movement.
[0016] In an optional embodiment, the transfer structure includes a transfer platform, a plurality of limiting wheels, and two guide blocks. The plurality of limiting wheels are rotatably mounted on the fixed plate, and the two guide blocks are mounted on the fixed plate and located at both ends of the transfer platform. The transfer platform is vertically mounted on the fixed plate and located below the plurality of limiting wheels. When the transfer platform descends, the core board falls onto the two guide blocks and then falls onto the arrangement structure via the two guide blocks.
[0017] In an optional embodiment, the arrangement structure includes a movable frame movably mounted below the two guide blocks and provided with a plurality of pairs of positioning blocks. The arrangement frame is mounted on the frame and can be raised and lowered between each pair of positioning blocks. The two ends of the core plate slide down through the two guide blocks to one of the pairs of positioning blocks and then fall onto the arrangement frame.
[0018] In an optional embodiment, the movable frame includes two movable arms and two guide rods. The two guide rods are respectively mounted on the frame, and the two movable arms are movably sleeved on the two guide rods. Each pair of positioning blocks is respectively disposed on the two movable arms and aligned one by one.
[0019] The present invention also provides a method for arranging thin-film capacitors using the above-mentioned hot-pressing and arranging integrated machine, characterized in that: the method includes the following steps:
[0020] S1, the conveying component conveys the slats to the arrangement component, while the feeding component feeds a number of cores to the arrangement component;
[0021] S2, the arrangement assembly arranges a plurality of cores on the strips to form a core board;
[0022] S3, the conveyor assembly conveys the core board to the transmission structure;
[0023] S4, the transmission structure transfers the core board to the transfer structure;
[0024] S5, the transfer structure transfers the core board to the transmission structure;
[0025] S6, after receiving the core board, the transfer structure descends until the core board falls into the arrangement structure;
[0026] S7, the arrangement structure arranges the core plates sequentially; and
[0027] S8, the hot pressing mechanism heats the core plate and applies pressure to flatten and compact the core.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] The hot-pressing and arranging integrated machine of the present invention arranges the strips in an orderly manner on the placement rack, and they fall onto the conveying component due to gravity. The conveying component then sends the strips to the arranging component. At the same time, the feeding component conveys the core to the arranging component. The arranging component then attaches the core to the tape and then attaches the tape to the strip to form a core board. The core is automatically attached to the strip, which is very efficient and convenient.
[0030] The hot-press heating assembly of the present invention heats the core and applies pressure to press the core firmly, thereby fixing the capacity. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0032] Figure 1 This is a structural assembly diagram of an embodiment of the hot-pressing and arranging integrated machine of the present invention;
[0033] Figure 2 for Figure 1 An enlarged view of Part II;
[0034] Figure 3 for Figure 1 An enlarged view of Part III;
[0035] Figure 4 for Figure 1 An enlarged view of section IV;
[0036] Figure 5 for Figure 1 A magnified view of the middle V section;
[0037] Figure 6 for Figure 1 Another perspective breakdown diagram;
[0038] Figure 7 for Figure 6 An enlarged view of section VII.
[0039] Explanation of icon numbers:
[0040]
[0041]
[0042] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0044] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
[0045] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this invention.
[0046] Please refer to Figures 1 to 7 The first embodiment of the present invention provides a arranging mechanism 100, which includes an operating table 10, a placement rack 20, a conveying component 30, a feeding component 40, and an arranging component 50.
[0047] The operating table 10 is equipped with a frame 11, and the placement rack 20 is mounted on the frame 11 for placing several strips. The conveying assembly 30 includes a conveying component 31 and a pushing component 32. The pushing component 32 pushes the bottom strip of the placement rack 20 onto the conveying component 31. The conveying component 31 is rotatably mounted on the frame 11 and delivers the strips pushed by the pushing component 32 one by one to the arrangement assembly 50 at preset time intervals. The feeding assembly 40 conveys several cores to the arrangement assembly 50. The arrangement assembly 50 is rotatably mounted on the frame 11 and arranges several cores sequentially on the strips to form a core plate 120, thereby realizing the automatic combination and arrangement of film capacitors, which is very convenient and fast. It can be understood that each core includes a body and pins provided on the body.
