A packaging machine with a carton board supply and forming system

Through the continuous paper pickup and box opening rotor pre-opening method, the problem of unstable deformation and molding of paper boxes in traditional packaging machines is solved, and the rapid and stable supply and molding of paper boxes is achieved, and the production efficiency and automation are improved.

CN117104612BActive Publication Date: 2025-08-05NANJING F&P PACKAGING MACHINERY CO LTD
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Patent Information

Application Number
CN202311274065.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-28
Publication Date
2025-08-05
Estimated Expiration
2043-09-28

AI Technical Summary

Technical Problem

During the paper pickup process, traditional packaging machines can easily cause the carton board to deform or leak, and the molding is unstable, making it difficult to achieve high-speed production.

Method used

The continuous paper pickup and box opening rotor pre-opening method is adopted, combined with the carton board supply forming system, including a conveying platform, extension components, carton board compartment, feeder and opening and closing components, and the paper pickup, guide and pre-opening box are used to achieve stable supply and molding of the carton board through suction cup pickup, guide and pre-opening box.

Benefits of technology

It realizes rapid and stable supply and molding of carton boards, avoids deformation, improves production efficiency and automation, simplifies the structure, and facilitates rapid replacement.

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Abstract

The present invention discloses a packaging machine with a carton board supply and forming system, which is applied in the technical field of packaging machines. The key points of its technical solution are as follows: It includes a conveying platform for conveying carton boards, which includes a number of discharge ports, and the conveying platform is used to output the carton boards from each discharge port; an extension component for placing carton boards, and the extension component is used to receive the carton boards from the conveying platform; a carton board bin for processing carton boards, and the carton board bin is used to receive the carton boards from the extension component; a carton board feeder for guiding carton boards, and the carton board feeder is used to receive the carton boards from the carton board bin. The technical effects are as follows: The packaging machine of the present invention combines the continuous paper picking and the pre-opening of the box by the opening box turntable to realize the supply and forming of carton boards. The paper picking action is fast, the carton board forming is stable, there is no deformation phenomenon, and the efficiency is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging machines, and particularly to a packaging machine with a carton board supply and forming system. Background Art

[0002] A packaging machine is a type of machine that packages products, playing the roles of protection and aesthetics. Packaging machines are mainly divided into two aspects: 1. Pipeline-style integrated production packaging, 2. Product peripheral packaging equipment.

[0003] Common forms of packaging machine boxes include wrapping, basket type, and sleeve type, etc. For traditional sleeve-type or fully enclosed carton packaging machines, usually, a single turntable rotates, and the carton board is sucked out from the hopper by a suction cup and then conveyed to the downstream conveyor belt. During the conveying process, a series of mechanisms are used to achieve carton forming and product packaging. However, when the single turntable picks up paper from the paper bin by a suction cup, if the suction force of the suction cup is too large, the carton board is easily deformed when being drawn out; if the suction force of the suction cup is too small, and at the same time, when the paper bin limit adjustment is improper, there is an easy phenomenon of missing suction of the carton board. The single turntable needs to complete the paper picking and paper placing actions simultaneously. There are limited workstations in one revolution of the turntable, and it is difficult to achieve high speed; after the paper picking is completed, the carton board is formed by the mechanisms on the conveyor belt. There are many mechanisms, the structure is complex, and the carton board forming is unstable. Summary of the Invention

[0004] The purpose of the present invention is to provide a packaging machine with a carton board supply and forming system, and its advantages are: by combining the continuous paper picking method and the pre-opening of the carton by the opening turntable, the paper picking action is fast, the carton board forming is stable, there is no deformation phenomenon, and the efficiency is high.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: a conveying platform for conveying carton boards, comprising a plurality of discharge ports, the conveying platform is used to output carton boards from each discharge port; an extension component for placing carton boards, the extension component is used to receive carton boards from the conveying platform; a carton board bin for processing carton boards, the carton board bin comprising a carton board feeding component connected to the active end of the carton board feeding conveying component, a paper stopper is provided at the tail end of the carton board feeding component in the forward direction, and the carton board bin also comprises a lifting mechanism connected to the conveying platform, and a limiting mechanism is connected to the lifting mechanism , the limiting mechanism is located just above the paper stop, and a paper out detection photoelectric sensor is connected above the limiting mechanism, the carton board bin is used to receive the carton board of the extension assembly; a carton board feeder is used to guide the carton board, the carton board feeder includes a paper picking assembly, a carton board guide assembly connected to the tail of the paper picking assembly and a paper feeding chain width adjustment mechanism, the carton board feeder is used to receive the carton board from the carton board bin; a carton board opening and closing assembly is used for pre-opening the box, the carton board opening and closing assembly is used to receive the carton board from the carton board feeder; a conveyor line for conveying formed packaging boxes is provided below the carton board opening and closing assembly.

