Ramp for hammering

By using a positioning seat and a transport mechanism in the bevel grinding process with a top hammer, combined with conventional grinding machines, the problem of high-cost five-axis machine tools was solved, achieving low-cost and high-efficiency bevel machining.

CN116984998BActive Publication Date: 2026-02-27ZHEJIANG HENGCHENG CEMENTED CARBIDE CO LTD
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Patent Information

Application Number
CN202311039465.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-17
Publication Date
2026-02-27
Estimated Expiration
2043-08-17

AI Technical Summary

Technical Problem

Existing top hammer bevel grinding technology requires high-cost five-axis machine tools and complex CNC systems, resulting in high costs.

Method used

The system employs a conveying mechanism and a positioning seat. The positioning seat is kept in an inclined state by lifting and translation components. Grinding is then performed using a conventional grinding machine, avoiding the need to flip or rotate the grinding wheel assembly. The V-shaped support groove and support surface keep the workpiece surface to be ground horizontal.

Benefits of technology

It enables low-cost top hammer bevel grinding, reduces reliance on five-axis machine tools and CNC systems, is applicable to conventional grinding machines, and improves processing efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of top hammer processing technical field, specifically to a kind of top hammer bevel polishing auxiliary device.A kind of top hammer bevel polishing auxiliary device, including handling mechanism and the positioning seat for supporting workpiece, the handling mechanism includes the lifting assembly for making positioning seat move up and down and the translation component for making positioning seat translation, the positioning seat is equipped with the positioning slot of upward opening, the positioning seat is equipped with the fixed seat for making positioning seat keep inclined state, the fixed seat is equipped with the V-shaped support groove for supporting the outer edge of the lower end of positioning seat and the support surface for supporting the lower end surface of positioning seat and inclined arrangement, the lifting assembly is connected between positioning seat by sling.This application has the advantages of lower cost, can be used with conventional grinding machine to process the bevel of top hammer blank workpiece.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of top hammer machining, in particular to a top hammer bevel polishing auxiliary device. BACKGROUND

[0002] After the top hammer blank workpiece is completed by casting, the bevel thereof needs to be polished, and a custom grinding machine is usually used to polish the bevel of the top hammer, which needs to be customized by a grinding machine, and the polishing surface of the grinding wheel assembly needs to be in an inclined state, which is relatively high in cost.

[0003] A hard alloy top hammer automatic machining equipment is disclosed in Chinese Patent No. 202210633518.3, which comprises a planar grinding machine workbench, a support is arranged above the planar grinding machine workbench, a bridge plate is arranged on the support, a turnover mechanism is arranged on one side of the support, the output end of the turnover mechanism is connected with the bridge plate, a rotary mechanism is arranged at the center position of the bottom of the bridge plate, a supporting table is arranged on the output end of the rotary mechanism, an outer clamping sleeve is arranged above the supporting table, an inner clamping sleeve is arranged in the outer clamping sleeve, a grinding wheel mechanism is arranged above the inner clamping sleeve, and the turnover mechanism and the rotary mechanism are also included. In the above-mentioned scheme, the supporting table for supporting the workpiece can be turned over, thereby facilitating the polishing of the bevel of the top hammer.

[0004] A polishing and chamfering mechanism is disclosed in Chinese Patent No. 202211459385.9, which comprises a base, a first swing seat, a driving motor, a driving pulley arranged on the output shaft of the driving motor, a plurality of driven pulleys, and a sand belt. The first swing seat is rotationally connected to the base located below the first swing seat through a first horizontal pivot shaft, and the rotational position of the first swing seat relative to the base is adjustable and can be locked. The driving motor is directly or indirectly fixed on the first swing seat. The plurality of driven pulleys are arranged at intervals with the driving motor. The sand belt is wound between the driving pulley and the plurality of driven pulleys and is driven by the driving motor. The above-mentioned scheme adjusts the angle of the grinding wheel, thereby polishing and polishing the bevel of the workpiece.

