Laser engraving device and preparation method of anti-slip glaze ceramic tile with anti-counterfeiting function

By using a laser engraving device to engrave tiny holes and anti-counterfeiting QR code labels on the surface and back of ceramic tiles, the problems of rough surfaces that easily trap dirt and insufficient anti-counterfeiting technology in anti-slip ceramic tiles are solved. This achieves a combination of anti-slip effect and anti-counterfeiting function, reduces production costs, and enhances the aesthetics of the product.

CN117123948BActive Publication Date: 2025-12-12GUANGDONG JIA MEI CERAMIC +2
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Patent Information

Application Number
CN202311184335.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-13
Publication Date
2025-12-12
Estimated Expiration
2043-09-13

AI Technical Summary

Technical Problem

Existing anti-slip ceramic tiles suffer from problems such as rough surface that easily traps dirt, high production costs, unstable anti-slip performance, and insufficient anti-counterfeiting technology.

Method used

A laser engraving device is used to engrave tiny holes on the surface and back of ceramic tiles to form an anti-slip pattern, and an anti-counterfeiting QR code label is engraved on the bottom of the tile. The size and distribution of the holes are precisely controlled by a central control mechanism. Combined with the laser engraving head and the slag recycling mechanism, the anti-slip and anti-counterfeiting functions are achieved.

Benefits of technology

It achieves stable anti-slip effect and scanning identification function for ceramic tiles, reduces production costs, and improves the aesthetics and operability of the products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to laser engraving device, the preparation method of anti-slip glaze ceramic tile with anti-fake function. The centering mechanism and the slag recovery mechanism in the laser engraving device are respectively arranged at the front end and the rear end of the conveying mechanism, the laser engraving mechanism is fixedly arranged above the conveying mechanism, and the central control mechanism is fixedly arranged below the conveying mechanism. The preparation method comprises the following steps: (1) decoration firing, the ceramic tile blank is high-temperature sintered after surface decoration to form a ceramic tile semi-finished product; (2) polishing processing, the glaze surface of the ceramic tile semi-finished product is polished; (3) anti-slip and anti-fake treatment, the laser engraving mechanism is used to engrave the anti-slip pattern on the surface of the ceramic tile semi-finished product after glaze polishing and the anti-fake two-dimensional code label pattern on the bottom of the tile blank; (4) edge grinding and waxing, the ceramic tile semi-finished product after anti-slip and anti-fake treatment is edge ground and waxed to obtain the anti-slip glaze ceramic tile with anti-fake function. The laser engraving device is used to engrave the anti-slip pattern of micro holes and the anti-fake two-dimensional code label pattern on the surface and the back of the ceramic tile.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of ceramic tiles, and particularly relates to a laser engraving device and a preparation method of anti-slip glaze ceramic tiles with anti-fake function. BACKGROUND

[0002] The anti-slip performance of ceramic tiles refers to the ability to reduce the risk of sliding between pedestrians and the surface of ceramic tiles on the ground. With the increasing safety awareness of consumers, anti-slip ceramic tiles have gradually become the mainstream of the building materials market. However, most of the current anti-slip ceramic tiles use concave-convex molds, fused block dry particles, special materials, and high-temperature printed glazes to make the surface of ceramic tiles uneven, thereby achieving the anti-slip effect. Although such products have excellent anti-slip performance, they have the disadvantages of rough surface and easy dirt accumulation and difficult cleaning. In addition, with the fierce competition in the building materials market and the serious homogenization of industry products, some unscrupulous manufacturers prevent brand enterprises from obtaining improper profits by imitating the patterns and trademarks of the products of brand enterprises, which not only harms consumers but also hinders the progress of the industry and the protection of technological innovation of brand enterprises. In view of this, ceramic industry technical personnel have developed related anti-slip and anti-fake technologies for glaze ceramic tiles.

