A machine operating system and control method thereof
By introducing a custom interface for the electronic monitor into the multi-functional excavator's tool operating system, more than 7 million operating modes are achieved, solving the problems of multiple program versions and poor compatibility in existing technologies, improving operational convenience and safety, and reducing costs.
Patent Information
- Application Number
- CN202311304147.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-10
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-10-10
AI Technical Summary
The control systems of existing multifunctional excavators have problems such as multiple program versions, poor compatibility, high management costs, high service costs, operational difficulties and low safety, and cannot meet diverse needs and complex operating habits.
A machine tool operating system is provided, including a main controller, an electronic monitor, a left handle, a right handle and a solenoid valve group. Through the customized interface of the machine tool control parts on the electronic monitor, more than 7 million operating modes are realized, supporting operator customized settings, improving program compatibility and operational convenience.
It improves operational convenience, reduces management and service costs, improves operational safety and human-computer interaction, and meets diverse needs and complex operating habits.
Smart Images

Figure CN117107853B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of machine tool operation, and particularly relates to a machine tool operating system and a control method thereof. Background Art
[0002] As labor costs are getting higher and higher, excavator operation is more flexible and convenient. In order to improve construction efficiency, there is an increasing demand for multifunctional special excavators. To meet special needs, multi-mode programs or different programs are often used to control multiple tools on one machine. However, there are the following problems: (1) To meet the diverse needs of tools, there are many versions of controller programs for the same model, with poor compatibility, making management increasingly difficult and costly; (2) There are more and more demands for modification and installation of other tools, and the main controller program needs to be customized according to the needs. It is often necessary to contact the market service to upgrade the program, and the service cost is also increasing; (3) The existing tool control system can no longer meet the diversified needs. The diversified needs are reflected in the increasing market demand for multiple uses of one machine, and the requirements are becoming more and more complex. For example, a dual-purpose road-rail excavator can be equipped with sleeper changing equipment, ballast cleaning and screening equipment, tamping equipment, snow removal equipment and other various railway maintenance equipment through a quick-change device. The 15-ton multifunctional railway excavation mode alone has added 7 working modes. In addition, the operator's preference for the form of the control parts and the left-hand operation habits are different. The existing technology can no longer meet all the needs; (4) Since the multifunctional machine can carry tools with different functions, many rocker switches are installed, and only a part of them are used in each working mode, or when the rocker switch is used, the switch label is incorrect, which causes a certain degree of trouble to the operator during operation. Summary of the Invention
[0003] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a machine operating system and a control method thereof, which can improve program compatibility, provide multiple operating modes, improve operational convenience, reduce costs, and improve operational safety and human-computer interactivity.
[0004] The present invention provides the following technical solutions:
[0005] In a first aspect, a machine tool operating system is provided, comprising a main controller and an electronic monitor, a left handle, a right handle, and a solenoid valve group respectively connected to the main controller;
[0006] The electronic monitor is used for function selection and status display, including a custom interface for machine tool controls and a main interface. The custom interface for machine tool controls includes an analog switch, a left handle button, a right handle button, a self-reset setting button corresponding to the analog switch, a control group disable setting button, a control group selection button, a control group function swap button, and a control group two control function swap button. The main interface includes an analog switch operation area.
[0007] The main controller is used to control the left handle, the right handle and the electromagnetic valve group to perform corresponding actions according to the function selection signal of the electronic monitor.
[0008] Furthermore, the solenoid valve group includes a forward rotation solenoid valve for the tool component, a reverse rotation solenoid valve for the tool component, a tool fixing solenoid valve, a tool reset solenoid valve, a tool rising solenoid valve, a tool lowering solenoid valve, a tool forward rotation solenoid valve, a tool reverse rotation solenoid valve, a tool closing solenoid valve and a tool opening solenoid valve.
[0009] Furthermore, the number of the analog switches is 6, which are respectively used to control the opening or closing of the tool component forward rotation solenoid valve, the tool component reverse rotation solenoid valve, the tool fixing solenoid valve, the tool reset solenoid valve, the tool raising solenoid valve, and the tool lowering solenoid valve through the main controller;
[0010] There are six self-reset setting buttons, which are used to control the corresponding analog switches to be changed into self-reset switches or non-self-reset switches through the main controller.