[0005] The above two schemes respectively adjust the supporting table and the grinding wheel in a rotating manner, thereby facilitating the polishing of the bevel of the workpiece, but both need to set a turnover (or rotary) mechanism with self-locking capability, and also use a five-axis machine tool, which has high requirements for numerical control and is relatively high in cost. SUMMARY

[0006] The purpose of the present application is to provide a top hammer bevel polishing auxiliary device with relatively low cost.

[0007] In order to achieve the above object, the present application adopts the following technical scheme: a top hammer bevel polishing auxiliary device, comprising a carrying mechanism and a positioning seat for supporting a workpiece, the carrying mechanism comprising a lifting assembly for moving the positioning seat up and down and a translation assembly for translating the positioning seat, the positioning seat being provided with an upwardly open positioning groove, the positioning seat being matched with a fixing seat for keeping the positioning seat in an inclined state, the fixing seat being provided with a V-shaped support groove for supporting the outer edge of the lower end of the positioning seat and a support surface for supporting the lower end surface of the positioning seat and being arranged in an inclined manner, the lifting assembly being connected with the positioning seat through a lifting tool.

[0008] The present application is provided with a fixing seat, when the positioning seat is placed in an inclined manner on the fixing seat, one edge side wall and the bottom die of the positioning seat are respectively supported on the two groove surfaces of the V-shaped support groove, at the same time, the ground of the positioning seat is also supported on the support surface, the present application supports and positions the positioning seat through the fixing seat, so that the positioning seat is kept in an inclined state, so that the surface to be polished of the workpiece (one large inclined surface or small inclined surface) is kept in a horizontal state, at this time, the grinding wheel assembly on the grinding machine can be directly moved downward or laterally to contact the surface to be polished of the workpiece, so as to polish.

[0009] The present application scheme can keep the positioning seat on which the workpiece is placed in an inclined state, so that the workpiece is inclined to keep the surface to be polished of the workpiece in a horizontal state, without the need to overturn or rotate the parts for supporting the positioning seat or the grinding wheel assembly, so that a conventional grinding machine with low cost can be adopted, without the need to adopt a five-axis machine tool with high numerical control requirement.

[0010] Among them, the positioning seat of the present application is moved through the lifting tool and is matched with the lifting assembly and the translation assembly, the lifting assembly and the translation assembly can adopt the lifting assembly and the translation assembly on the existing grinding machine, or can adopt existing drivers such as lifting cylinders and translation cylinders.

[0011] As a preferred, the lifting assembly comprises a lifter, a limiting rod fixed to the output end of the lifter and arranged vertically, the lower end of the limiting rod is rotationally fixed with a first rotating piece as the center of a vertical first axis, the first rotating piece is provided with a second rotating piece rotationally fixed as the center of a second axis, the second rotating piece is arranged circumferentially outside the first rotating piece, and the first axis and the second axis are arranged vertically, the second rotating piece has a limiting part extending upward, the limiting part is provided with a plurality of limiting grooves arranged in a ring shape and spaced apart as the center of the first axis on the circumferential inner wall, the width of the limiting groove is greater than or equal to the width of the limiting rod, and the second rotating piece is provided with the lifting tool on the circumferential outer side.

[0012] The above arrangement is used to realize the overturning and rotating of the positioning seat and the workpiece on the positioning seat. When the overturning of the positioning seat and the workpiece is needed, the positioning seat is lifted by the lifting assembly to be suspended, then a worker manually lifts one side of the positioning seat and makes the limiting rod be located in one limiting groove, at this time, the positioning seat keeps the inclined state under the action of the gravity; then the translation assembly is started to make the inclined positioning seat move to the fixed seat, finally the lifting assembly controls the positioning seat to fall on the fixed seat and the translation assembly is reset. After the face of the workpiece in the horizontal state is processed, the positioning seat is suspended again by the lifting assembly and the translation assembly, then the worker overturns the positioning seat to make the positioning seat be in the horizontal state, then the rotating of the first rotating part and the second rotating part is carried out to make the second rotating part rotate 90° around the first axis, the worker again overturns the positioning seat downward and makes the translation assembly drive the positioning seat and the workpiece on the positioning seat to fall on the fixed seat again, thereby facilitating the polishing of the second face to be processed, and the above action is repeated to polish all the large inclined surfaces or small inclined surfaces of the top hammer. When the positioning seat is hung and inclined under the lower side of the lifting assembly, the inclination angle thereof does not need to be completely same as that when the positioning seat is located on the fixed seat, the first rotating part and the second rotating part provided by the present application can be overturned and rotated, the positioning seat can be overturned with smaller force, and the positioning seat can be more conveniently supported on the fixed seat. The counterweight can be arranged on one side of the positioning seat through the hook, thereby better maintaining the inclined state of the positioning seat when the positioning seat is lifted.