[0048] Specifically, the frame 11 includes a vertical plate 13 and a conveyor 14. The vertical plate 13 is disposed on the operating table 10, and the conveyor 14 is installed on the vertical plate 13 and has a groove 141. Specifically, the vertical plate 13 is disposed perpendicular to the operating table 10, and the conveyor 14 is located on the vertical plate 13 and is at a certain distance from the operating table 10.
[0049] Two suspension blocks 131 are provided on the vertical plate 13. The plurality of strips are stacked parallel to each other on the placement frame 20. The placement frame 20 includes two rows of assemblies. The middle parts of the two rows of assemblies are fixed to the two suspension blocks 131 by common methods such as screws or welding. Each row of assemblies includes two rows of rods 211. The two rows of rods 211 form a slot for holding the strips. The bottom of each strip has a certain gap with the conveyor table 14. The height of this gap is sufficient for one strip to pass through. The two ends of each strip are respectively locked between the two rows of rods 211 of the two rows of assemblies. After the two ends of the bottom strip are released from the two rows of assemblies into the gap, they are pushed away by the pusher 32. The top strip moves downward due to gravity.
[0050] Understandably, in order to stabilize the arranging rods 211, the vertical plate 13 also provides two stabilizing blocks below the two suspension blocks 131, and the two stabilizing blocks are used to fix the bottom ends of the two arranging components respectively.
[0051] The vertical plate 13 has a clearance notch between the two rows of components, and the conveyor table 14 also has a clearance notch 142 for installing the pusher 32 (see Figure 7 The pushing component 32 includes a pushing driver 321, a pushing block 322, and a pushing plate 323. The pushing block 322 is mounted on the output shaft of the pushing driver 321 and can move perpendicular to the direction of the vertical plate 13 when driven by the pushing driver 321. Its top is located at the notch. The pushing plate 323 is mounted on top of the pushing block 322 and is slightly higher than the conveyor table 14. It is used to move when the pushing block 322 moves to push the bottommost strip to the conveyor 31. To prevent the strip from flying out of the conveyor 31, the conveyor 31 is provided with a buckle to hold the strip. In this embodiment, the pushing driver 321 is a pneumatic cylinder or a hydraulic cylinder, but is not limited to these.
[0052] Furthermore, the push block 322 passes through the conveyor 14 via the clearance gap 142, and the push plate 323 can pass through the clearance gap when moving, so that the plate can be pushed during the movement after it falls down.
[0053] To install the conveyor 31, the vertical plate 13 is provided with a drive wheel on each side of the conveyor platform 14, and a driven wheel is provided below each drive wheel. The transmission component 31 is partially located within the groove 141 and is respectively sleeved on the drive wheel and the driven wheel. In this embodiment, the two drive wheels and the two driven wheels are located at the four vertices of a trapezoid. It can be understood that each drive wheel is connected to a driver, which can be a motor or an electric motor. When the driver operates, it drives the drive wheel to rotate, and the rotation of the drive wheel drives the driven wheel and the transmission component 31 to rotate. In this embodiment, the transmission component 31 can be a chain.
[0054] Please continue reading. Figures 1-7 In one embodiment of the present invention, the feeding assembly 40 includes a vibratory feeder 41, an inclined vibratory trough 42, and a conveyor belt 43. In this invention, the vibratory feeder 41 is used to hold capacitor cores. Specifically, the vibratory feeder is an auxiliary feeding device for automatic assembly or automatic processing machinery. It can arrange various products in an orderly manner, and work with automatic assembly equipment to assemble the various parts of the product into a complete product, or work with automatic processing machinery to complete the processing of workpieces. A pulse electromagnet is located below the vibratory feeder hopper, which can make the hopper vibrate vertically. An inclined spring plate drives the hopper to torsion and oscillate around its vertical axis. The parts inside the hopper rise along a spiral track due to this vibration. During the ascent, after a series of track selections or posture changes, the parts can automatically enter the assembly or processing position in a uniform state according to the assembly or processing requirements. Its working purpose is to automatically and orderly orient and accurately transport disordered workpieces to the next process through vibration.
