An integrated installation device for fabricated enclosure wallboards and beams

Abstract

This invention discloses an integrated installation device for prefabricated enclosure wall panels and beams, including steel beams, and further comprising: enclosure wall panels disposed on the outside of the steel beams, the enclosure wall panels including upper enclosure wall panels and lower enclosure wall panels; a connecting beam disposed between the upper and lower enclosure wall panels and interconnected by multiple sets of connectors; and a support component disposed between the connecting beam and the steel beam. The connection beam, connectors, and support component allow for external installation of the enclosure wall panels by workers. The addition of the connecting beam, combined with the use of connectors, makes the connection between the upper and lower enclosure wall panels more stable. Furthermore, the connection between the support component and the steel beam strengthens the connection between the enclosure wall panels and the building, thereby further increasing the stability of the enclosure wall panels and preventing damage to the entire structure when a single node is damaged.

Description

Technical Field

[0001] This invention relates to the field of prefabricated building technology, specifically to an integrated installation device for prefabricated enclosure wall panels and beams. Background Technology

[0002] Currently, in prefabricated buildings, there are few unified installation methods for the vertical connections between exterior wall panels and the integrated connection between the wall panels and steel beams. Traditional exterior wall panel connections generally require workers to perform external connection and installation. During the installation process, protective measures must be taken to prevent accidents, which increases the difficulty of installation. At the same time, traditional wall panel connections mostly use single connection methods. When a connection node loses its connection capacity, the structure may be damaged. Therefore, there is an urgent need to study a safe assembly and secure connection method for wall panel installation.

[0003] The above content is only used to help understand the technical solution of the present invention and does not represent an admission that the above content is the closest prior art. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated installation device for prefabricated wall panels and beams, in order to solve the problem mentioned in the background art that the installation of exterior wall panels in current prefabricated buildings requires manual installation from the outside, which increases the risk of installation and is relatively simple. This can lead to significant structural damage when a certain connection node loses its connection capacity.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an integrated installation device for prefabricated enclosure wall panels and beams, comprising steel beams, and further comprising:

[0006] Enclosing wall panels are installed on the outside of the steel beams, and the enclosing wall panels include an upper enclosing wall panel and a lower enclosing wall panel;

[0007] A connecting beam is installed between the upper and lower wall panels and is connected to each other by multiple sets of connectors.

[0008] Support components are installed between the connecting beam and the steel beam to connect the connecting beam and the steel beam.

[0009] Preferably, the connector includes:

[0010] Connecting rods are installed between the enclosure wall panels and the connectors;

[0011] A snap-fit ​​part is provided at one end of the connecting rod for snapping and fixing the connecting beam. The connecting beam is provided with a hook hole through which the snap-fit ​​part passes to achieve the locking effect.

[0012] A connecting part is provided at the other end of the connecting rod, and the enclosure wall panel is provided with a plug groove for inserting the connecting part.

[0013] Preferably, the latching part includes:

[0014] The main hanging plate and at least one set of side hanging plates are both inserted into the connecting rod and slidably limited towards the center of the connecting rod. The connecting rod is provided with slots for inserting the main hanging plate and the side hanging plates.

[0015] The main spring and the secondary spring are located in the slot and are used to provide elastic restoring force to the main hanger and the side hanger, respectively.

[0016] When the main and side hanging plates pass through the nail holes on the connecting beam, they can retract through the main and secondary springs to achieve the function of unidirectional passage and limiting of the main and side hanging plates, thereby realizing the purpose of buckling.

[0017] Preferably, the connecting portion includes:

[0018] Embedded rods are fixed to the connecting rods;

[0019] Multiple embedded pieces are placed around the embedded rod and are arranged in an "exploded" shape.

[0020] Preferably, the connecting rod is provided with a rolling belt, which is attached to the top of the main hanging piece, to reduce the friction of the main hanging piece when it is installed and retracted, so as to prevent the main hanging piece from getting stuck due to excessive friction during the installation process.