[0006] The present invention is further configured as follows: the extension component includes a carton board feeding and conveying component arranged on the conveying platform, the conveying platform is connected to a side baffle at the edge along the length direction through a side baffle adjustment mechanism, and a tail baffle is provided on the conveying platform located on the carton board feeding and conveying component.

[0007] The present invention is further configured as follows: the paper picking assembly includes two vertical plates installed on the paper feeding chain width adjustment mechanism, an active roller assembly driven by a chain or belt is provided between the two vertical plates, and a passive roller assembly and a pressure roller assembly that cooperate with the active roller assembly are rotatably connected between the two vertical plates, and a paper picking suction cup assembly for sucking the paper box plate is provided between the two vertical plates in front of the active roller assembly.

[0008] The present invention is further configured as follows: the carton board guide assembly includes a slide rail connected to the opposite side of the two vertical plates, and a slideway is provided on the opposite side of the two slide rails. A chain track is provided above the slide rail, and a transmission assembly is connected to the chain track for transmission, and a paper feed hook ear is fixedly connected to the transmission assembly.

[0009] The present invention is further configured as follows: the carton board opening and closing assembly includes two support frames, and the opposite sides of the two support frames are respectively connected to mounting plates, and two rotating shafts are rotatably connected between the two mounting plates. A servo motor connected to the rotating shaft is provided on one of the mounting plates, and a plurality of box opening turntable mechanisms are connected to the rotating shafts, and rotary valves connected to the box opening turntable mechanisms are respectively sleeved on the rotating shafts, and a fixed frame is provided at the bottom of the conveying platform.

[0010] The present invention is further configured such that: the carton board feeding and conveying assembly includes a driving belt or chain drive.

[0011] The present invention is further configured such that: the carton opening turntable mechanism includes a plurality of first carton opening turntables sleeved on one of the rotating shafts, and a plurality of second carton opening turntables sleeved on the other rotating shaft and cooperating with the first carton opening turntables, and a plurality of paper suction cups are circumferentially and equidistantly connected along the circumferences of the first carton opening turntables and the second carton opening turntables.

[0012] To sum up, 1. The operator stacks the carton boards at the baffle of the carton board bin, and the stacked carton boards extend all the way to the feeding chain of the carton board bin extension assembly. During actual production, when the carton board bin is short of paper, it is automatically replenished without manual intervention, and the degree of automation is high.

[0013] 2. The paper suction cups of the carton board feeder suck the carton boards, the driving roller assembly hooks the carton boards, and through the transmission of the driven roller and the pressing roller assembly, they enter the chute and are finally conveyed to the carton board opening and closing assembly one by one by the paper feeding hook ears. By adopting this continuous paper taking method, the paper taking speed is fast, the paper taking action is stable, and there is no phenomenon of missing paper taking.

[0014] 3. Through the cooperation of the two carton opening turntable mechanisms, the pre-opening of the carton boards is realized. The carton boards that have been opened can be quickly formed when placed on the lower forming packaging box conveying line, ensuring that the carton boards are not easily deformed during the forming process and improving the forming efficiency.

[0015] 4. The supply and forming of the carton boards are realized by combining the continuous paper taking and the pre-opening of the carton boards by the opening turntable, without other auxiliary mechanisms, which is convenient and fast, has a compact structure, and accurate forming;

[0016] 5. The carton board bin, the carton board feeder and the carton opening turntable mechanism all adopt an adjustable design, and can be quickly adjusted according to the carton boards of different specifications and sizes during mold change, greatly accelerating the mold change speed and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall structural schematic diagram of this embodiment;

[0018] Figure 2 is the overall structural schematic diagram of the extension assembly for embodying this embodiment;

[0019] Figure 3 is the overall structural schematic diagram of the carton board bin for embodying this embodiment;

[0020] Figure 4 is the overall structural schematic diagram of the carton board feeder for embodying this embodiment;

[0021] Figure 5It is a schematic diagram of the overall structure of the paper picking component in this embodiment;

[0022] Figure 6 It is a schematic diagram of the overall structure of the carton board guiding component in this embodiment;

[0023] Figure 7 It is a schematic diagram of the overall structure of the carton board opening and closing component in this embodiment;

[0024] Figure 8 It is a schematic diagram of the overall structure of the box opening turntable mechanism in this embodiment.

