A pulp residue separation device after pulping in papermaking

Through repeated impact of the piston and dredging by the insert plate, the problem of low efficiency in separating wood fiber and waste residue in the papermaking process is solved, and an efficient and water-saving pulp-slag separation effect is achieved.

CN116926975BActive Publication Date: 2025-10-10LIUYANG TIANHE PAPER CO LTD
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Patent Information

Application Number
CN202310988353.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-08
Publication Date
2025-10-10
Estimated Expiration
2043-08-08

AI Technical Summary

Technical Problem

During the papermaking process, wood fiber and waste residue are difficult to separate. Traditional screening methods are inefficient and prone to clogging, resulting in water waste and incomplete filtration.

Method used

The method of repeated impact filtration by the piston rising and falling, combined with the canvas layer backflow and the plug plate to dredge the screen slot, can achieve a complete separation of pulp and waste residue, and filter through the long strip screen slot to prevent clogging.

Benefits of technology

It improves filtration efficiency, saves water resources, prevents clogging, simplifies mesh cleaning, and achieves efficient pulp and slag separation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116926975B_ABST
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Abstract

A kind of papermaking processing after pulping pulp residue separation device, it is related to papermaking processing field, including paper pulp pipe, the left end of the paper pulp pipe is equipped with power mechanism, the right end of paper pulp pipe is equipped with backflow mechanism, the inside of paper pulp pipe is equipped with filter mechanism.The present application can be repeatedly impacted by the rising and falling of piston to filter pulp residue mixture, can separate paper pulp and waste residue thoroughly, the moisture in paper pulp can be filtered out again by the power provided by the rising and falling of piston through canvas layer and injected into pulp residue mixture to flush, save water source, avoid waste, filter thoroughly, high filtering efficiency;Through the plug-in plug of sieve groove, the paper pulp blocked in sieve groove can be dredged, prevent clogging, high filtering efficiency, through the sieve groove of long strip, paper pulp can be filtered, and after filtering is completed, it is convenient to take out and clean the mesh.
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Description

Technical Field

[0001] The present invention relates to the field of papermaking, in particular to a pulp-residue separation device after pulping in papermaking. Background Art

[0002] When making paper, wood and other raw materials need to be pulped. The wood pulp fibers are small and can be used for papermaking, but the wood tendons, bark and other waste residues need to be filtered out. However, due to the slender structure of the wood fibers and their interweaving with the waste residue, it is difficult to separate them. Usually, after one filtration, there are still a large amount of usable wood fibers in the waste residue, and a large amount of water is needed to repeatedly impact and filter them to completely separate them. The traditional screening method has low separation efficiency. In addition, since the wood fibers are intertwined with each other, it is easy to form compaction on the filter screen and clog the filter screen. The mesh of the traditional filter screen is square, which is difficult to clean after use. Summary of the Invention

[0003] In order to overcome the shortcomings of the background technology, the present invention discloses a pulp-residue separation device after pulping in papermaking processing. The present invention can repeatedly impact and filter the pulp-residue mixture by the rise and fall of the piston, so as to completely separate the pulp and waste residue. The power provided by the rise and fall of the piston can be used to filter out the moisture in the pulp through the canvas layer and then inject it into the pulp-residue mixture for flushing, which saves water resources, avoids waste, and has a thorough filtration and high filtration efficiency. The pulp blocked in the screen slot can be cleared by inserting the plug plate into the screen slot to prevent clogging and high filtration efficiency. The pulp can be filtered through the long strip screen slot. At the same time, after the filtration is completed, it is convenient to take out the mesh for cleaning.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0005] A pulp-residue separation device after pulping in papermaking processing comprises a pulp pipe, a power mechanism is installed at the left end of the pulp pipe, a reflux mechanism is installed at the right end of the pulp pipe, and a filtering mechanism is installed inside the pulp pipe.

[0006] The right end of the pulp pipe is connected to the pulp outlet pipe, and the first sealing cover is connected to the pulp outlet pipe through a threaded seal. A mounting groove is provided at the left front end of the pulp pipe. Threaded rods are fixed at the four corners of the mounting groove on the pulp pipe, and hexagonal nuts are connected to the threaded rods through threads. A card slot is provided in the middle of the mounting groove in the pulp pipe.

