Spr multifunction calibration platform
By designing a multi-functional SPR calibration platform, the problems of error prevention and mechanical calibration of SPR riveting equipment were solved, realizing centering calibration, color recognition and nail tape collection, thereby improving production efficiency and site cleanliness.
Patent Information
- Application Number
- CN202210524369.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2042-05-13
AI Technical Summary
In the existing technology, SPR riveting equipment lacks error prevention facilities and mechanical calibration, which leads to rivet gun alignment problems, equipment damage and rivet tape scattering due to on-site personnel misoperation, and there is a lack of effective rivet tape collection devices.
A multi-functional SPR calibration platform was designed, which includes a fixing device, an SPR gun body centering calibration device, a nail tape color recognition device, and a nail tape collection device to achieve centering calibration, color recognition, and nail tape collection, thereby preventing misoperation and improving cleanliness.
It enables rapid production recovery of SPR riveting guns in the event of alignment problems, avoids equipment damage and rivet tape scattering caused by on-site misoperation, and improves on-site cleanliness and rivet tape collection efficiency.
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Figure CN117086255B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The embodiment of the present application relates to a calibration platform, in particular to a SPR multifunctional calibration platform. BACKGROUND
[0002] Aluminum alloy is favored by automobile manufacturers due to its low density, high strength, corrosion resistance and other performances, and the SPR self-piercing riveting technology is widely used in the design and manufacture of vehicle bodies. The existing technology is to directly work after replacing the nail disc by manual, without error-proofing facilities; the device gun arm is manually operated in the misalignment condition, visual alignment without mechanical calibration; the on-site sheared nail belt is scattered without a collection disc; the SPR riveting gun may have the problem of alignment, and the misoperation of the on-site personnel when replacing the nail disc, resulting in the problems of damage to the gun body and scattered sheared nail belt. SUMMARY
[0003] The embodiment of the present application aims to provide a calibration platform with error-proofing facilities, mechanical calibration and sheared nail collection functions.
[0004] In order to achieve the above-mentioned purpose, the embodiment of the present application designs a SPR multifunctional calibration platform, comprising:
[0005] a platform support structure;
[0006] a fixing device, the fixing device is fixed on the platform support structure;
[0007] an SPR gun body alignment calibration device, the SPR gun body alignment calibration device is arranged on one side of the fixing device on the platform support structure;
[0008] an SPR nail belt color recognition device, the SPR nail belt color recognition device is fixed on one side of the SPR gun body alignment calibration device on the platform support structure;
[0009] an SPR nail belt collection device, the SPR nail belt collection device is fixed on one side of the SPR nail belt color recognition device on the platform support structure;
[0010] the fixing device fixes a test plate;
[0011] the SPR gun body alignment calibration device aligns and calibrates the rivet installed on the SPR gun body;
[0012] the SPR nail belt color recognition device recognizes the color of the rivet; after the alignment and calibration and the color recognition are completed, the rivet is riveted on the test plate; after the completion, the sheared rivet is collected into the SPR nail belt collection device.
[0013] Further, the fixing device, the SPR gun body centering and calibration device, the SPR nail belt color identification device and the SPR nail belt collecting device are fixed on the platform support structure in sequence and side by side.
[0014] Further, the SPR gun body centering and calibration device is provided with calibration holes of different diameters for calibration.
[0015] Further, the platform support structure further comprises:
[0016] a base, the base being fixed on the bottom of the platform support structure;
[0017] a support rod, the support rod being fixed above the base;
[0018] a fixing plate, the fixing plate being fixed above the support rod.
[0019] Further, the SPR gun body centering and calibration device and the SPR nail belt color identification device and the fixing device are fixed on the fixing plate.
[0020] Further, the SPR gun body centering and calibration device further comprises:
[0021] a first support, the first support being fixed on the fixing plate of the platform support structure;
[0022] a first positioning block, the first positioning block being fixed on the top end of the first support;
[0023] a calibration hole mounting block, the calibration hole mounting block being fixed on one side of the first positioning block;
[0024] the calibration hole mounting block being fixed on one side of the first positioning block through bolt connection;
[0025] calibration holes, the calibration holes of different diameters being formed on the calibration hole mounting block.