[0011] Furthermore, the left handle button includes a left handle left button and a left handle right button, which are respectively used to control the forward rotation solenoid valve and the reverse rotation solenoid valve of the machine to be opened or closed through the main controller;
[0012] The right handle buttons include a left button on the right handle and a right button on the right handle, which are respectively used to control the machine closing solenoid valve and the machine opening solenoid valve to open or close through the main controller.
[0013] Furthermore, the control member group disable setting button is used to control the disabling of two control members in the corresponding control member group through the main controller, the control member group function swap button is used to control the corresponding control group to swap functions through the main controller, and the control member group two control member function swap button is used to control the two control members in the corresponding control group to swap functions through the main controller.
[0014] Furthermore, the simulation switch operation area in the main interface is used to display the simulation switches that are not disabled in the tool control component customization interface.
[0015] In a second aspect, a method for controlling the machine operating system according to any one of the first aspects is provided, comprising:
[0016] Determine whether the self-reset setting button is turned on, and control the displayed colors of the turned on and unturned self-reset setting buttons. At the same time, the analog switch corresponding to the turned on self-reset setting button changes to a self-reset switch, and the analog switch corresponding to the unturned self-reset setting button changes to a non-self-reset switch. The corresponding analog switch in the main interface changes its state synchronously.
[0017] Determine whether the control group disable setting button is turned on, and control the displayed colors of the turned on and unturned control group disable setting buttons. At the same time, the two control parts in the control part group corresponding to the turned on control group disable setting button are disabled, the control part group function name and the analog switch logo are deleted in the analog switch operation area of the main interface, and the control part cannot be operated. The two control parts in the control part group corresponding to the unturned control group disable setting button can be used normally, and the control part group function name and the analog switch logo are displayed in the analog switch operation area of the main interface, and the machine action can be operated normally;
[0018] Determine whether the control group function swap button is turned on, control the display color of the turned-on control group function swap button, and at the same time, swap the mapping relationship of the corresponding control group;
[0019] Determine whether a key for swapping the functions of two control elements in a control element group is turned on, control the display color of the key for swapping the functions of two control elements in the turned-on control element group, and swap the mapping relationship between the two control elements in the corresponding control element group;
[0020] Execute the mapping relationship between the solenoid valve group and each operating part, complete the function exchange of each operating part group and each operating part to meet various operating requirements.
[0021] Furthermore, the method further includes: setting array C[] as the corresponding intermediate variables of the control element group selection button, array K[] as the intermediate variables of the analog switch, the left handle button and the right handle button status, array Y[] as the intermediate control variable of the machine solenoid valve, and array a[] as the mapping relationship between array K[] and array Y[];
[0022] The mapping relationship between the solenoid valve group and each operating member is the mapping relationship between the array K[] and the array Y[], specifically:
[0023] Y[k]=K[a[k]]
[0024] Among them, k is the subscript number of the array element corresponding to each tool solenoid valve in the intermediate control variable array Y[] of the tool solenoid valve.
[0025] Furthermore, the specific method for swapping the mapping relationship of the corresponding control groups includes: judging whether the two control group selection buttons Ci and Cj are turned on in the control group selection button, if so, the two control group selection buttons Ci and Cj are displayed green in the tool control customization interface, the values of a[2i] and a[2j] are swapped, and the values of a[2i+1] and a[2j+1] are swapped. At the same time, in the tool control customization interface, the control identifications mapped by K[2i] and K[2j] are swapped, the control identifications mapped by K[2i+1] and K[2j+1] are swapped, and K[2i] and K[2i+ 1] The function names of the control group and the control group K[2j] and K[2j+1] are interchanged. In the main interface, the analog switch identifiers mapped by K[2i] and K[2j] are interchanged, the analog switch identifiers mapped by K[2i+1] and K[2j+1] are interchanged, and the function names of the control group K[2i] and K[2i+1] and the control group K[2j] and K[2j+1] are interchanged. After completion, the control group function swap button and the two control group selection buttons Ci and Cj are displayed in white in the tool control customization interface; otherwise, it is determined again whether the control group function swap button is turned on and the subsequent operations are repeated.