[0007] The filtering mechanism includes a sealing plate and a movable plate. The four corners of the sealing plate are respectively provided with mounting holes. A sieve plate is fixed in the middle of the rear side of the sealing plate. The sieve plate is provided with no less than thirteen sieve slots at equal intervals. The four corners of the sieve plate are respectively provided with threaded holes. Slide rods are connected to the threaded holes through threads, and a clamp is fixed to the right end of the slide rod.

[0008] The four corners of the movable plate are respectively provided with sliding holes, the middle of the movable plate is provided with a leakage hole, and no less than thirteen plug plates are evenly fixed on the left side of the movable plate.

[0009] The slide rod is slidably connected in the slide hole. Elastic bands are symmetrically fixed to the left middle part of the movable plate. The left end of the elastic band is fixed on the screen plate. The fixed position of the plug plate corresponds to the screen slot.

[0010] The threaded rod is slidably connected in the mounting hole, and the sieve plate is clamped in the clamping groove.

[0011] The power mechanism includes a slag pipe and a feed pipe. The slag pipe is connected to the left side of the pulp pipe. The middle left side of the slag pipe is connected to the slag discharge pipe. The second cover is connected to the slag discharge pipe through a threaded seal. The left end of the slag pipe is vertically connected to the power pipe. An electric telescopic rod is fixed to the middle of the top of the power pipe. An air hole is opened at the top of the power pipe. A piston is fixed on the telescopic end of the lower end of the electric telescopic rod. The piston is slidably connected in the power pipe. The feed pipe is vertically connected and fixed above the left end of the pulp pipe.

[0012] The reflux mechanism includes a vertical reflux pipe, which is vertically connected and fixed on the upper right side of the pulp pipe. The upper left end of the vertical reflux pipe is vertically connected to a horizontal reflux pipe. The left end of the horizontal reflux pipe is connected and fixed on the feed pipe. A canvas layer is fixed inside the connection between the vertical reflux pipe and the horizontal reflux pipe, and a one-way valve is installed inside the connection between the horizontal reflux pipe and the feed pipe.

[0013] The height of the power pipe is the same as that of the feed pipe, and the height of the vertical return pipe is half of the height of the power pipe and the feed pipe.

[0014] A rubber strip is fixed on the rear side of the sealing plate, and a sealing ring is fixed on the side of the piston.

[0015] Due to the adoption of the above technical solution, the present invention has the following beneficial effects:

[0016] The pulp-residue separation device after pulping in papermaking processing described in the present invention can perform repeated impact filtration on the pulp-residue mixture by the rise and fall of the piston, so as to completely separate the pulp and waste residue. The power provided by the rise and fall of the piston can be used to filter out the moisture in the pulp through the canvas layer and then inject it into the pulp-residue mixture for flushing, which saves water resources, avoids waste, and has a thorough filtration and high filtration efficiency. The pulp blocked in the screen slot can be cleared by inserting the plug plate into the screen slot to prevent clogging and high filtration efficiency. The pulp can be filtered through the long screen slot, and after the filtration is completed, it is convenient to take out and clean the mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0018] Figure 2 For the present invention Figure 1 A partial enlarged view of point A

[0019] Figure 3 It is a schematic diagram of the assembled three-dimensional structure of the present invention;

[0020] Figure 4 For the present invention Figure 3 A partial enlarged view of point B

[0021] Figure 5 This is a schematic diagram of the front half-section three-dimensional structure of the present invention;

[0022] Figure 6 For the present invention Figure 5 A partial enlarged view of point C;

[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the filtering mechanism of the present invention.

[0024] 1. Pulp pipe; 101. Pulp discharge pipe; 102. First sealing cover; 103. Mounting slot; 104. Clamping slot; 105. Threaded rod; 106. Hexagonal nut; 2. Sealing plate; 201. Mounting hole; 202. Sieve plate; 203. Sieve slot; 204. Sliding rod; 205. Threaded hole; 206. Clamping head; 207. Moving plate; 208. Sliding hole; 209. Leakage hole; 210. Inserting plate; 211. Elastic band; 3. Slag pipe; 301. Power pipe; 302. Slag discharge pipe; 303. Second sealing cover; 304. Electric telescopic rod; 305. Air hole; 306. Piston; 307. Feed pipe; 4. Vertical reflux pipe; 401. Horizontal reflux pipe; 402. Canvas layer; 403. One-way valve. Implementation Method

[0025] The present invention can be explained in detail by the following examples, the purpose of which is to disclose the present invention and to protect all technical improvements within the scope of the present invention.