[0021] Preferably, the support member includes:

[0022] A support plate is fixed to the steel beam, and a first clamping plate is fixedly installed on the support plate;

[0023] The second card plate is fixed to the connecting beam, and the second card plate is provided with a slot into which the first card plate is inserted;

[0024] The detachable mounting section is located on the first and second clamping plate brackets and is used for quick connection and fixation after the first and second clamping plates are inserted, so as to realize the connection and fixation of the steel beam and the connecting beam.

[0025] Preferably, the detachable mounting part includes:

[0026] Bolts are fixed to the second clamping plate and are symmetrically arranged with respect to the second clamping plate, which is provided with clamping holes;

[0027] The first fixing part and the second fixing part are set on the support plate and are used to fix the device by means of bolts and locking holes, respectively.

[0028] Preferably, the first fixing part includes:

[0029] Two stiffening plates are symmetrically fixed on the first clamping plate and the support plate, and the stiffening plates are provided with stiffening plate holes for bolts to pass through;

[0030] Multiple nuts, threaded onto the bolts, are used to secure the bolts inserted into the stiffening plate after insertion.

[0031] Preferably, the second fixing part includes:

[0032] The insertion rod is fixedly installed at the outer end of the second card plate;

[0033] Two fixed seats are fixedly mounted on the support plate. The fixed seats are provided with horizontal holes for inserting the two ends of the rod into the fixed seats.

[0034] The flip-top is rotatably mounted on the fixed base to secure the inserted rod.

[0035] Preferably, the connector is also disposed between the lower enclosure wall panel and the steel beam.

[0036] Compared with the prior art, the beneficial effects of the present invention are:

[0037] This invention, through the installation of connecting beams, connectors, and supports, allows for external installation of the enclosure wall panels by workers. The addition of connecting beams, in conjunction with the connectors, ensures a more stable connection between the upper and lower enclosure wall panels. Furthermore, the supports, connecting the panels to the steel beams, enhance the connection between the enclosure wall panels and the building, thereby increasing the stability of the enclosure wall panels and preventing damage to the entire structure when a single node is damaged. Attached Figure Description

[0038] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0039] Figure 2 This is a side view of the overall structure of the present invention;

[0040] Figure 3 This is a schematic diagram showing the connection between the connecting member and the support member on the connecting beam of the present invention;

[0041] Figure 4 for Figure 3 Exploded view;

[0042] Figure 5 This is a schematic diagram of the overall structure of the connector of the present invention;

[0043] Figure 6 for Figure 5 Exploded view.

[0044] Reference numerals: 1-Steel beam; 2-Wall panel; 21-Upper wall panel; 22-Lower wall panel; 3-Connecting beam; 4-Connector; 41-Connecting rod; 42-Snap-fit ​​part; 421-Main hanging plate; 422-Side hanging plate; 423-Slot; 424-Main spring; 425-Secondary spring; 43-Connecting part; 431-Embedded rod; 432-Embedded piece; 44-Hanging nail hole; 45-Interlocking groove; 46-Positioning groove; 47-Deformation piece; 48-Rolling belt; 5-Support piece; 5 1-Support plate; 52-First clamping plate; 53-Second clamping plate; 54-Clamping slot; 55-Removable mounting part; 551-Bolt; 552-Clamping hole; 553-First fixing part; 5531-Reinforcing plate; 5532-Nut; 5533-Reinforcing plate hole; 554-Second fixing part; 5541-Insertion rod; 5542-Fixing seat; 5543-Horizontal hole; 5544-Flip cover; 5545-Vertical threaded hole; 5546-Vertical screw; 6-Mounting groove; 7-Through hole. Detailed Implementation

[0045] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0046] Please see Figure 1 This invention provides a technical solution: an integrated installation device for prefabricated enclosure wall panels and beams, including a steel beam 1, wherein the steel beam 1 is a load-bearing beam installed at the exterior wall of a prefabricated building, characterized in that it further includes:

[0047] Enclosing wall panel 2 is disposed on the outside of steel beam 1. The enclosing wall panel 2 includes an upper enclosing wall panel 21 and a lower enclosing wall panel 22.