[0055] Please see Figure 1 and Figure 7 The vibratory feeder 41 conveys the cores to the inclined vibratory groove 42. One end of the inclined vibratory groove 42 is connected to the discharge port of the vibratory feeder 41, and the discharge end is close to the arranging assembly 50. Further, the inclined vibratory groove 42 is installed obliquely on the operating table 10 to sequentially arrange and convey the cores to the arranging assembly 50. The tape reel 43 is used to hold the tape, and the tape 33 can be conveyed to the arranging assembly 50. In this embodiment, the tape 33 is masking tape, but is not limited to this. Specifically, a support frame 25 is provided on one side of the vertical plate 13 on the operating table 10. The support frame 25 includes a support platform 251 and a support block 252. The support platform 251 has a support surface on the same plane as the transmission component 31. The support block 252 is installed on the support platform 251 and has an inclined surface for mounting the inclined vibratory groove 42.
[0056] In one embodiment of the present invention, the arranging assembly 50 includes an arranging component 51, an adhesive component 52, a connecting component 53, a cutting component 54, and a limiting component 55. The arranging component 51 is mounted on the vertical plate 13 and specifically includes an arranging driver 511 and an arranging wheel 512. The arranging driver 511 is mounted on the vertical plate 13 and can be a hydraulic cylinder, a pneumatic cylinder, etc., but is not limited thereto. The arranging wheel 512 is mounted on the output shaft of the arranging driver 511, and a plurality of arranging grooves 5121 are provided on its side wall. The plurality of arranging grooves 5121 are used to receive the cores transmitted from the inclined vibration groove 42 and to transmit the cores to the slats during the rotation of the arranging wheel 512. In the present invention, the plurality of arranging grooves 5121 are evenly distributed around the central axis of the arranging wheel 512.
[0057] More specifically, a baffle plate 513 is installed on the arrangement driver 511, and the arrangement wheel 512 is located outside the baffle plate 513. The feeding end of the inclined vibration groove 42 is close to the arrangement wheel 512 and close to the top of the arrangement wheel 512. In this way, when the arrangement wheel 512 rotates to the arrangement groove 5121 near the feeding end, the cores can fall into the corresponding arrangement groove 5121 one by one. The arrangement wheel 512 is magnetic. After the cores enter the arrangement groove 5121, the pins are attracted by the magnetic block and rotate with the arrangement wheel 512.
[0058] The adhesive component 52 is mounted on the vertical plate 13, located inside the baffle plate 513, below the arranging driver 511, and above the conveyor table 14. The adhesive component 52 includes an adhesive driver and an adhesive wheel. The adhesive driver is mounted on the vertical plate 13, and the adhesive wheel is mounted on the output shaft of the adhesive driver and is fitted with adhesive tape. When the arranging wheel 512 rotates, causing the core to rotate, the pins of the core are adhered to the adhesive tape and then released from the arranging wheel 512.
[0059] The coupling member 53 is mounted on the vertical plate 13 and close to the adhesive member 52. It is used to press the adhesive tape with the core onto the moving strip below, thereby fixing the core onto the strip to form a core board. In this embodiment, the coupling member 53 includes a coupling driver and a coupling gear. The coupling driver is mounted on the vertical plate 13, and the coupling gear is mounted on the output shaft of the coupling driver. When the coupling driver is working, it rotates to press the adhesive tape with the core onto the strip.
[0060] The limiting member 55 is installed on the vertical plate 13 and close to the support platform 251. The tape 55 is clamped on the limiting member 55, and the limiting member 55 limits the path of the tape.