[0026] Furthermore, the specific method for swapping the mapping relationship between the two control parts in the corresponding control group includes: judging whether one of the control part group selection buttons Ci is turned on in the control part group selection button; if so, the control part group selection button Ci is displayed green in the tool control part customization interface, and the values of a[2i] and a[2i+1] are exchanged; at the same time, in the tool control part customization interface, the control part identifiers mapped by K[2i] and K[2i+1] are exchanged; in the main interface, the analog switch identifiers mapped by K[2i] and K[2i+1] are exchanged; after completion, the control part function swap button of the control part group and the control part group selection button Ci are displayed in white in the tool control part customization interface; otherwise, it is judged again whether the control part function swap button of the control part group is turned on and the subsequent operations are repeated.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] (1) The present invention provides customization of tool control functions on the electronic monitor. The embodiments alone can provide over 7 million operating modes, satisfying a wide variety of tool control needs. Furthermore, operators can customize tool control functions based on their preferences for control form and left-handedness, significantly improving operational convenience.
[0029] (2) The present invention improves the compatibility of the main controller program. One version of the program is applicable to various multi-functional machines and various functional machines, thus reducing management costs.
[0030] (3) When modifying an existing multifunctional machine to add other tools, the present invention does not require reprogramming. Instead, the functions of the tool control components can be customized in the electronic monitor, thereby increasing the speed of response and reducing service costs.
[0031] (4) After replacing the tool, the present invention can disable and hide unnecessary operating parts, increase error-proof operation measures, and the switch identification and switch function name are synchronously updated according to the customer's customized situation, thereby improving operation safety and human-computer interaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a block diagram of a machine operating system provided by an embodiment of the present invention;
[0033] Figure 2 This is a schematic diagram of a custom interface for a tool control component of an electronic monitor provided by an embodiment of the present invention;
[0034] Figure 3 This is a schematic diagram of the main interface of the electronic monitoring device provided by an embodiment of the present invention;
[0035] Figure 4 This is a schematic diagram of the program variable mapping relationship of the tool operating system provided by an embodiment of the present invention;
[0036] Figure 5 This is a flow chart of a tool operating system control method provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0037] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.
[0038] Example 1
[0039] like Figure 1 As shown, this embodiment provides a machine operating system, including a main controller 4 and an electronic monitor 1, a left handle 2, a right handle 3 and a solenoid valve group respectively connected to the main controller 4; the electronic monitor 1 and the main controller 4 are connected via a CAN bus, and the electronic monitor 1 is a touch screen for function selection and status display; the main controller 4 is used to control the left handle 2, the right handle 3 and the solenoid valve group to perform corresponding actions according to the function selection signal of the electronic monitor 1.
[0040] like Figure 1 As shown, the solenoid valve group includes a tool component forward rotation solenoid valve 5, a tool component reverse rotation solenoid valve 6, a tool fixing solenoid valve 7, a tool reset solenoid valve 8, a tool raising solenoid valve 9, a tool lowering solenoid valve 10, a tool forward rotation solenoid valve 11, a tool reverse rotation solenoid valve 12, a tool closing solenoid valve 13 and a tool opening solenoid valve 14.
[0041] like Figure 2 and Figure 3 As shown, the electronic monitor 1 includes a custom interface for machine control components and a main interface.
[0042] like Figure 2 As shown, the custom interface of the tool control part includes analog switches 100-105, and the number of analog switches is 6, namely analog switch 100, analog switch 101, analog switch 102, analog switch 103, analog switch 104 and analog switch 105, which are respectively used to control the tool component forward solenoid valve 5, the tool component reverse solenoid valve 6, the tool fixing solenoid valve 7, the tool reset solenoid valve 8, the tool rising solenoid valve 9, and the tool lowering solenoid valve 10 to open or close through the main controller 4.