[0026] Further, the SPR nail belt color identification device comprises:
[0027] a second support, the second support being fixed on the fixing plate of the platform support structure;
[0028] a color identification sensor, the color identification sensor being fixed on one side of the second support.
[0029] Further, the fixing device further comprises:
[0030] a third support, the third support being fixed on the fixing plate of the platform support structure;
[0031] lower clamp, the lower clamp is fixed on the third support;
[0032] clamp driving block, the lower clamp is fixed on the clamp driving block;
[0033] upper clamp, one end of the upper clamp is movably connected on the clamp driving block, and the other end of the upper clamp extends out of one side of the clamp driving block.
[0034] Further, the SPR nail belt collecting device further comprises:
[0035] collecting base, the collecting base is fixed on the fixed plate of the platform support structure;
[0036] collecting box, the collecting box is fixed on the collecting base.
[0037] Further, a groove is formed in the lower clamp, and one end of the upper clamp is embedded in the groove.
[0038] Compared with the prior art, the embodiment of the present application adopts the following technical scheme: a fixing device is fixed on a platform support structure; an SPR gun body centering and aligning device is arranged on one side of the fixing device on the platform support structure; an SPR nail belt color identification device is fixed on one side of the SPR gun body centering and aligning device on the platform support structure; an SPR nail belt collecting device is fixed on one side of the SPR nail belt color identification device on the platform support structure; the fixing device fixes a test plate; the SPR gun body centering and aligning device centers and aligns a rivet installed on an SPR gun body; the SPR nail belt color identification device identifies the color of the rivet; after the centering and aligning and the color identification are completed, the rivet is riveted on the test plate; and after the riveting is completed, the sheared nail of the rivet is collected into the SPR nail belt collecting device. The technical scheme can quickly restore production when the SPR riveting gun has a centering problem, can avoid the misoperation of personnel replacing a nail disc on site, can prevent the gun body from being damaged, can improve the neatness on site, and can ensure that the sheared nail belt is collected. BRIEF DESCRIPTION OF DRAWINGS
[0039] Figure 1 is a schematic diagram of a three-dimensional structure of the present application. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical scheme and advantages of the present application clearer, the embodiments of the present application will be described in detail below with reference to the drawings. However, those skilled in the art can understand that, in the embodiments of the present application, many technical details are proposed in order to make the readers better understand the present application. However, even if there are no such technical details and various changes and modifications based on the following embodiments, the technical scheme claimed in each claim of the present application can be implemented.
[0041] Embodiments of the present application relate to a SPR multifunctional calibration platform, as shown, comprising: Figure 1
[0042] The platform support structure 10 is used to support the SPR multifunctional calibration platform in the present embodiment;
[0043] The fixing device 20 is fixed on the platform support structure 10; the fixing device 20 is used to fix the test plate in the present embodiment.
[0044] The SPR gun body centering calibration device 30 is arranged on the platform support structure 10 on one side of the fixing device 20; the SPR gun body centering calibration device 30 is used for the centering calibration position of the SPR gun body, and is used for calibrating the position between the rivet and the SPR gun body.
[0045] The SPR rivet belt color identification device 40 is fixed on the platform support structure 10 on one side of the SPR gun body centering calibration device 30; the SPR rivet belt color identification device 40 is used to identify rivets of different diameters distinguished by color, in combination with the diameter on the SPR gun body centering calibration device 30, to determine the double confirmation of the rivet used.
[0046] The SPR rivet belt collection device 50 is fixed on the platform support structure 10 on one side of the SPR rivet belt color identification device 40; the SPR rivet belt collection device 50 is used to collect the cut rivets after the rivets are used.
[0047] The fixing device 20 of the SPR multifunctional calibration platform in the present embodiment fixes the test plate;
[0048] The SPR gun body centering calibration device 30 performs centering calibration on the rivet installed on the SPR gun body;
[0049] The SPR rivet belt color identification device 40 performs color identification on the rivet; after the centering calibration and the color identification are completed, the rivet is riveted on the test plate; after the completion, the cut rivet of the rivet is collected into the SPR rivet belt collection device 50. The SPR multifunctional calibration platform in the present embodiment realizes that the SPR riveter can quickly resume production when the centering problem occurs, can avoid the misoperation of the on-site personnel when replacing the rivet disc, causes damage to the gun body, improves the neatness of the site, ensures the technical effect that the cut rivet belt is collected, solves the problems that the existing technology is directly worked after the rivet disc is replaced by the artificial, there is no error-proofing facility; the equipment gun arm is manually operated in the off-centering condition, the centering is visualized, there is no mechanical calibration; the cut rivet belt is scattered on the site, there is no collection disc; the SPR riveter may have the problem of centering, the on-site personnel may have the misoperation when replacing the rivet disc, may cause damage to the gun body, and may have the problem of cut rivet belt scattering.
