Antibacterial fabric applied to home clothes and processing technology thereof

Abstract

The application provides an antibacterial fabric applied to a home wear and a processing technology thereof, and is applied to the technical field of degerming and antibacterial technology; the bamboo fiber and the silk fiber are applied as the processing materials of the home wear, so that perspiration is helped and the dryness of the body is maintained; meanwhile, the hemp fiber, the metal fiber and the activated carbon fiber are applied as the processing materials, so that the body temperature is adjusted and antibacterial is achieved, and the peculiar smell and the bacteria in the air are adsorbed and removed, so that the home wear has good air permeability and the effect of sweat absorption and antibacterial is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bacteria removal and antibacterial technology, in particular to an antibacterial fabric applied to home wear and a processing technology thereof. BACKGROUND

[0002] Nowadays, home wear refers to a kind of clothing worn when resting, doing housework or receiving guests at home, which has the characteristics of comfortable fabric, various styles and convenient movement. Home wear is evolved from pajamas, but it is better than blue. The current home wear has long been out of the concept of pure pajamas and covers a wider range. Since Europeans wore nightgowns in the 20th century, pajamas have been changing with the times. In the last century, the social atmosphere became relaxed and active, and the bedroom dressing also developed towards new styles and had a fundamental change. With the continuous improvement of living standards, people gradually focus on how to better enjoy life. Home wear reflects the attitude towards life and makes people in the most relaxed state, bringing people a more comfortable experience.

[0003] However, the existing home wear is only more loose than the conventional clothing, and cannot play a role in relaxing the body, and has poor air permeability and general moisture absorption. Especially in hot weather, it is easy to sweat, and the sweat will be locked inside the home wear and cannot be quickly discharged, resulting in the breeding of various bacteria on the home wear. SUMMARY

[0004] The present application aims to solve the problem of poor air permeability and easy breeding of bacteria of the existing home wear, and provides an antibacterial fabric applied to home wear and a processing technology thereof.

[0005] The present application adopts the following technical means to solve the technical problem:

[0006] The present application provides an antibacterial fabric applied to home wear, the raw material parts of the antibacterial fabric include:

[0007] 5-10 parts of bamboo fiber material;

[0008] 10-20 parts of silk fiber material;

[0009] 3-6 parts of hemp fiber material;

[0010] 4-8 parts of metal fiber material;

[0011] 6-12 parts of activated carbon fiber material.

[0012] Further, the raw material components of the hemp fiber material include:

[0013] 25 parts of flax fiber;

[0014] 15 parts of hemp fiber.

[0015] Further, the raw material components of the metal fiber material include:

[0016] Silver fiber 13 parts;

[0017] Copper fiber 10 parts.

[0018] Further, the raw material components of the active carbon fiber material include:

[0019] Coconut shell 3 parts;

[0020] Coal 5 parts;

[0021] Polyester fiber 30 parts;

[0022] Polyamide fiber 35 parts.

[0023] The application also provides a processing technology applied to home clothes, including the following steps:

[0024] S1: immerse the bamboo fiber material and silk fiber material in the soaking basin with the antibacterial finishing liquid for water bath, control the bath ratio of the two materials and the antibacterial finishing liquid to be 2g:15mL, control the temperature of the soaking basin to be 40-60℃, control the soaking time period to be 60-90min, take out the two materials from the soaking basin, and carry out padding on the two materials, control the padding to be carried out at 60-80℃ for drying for 3-6h, and obtain the first antibacterial yarn;

[0025] S2: select the hemp fiber material, metal fiber material and active carbon fiber material in proportion, put them into the soaking barrel with the preset solution, and soak them, the soaking temperature is kept at 45℃, and the mixed materials are taken out after the soaking time period reaches 30min;

[0026] S3: carry out dehydration treatment on the mixed materials, immerse them in the soaking cylinder with the nano antibacterial liquid, control the temperature of the soaking cylinder to be 50-55℃, control the soaking time period to be 1-3h, then increase the temperature of the soaking cylinder to 70-90℃ and soak again for 3-5h, take out the mixed materials from the soaking cylinder, apply the preset antibacterial finishing agent on the surface of the mixed materials, and carry out drying, and obtain the second antibacterial yarn;

[0027] S4: carry out roughening and combing on the first antibacterial warp yarn and the second antibacterial weft yarn, place the first antibacterial warp yarn and the second antibacterial weft yarn which are combed on the weaving machine for weaving, set the temperature of the weaving environment to be 16-30℃, and set the relative humidity to be 67%, and generate the home clothes to be colored after the weaving machine weaves the treated fabric;

[0028] S5: use ultrasonic wave to carry out dyeing treatment on the home clothes to be colored, and obtain the home clothes.

[0029] Further, the preparation process of the preset solution in S2 is specifically:

[0030] Pour 2L of pure water into the soaking barrel, add 10g of quicklime in the soaking barrel, and uniformly stir to lower the PH value of the pure water to 5;

[0031] Add 6g / L of crosslinking agent, 5g / L of magnesium chloride catalyst, and 40g / L of organic fluorine compound in the soaking barrel, mix and stir for 15min to obtain the preset solution.

[0032] Further, the drying process of S3 is specifically:

[0033] Drying and forming is carried out at a temperature of 60-90℃, the drying time is set to 5min, then baking and crosslinking is carried out at a temperature of 90-150℃, the crosslinking time is set to 10min, and the mixed fabric is taken out from the drying machine after baking and crosslinking.

[0034] Further, the carding process in S4 is specifically:

[0035] The first and second antibacterial yarns are sent to the carding machine, and the first and second antibacterial yarns are arranged in order and the fiber bundles, impurities and short fibers are removed through the rollers, brushes and needle plates of the carding machine. After carding, the fiber band is cut and combined, and the width of the first and second antibacterial yarns is sufficient for combing.