[0025] Reference numerals: 1, fixed frame; 2, conveying platform; 3, extension component; 31, side baffle adjusting mechanism; 32, carton board feeding and conveying component; 33, tail baffle; 4, carton board bin; 41, lifting mechanism; 42, limiting mechanism; 43, baffle board; 44, carton board feeding component; 5, carton board feeder; 51, paper picking component; 511, vertical board; 512, paper picking suction cup component; 513, driving roller component; 514, driven roller component; 515, pressing roller component; 52, carton board guiding component; 521, slideway; 522, chain track; 523, slide rail; 524, paper feeding hook ear; 525, transmission component; 53, paper feeding chain width adjusting mechanism; 6, carton board opening and closing component; 61, support frame; 62, mounting plate; 63, servo motor; 64, rotating shaft; 65, rotary valve; 66, box opening turntable mechanism; 661, first box opening turntable; 662, paper picking suction cup; 663, second box opening turntable. Detailed implementation manners

[0026] The present invention will be further described in detail below with reference to the accompanying drawings.

[0027] Embodiment: Refer to Figure 1-8As shown, a packaging machine with a carton board supply and forming system includes a conveying platform 2 for conveying carton boards, the conveying platform 2 is supported by 6 fixing frames 1, and includes a plurality of discharge ports, the conveying platform 2 is used to output carton boards from each discharge port; an extension component 3 for placing carton boards, the extension component 3 is used to receive carton boards from the conveying platform 2; a carton board bin 4 for processing carton boards, the carton board bin 4 is used to receive carton boards from the extension component 3; a carton board feeder 5 for guiding carton boards, the carton board feeder 5 is used to receive carton boards from the carton board bin 4; a carton board opening turntable component 6 for pre-opening the box, the carton board opening turntable component 6 is used to receive The carton plates of the receiving carton plate feeder 5 are used for the carton plate opening turntable assembly for pre-opening the carton plates, and the carton plate opening turntable assembly is used to receive the carton plates of the carton plate feeder; the carton plate opening and closing assembly 6 includes two support frames 61, and the opposite sides of the two support frames 61 are respectively connected to mounting plates 62, and two rotating shafts 64 are rotatably connected between the two mounting plates 62, one of which is equipped with a servo motor 63 connected to the rotating shaft 64, and a plurality of carton opening turntable mechanisms 66 are connected to the rotating shaft 64, and two rotary valves 65 connected to the carton opening turntable mechanisms 66 are respectively sleeved on the rotating shaft 64; a conveyor line for conveying formed packaging boxes is provided below the carton plate opening and closing assembly 6;

[0028] Specifically, the operator stacks the carton boards on the extension component 3 and transports them to the carton board warehouse 4, and then transports the carton boards to the carton board feeder 5. The carton board feeder 5 transports the carton boards one by one to the carton board opening component, and the two opening turntable mechanisms 66 cooperate with each other to realize pre-opening of the carton boards. After the pre-opening, the carton boards are transported to the forming packaging box conveyor line for rapid forming. The entire carton board conveying and pre-opening operation is convenient and fast, and by adopting a continuous paper picking method, the paper picking speed is fast, the paper picking action is stable, and there is no paper missing phenomenon.

[0029] Furthermore, the extension component 3 includes a carton board feeding and conveying component 32 arranged on the conveying platform 2. The conveying platform 2 is connected to a side baffle at the edge along the length direction through a side baffle adjustment mechanism 31, and a tail baffle 33 is fixedly connected to the carton board feeding and conveying component 32 on the conveying platform 2. When personnel need to place carton boards, the carton boards are stacked on the carton board feeding and conveying component 32, and the carton boards are pushed so that the carton boards are aligned with the side baffles. The tail baffle 33 is used to support the tail of the carton boards, so as to realize the automatic replenishment of the carton boards to the carton board bin 4 conveniently and quickly.