[0043] like Figure 2 As shown, the custom interface of the tool control part also includes left handle buttons 106-107 and right handle buttons 108-109; the left handle buttons 106-107 include the left handle left button 106 and the left handle right button 107, which are respectively used to control the tool forward solenoid valve 11 and the tool reverse solenoid valve 12 to open or close through the main controller 4; the right handle buttons 108-109 include the right handle left button 108 and the right handle right button 109, which are respectively used to control the tool closing solenoid valve 13 and the tool opening solenoid valve 14 to open or close through the main controller 4.
[0044] like Figure 2 As shown, the custom interface of the tool control part also includes self-reset setting buttons 110-115 corresponding to the analog switches 100-105. The number of self-reset setting buttons is 6, namely self-reset setting button 110, self-reset setting button 111, self-reset setting button 112, self-reset setting button 113, self-reset setting button 114 and self-reset setting button 115, which are respectively used to control the corresponding analog switches 100-105 to be changed to self-reset switches or non-self-reset switches through the main controller.
[0045] like Figure 2 As shown, the tool control part customization interface also includes control part group disable setting buttons 120-124, and the number of control part group disable setting buttons is 5, namely control part group disable setting button 120, control part group disable setting button 121, control part group disable setting button 122, control part group disable setting button 123 and control part group disable setting button 125. The control part group disable setting buttons 120-124 are used to control the two control parts in the corresponding control part group to be disabled through the main controller 4.
[0046] like Figure 2As shown, the tool control customization interface also includes control group selection buttons 130-134, which correspond to the control group disable setting buttons 120-124, and there are 5 of them, namely control group selection button 130, control group selection button 131, control group selection button 132, control group selection button 133 and control group selection button 134.
[0047] like Figure 2 As shown, the customized interface of the tool control parts also includes a control part group function swap button 141 and a control part group two control part function swap button 142. The control part group function swap button 141 is used to control the corresponding control group to swap functions through the main controller 4, and the control part group two control part function swap button 142 is used to control the two control parts in the corresponding control group to swap functions through the main controller 4.
[0048] like Figure 3 As shown, the main interface of the electronic monitor 1 includes an analog switch operation area for displaying analog switches that are not disabled in the custom interface of the tool control parts. The disabled analog switches delete the control part group function name and analog switch identification in the analog switch operation area and cannot be controlled.
[0049] In this embodiment, the operating components include analog switches 100-105, left handle buttons 106-107 and right handle buttons 108-109 on the electronic monitor; the operating component group includes two analog switches 100-105 with the same function but opposite actions or two left handle buttons 106-107 or two right handle buttons 108-109.
[0050] like Figure 4 As shown, the program variable mapping relationship of the machine operating system includes:
[0051] (1) Y0-machine component forward rotation solenoid valve 5, Y1-machine component reverse rotation solenoid valve 6, Y2-machine fixed solenoid valve 7, Y3-machine reset solenoid valve 8, Y4-machine rising solenoid valve 9, Y5-machine lowering solenoid valve 10, Y6-machine forward rotation solenoid valve 11, Y7-machine reverse rotation solenoid valve 12, Y8-machine closing solenoid valve 13, Y9-machine opening solenoid valve 14;
[0052] (2) K0-analog switch 100, K1-analog switch 101, K2-analog switch 102, K3-analog switch 103, K4-analog switch 104, K5-analog switch 105;
[0053] (3) K6 - left handle left button 106, K7 - left handle right button 107, K8 - right handle left button 108, K9 - right handle right button 109;
[0054] (4) R0-analog switch corresponding to self-reset setting button 110, R1-analog switch corresponding to self-reset setting button 111, R2-analog switch corresponding to self-reset setting button 112, R3-analog switch corresponding to self-reset setting button 113, R4-analog switch corresponding to self-reset setting button 114, R5-analog switch corresponding to self-reset setting button 115;
[0055] (5) P0-control part group disabled setting button 120, P1-control part group disabled setting button 121, P2-control part group disabled setting button 122, P3-control part group disabled setting button 123, P4-control part group disabled setting button 124;
[0056] (6) C0-control member group selection button 130, C1-control member group selection button 131, C2-control member group selection button 132, C3-control member group selection button 133, C4-control member group selection button 134;
[0057] (7) E1-control part group function swap button 141, E2-control part group two control part function swap button 142;
[0058] (8) Array C[] (C[0], C[2], C[4], C[6]) is the corresponding intermediate variable of the control group selection button, array K[] (K[0], K[1], K[2], K[3], K[4], K[5], K[6], K[7], K[8], K[9]) is the intermediate variable of the analog switch, left handle button and right handle button status, array Y[] (Y[0], Y[1], Y[2], Y[3], Y[4], Y[5], Y[6], Y[7], Y[8], Y[9]) is the intermediate control variable of the tool solenoid valve, array a[] (a[0], a[1], a[2], a[3], a[4], a[5], a[6], a[7], a[8], a[9]) is the mapping relationship between array K[] and array Y[].