[0036] The fiber band is placed in the combing machine, and the short fibers, impurities and coarse fibers in the fiber band are combed out through the combing device of the combing machine, so that the fibers are arranged more neatly and finer finished fiber bands are formed. The finished fiber bands are subjected to stretching, twisting and humidification treatment to obtain the first antibacterial warp yarn to be woven from the first antibacterial yarn and the second antibacterial weft yarn to be woven from the second antibacterial yarn.

[0037] Further, the weaving process in S4 is specifically:

[0038] The first and second antibacterial yarns are respectively installed on the warp yarn shaft and the weft yarn shaft of the loom, the first antibacterial warp yarn is stretched along the longitudinal direction of the loom, and the second antibacterial weft yarn is transverse to the warp yarn. The first and second antibacterial yarns are interwoven during weaving, the second antibacterial weft yarn is passed through the first antibacterial warp yarn from one side through the shuttle, and after the loom completes the weaving of the antibacterial fabric, the antibacterial fabric is taken off the loom to obtain the antibacterial fabric. The antibacterial fabric is washed, dried, ironed and softened to obtain the home wear fabric to be dyed.

[0039] Further, the specific process of the dyeing treatment of S5 comprises:

[0040] The home clothes to be colored are placed on the feeding shaft, the preset input mechanism is used to guide and convey the home clothes to be colored, and the input mechanism is used to send the home clothes to be colored into the ultrasonic dyeing box;

[0041] The home clothes to be colored are sequentially sent through two groups of ultrasonic dyeing tanks for batch secondary dyeing, the dyeing tanks are pre-provided with dyeing agents matched with the home clothes, the high-frequency oscillation of the ultrasonic wave is used to make the dyeing agents quickly decompose and penetrate into the home clothes to be colored, so that the home clothes to be colored are dyed respectively, and the colored home clothes are obtained;

[0042] The colored home clothes are placed into the squeezing mechanism for uniform squeezing, the excess dyeing liquid not immersed in the fabric of the colored home clothes is discharged, and finally the output mechanism is used to convey the colored home clothes to the take-up shaft again, and the colored home clothes are wound.

[0043] The application provides the antibacterial fabric applied to the home clothes and a processing technology thereof, and has the following beneficial effects:

[0044] The bamboo fiber and silk fiber are used as the processing materials of the home clothes, which can help to sweat and keep the body dry, and the hemp fiber, metal fiber and activated carbon fiber are used as the processing materials, which can help to regulate body temperature and resist bacteria, and can also adsorb and remove odors and bacteria in the air, so that the home clothes have good air permeability and can achieve the effects of sweat absorption and antibacterial property. BRIEF DESCRIPTION OF DRAWINGS

[0045] Figure 1 It is a flowchart of an embodiment of the processing technology applied to the home clothes. DETAILED DESCRIPTION

[0046] It should be understood that the specific embodiments described herein are only used to explain the application, and are not used to limit the application, and the purpose, functional features and advantages of the application will be further described with reference to the embodiments and the accompanying drawings.

[0047] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the accompanying drawings of the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0048] Reference is made to the accompanying drawings Figure 1 The antibacterial fabric applied to the home clothes in an embodiment of the application comprises raw material components:

[0049] Bamboo fiber material 5-10 parts;

[0050] Silk fiber material 10-20 parts;

[0051] Hemp fiber material 3-6 parts;

[0052] Metal fiber material 4-8 parts;

[0053] Activated carbon fiber material 6-12 parts.

[0054] In this embodiment, according to the required size and design of the home clothes, the corresponding amount of bamboo fiber, silk fiber, hemp fiber, metal fiber and activated carbon fiber is prepared, ensuring that the quality and fiber length of the material meet the requirements, and the corresponding amount of bamboo fiber, silk fiber, hemp fiber, metal fiber and activated carbon fiber is mixed together according to the above raw material parts to prepare the fiber mixture. The fiber mixture is evenly mixed using a spinning equipment or a blending machine, the fiber mixture is spun to convert it into yarn, the fiber mixture is stretched and woven using a spinning machine to form a continuous yarn of the fiber, ensuring uniform distribution of the fiber during spinning and the quality of the yarn. The yarn obtained by spinning is woven to make the fabric of the home clothes, the warp and weft are interwoven together using a loom to form the texture and structure of the fabric, after weaving, the fabric is post-treated, including washing, drying and ironing processes to ensure the smoothness, softness and neatness of the fabric. Then the fabric is treated with antibacterial agents or treatment agents to inhibit the growth of bacteria on the surface of the fabric and provide antibacterial effect. Finally, the fabric is cut into the corresponding home clothes pattern according to the design requirements and size, and is sewn and assembled, ensuring that the antibacterial effect of the fabric is not affected during cutting.

[0055] It should be noted that the bamboo fiber material is mainly composed of cellulose of bamboo, which is the main component of bamboo cell wall and is a polysaccharide composed of glucose molecules; the bamboo fiber material can provide certain antibacterial effect for the home clothes, for example, the bamboo fiber itself has certain antibacterial performance, which is determined by the natural antibacterial substances contained in the bamboo. The bamboo contains a substance called bamboo aldehyde, which has broad-spectrum antibacterial effect and can effectively inhibit the growth of bacteria. The bamboo fiber has good moisture absorption and ventilation performance, which can quickly absorb and discharge the moisture on the surface of the body to keep the skin dry, which is beneficial to inhibit the growth of bacteria and reduce the generation of odor, because bacteria are more likely to breed in a humid environment. The bamboo fiber has anti-static performance, which can reduce the discomfort caused by static electricity and the possibility of adsorbing bacteria. Static electricity can attract dust and bacteria particles, while anti-static bamboo fiber can reduce this adsorption effect, thereby reducing the risk of bacterial growth. The bamboo fiber has good temperature sensing adjustment performance, which can adjust the heat preservation performance according to the environmental temperature and human needs, helping to maintain the comfort of the skin and reduce the possibility of sweating and bacterial growth.