[0061] The cutting component 54 is mounted on the vertical plate 13 and can move up and down relative to the vertical plate 13. Specifically, it includes a cutting driver and a cutting blade. The cutting driver is mounted on the vertical plate 13, and the cutting blade 13 is mounted on the output shaft of the cutting driver. When the cutting driver is working, it can move up and down relative to the conveyor table 14. Specifically, when the conveyor 31 transports the core board to the end of the board, the cutting component 54 moves downwards to cut the tape. After cutting is completed, the cutting driver lifts the cutting blade to prepare for the next cut. The conveyor 31 transports the core board to the support table 251 and then to the next workstation.
[0062] It is understood that, in order to achieve automated operation, the first embodiment of the present invention includes a control module in the staging mechanism 100. The control module is electrically connected to each driver and is used to control the drivers to start or stop at set times. In the first embodiment of the present invention, the control module may be a processor, microprocessor, etc., but is not limited thereto. Additionally, it may include other commonly used electronic components, such as...
[0063] This invention arranges slats in an orderly manner on a placement rack 20, allowing them to fall onto a conveying assembly 30 under gravity. The conveying assembly 30 then transports the slats to a tying assembly 50. Simultaneously, a feeding assembly 40 conveys cores to the tying assembly 50, which then adheres the cores to adhesive tape and finally to the slats to form a core board. This automated process of attaching the cores to the slats is highly efficient and convenient.
[0064] Please continue reading. Figures 1-7 The second embodiment of the present invention provides a hot-pressing and arranging integrated machine, which includes an arranging mechanism 100, a transmission structure 200, a plurality of arranging mechanisms 300, a hot-pressing assembly, and a production cabinet 400. The arranging mechanism 100 is the arranging mechanism of the first embodiment described above. Since this arranging mechanism adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought about by the technical solutions of the above embodiments, and therefore will not be described in detail. The transmission structure 200 is located between the arranging mechanism 100 and the plurality of arranging mechanisms 300, and is used to convey a plurality of core boards one by one to the plurality of arranging mechanisms 300. The plurality of arranging mechanisms 300 are arranged in series and respectively installed on the production cabinet 400, for arranging the plurality of core boards sequentially.
[0065] Specifically, the production cabinet 400 is located on one side of the operating table 10 and is equipped with a hot pressing assembly (not shown in the figure) inside, which is used to hot press the core board for qualitative determination.
[0066] The transmission structure 200 includes a vertical plate 210, a plurality of upper transmission wheels 220, and a plurality of lower transmission wheels 230. The vertical plate 210 is vertically mounted on the operating table 10 and located on one side of the support platform 25. The plurality of upper transmission wheels 220 and the plurality of lower transmission wheels 230 are rotatably mounted on the vertical plate 210. Specifically, each upper transmission wheel 220 includes a transmission arm and a wheel body. One end of the transmission arm is rotatably mounted on the vertical plate 210 by a common method, such as the fit between a shaft and a hole, and the other end is fitted with the wheel body, which can rotate around the other end. Each lower transmission wheel 230 rotates by the fit between a shaft and a wheel. The plurality of lower transmission wheels 230 correspond one-to-one with the plurality of upper transmission wheels 220, and a transmission channel for transmitting the core board is formed between them. In this way, while the core board is being transmitted by the lower transmission wheels 230, the upper transmission wheels 220 can prevent the core board from disengaging from the transmission channel.
[0067] In a second embodiment of the present invention, each arrangement mechanism 300 includes a support 310, a transfer structure 320, a transmission structure 330, an arrangement structure 340, and an arrangement rack 350. The support 310 is installed inside the production cabinet 400. The transfer structure 320 is installed on the support 310 and transfers the core board from the transmission structure 200 to the transmission structure 330. The transmission structure 330 receives the core board and can be raised and lowered relative to the support 310 to drop the core board to the arrangement structure 340. The arrangement structure 340 arranges the core boards sequentially onto the arrangement rack 350.