[0059] like Figure 4 As shown, the mapping relationship between array K[] and array Y[] is:
[0060] Y[k]=K[a[k]] (k is an integer, 0≤k≤9)
[0061] Among them, k is the subscript number of the array element corresponding to each tool solenoid valve in the intermediate control variable array Y[] of the tool solenoid valve (0-9 in sequence).
[0062] Example 2
[0063] like Figure 5 As shown, this embodiment provides a control method for the tool operating system described in Example 1, and the steps are as follows:
[0064] Step S1: Figure 4 Initialize the system variables and electronic monitoring interfaces in the control panel; determine whether the self-reset setting buttons 110-115 are turned on, wherein the turned-on self-reset setting buttons are displayed green in the tool control component customization interface, and the corresponding analog switches of the turned-on self-reset setting buttons are changed to self-reset switches; the unturned self-reset setting buttons are displayed white in the tool control component customization interface, and the corresponding analog switches of the unturned self-reset setting buttons are changed to non-self-reset switches, and the corresponding analog switches 100-105 in the main interface are changed in status simultaneously, and then go to step S2;
[0065] Step S2: Determine whether the control member group disable setting button 120-124 is turned on, wherein the turned-on control member group disable setting button is displayed in red in the machine control member customization interface, and the two control members in the control member group corresponding to the turned-on control member group disable setting button are disabled, the control member group function name and the analog switch identifier are deleted in the analog switch operation area of the main interface, and the control member group cannot be operated. The control member group disable setting button that is not turned on is displayed in white in the machine control member customization interface, and the two control members in the control member group corresponding to the turned-on control member group disable setting button can be used normally, the control member group function name and the analog switch identifier are displayed in the analog switch operation area of the main interface, and the machine action can be operated normally, then go to step S3;
[0066] Step S3: Determine whether the control group function swap button 141 is turned on. If so, the control group function swap button 141 is displayed green in the machine control customization interface, and the process proceeds to step S4. Otherwise, the control group function swap button 141 is displayed white in the machine control customization interface, and the control group selection buttons 130-134 are displayed white and cannot be selected, and the process proceeds to step S5.
[0067] Step S4: Determine whether the two control group selection buttons Ci and Cj are turned on in the control group selection buttons 130-134. If so, the two control group selection buttons Ci and Cj are displayed green in the tool control customization interface, the values of a[2i] and a[2j] are exchanged, and the values of a[2i+1] and a[2j+1] are exchanged. At the same time, in the tool control customization interface, the control identifications mapped by K[2i] and K[2j] are exchanged, the control identifications mapped by K[2i+1] and K[2j+1] are exchanged, and the control identifications mapped by K[2i] and K[2i+1] are exchanged. The function names of the vertical component group and the control component groups K[2j] and K[2j+1] are swapped. In the main interface, the analog switch identifiers mapped by K[2i] and K[2j] are swapped, the analog switch identifiers mapped by K[2i+1] and K[2j+1] are swapped, and the function names of the control component groups K[2i] and K[2i+1] and the control component groups K[2j] and K[2j+1] are swapped. After completion, the control component group function swap button 141 and the two control component group selection buttons Ci and Cj are displayed in white in the tool control component customization interface, and the process goes to step S5; otherwise, the process returns to step S3.