[0056] Silk fiber material is a fiber extracted from the pupa of the silkworm, mainly composed of protein; silk is a silk-like substance secreted by the silkworm pupa in the cocoon, which forms a continuous fiber after processing such as degumming, washing and drawing; as a natural protein fiber, silk fiber has some special properties, which can provide the following effects for home wear:

[0057] Antibacterial property: silk fiber has natural antibacterial property; silk contains a protein called silk fibroin, which has the effect of inhibiting bacterial growth; this makes the silk fabric to a certain extent can reduce the breeding of bacteria, maintain relatively dry and clean;

[0058] Moisture regulating property: silk fiber has good moisture regulating property, can absorb and release moisture, keep the fabric dry; this helps to reduce the reproduction of bacteria in a humid environment, and also reduces the generation of odor;

[0059] Antistatic property: silk fiber has good antistatic property, which helps to reduce the adsorption of bacteria and dust particles; the antistatic property can keep the surface of the fabric relatively clean, reducing the breeding of bacteria;

[0060] Comfort: silk fiber has soft and smooth characteristics, which is friendly to the skin and comfortable to wear; this is very important for home wear, comfortable fabric helps to maintain the health of the skin and reduce bacterial infection caused by friction.

[0061] Flax fiber material is composed of fibers from the flax plant, including cellulose, which is a polysaccharide composed of glucose molecules, and cellulose is the main structural component of plant cell walls, giving flax fiber excellent strength and durability; also includes hemicellulose, flax fiber also contains a certain amount of hemicellulose, such as lignin and pectin, which plays a role in strengthening and softening in the fiber; also has hemp fiber gum, hemp fiber gum in hemp fiber is a sticky substance, which can produce a certain binding force between fibers, increasing the continuity and strength of the fiber; these components can provide the following effects for home wear:

[0062] Air permeability: flax fiber has good air permeability, allowing air to circulate well and keep the skin dry; this helps to reduce the breeding of bacteria in a humid environment, thus having certain antibacterial effect;

[0063] Moisture absorption: flax fiber has strong moisture absorption, which can quickly absorb the moisture on the surface of the body and keep the skin dry; this helps to reduce the opportunity for bacterial reproduction and reduce the generation of odor;

[0064] Antibacterial property: flax fiber itself has certain antibacterial property, which has inhibitory effect on certain bacteria, such as Staphylococcus aureus and Candida albicans.

[0065] Metallic fiber materials are mainly composed of copper and silver fibers; both of these fibers are made by incorporating metal particles into the fibers, and the metallic fibers can provide the following antibacterial effects in home wear:

[0066] Antibacterial properties: both copper and silver fibers have good antibacterial properties; copper and silver have broad-spectrum antibacterial activity, which can inhibit a variety of bacteria, fungi, and viruses; the tiny metal particles in the metallic fibers can release charged ions, which can destroy the cell membranes and nucleic acids of bacteria, thereby inhibiting their growth and reproduction;

[0067] Long-lasting: the antibacterial effect of metallic fibers is long-lasting and does not weaken with washing and wearing; the antibacterial properties of copper and silver are maintained in the fibers, so the metallic fiber fabric can provide long-lasting antibacterial protection;

[0068] Odor resistance: the antibacterial effect of metallic fibers can also reduce the odor of fabrics; the antibacterial effect can inhibit the reproduction of bacteria, reducing the odor produced by the decomposition of sweat and body substances by bacteria;

[0069] Antifouling: metallic fibers have certain antifouling properties, which can inhibit the attachment and growth of bacteria and reduce fabric pollution.

[0070] Activated carbon fiber materials are composed of raw materials such as coconut shells, coal, polyester fibers, and polyamide fibers, which can provide the following antibacterial effects in home wear:

[0071] Adsorption: activated carbon fibers have excellent adsorption properties and can adsorb and remove odors, harmful gases, and pollutants in the air; this includes odor molecules released by some bacteria and microorganisms; by adsorbing these molecules, activated carbon fiber materials can reduce odor and bacterial growth on home wear;

[0072] Antibacterial properties: activated carbon fiber materials themselves have certain antibacterial properties; the microporous structure on the surface of activated carbon fibers can provide bacterial inhibition and elimination of the environment; this helps to reduce bacterial growth on home wear, thereby providing certain antibacterial effects;

[0073] Moisture removal: activated carbon fibers have good moisture adsorption and humidity control properties and can absorb and remove moisture from clothing; this helps to keep clothing dry and reduce the chances of bacterial growth.

[0074] The preparation process of hemp fiber materials is as follows:

[0075] First, the hemp plants need to be harvested and processed, including 15 parts of cannabis and 25 parts of flax; the stems of these plants contain a cellulose-rich phloem;

[0076] After harvesting, the stems of the hemp plant need to be processed to extract the fibers; this can be done through mechanical or chemical means; mechanical processing involves stripping, cutting, and twisting the stems to separate the fiber bundles; chemical processing can use enzymes or alkaline solutions to break down the phloem and lignin, then the fibers are washed and bleached;

[0077] The extracted fibers can be long and coarse, and need to be broken and sieved to obtain finer and more uniform fibers; this can be achieved through mechanical processes such as cutting and pulverizing, and the use of sieves;

[0078] The broken and sieved fibers are carded and parallelized to remove impurities and interlacing between fibers; this helps to obtain soft, fine, and uniform fibers;

[0079] The fibers are combed to remove short fibers and impurities; combing can use special textile equipment such as a combing machine;

[0080] The fibers are spun through a spinning machine to form spun yarn or yarn bundles, and the hemp fibers are twisted into spun yarn to form hemp fiber materials.