[0026] Combined with attachment Figures 1 to 7 A pulp-residue separation device after pulping in papermaking processing includes a pulp pipe 1, a power mechanism is installed at the left end of the pulp pipe 1, a reflux mechanism is installed at the right end of the pulp pipe 1, and a filtering mechanism is installed inside the pulp pipe 1.

[0027] The right end of the pulp pipe 1 is connected to the pulp outlet pipe 101, and the first cover 102 is connected to the pulp outlet pipe 101 through a threaded seal. A mounting groove 103 is provided at the left front end of the pulp pipe 1. Threaded rods 105 are fixed at the four corners of the mounting groove 103 on the pulp pipe 1, and hexagonal nuts 106 are connected to the threaded rods 105 through threads. After the screen plate 202 is inserted into the slot 104, the slag pipe 3 of the first cover 102 is passed through the mounting hole 201, and then the hexagonal nut 106 is screwed on the mounting groove 103 to press the sealing plate 2 onto the mounting groove 103 to complete the installation. A slot 104 is provided in the middle of the mounting groove 103 in the pulp pipe 1.

[0028] The filtering mechanism includes a sealing plate 2 and a movable plate 207. The four corners of the sealing plate 2 are respectively provided with mounting holes 201. A sieve plate 202 is fixed to the middle of the rear side surface of the sealing plate 2. No less than thirteen sieve slots 203 are equidistantly provided on the sieve plate 202. Threaded holes 205 are respectively provided at the four corners of the sieve plate 202. A sliding rod 204 is connected to the threaded hole 205 through a thread. The left end of the sliding rod 204 is provided with a thread. When installing the sieve plate 202, the sliding rod 204 can be rotated by a wrench to adjust the length of the sliding rod 204 to facilitate loading and unloading of the sealing plate 2. A clamp 206 is fixed to the right end of the sliding rod 204.

[0029] Sliding holes 208 are respectively opened at the four corners of the movable plate 207, a leakage hole 209 is opened in the middle of the movable plate 207, and no less than thirteen plug plates 210 are fixed at equal intervals on the left side of the movable plate 207.

[0030] The slide rod 204 is slidably connected in the slide hole 208 , and elastic bands 211 are fixed symmetrically on the upper and lower middle parts of the left side of the movable plate 207 . The left end of the elastic band 211 is fixed on the sieve plate 202 , and the fixed position of the insert plate 210 corresponds to the sieve slot 203 .

[0031] The threaded rod 105 is slidably connected in the mounting hole 201 , and the sieve plate 202 is snap-fitted into the slot 104 .

[0032] The power mechanism includes a slag pipe 3 and a feed pipe 307. The slag pipe 3 is connected to the left side of the pulp pipe 1. The middle left side of the slag pipe 3 is connected to the slag discharge pipe 302. The second cover 303 is connected to the slag discharge pipe 302 through a threaded seal. The left end of the slag pipe 3 is vertically connected to the power pipe 301. An electric telescopic rod 304 is fixed to the middle of the top of the power pipe 301. An air hole 305 is provided at the top of the power pipe 301. A piston 306 is fixed to the telescopic end of the lower end of the electric telescopic rod 304. The piston 306 is slidably connected in the power pipe 301. The feed pipe 307 is vertically connected and fixed above the left end of the pulp pipe 1.

[0033] The reflux mechanism includes a vertical reflux pipe 4, which is vertically connected and fixed on the upper right side of the pulp pipe 1. The upper left end of the vertical reflux pipe 4 is vertically connected to a horizontal reflux pipe 401. The left end of the horizontal reflux pipe 401 is connected and fixed on the feed pipe 307. A canvas layer 402 is fixed inside the connection between the vertical reflux pipe 4 and the horizontal reflux pipe 401, and a one-way valve 403 is installed inside the connection between the horizontal reflux pipe 401 and the feed pipe 307.