[0068] Step S5: Determine whether the control group two control member function swap button 142 is turned on. If so, the control group two control member function swap button 142 is displayed green in the machine control member customization interface, and the process proceeds to step S6. Otherwise, the control group two control member function swap button 142 is displayed white in the machine control member customization interface, and the control group selection buttons 130-134 are displayed white and cannot be selected, and the process proceeds to step S7.
[0069] Step S6: Determine whether one of the control group selection buttons Ci among the control group selection buttons 130-134 is turned on. If so, the control group selection button Ci is displayed green in the tool control customization interface, and the values of a[2i] and a[2i+1] are swapped. At the same time, in the tool control customization interface, the control identifiers mapped by K[2i] and K[2i+1] are swapped. In the main interface, the analog switch identifiers mapped by K[2i] and K[2i+1] are swapped. After completion, the control group two control function swap button 142 and the control group selection button Ci are displayed white in the tool control customization interface, and the process goes to step S7; otherwise, the process returns to step S5;
[0070] Step S7: Complete the swapping and storage of the values of each element of array a[] through steps S3-S6, execute the mapping relationship between each solenoid valve and each operating part (that is, the mapping relationship between array K[] and array Y[]: Y[k]=K[a[k]] (k is an integer, 0≤k≤9)), complete the swapping of each operating part group and each operating part function, meet various special operation requirements, and end.
[0071] In this embodiment, the function names of the control element group include: Figure 2"Machinery component rotation", "Machinery fixed", "up and down", "Machinery rotation", "Machinery opening and closing", etc.; the control part identification includes Figure 2 "Forward", "Reverse", "Fixed", "Reset", "Up", "Down", "Close", "Open", etc.
[0072] The present invention provides customization of the functions of tool controls on the electronic monitor, and the embodiments alone can provide more than 7 million operating modes, which can meet the needs of various tool controls. The operator can customize the functions of the tool controls according to his or her preferences for the form of the controls and left-handed operation habits, which can greatly improve the convenience of operation. The present invention improves the compatibility of the main controller program, and one version of the program is suitable for various multi-functional machines and various different functional machines, reducing management costs. When the existing multi-functional machine is modified to add other machines, the present invention does not require flashing the program, but only requires re-customizing the tool control functions in the electronic monitor, which improves the response speed to needs and reduces service costs. After the machine is replaced, the present invention can disable and hide unnecessary controls, increase error-proof operation measures, and the switch identification and switch function name are synchronously updated according to customer customization, improving operational safety and human-computer interaction.
[0073] It will be understood by those skilled in the art that embodiments of the present invention may be provided as methods, systems, or computer program products. Thus, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware. Furthermore, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to magnetic disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0074] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowcharts and / or block diagrams, as well as combinations of processes and / or blocks in the flowcharts and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowcharts and / or block diagrams. Figure 1 a process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0075] These computer program instructions may also be stored in a computer readable memory that can direct a computer or other programmable data processing device to work in a specific manner, so that the instructions stored in the computer readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 a process or multiple processes and / or boxes Figure 1 The function specified in one or more boxes.
[0076] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operational steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing the instructions executed on the computer or other programmable device for implementing the process. Figure 1 a process or multiple processes and / or boxes Figure 1 A step that specifies a function in one or more boxes.