[0081] The process of preparing metal fiber materials is as follows:

[0082] First, metal powder is prepared as the raw material for metal fibers; in the preparation of metal fibers, the metals commonly used include copper and silver;

[0083] According to 13 parts of silver fiber and 10 parts of copper fiber, copper powder and silver powder are mixed with other fiber materials such as polyester fiber and polyamide fiber;

[0084] The mixed raw materials are formed into fibers by spinning technology; spinning technology can use high temperature and high pressure to spray the mixture, and the fibers are collected by air flow or rotation to form yarn;

[0085] The fibers obtained by spinning are solidified and stretched to enhance the strength and stability of the fibers and form the desired fiber structure;

[0086] The metal fibers are spun into fine yarn, wound by a spinning machine with other fibers, and mixed with other fibers such as polyester fiber and polyamide fiber to form yarn, and metal fiber materials are obtained.

[0087] The process of preparing activated carbon fiber materials is as follows:

[0088] First, 3 parts of coconut shell, 5 parts of coal, 30 parts of polyester fiber, and 35 parts of polyamide fiber are prepared as raw materials for activated carbon fibers to prepare activated carbon fibers;

[0089] Carbonization of coconut shell and coal; carbonization is a high-temperature treatment process that exposes the raw material to high-temperature conditions, allowing it to undergo chemical reactions and transform into pure carbon material; carbonization is carried out in a closed container using appropriate heating equipment and conditions;

[0090] Fiber preparation of carbonized raw material; achieved through spinning or spinning technology; spinning is the process of melting or dissolving the raw material and stretching it into fibers through the centrifugal force of rotation; spinning is the process of melting or dissolving the raw material and spraying it through a nozzle to form fibers;

[0091] Activation treatment of fibers to increase their surface area and pore structure; activation is achieved by exposing the fibers to chemical activators such as potassium hydroxide or phosphoric acid, which causes a chemical reaction that increases the surface area and number of pores of the fibers; activation treatment helps improve the adsorption properties of activated carbon fibers;

[0092] Washing and drying of activated fibers to remove residual chemicals and moisture; achieved through repeated washing and centrifugation;

[0093] Cutting of fibers to obtain the desired fiber length and morphology; achieved through mechanical cutting or shearing to form activated carbon fiber material.

[0094] Specifically, the example of Example 1 is as follows:

[0095] Bamboo fiber material 5 parts;

[0096] Silk fiber material 10 parts;

[0097] Hemp fiber material 6 parts;

[0098] Metal fiber material 8 parts;

[0099] Activated carbon fiber material 12 parts;

[0100] 5 parts of bamboo fiber material and 10 parts of silk fiber material are immersed in a soaking basin with an antibacterial finishing liquid, the bath ratio of the two materials to the antibacterial finishing liquid is controlled at 2g:15mL, the temperature of the soaking basin is controlled at 40-60℃, the soaking time is controlled at 60-90min, the two materials are taken out of the soaking basin and are subjected to liquid padding, the liquid padding is controlled at 60-80℃ and is dried for 3-6h, obtaining a first antibacterial yarn;

[0101] 6 parts of hemp fiber material, 8 parts of metal fiber material and 12 parts of activated carbon fiber material are selected in proportion and are placed in a soaking barrel with a preset solution for soaking, the soaking temperature is maintained at 45℃, and the mixed materials are taken out after the soaking time reaches 30min;

[0102] The mixed material is subjected to dehydration treatment, immersed in a soaking tank with nano-antibacterial liquid, the temperature of the soaking tank is controlled at 50-55°C, the soaking time is controlled at 1-3h, then the temperature of the soaking tank is raised to 70-90°C and soaked again for 3-5h, the mixed material is taken out of the soaking tank, a preset antibacterial finishing agent is applied on the surface of the mixed material, and then dried, to obtain a second antibacterial yarn;

[0103] The first antibacterial yarn and the second antibacterial yarn are subjected to roughening and combing, the combed first antibacterial warp yarn and the second antibacterial weft yarn are placed on a weaving machine for weaving, the temperature of the weaving environment is set at 16-30°C, and the relative humidity is set at 67%, the treated fabric is woven by the weaving machine to generate a home clothes to be colored;

[0104] The home clothes to be colored is subjected to dyeing treatment by using ultrasonic waves, and a home clothes is obtained.

[0105] The woven home clothes has a mass ratio of hemp fiber material, metal fiber material and activated carbon fiber material, which can bring a cool touch and a body surface temperature reduction effect, and has good air permeability and moisture absorption and sweat release capacity, so that the wearer can feel comfortable even in hot weather. However, the mass ratio of bamboo fiber material and silk fiber material is not appropriate, so that the antibacterial property of the woven finished home clothes is too low to inhibit ordinary bacteria, and this embodiment is not the best embodiment.