[0034] The height of the power pipe 301 is the same as that of the feed pipe 307 , and the height of the vertical return pipe 4 is half of the height of the power pipe 301 and the feed pipe 307 .

[0035] A rubber strip is fixed to the rear side of the sealing plate 2 , and a sealing ring is fixed to the side of the piston 306 , so that the piston 306 has better sealing performance when moving up and down in the power tube 301 .

[0036] The pulp-slag separation device after pulping in the papermaking process is described. When in use, the mixture of pulp and waste residue is poured into the feed pipe 307. Since the power pipe 301, the feed pipe 307 and the bottom of the vertical return pipe 4 are connected through the slag pipe 3 and the pulp pipe 1, the pulp-slag mixture will enter the power pipe 301 and the vertical return pipe 4 and maintain the level of the liquid level. When the pulp-slag mixture enters the pulp pipe 1, it will pass through the screen slot 203 on the screen plate 202. The screen slot 203 only allows pulp with a smaller volume to pass through, and the waste residue is blocked on the left side of the screen plate 202. The pulp passing through the screen slot 203 will push the movable plate 207 to move right on the slide bar 204. The elastic belt 211 stretches in this process to absorb elastic potential energy, and then the electric telescopic rod The piston 306 is alternately extended and shortened, driving the piston 306 to alternately rise and fall in the power tube 301. When the piston 306 rises, a negative pressure is formed in the power tube 301, and the liquid level of the pulp-slag mixture in the power tube 301 rises, and the liquid level of the pulp-slag mixture in the feed tube 307 drops. The pulp hydraulic pressure in the pulp tube 1 is stronger than the pressure at the bottom of the feed tube 307. The pulp in the pulp tube 1 has a tendency to flow back, and the left side of the movable plate 207 is no longer pushed by the pulp. The elastic band 211 pulls the movable plate 207 to the left on the slide bar 204, so that the plug 210 fixed on the movable plate 207 is inserted into the screen slot 203, and the pulp blocked in the screen slot 203 is pushed into the feed tube 307 to avoid blockage. When entering the horizontal return pipe 401 and passing through the canvas layer 402, the water in the pulp will enter the horizontal return pipe 401, and the pulp will be isolated in the vertical return pipe 4. Due to the drop of the liquid level in the feed pipe 307, the water in the horizontal return pipe 401 can re-enter the feed pipe 307 through the canvas layer 402 slag pipe 3. When the piston 306 descends, the liquid level of the pulp-slag mixture in the power pipe 301 drops, and the liquid level of the pulp-slag mixture in the feed pipe 307 rises to be higher than the liquid level of the pulp-slag mixture in the vertical return pipe 4. The one-way valve 403 only allows liquid to flow from the horizontal return pipe 401 into the feed pipe 307. At this time, the one-way valve 403 closes the left side of the horizontal return pipe 401, and the pulp-slag mixture at the bottom of the feed pipe 307 re-moves the movable plate 2 07 pushes the slide bar 204 to the right to pull the insert plate 210 out of the screen slot 203, and the pulp enters the pulp pipe 1 through the screen slot 203 and the leakage hole 209. In this way, the piston 306 rises and falls repeatedly, and the pulp-residue mixture can be continuously washed while keeping the screen slot 203 unblocked, so as to completely separate the pulp and waste residue. After that, the staff can open the second cover 303 and the first cover 102, and take out the separated waste residue and pulp through the residue discharge pipe 302 and the pulp discharge pipe 101 respectively. After the separation operation is completed, unscrew the hexagonal nut 106 on the threaded rod 105, and take out the sealing plate 2 and the screen plate 202 together with the movable plate 207 for cleaning. When separating pulp of different volumes, the screen slots 203 of different widths can also be replaced.

[0037] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred embodiments, there are many methods and approaches to implement the technical solution. The above is only a preferred embodiment of the present invention. However, those skilled in the art should understand that various changes can be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined by the appended claims, and all of these are within the scope of protection of the present invention.