[0013] As preferred, the limiting groove is an inclined groove, and the groove surface for supporting the side wall of the limiting rod gradually extends to the circumferential outer side from bottom to top. Through the above arrangement, the contact area of the limiting groove and the limiting rod can be increased, thereby improving the stability of the positioning seat when the positioning seat is inclined, and thereby reducing the probability of safety accidents.

[0014] As preferred, the lifting tool comprises a first hook and a second hook, the first hook is arranged on the second rotating part, the second hook is arranged on the positioning seat, the first hook is in the annular structure, the second hook is in the hook structure, and the upper end of each first hook is sleeved on a fixed ring.

[0015] As preferred, the outer edge of the cross section of the positioning seat is square, the second hook is arranged at each corner of the positioning seat, the second rotating part is provided with four extension segments extending to the circumferential outer side, the first hook is arranged at the end of each extension segment, and each limiting groove is located between two extension segments. The top hammer blank workpiece is four-sided, the positioning seat is also four-sided, one face corresponds to one face, the positioning seat can be rotated four times, thereby facilitating the processing of the four faces of the workpiece.

[0016] As preferred, the V-shaped support grooves and the support surfaces are arranged along the left-right direction, the fixing seat is provided with two V-shaped support grooves and two support surfaces, the two V-shaped support grooves are arranged in different directions, the two support surfaces are arranged in different angles, the two V-shaped support grooves are arranged in front of and behind each other, and the lower end of one support surface is connected with the upper end of the other support surface. The hammer blank workpiece has a large slope and a small slope, and the slope of the corresponding V-shaped support groove and the support surface is processed according to the slope setting of the large slope of the workpiece, so that the workpiece is conveniently processed.

[0017] As preferred, the second rotating member sequentially comprises an upper part, a middle part and a lower part from top to bottom, the middle part has a larger inner diameter than the upper part and the lower part, the first rotating member is located in the middle part and is limited between the upper part and the lower part, and the limiting groove is arranged at least at the upper part. The second rotating member can be composed of three parts, the upper part, the middle part and the lower part can be fixed together by fasteners, or the upper part and the middle part are integrated, or the middle part and the lower part are integrated, so as to be composed of two parts for assembly. The second rotating member of the application avoids the disengagement of the first rotating member through the upper part and the lower part, and ensures the stability during use.

[0018] The application has the advantages of low cost and can be used with a conventional grinding machine to process the slope of the hammer blank workpiece. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structural schematic view of the application.

[0020] Figure 2 It is a structural schematic view of the positioning seat of the application.

[0021] Figure 3 It is a structural schematic view of the linkage of the lifting assembly and the positioning seat of the application.

[0022] Figure 4 It is a structural schematic view of the fixing seat of the application.

[0023] Figure 5 It is a sectional view of the assembly of the first rotating member and the second rotating member of the application. DETAILED DESCRIPTION

[0024] The application will be further described below according to the drawings and specific embodiments.

[0025] As shown in the drawings, Figures 1 to 5 The embodiment discloses a hammer slope polishing auxiliary device, which is used with a grinding machine, the grinding machine is provided with a grinding wheel assembly and a mechanism for realizing the up-down movement of the grinding wheel assembly. The hammer slope polishing auxiliary device comprises a carrying mechanism and a positioning seat 1 for supporting a workpiece 10, and the positioning seat 1 is matched with a fixing seat 3 for keeping the positioning seat 1 in an inclined state.