[0106] Specifically, the example of embodiment 2 is as follows:

[0107] 10 parts of bamboo fiber material;

[0108] 20 parts of silk fiber material;

[0109] 3 parts of hemp fiber material;

[0110] 4 parts of metal fiber material;

[0111] 6 parts of activated carbon fiber material;

[0112] 10 parts of bamboo fiber material and 20 parts of silk fiber material are immersed in a soaking basin with antibacterial finishing liquid, the bath ratio of the two materials to the antibacterial finishing liquid is controlled at 2g:15mL, the temperature of the soaking basin is controlled at 40-60°C, the soaking time is controlled at 60-90min, the two materials are taken out of the soaking basin, and are subjected to liquid padding, the liquid padding is controlled at 60-80°C for drying for 3-6h, to obtain a first antibacterial yarn;

[0113] Put 3 parts of hemp fiber material, 4 parts of metal fiber material and 6 parts of active carbon fiber material into the soaking barrel with the preset solution, the soaking temperature is kept at 45℃, and the mixed material is taken out after the soaking time reaches 30min;

[0114] The mixed material is dehydrated and soaked in the soaking cylinder with nano antibacterial liquid, the temperature of the soaking cylinder is controlled at 50-55℃, the soaking time is controlled at 1-3h, then the temperature of the soaking cylinder is raised to 70-90℃ and soaked again for 3-5h, the mixed material is taken out from the soaking cylinder, and the preset antibacterial finishing agent is applied on the surface of the mixed material and dried to obtain the second antibacterial yarn;

[0115] The first antibacterial warp yarn and the second antibacterial weft yarn are subjected to roughening and combing, and the combed first antibacterial warp yarn and the second antibacterial weft yarn are placed on the weaving machine for weaving, the temperature of the weaving environment is set at 16-30℃, and the relative humidity is set at 67%, and the treated fabric is woven by the weaving machine to obtain the home clothes to be colored;

[0116] The home clothes to be colored is subjected to dyeing treatment by ultrasonic wave to obtain the home clothes.

[0117] The home clothes obtained by weaving has the quality ratio of bamboo fiber material and silk fiber material, which makes the finished home clothes have the characteristics of antibacterial and odor inhibition, can prevent bacterial growth, and can quickly absorb sweat on the body surface and quickly dry, keep the body dry; but due to the quality ratio of hemp fiber material, metal fiber material and active carbon fiber material is not appropriate, which makes the woven home clothes cannot accept high temperature ironing, that is, this embodiment is not the best embodiment.

[0118] Specifically, the example of embodiment 3 is as follows:

[0119] Bamboo fiber material 10 parts;

[0120] Silk fiber material 20 parts;

[0121] Hemp fiber material 6 parts;

[0122] Metal fiber material 8 parts;

[0123] Active carbon fiber material 12 parts;

[0124] Dip 10 parts of bamboo fiber material and 20 parts of silk fiber material into the soaking basin with the antibacterial finishing liquid, control the bath ratio of the two materials and the antibacterial finishing liquid to be 2g:15mL, control the temperature of the soaking basin to be 40-60 DEG C, control the soaking time to be 60-90 min, take out the two materials from the soaking basin, and carry out padding on the two materials, control the padding to be dried at 60-80 DEG C for 3-6h, and first antibacterial yarn is obtained;

[0125] Select 6 parts of hemp fiber material, 8 parts of metal fiber material and 12 parts of activated carbon fiber material by proportion, and put them into the soaking barrel with the preset solution for soaking, and the soaking temperature is kept at 45 DEG C, and the mixed materials are taken out after the soaking time is 30 min;

[0126] The mixed materials are dehydrated and soaked in the soaking cylinder with nano antibacterial liquid, the temperature of the soaking cylinder is controlled at 50-55 DEG C, the soaking time is controlled at 1-3h, then the temperature of the soaking cylinder is increased to 70-90 DEG C and soaked again for 3-5h, the mixed materials are taken out from the soaking cylinder, and the preset antibacterial finishing agent is applied on the surface of the mixed materials, and then dried, to obtain second antibacterial yarn;

[0127] The first antibacterial warp yarn and the second antibacterial weft yarn are roughened and combed, and the combed first antibacterial warp yarn and the second antibacterial weft yarn are placed on the weaving machine for weaving, the temperature of the weaving environment is set to 16-30 DEG C, and the relative humidity is set to 67%, and the treated fabric is woven by the weaving machine to generate a home clothes to be colored;

[0128] The home clothes to be colored is dyed by using ultrasonic wave, and the home clothes is obtained.

[0129] The quality ratio of the bamboo fiber material and the silk fiber material is just right, so that the finished home clothes has the characteristics of antibiosis and odor inhibition, can prevent bacterial growth, can quickly absorb sweat on the body surface and quickly dry, keep the body dry, and because the quality ratio of the hemp fiber material, the metal fiber material and the activated carbon fiber material is just right, the finished home clothes can bring a cool touch and a body surface temperature reduction effect, and has good air permeability and moisture absorption and perspiration capacity, so that the wearer can feel comfortable even in hot weather, that is, this embodiment belongs to the best ratio embodiment.

[0130] The application also includes an embodiment of a processing technology applied to home clothes, comprising:

[0131] S1: immerse the bamboo fiber material and the silk fiber material in a soaking basin with an antibacterial finishing liquid for water bath, control the bath ratio of the two materials to the antibacterial finishing liquid to be 2g:15mL, control the temperature of the soaking basin to be 40-60℃, control the soaking time to be 60-90min, take out the two materials from the soaking basin, and perform padding on the two materials, control the padding to be dried at 60-80℃ for 3-6h, and obtain a first antibacterial yarn;

[0132] S2: select a hemp fiber material, a metal fiber material and an activated carbon fiber material in proportion, and place them in a soaking barrel with a preset solution, the soaking temperature is kept at 45℃, and the mixed materials are taken out after the soaking time reaches 30min;

[0133] S3: the mixed materials are subjected to dehydration treatment, immersed in a soaking cylinder with a nano antibacterial liquid, the temperature of the soaking cylinder is controlled at 50-55℃, the soaking time is controlled at 1-3h, then the temperature of the soaking cylinder is raised to 70-90℃ and soaked again for 3-5h, the mixed materials are taken out from the soaking cylinder, a preset antibacterial finishing agent is applied to the surface of the mixed materials, and then dried to obtain a second antibacterial yarn;

[0134] S4: the first antibacterial warp yarn and the second antibacterial weft yarn are subjected to roughening and combing, the combed first antibacterial warp yarn and the second antibacterial weft yarn are placed on a weaving machine for weaving, the temperature of the weaving environment is set at 16-30℃, and the relative humidity is set at 67%, and the treated fabric is woven by the weaving machine to generate a home clothes to be colored;

[0135] S5: the home clothes to be colored is subjected to dyeing treatment by using ultrasonic waves, and a home clothes is obtained.