[0030] Further, the carton board bin 4 includes a carton board feeding component 44 connected to the active end of the carton board feeding and conveying component 32. A baffle board 43 is provided at the tail end of the advancing direction of the carton board feeding component 44. The carton board bin 4 further includes a lifting mechanism 41 connected to the conveying platform 2. A limiting mechanism 42 is connected to the lifting mechanism 41. The limiting mechanism 42 is located directly above the baffle board 43, and a paper shortage detection photoelectric sensor is installed above the limiting mechanism 42. When an operator first loads the carton board, the lifting mechanism 41 needs to be adjusted according to the size of the carton board. Adjusting the lifting mechanism 41 can change the height of the carton board feeding component 44 and the inclination angle of the conveying platform 2. The distance between the adjusted carton board feeding component 44 and the limiting mechanism 42 is adapted to the size of the carton board, thereby playing a limiting role on the carton board and preventing the carton board from moving erratically. After adjustment, when loading the carton board, stack the carton board at the baffle board 43, extending all the way to the carton board feeding and conveying component 32. During the operation of the equipment, when the paper shortage detection photoelectric sensor detects a shortage of carton board in the carton board bin 4, the carton board feeding component 44 and the carton board feeding and conveying component 32 act simultaneously to automatically replenish the carton board bin  4 with carton boards.

[0031] Further, the carton board feeder 5 includes a paper picking component 51, a carton board guiding component 52 connected to the tail of the paper picking component 51, and a paper feeding chain width adjusting mechanism 53. The paper picking component 51 includes two vertical plates 511 installed on the paper feeding chain width adjusting mechanism 53. A driving roller component 513 driven by a belt or a chain is arranged between the two vertical plates 511. A driven roller component 514 and a pressing roller component 515 that cooperate with the driving roller component 513 are rotatably connected between the two vertical plates 511. A paper picking suction cup component 512 for picking up the carton board is provided between the two vertical plates 511 in front of the driving roller component 513. The paper picking suction cup component 512 picks up the carton board in the carton board bin 4, and then the driving roller component 513 hooks the carton board and brings it between the driven roller component 514 and the pressing roller component 515, and then conveys the carton board into the carton board guiding component 52.

[0032] Further, the carton board guiding component 52 includes slide rails 523 connected to the opposite sides of the two vertical plates 511. Slideways  521 are provided on the opposite sides of the two slide rails 523. A chain track 522 is provided above the slideways 521 on the slide rails 523. A driving component 525 is in transmission connection in the chain track 522. The driving component 525 is specifically a driving belt or a chain driving component 525. A paper feeding hook ear 524 is fixedly connected to the driving component 525. By driving the driving component 525, the driving component 525 drives the paper feeding hook ear 524, and the paper feeding hook ear 524 pushes the carton board along the slideway 521 to the outlet position of the carton board feeder 5, and then conveys it from the outlet of the carton board feeder 5 into the carton board opening and closing component 6.

[0033] Further, the carton opening turntable mechanism 66 includes a plurality of first carton opening turntables 661 sleeved on one of the rotating shafts 64, and a plurality of second carton opening turntables 663 sleeved on the other rotating shaft 64 and cooperating with the first carton opening turntables 661. A plurality of paper picking suction cups 662 are circumferentially and equally spaced on the first carton opening turntables 661 and the second carton opening turntables 663. First, the paper picking suction cups 662 on the first carton opening turntable 661 sequentially suck and rotate the carton boards to the second carton opening turntable 663. The rotation valve 65 is used to control the vacuum pumping and blowing actions of the paper picking suction cups 662 on the first carton opening turntable 661 and the second carton opening turntable 663. When the carton board sucked by the paper picking suction cup 662 on the first carton opening turntable 661 rotates to the position where it is connected to the paper picking suction cup 662 on the second carton opening turntable 663, the suction cups on the second carton opening turntable 663 sequentially suck the carton board. During the rotation, the suction cup on the first carton opening turntable 661 blows air to release the carton board, completing the action of opening the carton board. The suction cups on the second carton opening turntable 663 suck the pre-opened carton board and continue to rotate until the lower edge of the carton board contacts the pushing block of the conveying line and is formed along the conveying direction. The suction cups on the second carton opening turntable 663 blow air to release the carton board, and at this time, the entire process of paper picking and pre-opening and forming of the carton is completed.