[0077] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A machine operating system, characterized in that: The device comprises a main controller and an electronic monitor, a left handle, a right handle, and a solenoid valve group respectively connected to the main controller; the electronic monitor is used for function selection and status display, including a custom interface for machine control parts and a main interface; the custom interface for machine control parts includes an analog switch, a left handle button, a right handle button, a self-reset setting button corresponding to the analog switch, a control part group disable setting button, a control part group selection button, a control part group function swap button, and a control part group two control part function swap button; the main interface includes an analog switch operation area; the main controller is used to control the left handle, the right handle, and the solenoid valve group to perform corresponding actions according to the function selection signal of the electronic monitor; The control method of the machine operating system includes: Determine whether the self-reset setting button is turned on, and control the displayed colors of the turned on and unturned self-reset setting buttons. At the same time, the analog switch corresponding to the turned on self-reset setting button changes to a self-reset switch, and the analog switch corresponding to the unturned self-reset setting button changes to a non-self-reset switch. The corresponding analog switch in the main interface changes its state synchronously. Determine whether the control group disable setting button is turned on, and control the displayed colors of the turned on and unturned control group disable setting buttons. At the same time, the two control parts in the control part group corresponding to the turned on control group disable setting button are disabled, the control part group function name and the analog switch logo are deleted in the analog switch operation area of the main interface, and the control part cannot be operated. The two control parts in the control part group corresponding to the unturned control group disable setting button can be used normally, and the control part group function name and the analog switch logo are displayed in the analog switch operation area of the main interface, and the machine action can be operated normally; Determine whether the control group function swap button is turned on, control the display color of the turned-on control group function swap button, and at the same time, swap the mapping relationship of the corresponding control group; Determine whether a key for swapping the functions of two control elements in a control element group is turned on, control the display color of the key for swapping the functions of two control elements in the turned-on control element group, and swap the mapping relationship between the two control elements in the corresponding control element group; Execute the mapping relationship between the solenoid valve group and each operating part, complete the function exchange of each operating part group and each operating part to meet various operating requirements.
2. The machine operating system according to claim 1, characterized in that: The solenoid valve group includes a tool component forward rotation solenoid valve, a tool component reverse rotation solenoid valve, a tool fixing solenoid valve, a tool reset solenoid valve, a tool raising solenoid valve, a tool lowering solenoid valve, a tool forward rotation solenoid valve, a tool reverse rotation solenoid valve, a tool closing solenoid valve and a tool opening solenoid valve.
3. The machine operating system according to claim 2, characterized in that: There are 6 analog switches, which are used to control the forward rotation solenoid valve of the tool component, the reverse rotation solenoid valve of the tool component, the fixed solenoid valve of the tool, the reset solenoid valve of the tool, the rising solenoid valve of the tool, and the lowering solenoid valve of the tool through the main controller to open or close; There are six self-reset setting buttons, which are used to control the corresponding analog switches to be changed into self-reset switches or non-self-reset switches through the main controller.
4. The machine operating system according to claim 2, characterized in that: The left handle buttons include a left handle left button and a left handle right button, which are respectively used to control the forward solenoid valve and the reverse solenoid valve of the machine to be opened or closed through the main controller; The right handle buttons include a left button on the right handle and a right button on the right handle, which are respectively used to control the machine closing solenoid valve and the machine opening solenoid valve to open or close through the main controller.
5. The implement operating system according to claim 1, characterized in that: The control member group disable setting button is used to control the two control members in the corresponding control member group to be disabled through the main controller, the control member group function swap button is used to control the corresponding control group to swap functions through the main controller, and the control member group two control member function swap button is used to control the two control members in the corresponding control group to swap functions through the main controller.
6. The implement operating system according to claim 1, characterized in that: The simulation switch operation area in the main interface is used to display the simulation switches that are not disabled in the tool control component customization interface.