[0136] The preparation process of the preset solution in S2 is as follows:

[0137] Pour 2L of pure water into the soaking barrel, add 10g of lime in the soaking barrel, and uniformly stir to lower the pH value of the pure water to 5;

[0138] Add 6g / L of crosslinking agent, 5g / L of magnesium chloride catalyst and 40g / L of organic fluorine compound in the soaking barrel, mix and stir for 15min to obtain the preset solution.

[0139] The drying process of S3 is as follows:

[0140] Drying molding is performed at a temperature of 60-90℃, the drying time is set to 5min, then baking crosslinking is performed at a temperature of 90-150℃, the crosslinking time is set to 10min, and the mixed fabric is taken out from the drying machine after baking crosslinking.

[0141] The carding and combing process in S4 is specifically as follows:

[0142] The first and second antibacterial yarns are sent to a carding machine, and the first and second antibacterial yarns are arranged in order and the fiber bundles, impurities and short fibers are removed through the rollers, brushes and needle boards of the carding machine, and the fiber band is cut and combined after carding to make the width of the first and second antibacterial yarns sufficient for combing;

[0143] The fiber band is placed into a combing machine, and the short fibers, impurities and coarse fibers in the fiber band are combed out through the combing device of the combing machine to make the fibers more orderly arranged and form a finer finished fiber band, and the finished fiber band is subjected to stretching, twisting and humidification treatment to obtain the first antibacterial warp yarn to be woven from the first antibacterial yarn and the second antibacterial weft yarn to be woven from the second antibacterial yarn.

[0144] The weaving process in S4 is specifically as follows:

[0145] The first and second antibacterial yarns are respectively installed on the warp yarn shaft and weft yarn shaft of the loom, the first antibacterial warp yarn is stretched along the longitudinal direction of the loom, and the second antibacterial weft yarn is transverse to the warp yarn, the first and second antibacterial yarns are interwoven during weaving, the second antibacterial weft yarn is threaded through the first antibacterial warp yarn from one side by a shuttle, and after the loom completes the weaving of the antibacterial fabric, the antibacterial fabric is taken off the loom to obtain the antibacterial fabric, and the antibacterial fabric is subjected to washing, drying, ironing and softening treatment to obtain the home wear fabric to be dyed.

[0146] The dyeing process of S5 includes the following specific processes:

[0147] The home wear fabric to be dyed is placed on the feeding shaft, and a preset input mechanism is used to guide and convey the home wear fabric to be dyed, and the input mechanism is used to send the home wear fabric to be dyed into the ultrasonic dyeing box;

[0148] The home wear fabric to be dyed is sequentially subjected to two batches of secondary dyeing through two groups of ultrasonic dyeing tanks in the ultrasonic dyeing box, the dyeing tanks are pre-provided with dyeing agents matched with the home wear fabric, and the high-frequency oscillation of the ultrasonic wave makes the dyeing agents quickly decompose and penetrate into the home wear fabric to be dyed, so as to respectively dye the home wear fabric to be dyed and obtain the dyed home wear fabric.

[0149] The dyed home wear fabric is placed into a squeezing mechanism for uniform squeezing to discharge the dyeing agent not immersed in the fabric from the dyed home wear fabric, and finally the dyed home wear fabric is conveyed to the take-up shaft again through the output mechanism, and the dyed home wear fabric is wound up.

[0150] Specifically, the water bath process in S1 is as follows:

[0151] Preparation of antibacterial finishing liquid: prepare a certain amount of antibacterial finishing liquid according to needs, and ensure that the bath ratio is 2 grams of bamboo fiber material and silk fiber material: 15 milliliters of antibacterial finishing liquid;

[0152] Preparation of soaking basin: choose a suitable size of soaking basin, ensure that it can accommodate bamboo fiber material and silk fiber material, and keep the temperature in the range of 40-60 degrees Celsius;

[0153] Soak the material: put the bamboo fiber material and silk fiber material into the soaking basin, make sure that the two materials are fully soaked in the antibacterial finishing liquid; control the soaking time in 60-90 minutes;

[0154] Rolling treatment: take out the soaked bamboo fiber material and silk fiber material from the soaking basin, and carry out rolling treatment; rolling is to make the material dehydrate through rolling and other mechanical actions, and remove excess liquid; control the rolling temperature in 60-80 degrees Celsius, and continue for 3-6 hours until the material is moderately dry;

[0155] Drying: dry the material treated by rolling to ensure that the water is completely removed; appropriate drying equipment such as oven or dryer can be used, and the temperature should be controlled within a proper range;

[0156] After the above steps, the bamboo fiber material and silk fiber material are treated into yarns with antibacterial effect; these yarns can continue to be processed in subsequent spinning and weaving processes.