[0068] Specifically, the bracket 310 includes a frame 311 and a fixing plate 312 disposed on the frame 311. The frame 311 is installed inside the production cabinet 400, and a clearance space is formed inside the frame. The two ends of the fixing plate 312 span across the frame 311.
[0069] The transfer structure 320 includes a plurality of transfer wheels 321 and a pressure roller 322. The plurality of transfer wheels 321 are rotatably fixed on the fixed plate 312 for conveying the core plate from the transmission structure 200. The pressure roller 322 is located above the plurality of transfer wheels 321 and is used to prevent the core plate from falling during movement. In this invention, the transfer channel formed between the plurality of transfer wheels 321 and the pressure roller 322 is on a straight line with the transmission channel.
[0070] The transfer structure 330 includes a transfer platform 331, a plurality of limiting wheels 332, and two guide blocks 333. The plurality of limiting wheels 332 are rotatably mounted on the fixed plate 312 by common means. The two guide blocks 333 are mounted on the fixed plate 333 by common means, such as welding or screw fastening, and are located at both ends of the transfer platform 331. The transfer platform 331 is vertically mounted below the fixed plate 312 and below the plurality of limiting wheels 332. When the transfer platform 331 descends, the core board falls onto the two guide blocks 333 and then falls onto the arrangement structure 340 via the two guide blocks 333.
[0071] More specifically, the conveyor 331 is connected to a release driver, which is mounted on the fixed plate 312 and has an output shaft connected to the conveyor 331. The release driver is electrically connected to and controlled by the control module. When the release driver is working, it can drive the conveyor 331 to move up and down relative to the fixed plate 312. When the core board is conveyed between the conveyor 331 and the plurality of limiting wheels 332, the control module controls the release driver to descend. As a result, when the conveyor 331 descends to between the two guide blocks 333, the two ends of the core board slide down along the two guide blocks 333 and detach from the conveyor 331 to the arrangement structure 340.
[0072] In this invention, the two guide blocks 333 have approximately the same structure. Each guide block 333 is provided with a guide channel 3330, through which the arrangement structure 340 can be reached. More specifically, each guide channel is provided with an inclined surface 3331, through which the core plate can be separated from the conveyor table 331. The inclined surface is inclined toward the direction of the conveyor table 331. The guide channel passes through the upper and lower surfaces of the guide block 333.
[0073] In an embodiment of the present invention, the arrangement structure 340 includes a movable frame 341, which is movably installed below the two guide blocks 333 and is provided with a plurality of pairs of positioning blocks 342. The arrangement frame 350 is installed on the frame 311 and can be raised and lowered between each pair of positioning blocks 342. The core plate slides down through the two guide blocks 333 to one of the pairs of positioning blocks 342 and then falls onto the arrangement frame.
[0074] Specifically, the movable frame 341 includes two movable arms 343 and two guide rods 344. The two movable arms 343 are respectively sleeved on the two guide rods 344, and each pair of positioning blocks 342 is respectively disposed on the two movable arms 343 and aligned one by one.
[0075] The two guide rods 344 are respectively mounted on the frame 311 at both ends and are arranged in parallel. The two moving arms 343 are respectively connected to a moving driver. When the moving driver is working, it can drive the moving arm 343 to move on the corresponding guide rod 344, so that each pair of positioning blocks 342 is aligned with the two guide blocks 333. The positioning blocks 342 on each moving arm 343 are evenly distributed. By setting the evenly distributed distribution, the position of the core board falling onto the arrangement frame can be set differently, thereby preventing the two core boards from sticking together.
[0076] Please refer to the following: Figure 5 Each positioning block 342 is provided with a sliding channel 3421. The sliding channel 3421 can be aligned with the guide channel 3330 when the moving arm 343 moves to below the two guide blocks 333. In this way, the two ends of the core board can fall onto the arrangement rack via the sliding channel 3421. Furthermore, the sliding channel 3421 penetrates the upper and lower surfaces of the positioning block 342.