[0050] As shown in Figure 1 As shown, the fixing device 20 of the SPR multifunctional calibration platform in the embodiment is fixed on the platform support structure 10 in sequence and side by side with the SPR gun body centering calibration device 30 and the SPR rivet belt color recognition device 40 and the SPR rivet belt collecting device 50.
[0051] As shown, the SPR multifunctional calibration platform in the embodiment is provided with calibration holes 31 of different diameters on the SPR gun body centering calibration device 30 for calibration. Figure 1
[0052] As shown, the platform support structure 10 of the SPR multifunctional calibration platform in the embodiment further comprises: Figure 1 A base 1 is fixed at the bottom of the platform support structure 10; the base 1 is used to fix the platform support structure 10.
[0053] A support rod 2 is fixed above the base 1; the support rod 2 is used to increase the height of the SPR multifunctional calibration platform.
[0054] A fixing plate 3 is fixed above the support rod 2. The fixing plate 3 is used to fix the fixing device 20, the SPR gun body centering calibration device 30, the SPR rivet belt color recognition device 40 and the SPR rivet belt collecting device 50.
[0055] As shown, in the SPR multifunctional calibration platform in the embodiment, the SPR gun body centering calibration device 30 and the SPR rivet belt color recognition device 40 and the fixing device 20 are fixed on the fixing plate 3.
[0056] Figure 1 As shown, in the SPR multifunctional calibration platform in the embodiment, the SPR gun body centering calibration device 30 further comprises:
[0057] As shown, in the SPR multifunctional calibration platform in the embodiment, the SPR gun body centering calibration device 30 further comprises: Figure 1 A first support 31 is fixed on the fixing plate 3 of the platform support structure 10; the first support 31 is used to support the SPR gun body centering calibration device 30.
[0058] A first positioning block 32 is fixed at the top end of the first support 31; the first positioning block 32 is used to install a replaceable calibration hole mounting block 33.
[0059] A replaceable calibration hole mounting block 33 is fixed on one side of the first positioning block 32.
[0060] The calibration hole mounting block 33 is fixed on one side of the first positioning block 32 through bolt connection; the calibration hole mounting block 33 is used to be installed on the first positioning block 32.
[0061] The calibration hole mounting block 33 is fixed on one side of the first positioning block 32 through bolt connection; the calibration hole mounting block 33 is used to be installed on the first positioning block 32.
[0062] Different diameter calibration holes 34 are opened on the calibration hole mounting block 33. The calibration holes 34 are used to calibrate different rivets.
[0063] As shown in the figure, in the SPR multifunctional calibration platform in the embodiment, the SPR rivet belt color recognition device 40 comprises: Figure 1
[0064] The second bracket 41 is used to fix the color recognition sensor 42,
[0065] The color recognition sensor 42 is fixed on one side of the second bracket 41. The color recognition sensor 42 is used to recognize rivets with different colors, and different colors of rivets represent different diameters. One color represents one diameter of rivets, one-to-one correspondence.
[0066] As shown in the figure, in the SPR multifunctional calibration platform in the embodiment, the fixing device 20 further comprises: Figure 1 The third bracket 21 is fixed on the fixed plate 3 of the platform support structure 10; the third bracket 21 is used to support the fixing device 20;
[0067] The lower clamp 22 is fixed on the third bracket 21; the lower clamp 22 is used to be placed below the fixing device 20.
[0068] The lower clamp 22 is fixed on the clamp driving block 23; the clamp driving block 23 mainly plays a fixing role.
[0069] One end of the upper clamp 24 is movably connected on the clamp driving block 23; the other end of the upper clamp 24 extends out of one side of the clamp driving block 23. The upper clamp 24 and the lower clamp 22 cooperate to fix the test plate under the pressing of the upper clamp 24.