[0034] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make modifications to this embodiment that do not contribute creatively as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. A packaging machine with a carton board feeding and forming system, characterized in that: include: A conveying platform (2) for conveying carton boards, comprising a plurality of discharge ports, wherein the conveying platform (2) is used to discharge the carton boards from each discharge port; An extension assembly (3) for placing a carton board, wherein the extension assembly (3) is used to receive the carton board from the conveying platform (2); A carton board bin (4) for processing carton boards, the carton board bin (4) comprising a carton board feeding assembly (44) connected to the active end of the carton board feeding and conveying assembly (32), a paper stopper (43) being provided at the tail end of the carton board feeding assembly (44) in the forward direction, the carton board bin (4) further comprising a lifting mechanism (41) connected to the conveying platform (2), a limiting mechanism (42) being connected to the lifting mechanism (41), the limiting mechanism (42) being located directly above the paper stopper (43), and a paper shortage detection photoelectric sensor being connected above the limiting mechanism (42), the carton board bin (4) being used to receive the carton boards of the extension assembly (3); A carton board feeder (5) for guiding carton boards, the carton board feeder (5) comprising a paper picking assembly (51), a carton board guiding assembly (52) connected to the rear of the paper picking assembly (51), and a paper feeding chain width adjustment mechanism (53), the carton board feeder (5) being used to receive carton boards from a carton board bin (4); A carton board opening and closing assembly (6) for pre-opening a box, wherein the carton board opening and closing assembly (6) is used to receive a carton board from a carton board feeder (5); a conveyor line for conveying formed packaging boxes is provided below the carton board opening and closing assembly (6).

2. A packaging machine with a carton board feeding and forming system according to claim 1, characterized in that: The extension assembly (3) comprises a carton board feeding and conveying assembly (32) arranged on the conveying platform (2); the conveying platform (2) is connected to a side baffle at an edge along the length direction via a side baffle adjustment mechanism (31); and a tail baffle (33) is provided on the conveying platform (2) located on the carton board feeding and conveying assembly (32).

3. The packaging machine with a carton board feeding and forming system according to claim 2, characterized in that: The paper picking assembly (51) comprises two vertical plates (511) mounted on a paper feeding chain width adjustment mechanism (53); a chain or belt driven active roller assembly (513) is provided between the two vertical plates (511); a passive roller assembly (514) and a pressure roller assembly (515) that cooperate with the active roller assembly (513) are rotatably connected between the two vertical plates (511); and a paper picking suction cup assembly (512) for sucking a paper box plate is provided between the two vertical plates (511) and located in front of the active roller assembly (513).

4. The packaging machine with a carton board feeding and forming system according to claim 3, characterized in that: The carton plate guide assembly (52) comprises a slide rail (523) connected to opposite sides of two vertical plates (511), a slideway (521) is provided on opposite sides of the two slide rails (523), a chain track (522) is provided on the slide rail (523) above the slideway (521), a transmission assembly (525) is connected in a transmission manner in the chain track (522), and a paper feed hook (524) is fixedly connected to the transmission assembly (525).

5. The packaging machine with a carton board feeding and forming system according to claim 4, characterized in that: The carton board opening and closing assembly (6) includes two support frames (61), and the two support frames (61) are respectively connected to mounting plates (62) on opposite sides. Two rotating shafts (64) are rotatably connected between the two mounting plates (62). A servo motor (63) connected to the rotating shaft (64) is provided on one of the mounting plates (62). A plurality of carton opening turntable mechanisms (66) are connected to the rotating shaft (64), and rotary valves (65) connected to the carton opening turntable mechanisms (66) are respectively sleeved on the rotating shaft (64). A fixing frame (1) is provided at the bottom of the conveying platform (2).

6. The packaging machine with a carton board feeding and forming system according to claim 2, characterized in that: The carton board feed conveyor assembly (32) includes a drive belt or chain drive.

7. The packaging machine with a carton board feeding and forming system according to claim 5, characterized in that: The box opening turntable mechanism (66) comprises a plurality of first box opening turntables (661) sleeved on one of the rotating shafts (64); a plurality of second box opening turntables (663) matching the first box opening turntables (661) are sleeved on the other rotating shaft (64); and a plurality of paper picking suction cups (662) are connected to the first box opening turntables (661) and the second box opening turntables (663) at equal intervals along the circumferential direction.

Citation Information

Patent Citations

  • A packaging machine with a carton board supply and forming system

    CN220974741U