[0077] Additionally, it is understood that the arranging frame 350 includes two arranging plates and an arranging driver. The two arranging plates are located inside each moving arm 343 and are used to catch the core plate falling from the sliding channel 3421. The output shaft of the arranging driver is connected to the two arranging plates and electrically connected to the control module, and is controlled by the control module. When the arranging driver is working, the two arranging plates can be lowered relative to the two moving arms 343 and disengage from the positioning blocks 342 of the two moving arms 343.
[0078] The hot pressing assembly includes a heating iron block, a time relay, and a pressure cylinder. The time relay, heating iron block, and cylinder are installed on the production cabinet 400. When the arrangement assembly conveys the arranged core boards to the hot pressing mechanism, the hot pressing mechanism uses a robotic arm to place the core boards one by one into the hot pressing tank. When thirteen boards are filled, the cylinder is automatically started and the timer begins. The heating assembly heats the core boards, and the cylinder applies pressure to press the core boards firmly within a set time, thus fixing the capacity.
[0079] A third embodiment of the present invention proposes a method for arranging thin-film capacitors. This method uses the aforementioned integrated hot-pressing and arranging machine to arrange the thin-film capacitors. The integrated hot-pressing and arranging machine applies all the technical solutions of the above embodiments, and therefore possesses at least all the beneficial effects brought about by the technical solutions of the above embodiments; therefore, it will not be described in detail again. The method specifically includes the following steps:
[0080] S1, the conveying component conveys the slats to the arrangement component, while the feeding component feeds a number of cores to the arrangement component;
[0081] S2, the arrangement assembly arranges a plurality of cores on the strips to form a core board;
[0082] S3, the conveyor assembly conveys the core board to the transmission structure;
[0083] S4, the transmission structure transfers the core board to the transfer structure;
[0084] S5, the transfer structure transfers the core board to the transmission structure;
[0085] S6, after receiving the core board, the transfer structure descends until the core board falls into the arrangement structure;
[0086] S7, the arrangement structure arranges the core plates sequentially;
[0087] S8, the hot pressing mechanism heats the core plate and applies pressure to flatten and compact the core.
[0088] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.
Claims
1. A arranging mechanism for arranging capacitor cores, characterized in that, The arrangement mechanism includes: An operating table, on which a frame is provided; A placement rack, which is mounted on the frame and used to place several slats; A conveying assembly, comprising a conveying component and a pushing component, wherein the pushing component is used to push the bottom slat of the placement rack to the conveying component, and the conveying component is rotatably mounted on the rack. Feeding assembly, the feeding assembly being mounted on one side of the frame; and The arrangement assembly includes a conveying assembly for conveying slats pushed by the pusher to the arrangement assembly one by one at preset time intervals, and a feeding assembly for conveying a number of cores to the arrangement assembly. The arrangement assembly is rotatably mounted on the frame and is used to arrange the cores sequentially on the slats to form core boards. The frame includes a vertical plate and a conveying table. The vertical plate is disposed on the operating table, and the conveying table is disposed on the vertical plate and has a groove. The conveying component is located in the groove and is sleeved on a number of drive wheels and a number of driven wheels. It rotates when the drive wheels are working to convey the slats and core boards. The pusher includes a pusher driver, a pusher block, and a pusher plate. The vertical plate has a clearance notch between the two rows of components, and the conveyor table has a clearance notch for installing the pusher. The push block is mounted on the output shaft of the push driver and can move perpendicular to the direction of the vertical plate when driven by the push driver. The top is located at the clearance notch. The push plate is mounted on the top of the push block and is slightly higher than the conveyor table. It is used to move when the push block moves to push the bottommost slat to the conveyor. The push block passes through the clearance gap into the conveyor platform, and the push plate can pass through the clearance gap when moving.