[0048] The connecting beam 3 is located between the upper wall panel 21 and the lower wall panel 22, and is connected to each other by multiple sets of connectors 4.

[0049] Support member 5 is provided between connecting beam 3 and steel beam 1 to connect connecting beam 3 and steel beam 1.

[0050] Please see Figure 2 The connector 4 includes:

[0051] Connecting rod 41 is disposed between the enclosure wall panel 2 and the connector 4;

[0052] The buckle part 42 is provided at one end of the connecting rod 41 and is used to snap and fix the connecting beam 3. The connecting beam 3 is provided with a hook hole 44 through which the buckle part 42 passes to implement the locking effect.

[0053] The connecting part 43 is provided at the other end of the connecting rod 41. The enclosure wall panel 2 is provided with a plug groove 45 for the connecting part 43 to be inserted. After the connecting part 43 is inserted into the plug groove 45, it can be fixed by pouring cement mortar.

[0054] The connecting rod 41 located between the connecting part 43 and the snap-fit ​​part 42 is also provided with a positioning groove 46 so that the pre-embedding depth can be positioned when the connecting part 43 is pre-embedded.

[0055] Meanwhile, a deformable piece 47 is also provided on the connecting rod 41 located between the connecting part 43 and the snap-fit ​​part 42. After the connecting part 43 and the connecting beam 3 are connected, the deformable piece 47 is located at the flange of the enclosure wall panel 2 and the connecting beam 3 and is compressed, which can fasten the enclosure wall panel 2 and the connecting beam 3 to prevent loosening.

[0056] Please see Figure 5 , 6 The latching part 42 includes:

[0057] The main hanging piece 421 and at least one set of side hanging pieces 422 are both inserted into the connecting rod 41 and slide on the connecting rod 41 towards its center. The connecting rod 41 is provided with slots 423 for inserting the main hanging piece 421 and the side hanging pieces 422.

[0058] The main spring 424 and the secondary spring 425 are disposed in the slot 423 and are used to provide elastic restoring force to the main hanging piece 421 and the side hanging piece 422, respectively.

[0059] When the main hanging plate 421 and the side hanging plate 422 pass through the hanging nail hole 44 on the connecting beam 3, they can retract through the main spring 424 and the secondary spring 425 to achieve the function of unidirectional passage and limiting of the main hanging plate 421 and the side hanging plate 422, thereby achieving the purpose of buckling.

[0060] Please see Figure 3 , 5 6. The connecting part 43 includes:

[0061] Embedded rod 431 is fixed on connecting rod 41;

[0062] Multiple embedded pieces 432 are arranged around the embedded rod 431 in an "exploded" shape, and the embedded rod 431 is provided with threads to increase the anchoring capacity of the connection part 43.

[0063] Please see Figure 6 The connecting rod 41 is provided with a rolling belt 48, which is attached to the top of the main hanging piece 421. This belt is used to reduce the friction of the main hanging piece 421 when it is retracted during installation, so as to prevent the main hanging piece 421 from getting stuck due to excessive friction during installation.

[0064] Please see Figure 3 , 4 The support member 5 includes:

[0065] A support plate 51 is fixed to the steel beam 1, and a first clamping plate 52 is fixedly provided on the support plate 51;

[0066] The second card plate 53 is fixed to the connecting beam 3, and the second card plate 53 is provided with a card slot 54 into which the first card plate 52 is inserted;

[0067] The detachable mounting part 55 is provided on the bracket of the first clamping plate 52 and the second clamping plate 53, and is used for quick connection and fixation after the first clamping plate 52 and the second clamping plate 53 are inserted, so as to realize the connection and fixation of the steel beam 1 and the connecting beam 3.