7. A control method for a machine operating system, characterized in that: The machine tool operating system includes a main controller and an electronic monitor, a left handle, a right handle, and a solenoid valve group respectively connected to the main controller; the electronic monitor is used for function selection and status display, including a machine tool control component custom interface and a main interface, the machine tool control component custom interface includes an analog switch, a left handle button, a right handle button, a self-reset setting button corresponding to the analog switch, a control component group disable setting button, a control component group selection button, a control component group function swap button, and a control component group two control component function swap button, and the main interface includes an analog switch operation area; the main controller is used to control the left handle, the right handle, and the solenoid valve group to perform corresponding actions according to the function selection signal of the electronic monitor; The control method of the machine operating system includes: Determine whether the self-reset setting button is turned on, and control the displayed colors of the turned on and unturned self-reset setting buttons. At the same time, the analog switch corresponding to the turned on self-reset setting button changes to a self-reset switch, and the analog switch corresponding to the unturned self-reset setting button changes to a non-self-reset switch. The corresponding analog switch in the main interface changes its state synchronously. Determine whether the control group disable setting button is turned on, and control the displayed colors of the turned on and unturned control group disable setting buttons. At the same time, the two control parts in the control part group corresponding to the turned on control group disable setting button are disabled, the control part group function name and the analog switch logo are deleted in the analog switch operation area of the main interface, and the control part cannot be operated. The two control parts in the control part group corresponding to the unturned control group disable setting button can be used normally, and the control part group function name and the analog switch logo are displayed in the analog switch operation area of the main interface, and the machine action can be operated normally; Determine whether the control group function swap button is turned on, control the display color of the turned-on control group function swap button, and at the same time, swap the mapping relationship of the corresponding control group; Determine whether a key for swapping the functions of two control elements in a control element group is turned on, control the display color of the key for swapping the functions of two control elements in the turned-on control element group, and swap the mapping relationship between the two control elements in the corresponding control element group; Execute the mapping relationship between the solenoid valve group and each operating part, complete the function exchange of each operating part group and each operating part to meet various operating requirements.
8. The control method of the tool operating system according to claim 7, characterized in that: Also includes: Set array C[ ] as the corresponding intermediate variable of the control component group selection button, array K[ ] as the intermediate variable of the analog switch, left handle button and right handle button status, array Y[ ] as the intermediate control variable of the machine solenoid valve, and array a[ ] as the mapping relationship between array K[ ] and array Y[ ]; The mapping relationship between the solenoid valve group and each operating member is the mapping relationship between the array K[ ] and the array Y[ ], specifically: ; Among them, k is the subscript number of the array element corresponding to each tool solenoid valve in the intermediate control variable array Y[ ] of the tool solenoid valve.
9. The control method of the machine operating system according to claim 8, characterized in that: The specific method for swapping the mapping relationship of the corresponding control groups includes: judging whether the two control group selection buttons Ci and Cj are turned on in the control group selection button, if so, the two control group selection buttons Ci and Cj are displayed green in the tool control customization interface, a[2i] and a[2j] values are swapped, a[2i+1] and a[2j+1] values are swapped, and at the same time, in the tool control customization interface, the control identifications mapped by K[2i] and K[2j] are swapped, the control identifications mapped by K[2i+1] and K[2j+1] are swapped, and the control identifications mapped by K[2i] and K[2i+1] are swapped. The function names of the vertical component group and the K[2j] and K[2j+1] control component groups are interchanged. In the main interface, the analog switch identifiers mapped by K[2i] and K[2j] are interchanged, the analog switch identifiers mapped by K[2i+1] and K[2j+1] are interchanged, and the function names of the K[2i] and K[2i+1] control component groups and the K[2j] and K[2j+1] control component groups are interchanged. After completion, the control component group function swap button and the two control component group selection buttons Ci and Cj are displayed in white in the tool control component customization interface; otherwise, determine again whether the control component group function swap button is turned on and repeat the subsequent operations.
10. The control method of the machine operating system according to claim 8, characterized in that: The specific method for swapping the mapping relationship between the two control parts in the corresponding control group includes: judging whether one of the control part group selection buttons Ci is turned on in the control part group selection button; if so, the control part group selection button Ci is displayed green in the tool control part customization interface, and the values of a[2i] and a[2i+1] are exchanged; at the same time, in the tool control part customization interface, the control part identifiers mapped by K[2i] and K[2i+1] are exchanged; in the main interface, the analog switch identifiers mapped by K[2i] and K[2i+1] are exchanged; after completion, the control part function swap button of the control part group and the control part group selection button Ci are displayed in white in the tool control part customization interface; otherwise, it is judged again whether the control part function swap button of the control part group is turned on and the subsequent operations are repeated.
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