[0026] The positioning seat 1 is provided with an upwardly open positioning groove 11, the cross section of the positioning seat 1 is square, and the four corners of the positioning seat 1 are each provided with a second hook 12. The second hook 12 is provided with an external thread structure at the hook end, the positioning seat 1 is provided with a positioning seat matching hole penetrating upward and downward and having an internal thread structure at the four corners, the part of the second hook 12 having the external thread structure penetrates downward through the positioning seat matching hole and cooperates with a nut, and the positioning seat 1 is further provided with a positioning seat locking hole 13 extending transversely and linked with the positioning seat matching hole on the side wall, and a locking pin is matched with the positioning seat locking hole 13 to press the second hook 12.

[0027] The fixed seat 3 is provided with an upwardly extending vertical section 30 at the rear, the vertical section 30 is provided with a support surface 32 at the front side of the upper end for supporting the lower end surface of the positioning seat 1 and is obliquely arranged, and the front upper end surface of the fixed seat is provided with a V-shaped support groove 31 for supporting the lower end outer edge of the positioning seat 1. The V-shaped support groove 31 and the support surface 32 are arranged extending along the left-right direction, the fixed seat 3 is provided with two V-shaped support grooves 31 and two support surfaces 32, the opening directions of the two V-shaped support grooves 31 are different, the inclination angles of the two support surfaces 32 are different, the two V-shaped support grooves 31 are adjacent and connected in front and back, and the lower end of one support surface is connected with the upper end of the other support surface. Figure 4 When the positioning seat 1 is supported by the V-shaped support groove on the right and the lower support surface on the left, the large inclined surface of the workpiece 10 on the positioning seat 1 is in a horizontal state; when the positioning seat 1 is supported by the V-shaped support groove on the left and the upper support surface on the right, the small inclined surface of the workpiece 10 on the positioning seat 1 is in a horizontal state.

[0028] The conveying mechanism includes a lifting assembly for moving the positioning seat 1 upward and downward and a translation assembly 5 for translating the positioning seat 1, and the translation assembly 5 is arranged on the lower side of the fixed seat 3 and is used to drive the fixed seat 3 to move left and right. The translation assembly of the present embodiment can adopt the existing mechanism for translation on the grinding machine, and the present embodiment can be used together with a mechanical hand or a gripper and other feeding mechanisms, so as to facilitate the placement of the workpiece 10 in the positioning groove 11 of the positioning seat 1.

[0029] The lifting assembly comprises a lifter 4, a limiting rod 41 fixed to the output end of the lifter 4 and arranged vertically, the lower end of the limiting rod 41 is rotationally fixed with a first rotating piece 42 as the center of a vertical first axis, the first rotating piece 42 is provided with a second rotating piece 43 rotationally fixed as the center of a second axis, the second rotating piece 43 is sleeved outside the first rotating piece 43 in the circumferential direction, and the first axis and the second axis are arranged vertically (i.e. the second axis is arranged horizontally), the second rotating piece 43 has a limiting part 431 extending upward, the circumferential inner wall of the limiting part 431 is provided with four limiting grooves 432 arranged in a ring shape and spaced apart as the center of the first axis, and the width of the limiting grooves 432 is greater than or equal to the width (thickness) of the limiting rod 41 with a rectangular cross section. Among them, the limiting grooves 432 are inclined grooves, and the groove surface of the limiting grooves 432 gradually extends to the circumferential outer side from bottom to top. Among them, the first rotating piece 42 is provided with a rotating shaft fixing hole 421 and a locking fixing hole 422, and the first rotating piece 42 is also provided with a clearance groove 423 for rotationally positioning the lower end of the limiting rod 41.

[0030] The second rotating piece 43 is provided with four extension segments 430 extending to the circumferential outer side, the outer end of the extension segment 430 is provided with a fixing ring 44, the fixing ring 44 is matched with a ring-shaped first hook 45, and each limiting groove 432 is located between two extension segments 430. The second rotating piece 43 sequentially comprises an upper part, a middle part and a lower part from top to bottom, the inner diameter of the middle part is greater than the inner diameters of the upper part and the lower part, the first rotating piece 42 is located in the middle part and is limited between the upper part and the lower part, the upper part and the middle part are integrally formed, the extension segment 431 is integrated with the middle part, the middle part and the lower part are fixed together through fasteners, and the upper part and the middle part are provided with the above-mentioned limiting grooves 432.