[0068] Please see Figure 4 The detachable mounting part 55 includes:

[0069] Bolt 551 is fixed on the second card plate 53 and is symmetrically arranged with respect to the second card plate 53. The second card plate 53 is provided with card holes 552. The bolt 551 and card holes 552 are symmetrically arranged with respect to card slots 54.

[0070] The first fixing part 553 and the second fixing part 554 are disposed on the support plate 51 and are respectively used to fix the bolt 551 and the locking hole 552.

[0071] Please see Figure 4 The first fixing part 553 includes:

[0072] Two stiffening plates 5531 are symmetrically fixed on the support plate 51 and the first clamping plate 52. The stiffening plates 5531 are provided with stiffening plate holes 5533 for bolts 551 to pass through.

[0073] Multiple nuts 5532 are threaded onto bolts 551 to secure the bolts 551 after they are inserted into the stiffening plate 5531.

[0074] Please see Figure 4 The second fixing part 554 includes:

[0075] Insert rod 5541 is fixedly installed at the outer end of the second card plate 53;

[0076] Two fixed seats 5542 are fixedly mounted on the support plate 51. The fixed seats 5542 are provided with horizontal holes 5543 for inserting the two ends of the rod 5541 into the fixed seats 5542.

[0077] The flip cover 5544 is rotatably mounted on the fixed base 5542 and is used to fix the inserted rod 5541. During this fixing, a vertical threaded hole 5545 can be provided in the fixed base 5542, and the rod can be fixed by a vertical screw 5546.

[0078] Please see Figure 2 The connector 4 is also disposed between the lower wall panel 22 and the steel beam 1;

[0079] The specific setting principle can be referred to above. The connector 4 is set between the connecting beam 3 and the enclosure wall panel 2 to increase the connection between the steel beam 1 and the enclosure wall panel 2, thereby making the entire installation system more stable.

[0080] Installation steps:

[0081] 1. Installation of bearing plate 51: First, weld bearing plate 51 onto steel beam 1, and then install the first clamping plate 52 on bearing plate 51.

[0082] 2. Installation of the lower wall panel 22: Install the lower wall panel 22 on the connecting beam 3 through the connector 4, and weld the second clip 53 to the connecting beam 3 at the same time.

[0083] 3. Connecting and installing the connecting beam 3 and the steel beam 1: Insert the first clamping plate 52 into the groove 54 of the second clamping plate 53, and connect the connecting beam 3 and the steel beam 1 through the first fixing part 553 and the second fixing part 554.

[0084] IV. Installation of the upper wall panel 21: Install the upper wall panel 21 onto the connecting beam 3 using connectors 4.

[0085] V. Fixing the lower wall panel 22 and the steel beam 1: The lower wall panel 22 and the steel beam 1 are connected by the connector 4. Since the overall structure is already completed at this time, the installation of the connector 4 in this step is different from the above installation method. A through hole 7 can be opened on the steel beam 1 for the connecting part 43 of the connector 4 to pass through. The connecting part 43 is passed through this hole and into the pre-opened installation groove 6 on the lower wall panel 22, so that the connecting part and the steel beam 1 are tightly attached. Then, the installation groove 6 is grouted with cement.

[0086] Finally, the support plate, the first clamping plate, and the second clamping plate can all be pre-welded to facilitate direct and quick installation later.