[0157] The beneficial effects achieved by water bath are as follows:

[0158] Antibacterial effect: bamboo fiber material and silk fiber material soaked in antibacterial finishing liquid can absorb antibacterial agents, making the fiber surface have antibacterial performance; this helps to inhibit the growth of bacteria, mold and other microorganisms, thereby reducing the bacterial growth and odor problems of home clothes during use;

[0159] Cleaning effect: the components in the antibacterial finishing liquid can help clean the fiber surface, remove dirt and stains, and keep the home clothes clean and sanitary;

[0160] Soft and comfortable: water bath treatment can make bamboo fiber material and silk fiber material fully absorb moisture, and form a certain lubricating layer inside the fiber, making the fiber soft, smooth and providing comfortable wearing feeling;

[0161] Improve the performance of the fiber: water bath treatment can improve the tensile strength and wear resistance of the fiber, and prolong the service life of the fiber;

[0162] Enhanced moisture absorption and breathability: Bamboo fiber material and silk fiber material have good moisture absorption and breathability performance by nature, and water bath treatment can further enhance these performances, making the home clothes more suitable for wearing in hot seasons or humid environments.

[0163] Specifically, the soaking process in S2 is as follows:

[0164] Prepare the soaking barrel and the preset solution: select an appropriate size of the soaking barrel, and prepare the preset solution; the preset solution refers to the solution required for mixing hemp fiber material, metal fiber material and activated carbon fiber material; ensure that the temperature of the preset solution in the soaking barrel is maintained at 45 degrees Celsius;

[0165] Mixing material soaking: put the hemp fiber material, metal fiber material and activated carbon fiber material selected in proportion in advance into the soaking barrel, and ensure that the mixed materials are fully soaked in the preset solution; control the soaking time for 30 minutes to ensure that the materials fully absorb the ingredients in the preset solution;

[0166] Take out the mixed materials: after the soaking is completed, take out the soaked mixed materials from the soaking barrel; use a filter or a screen to separate the materials from the solution to remove excess solution;

[0167] Pretreatment and drying: after taking out the mixed materials, pretreatment and drying are carried out; pretreatment includes bleaching and washing steps to ensure the cleanliness and purity of the materials; then the mixed materials are dried at an appropriate temperature to remove moisture and make the materials moderately dry;

[0168] After the above steps, the resulting material will be a mixed fiber material composed of hemp fiber material, metal fiber material and activated carbon fiber material; these mixed fiber materials can continue to be used to make home clothes, providing antibacterial and breathable properties.

[0169] The beneficial effects achieved through soaking are as follows:

[0170] Antibacterial effect: the preset solution used in the soaking process contains antibacterial ingredients, which can inhibit the growth of bacteria and microorganisms in the mixed fiber material, thereby reducing bacterial growth and odor problems of the home clothes during use;

[0171] Deodorizing effect: the components of activated carbon fiber material help to adsorb and remove odor substances in sweat, thereby reducing the odor and smell of the home clothes;

[0172] Breathability: hemp fiber material has good breathability by nature, which can make the home clothes have good air circulation and improve the comfort of wearing;

[0173] Strength and durability: The addition of metal fiber materials can enhance the strength and durability of the blended fiber materials, making the home clothes more durable and having better shape retention;

[0174] Moisture absorption and quick drying: Both hemp fiber and activated carbon fiber in the blended fiber materials have good moisture absorption performance, can quickly absorb sweat, and have the characteristics of quick drying;

[0175] Comfort: The addition of hemp fiber materials can make the home clothes more soft, breathable and comfortable, providing a good wearing feeling.

[0176] Specifically, the beneficial effects achieved by drying in S3 are:

[0177] Enhanced antibacterial effect: By applying antibacterial finishing agent to the surface of the blended material and drying treatment, the antibacterial components can better penetrate and fix on the fiber surface, further enhancing the antibacterial effect of the material;

[0178] Durability: After drying treatment, the antibacterial finishing agent can better combine with the fiber material, providing long-term antibacterial protection and prolonging the service life of the home clothes;

[0179] Broadened antibacterial range: The antibacterial finishing agent has broad-spectrum antibacterial effect, which can inhibit a variety of bacteria, fungi and other microorganisms, effectively reducing bacterial growth on the surface of the home clothes;

[0180] Enhanced deodorizing effect: The antibacterial finishing agent can reduce bacterial growth in sweat, thereby reducing odor generation and improving the deodorizing effect of the home clothes;

[0181] Antifouling performance: The antibacterial finishing agent has certain antifouling function, which can reduce the adhesion of stains and dirt, making the home clothes easier to clean and maintain cleanliness.

[0182] Specifically, the beneficial effects of roughening and combing in S4 are:

[0183] Improved yarn uniformity: The roughening and combing process can effectively remove impurities, short fibers and uneven parts in the yarn, making the quality of the yarn more uniform and the fiber arrangement more orderly, thereby improving the quality and appearance of the yarn;

[0184] Increased yarn strength: The roughening and combing process can stretch and arrange the yarn, making the fiber combination more compact, thereby improving the strength and durability of the yarn;

[0185] Improved yarn luster: The combing process can make the yarn surface smoother, improve the luster and hand feeling of the yarn, making it suitable for making high-quality home clothes;

[0186] Textile process accuracy improvement: The open and combing process can control and adjust the linear density and line clarity of the yarn, ensuring the accuracy and consistency of the textile process.