[0031] When the workpiece needs to be beveled, the workpiece is placed in the positioning seat by a mechanical hand or other feeding mechanism, or the positioning seat loaded with the workpiece is moved to the side of the lifter by a mechanical hand or other feeding mechanism; then the lifter controls the limiting rod to move downward, the worker cooperates the first hook and the second hook, and then the lifter drives the positioning seat to move upward; the worker manually lifts the rear side of the positioning seat and makes the limiting rod located in the limiting groove, at this time the positioning seat keeps in an inclined state under the action of gravity; then the translation assembly is started to move the inclined positioning seat to the upper side of the fixed seat, the lifter controls the positioning seat to move downward to contact the fixed seat, then the worker separates the first hook and the second hook, and makes the translation assembly reset to move the positioning seat below the grinding wheel assembly, and finally the bevel of the workpiece on the positioning seat is machined by the grinding wheel assembly.

[0032] After the surface of the workpiece in the horizontal state is machined, the positioning seat is suspended again through the lifting assembly and the translation assembly, then the worker turns over the positioning seat to make the positioning seat in the horizontal state, and then rotates the positioning seat to make the unprocessed surface of the workpiece on the positioning seat at the rear side, and then the worker turns over the positioning seat downward to realize the inclination of the workpiece, and then the positioning seat and the workpiece on the positioning seat are brought to fall on the fixing seat again through the translation assembly, so that the second surface to be machined is polished, and the above-mentioned actions are repeated to polish all large inclined surfaces or small inclined surfaces of the top hammer.

Claims

1. A mallet bevel polishing auxiliary device, comprising a carrying mechanism and a positioning seat for supporting a workpiece, the carrying mechanism comprising a lifting assembly for moving the positioning seat up and down and a translation assembly for translating the positioning seat, the positioning seat being provided with an upwardly open positioning groove, characterized in that: The positioning seat is matched with a fixing seat for keeping the positioning seat in an inclined state, the fixing seat is provided with a V-shaped support groove for supporting the outer edge of the lower end of the positioning seat and a support surface for supporting the lower end surface of the positioning seat and being arranged in an inclined manner, and the lifting assembly is connected with the positioning seat through a lifting tool.

2. The mallet bevel polishing aid of claim 1, wherein: The limiting groove is a slanted groove, and the groove surface for supporting the side wall of the limiting rod gradually extends to the circumferential outer side from bottom to top.

3. A mallet bevel polishing aid as claimed in claim 1 or 2, wherein: The lifting tool comprises first hooks and second hooks, the first hooks are arranged on the second rotating member, the second hooks are arranged on the positioning seat, the first hooks have an annular structure, the second hooks have a hook structure, and the upper end of each first hook is sleeved on a fixed ring.

4. The mallet bevel polishing aid of claim 3, wherein: The outer edge of the cross section of the positioning seat is square, the second hooks are arranged at the four corners of the positioning seat, the second rotating member is provided with four extension segments extending to the circumferential outer side, the first hooks are arranged at the end portions of the extension segments, and each limiting groove is located between two extension segments.

5. A mallet bevel polishing aid as claimed in claim 1 or 2, wherein: The V-shaped support grooves and the support surfaces are arranged in the left-right direction, the fixing seat is provided with two V-shaped support grooves and two support surfaces, the opening directions of the two V-shaped support grooves are different, the inclination angles of the two support surfaces are different, the two V-shaped support grooves are arranged in a front-rear interval, and the lower end of one support surface is connected with the upper end of the other support surface.

6. A mallet bevel polishing aid as claimed in claim 1 or 2, wherein: The second rotating member comprises an upper portion, a middle portion and a lower portion from top to bottom, the inner diameter of the middle portion is greater than the inner diameters of the upper portion and the lower portion, the first rotating member is located in the middle portion and is limited between the upper portion and the lower portion, and the limiting groove is arranged at least at the upper portion.

Citation Information

Patent Citations

  • Automatic machining equipment for hard alloy holding-up hammer and implementation method of automatic machining equipment

    CN114986283A

  • Polishing and chamfering equipment for taper excircle of holding-up hammer

    CN115673951A

  • Fixing tool for anvil grinding

    CN213197067U