[0087] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0088] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated installation device for prefabricated enclosure wall panels and beams, comprising steel beams (1), characterized in that, Also includes: Enclosing wall panel (2) is provided on the outside of steel beam (1), and the enclosing wall panel (2) includes an upper enclosing wall panel (21) and a lower enclosing wall panel (22). A connecting beam (3) is set between the upper wall panel (21) and the lower wall panel (22), and is connected to each other by multiple sets of connectors (4); Support member (5) is provided between the connecting beam (3) and the steel beam (1) for connecting the connecting beam (3) and the steel beam (1); The connector (4) includes: A connecting rod (41) is provided between the enclosure wall panel (2) and the connector (4); The buckle (42) is provided at one end of the connecting rod (41) and is used to snap and fix the connecting beam (3). The connecting beam (3) is provided with a buckle (42) that passes through a hanging nail hole (44) to achieve the snapping effect. A connecting part (43) is provided at the other end of the connecting rod (41), and the enclosure wall panel (2) is provided with a plug groove (45) for the connecting part (43) to be inserted. The support member (5) includes: A support plate (51) is fixed on a steel beam (1), and a first clamping plate (52) is fixedly installed on the support plate (51). The second card plate (53) is fixed on the connecting beam (3), and the second card plate (53) is provided with a card slot (54) into which the first card plate (52) is inserted; The detachable mounting part (55) is set on the bracket of the first card plate (52) and the second card plate (53) for quick connection and fixation after the first card plate (52) and the second card plate (53) are inserted, so as to realize the connection and fixation of the steel beam (1) and the connecting beam (3); The connector (4) is also disposed between the lower enclosure wall panel (22) and the steel beam (1).

2. The integrated installation device for prefabricated enclosure wall panels and beams according to claim 1, characterized in that, The latching part (42) includes: The main hanging piece (421) and at least one set of side hanging pieces (422) are both inserted into the connecting rod (41) and are limited to sliding towards the center of the connecting rod (41). The connecting rod (41) is provided with slots (423) for inserting the main hanging piece (421) and the side hanging pieces (422). The main spring (424) and the secondary spring (425) are disposed in the slot (423) and are used to provide elastic restoring force to the main hanging piece (421) and the side hanging piece (422) respectively; When the main hanging piece (421) and the side hanging piece (422) pass through the hanging nail hole (44) on the connecting beam (3), they can retract through the main spring (424) and the secondary spring (425) to achieve the function of unidirectional passage and limiting of the main hanging piece (421) and the side hanging piece (422), thereby achieving the purpose of buckling.

3. The integrated installation device for prefabricated enclosure wall panels and beams according to claim 1, characterized in that, The connecting part (43) includes: An embedded rod (431) is fixed to the connecting rod (41); Multiple embedded pieces (432) are arranged around the embedded rod (431) and are in an "exploded" shape.

4. The integrated installation device for prefabricated enclosure wall panels and beams according to claim 2, characterized in that: The connecting rod (41) is provided with a rolling belt (48) and is attached to the top of the main hanging piece (421). This belt is used to reduce the friction of the main hanging piece (421) when it is installed and retracted, so as to prevent the main hanging piece (421) from being stuck due to excessive friction during the installation process.

5. The integrated installation device for prefabricated enclosure wall panels and beams according to claim 1, characterized in that, The detachable mounting part (55) includes: Bolts (551) are fixed on the second card plate (53) and are arranged symmetrically with respect to the second card plate (53). The second card plate (53) is provided with card holes (552). The first fixing part (553) and the second fixing part (554) are provided on the support plate (52) and are used to fix the parts by cooperating with the bolts (551) and the locking holes (552), respectively.

6. The integrated installation device for prefabricated enclosure wall panels and beams according to claim 5, characterized in that, The first fixing part (553) includes: Two stiffening plates (5531) are symmetrically fixed on the first clamping plate (52) and the support plate (51), and the stiffening plates (5531) are provided with stiffening plate holes (5533) for bolts (551) to pass through. Multiple nuts (5532) are threaded onto bolts (551) to secure the bolts (551) inserted into the stiffening plate (5531).

7. The integrated installation device for prefabricated enclosure wall panels and beams according to claim 5, characterized in that, The second fixing part (554) includes: The insertion rod (5541) is fixedly installed at the outer end of the second card plate (53); Two fixed seats (5542) are fixedly installed on the support plate (51). The fixed seats (5542) are provided with horizontal holes (5543) for inserting the two ends of the rod (5541) into the fixed seats (5542). The flip cover (5544) is rotatably mounted on the fixed base (5542) to fix the inserted rod (5541).

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