[0187] Specifically, the benefits of using ultrasonic dyeing in S5 are:

[0188] Improved dyeing effect: Ultrasonic waves can produce high-frequency vibrations, allowing dyes to penetrate better into the interior of the fibers; this high-frequency vibration can break the adsorption layer and surface tension on the surface of the fiber, thus accelerating the diffusion and adsorption of the dye, making the dyeing effect more uniform and bright;

[0189] Shorten dyeing time: The high-frequency vibration of ultrasonic waves can increase the contact area and speed of dyes and fibers, accelerating the diffusion and adsorption process of dyes; compared with traditional dyeing methods, ultrasonic dyeing can significantly shorten the dyeing time and improve production efficiency;

[0190] Lower dyeing temperature: During the ultrasonic dyeing process, vibration energy can improve the permeability and reactivity of dyes, allowing ideal dyeing results to be achieved at lower temperatures; helping to reduce energy consumption and reduce thermal damage to fibers;

[0191] Save the use of dyes and chemicals: Ultrasonic dyeing can reduce the amount of dyes and chemicals used by enhancing the permeability and adsorption of dyes, thereby reducing costs and reducing environmental impact;

[0192] Improve dyeing uniformity: Ultrasonic vibration can make dyes more evenly distributed on the fiber, avoiding uneven dyeing and the appearance of spots, thereby improving the uniformity and consistency of dyeing.

[0193] Although embodiments of the present application have been shown and described, it will be understood by those having ordinary skill in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing technology applied to loungewear, characterized in that, Includes the following steps: S1: Immerse bamboo fiber material and silk fiber material in a soaking basin containing antibacterial finishing solution for water bath, control the bath ratio of the two materials to the antibacterial finishing solution to be 2g:15mL, control the temperature of the soaking basin to be 40-60℃, control the soaking time to be 60-90min, remove the two materials from the soaking basin, and perform a liquid-squeezing process on the two materials, and control the liquid-squeezing process to be dried at 60-80℃ for 3-6h to obtain the first antibacterial yarn; S2: Select hemp fiber material, metal fiber material and activated carbon fiber material in proportion and put them into a soaking tank with a preset solution for soaking. The soaking temperature is maintained at 45°C. After the soaking time is 30 minutes, the mixed material is taken out. S3: Dehydrate the mixed material and immerse it in a soaking tank containing nano antibacterial liquid. Control the temperature of the soaking tank at 50-55℃ and the soaking time at 1-3 hours. Then, raise the temperature of the soaking tank to 70-90℃ and soak it again for 3-5 hours. Remove the mixed material from the soaking tank, apply the preset antibacterial finishing agent to the surface of the mixed material, and then dry it to obtain the second antibacterial yarn. S4: The first antibacterial yarn and the second antibacterial yarn are combed and finely combed. The combed first antibacterial yarn is used as the first antibacterial warp yarn and the combed second antibacterial yarn is used as the second antibacterial weft yarn. The temperature of the weaving environment is set at 16-30℃ and the relative humidity is set at 67%. After the fabric is woven by the weaving machine, the home clothes to be dyed are generated. S5: Use ultrasound to dye the loungewear to be dyed, and obtain the loungewear. The specific preparation process of the preset solution in S2 is as follows: Pour the pre-filled 2L of purified water into the soaking tank, add 10g of quicklime to the soaking tank, and stir evenly to lower the pH value of the purified water to 5. Add 6 g / L of crosslinking agent, 5 g / L of magnesium chloride catalyst, and 40 g / L of organic fluorine compound to the soaking tank, and mix and stir for 15 min to obtain the preset solution; The drying process of S3 is specifically as follows: The fabric is dried and shaped at a temperature of 60-90℃ for 5 minutes, and then baked and crosslinked at a temperature of 90-150℃ for 10 minutes. After baking and crosslinking, the mixed fabric is taken out of the dryer. Specifically, the weaving process in S4 is as follows: The first antibacterial warp yarn and the second antibacterial weft yarn are respectively installed on the warp beam and weft beam of the loom. The first antibacterial warp yarn is stretched along the longitudinal direction of the loom, while the second antibacterial weft yarn crosses the warp yarn. The first antibacterial warp yarn and the second antibacterial weft yarn interweave with each other during the weaving process. The second antibacterial weft yarn passes through the first antibacterial warp yarn from one side through the shuttle. After the loom completes the weaving of the antibacterial fabric, the antibacterial fabric is removed from the loom to obtain the antibacterial fabric. The antibacterial fabric is then washed, dried, ironed, and softened to obtain the home wear fabric to be dyed. The specific process of staining in S5 includes: Place the home clothes to be dyed on the feeding shaft, and use the preset input mechanism to guide and transport the home clothes to be dyed into the ultrasonic dyeing box through the input mechanism. The ultrasonic dyeing box is used to pass the loungewear to be dyed through two sets of ultrasonic dyeing pools in batches for secondary dyeing. The dyeing pools are pre-filled with dyeing agents that match the loungewear. The high-frequency vibration of the ultrasonic waves causes the dyeing agents to decompose and penetrate into the loungewear to be dyed, thereby dyeing the loungewear to be dyed separately to obtain dyed loungewear. The dyed loungewear is placed into the dyeing mechanism for uniform extrusion, expelling excess dye that has not penetrated the fabric. Finally, the dyed loungewear is transported back to the take-up shaft by the output mechanism for winding.

2. The processing technology for use in loungewear according to claim 1, characterized in that, The coarse and fine combing processes in S4 are specifically as follows: The first antibacterial yarn and the second antibacterial yarn are fed into a carding machine and combed by the rollers, brushes and needle plates of the carding machine to make the first antibacterial yarn and the second antibacterial yarn neatly arranged and remove fiber bundles, impurities and short fibers. After carding, a fiber belt is formed. The fiber belt is cut and merged so that the width of the first antibacterial yarn and the second antibacterial yarn is sufficient for fine combing. The fiber strip is placed into a combing machine, where the combing device removes short fibers, impurities, and coarse fibers, making the fibers more neatly arranged and forming a finer finished fiber strip. The finished fiber strip is then stretched, twisted, and humidified to obtain the first antibacterial warp yarn to be woven from the first antibacterial yarn and the second antibacterial weft yarn to be woven from the second antibacterial yarn.

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