Claims

1. A pulp residue separation device after pulping in a papermaking process, comprising a pulp pipe (1), characterized in that: The left end of the pulp pipe (1) is equipped with a power mechanism, the right end of the pulp pipe (1) is equipped with a reflux mechanism, and the interior of the pulp pipe (1) is equipped with a filtering mechanism; The power mechanism comprises a slag pipe (3) and a feed pipe (307), the slag pipe (3) is connected to the left side of the pulp pipe (1), the middle of the left side of the slag pipe (3) is connected to the slag discharge pipe (302), the slag discharge pipe (302) is connected to the second cover (303) via a threaded seal, the left end of the slag pipe (3) is vertically connected to the power pipe (301), the middle of the top end of the power pipe (301) is fixed with an electric telescopic rod (304), the top end of the power pipe (301) is provided with an air hole (305), the telescopic end of the lower end of the electric telescopic rod (304) is fixed with a piston (306), the piston (306) is slidably connected in the power pipe (301), and the feed pipe (307) is vertically connected and fixed above the left end of the pulp pipe (1); The reflux mechanism comprises a vertical reflux pipe (4), the vertical reflux pipe (4) is vertically connected and fixed above the right side of the pulp pipe (1), the upper left end of the vertical reflux pipe (4) is vertically connected to a transverse reflux pipe (401), the left end of the transverse reflux pipe (401) is connected and fixed to the feed pipe (307), a canvas layer (402) is fixed inside the connection between the vertical reflux pipe (4) and the transverse reflux pipe (401), and a one-way valve (403) is installed inside the connection between the transverse reflux pipe (401) and the feed pipe (307); The height of the power pipe (301) is the same as that of the feed pipe (307), and the height of the vertical return pipe (4) is half the height of the power pipe (301) and the feed pipe (307).

2. The pulp-residue separation device after pulping in papermaking according to claim 1, characterized in that: The right end of the pulp pipe (1) is connected to a pulp outlet pipe (101), and a first cover (102) is connected to the pulp outlet pipe (101) through a threaded seal. A mounting groove (103) is provided at the left front end of the pulp pipe (1). Threaded rods (105) are fixed to the four corners of the mounting groove (103) on the pulp pipe (1), and hexagonal nuts (106) are connected to the threaded rods (105) through threads. A clamping groove (104) is provided in the middle of the mounting groove (103) in the pulp pipe (1).

3. The pulp-residue separation device after pulping in papermaking according to claim 2, characterized in that: The filtering mechanism comprises a sealing plate (2) and a movable plate (207), wherein the four corners of the sealing plate (2) are respectively provided with mounting holes (201), a sieve plate (202) is fixed to the middle of the rear side surface of the sealing plate (2), and no less than thirteen sieve slots (203) are evenly spaced on the sieve plate (202), and threaded holes (205) are respectively provided at the four corners of the sieve plate (202), a sliding rod (204) is connected to the threaded hole (205) by a thread, and a clamping head (206) is fixed to the right end of the sliding rod (204).

4. The pulp-residue separation device after pulping in papermaking according to claim 3, characterized in that: The four corners of the movable plate (207) are respectively provided with sliding holes (208), the middle of the movable plate (207) is provided with a leakage hole (209), and no less than thirteen plug plates (210) are fixed at equal intervals on the left side of the movable plate (207).

5. The pulp-residue separation device after pulping in papermaking according to claim 4, characterized in that: The slide rod (204) is slidably connected in the slide hole (208), and elastic bands (211) are fixed symmetrically on the upper and lower sides of the left middle part of the movable plate (207), the left end of the elastic band (211) is fixed on the screen plate (202), and the position where the insert plate (210) is fixed corresponds to the screen slot (203).

6. The pulp-residue separation device after pulping in papermaking according to claim 5, characterized in that: The threaded rod (105) is slidably connected in the mounting hole (201), and the screen plate (202) is snap-fitted into the slot (104).

7. The pulp-residue separation device after pulping in papermaking according to claim 6, characterized in that: A rubber strip is fixed to the rear side of the sealing plate (2), and a sealing ring is fixed to the side of the piston (306).

Citation Information

Patent Citations

  • Environment-friendly papermaking process

    CN113481745A

  • Papermaking sieve plate capable of preventing blockage

    CN216919834U