[0070] As shown in the figure, in the SPR multifunctional calibration platform in the embodiment, the SPR rivet belt collecting device 50 further comprises:
[0071] Figure 1 The collecting base 51 is fixed on the fixed plate 3 of the platform support structure 10; the collecting base 51 is used to install the collecting box 52.
[0072] The collecting box 52 is fixed on the collecting base 51.
[0073] As shown in the figure, in the SPR multifunctional calibration platform in the embodiment, a groove 25 is opened on the lower clamp 22, and one end of the upper clamp 24 is embedded into the groove 25. The groove 25 mainly plays a role of better fixing the test plate.
[0074] As shown in the figure, in the SPR multifunctional calibration platform in the embodiment, a groove 25 is opened on the lower clamp 22, and one end of the upper clamp 24 is embedded into the groove 25. The groove 25 mainly plays a role of better fixing the test plate. Figure 1
[0075] Those skilled in the art can understand that the above-mentioned embodiments are specific examples for implementing the present application, and various changes can be made in form and details in practical application without departing from the spirit and scope of the present application.
Claims
1. An SPR multi-functional calibration platform, characterized in that, The utility model relates to a kind of SPR gun body centering calibration device, and SPR nail band color identification device, SPR nail band collection device, fixed device and platform support structure are included. Platform support structure; Fixed device, the fixed device is fixed on the platform support structure; SPR gun body centering calibration device, the SPR gun body centering calibration device is arranged on the platform support structure on the side of the fixed device; SPR nail band color identification device, the SPR nail band color identification device is fixed on the platform support structure on the side of the SPR gun body centering calibration device; SPR nail band collection device, the SPR nail band collection device is fixed on the platform support structure on the side of the SPR nail band color identification device; The fixed device fixes test plate; The SPR gun body centering calibration device is centered and calibrated on rivet installed on SPR gun body; The SPR nail band color identification device is color-identified to the rivet; After completing the centering calibration and the color identification, the rivet is riveted on the test plate;After completion, the shear pin of the rivet is collected into the SPR nail band collection device; The fixed device, the SPR gun body centering calibration device and the SPR nail band color identification device and the SPR nail band collection device are sequentially and side by side fixed on the platform support structure; The SPR gun body centering calibration device is provided with calibration holes of different diameters, and calibration is carried out; The platform support structure further includes: Base, the base is fixed on the bottom of the platform support structure; Supporting rod, the supporting rod is fixed above the base; Fixed plate, the fixed plate is fixed above the supporting rod.
2. The SPR multi-functional calibration platform of claim 1, wherein, The SPR gun body centering calibration device, the SPR nail band color identification device and the fixed device are fixed on the fixed plate.
3. The SPR multi-functional calibration platform of claim 1, wherein, The SPR gun body centering calibration device further includes: First support, the first support is fixed on the fixed plate of the platform support structure; First positioning block, the first positioning block is fixed on the top end of the first support; Calibration hole mounting block, a replaceable calibration hole mounting block is fixed on the side of the first positioning block; The calibration hole mounting block is fixed on the side of the first positioning block by bolt connection; Calibration hole, the calibration holes of different diameters are opened on the calibration hole mounting block.
4. The SPR multi-functional calibration platform of claim 1, wherein, The SPR nail band color identification device includes: Second support, the second support is fixed on the fixed plate of the platform support structure; Color identification inductor, the color identification inductor is fixed on the side of the second support.
5. The SPR multi-functional calibration platform of claim 1, wherein, The fixed device further includes: Third support, the third support is fixed on the fixed plate of the platform support structure; Lower clamp, the lower clamp is fixed on the third support; Clamp driving block, the lower clamp is fixed on the clamp driving block; Upper clamp, one end of the upper clamp is movably connected on the clamp driving block;The other end of the upper clamp extends out of the side of the clamp driving block.
6. The SPR multi-functional calibration platform of claim 1, wherein, The SPR nail band collection device further includes: Collection base, the collection base is fixed on the fixed plate of the platform support structure; A collecting box is fixed on the collecting base.
7. The SPR multi-functional calibration platform of claim 5, wherein, A recess is formed on the lower clamp, and one end of the upper clamp is embedded in the recess.
Citation Information
Patent Citations
SPR multifunctional calibration platform
CN217412339U