2. A hot-pressing and typing integrated machine, characterized in that: The hot-pressing and arranging integrated machine includes an arranging mechanism, a transmission structure, several arranging mechanisms, a hot-pressing assembly, and a production cabinet. The arranging mechanism adopts the arranging mechanism described in claim 1. The transmission structure is located between the arranging mechanism and the several arranging mechanisms and is used to convey several core boards one by one to the several arranging mechanisms. The several arranging mechanisms are arranged in series and respectively installed on the production cabinet for arranging several core boards in sequence. The hot-pressing assembly is installed in the production cabinet for heating the core boards and applying pressure to flatten and compact the cores.
3. The hot-pressing and typing integrated machine as described in claim 2, characterized in that, The transmission structure includes a vertical plate, several upper transmission wheels and several lower transmission wheels. The vertical plate is mounted on the operating table and located on one side of the vertical plate. The several upper transmission wheels and several lower transmission wheels are rotatably mounted on the vertical plate. The several lower transmission wheels correspond one-to-one with the several upper transmission wheels and form a transmission channel for transmitting the core board between them.
4. The hot-pressing and typing integrated machine as described in claim 3, characterized in that, Each arrangement mechanism includes a support, a transfer structure, a transmission structure, an arrangement structure, and an arrangement rack. The support is installed inside the production cabinet. The transfer structure is installed on the support and transfers the core board from the transmission structure to the transmission structure. After receiving the core board, the transmission structure can be raised and lowered relative to the support to drop the core board onto the arrangement structure. The arrangement structure arranges the core boards sequentially on the arrangement rack.
5. The hot-pressing and typing integrated machine as described in claim 4, characterized in that, The support includes a frame and a fixed plate on the frame. The transfer structure includes several transfer wheels and pressure rollers. The several transfer wheels are rotatably fixed on the fixed plate for conveying the core board from the transmission structure. The pressure roller is located above the several transfer wheels to prevent the core board from falling during movement.
6. The hot-pressing and typing integrated machine as described in claim 5, characterized in that, The transfer structure includes a transfer platform, several limiting wheels, and two guide blocks. The several limiting wheels are rotatably mounted on the fixed plate, and the two guide blocks are mounted on the fixed plate and located at both ends of the transfer platform. The transfer platform is vertically mounted on the fixed plate and located below the several limiting wheels. When the transfer platform descends, the core board falls onto the two guide blocks and then falls onto the arrangement structure via the two guide blocks.
7. The hot-pressing and typing integrated machine as described in claim 6, characterized in that, The arrangement structure includes a movable frame, which is movably installed below the two guide blocks and is provided with several pairs of positioning blocks. The arrangement frame is installed on the frame and can be raised and lowered between each pair of positioning blocks. The two ends of the core plate slide down through the two guide blocks to one of the pairs of positioning blocks and then fall onto the arrangement frame.
8. The hot-pressing and typing integrated machine as described in claim 7, characterized in that, The movable frame includes two movable arms and two guide rods. The two guide rods are respectively installed on the frame, and the two movable arms are movably sleeved on the two guide rods. Each pair of positioning blocks is respectively provided on the two movable arms and aligned one by one.
9. A method for arranging thin-film capacitors using a hot-pressing and arranging integrated machine as described in any one of claims 2-8, characterized in that: The method includes the following steps: S1, the conveying component conveys the slats to the arrangement component, while the feeding component feeds a number of cores to the arrangement component; S2, the arrangement assembly arranges a plurality of cores on the strips to form a core board; S3, the conveyor assembly conveys the core board to the transmission structure; S4, the transmission structure transfers the core board to the transfer structure; S5, the transfer structure transfers the core board to the transmission structure; S6, after receiving the core board, the transfer structure descends until the core board falls into the arrangement structure; S7, the arrangement structure arranges the core plates sequentially; and S8, the hot pressing assembly is used to heat the core board and apply pressure to flatten and compact the core.
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