[0003] Chinese Patent CN111002446B discloses a ceramic polishing anti-slip wax, a fine anti-slip and anti-fouling full-polished glaze ceramic tile, and a preparation method thereof. The method mainly applies an anti-slip wax with corrosion performance to the surface of the ceramic tile to destroy the crystal structure of the glaze layer and form fine depressions on the surface of the tile, thereby improving the friction coefficient of the ceramic tile. Although the ceramic tile produced by the method has certain anti-slip effect, it has the disadvantages of non-environmental protection of the anti-slip wax, difficulty in controlling the anti-slip value, poor corrosion resistance of the glaze surface, and easy dirt accumulation on the glaze surface after a period of use, which is not easy to clean. Chinese Patent CN1095516836B discloses a preparation method of an anti-slip ceramic tile, which has the following process steps: ① printing a decorative pattern on the glaze of the ceramic tile to form a decorative pattern layer; ② spraying ink on the decorative pattern layer to form a push-off ink layer, wherein the push-off ink is in the form of dots and is uniformly distributed on the decorative pattern layer; ③ applying a glaze on the push-off ink layer and firing it in a kiln to obtain a semi-finished product; and ④ polishing and post-processing the semi-finished product to obtain a finished product. The product has an interaction force with the shoe sole through the opening holes on the tile surface, thereby increasing the friction coefficient and achieving the anti-slip effect. However, the functional push-off ink is expensive, and large-scale use of the push-off ink increases the production cost. Moreover, the anti-slip performance of the anti-slip ceramic tile prepared by the process can meet the use needs in the dry state, but the friction coefficient is generally low in the wet state, the anti-slip effect is relatively limited, and the product cannot be widely used in public places.

[0004] Regarding the anti-counterfeiting technology of ceramic tiles, Chinese patent CN108623332A discloses a production method of ceramic tiles with fluorescent anti-counterfeiting marks. A base glaze layer is first sprayed on the body of the ceramic tile, then a layer of transparent glaze paste is sprayed, and then a layer of fluorescent powder with patterns is printed. A layer of transparent glaze paste is then sprayed, and after firing, a ceramic tile structure is formed, which is composed of a base layer, a base glaze layer, a base glass layer, a fluorescent powder layer, and a surface glass layer in sequence. The ceramic tile obtained by this method can be seen under a purple light in a dark environment, but the patterns of the fluorescent layer on the tile can be seen under natural light, which affects the decorative effect of the ceramic tile itself. SUMMARY

[0005] To overcome the shortcomings of the prior art, the present application provides a laser engraving device that can engrave different scale gap patterns on the surface and back of ceramic tiles. Another object of the present application is to provide a laser engraving device that can engrave micro-hole anti-slip patterns and anti-counterfeiting two-dimensional code label patterns on the surface and back of ceramic tiles, and can adjust the scale and distribution density of the engraved holes according to the product effect needs, so that the glazed ceramic tiles have different anti-slip effects and can be identified by scanning, and have the functions of anti-slip, glazed ceramic tiles with anti-counterfeiting function and preparation method thereof.

[0006] The technical solution of the present application is the laser engraving device, which is characterized in that it comprises a conveying mechanism, a centering mechanism, a slag recovery mechanism, a sealing cover, a laser engraving mechanism and a central control mechanism. The centering mechanism and the slag recovery mechanism are respectively arranged at the front end and the rear end of the conveying mechanism, the laser engraving mechanism is fixedly arranged above the middle end of the conveying mechanism, and the central control mechanism is fixedly arranged below the middle end of the conveying mechanism and connected with the laser engraving mechanism.

[0007] As a preferred embodiment, the conveying mechanism comprises a first motor, a first motor output shaft, a pair of conveying belts parallelly sleeved on the other end of the shaft, and a strip-shaped gap formed between the pair of conveying belts. The width of the strip-shaped gap is 100 mm, and the width of the conveying belt 12 is 450 mm.

[0008] As a preferred embodiment, the centering mechanism comprises a first probe arranged at the front end of the conveying mechanism and an extrusion mechanism arranged above the conveying belt at the rear part of the first probe. The extrusion mechanism comprises a first extrusion strip fixedly arranged above the conveying belt, a second motor, and a second extrusion strip connected with the second motor and moving left and right above the conveying mechanism through the rotation of the motor. The distance between the first extrusion strip and the second extrusion strip is 600-1200 mm.

[0009] As preferred: the slag recovery mechanism is composed of an air extractor, an air extraction pipeline and an interface arranged on the air extractor and covering the top sealing cover of the laser engraving mechanism, and a recovery hopper arranged below the rear end of the conveying mechanism by a support; the dust generated during the operation of the laser engraving mechanism is sucked away by the air extractor 31, so as to prevent dust from polluting the environment.

[0010] As preferred: the laser engraving mechanism is composed of laser engraving heads arranged above the conveying belt and below the strip-shaped gap, a cooling mechanism sleeved at the lower end of the laser engraving head, and a second probe arranged at the front end of the laser engraving mechanism; 2-5 laser engraving heads are arranged above the conveying belt and are used for engraving anti-skid patterns on the surface of the ceramic tile; one laser engraving head and the cooling mechanism sleeved at the lower end of the laser engraving head are arranged below the strip-shaped gap of the conveying belt and are used for engraving anti-fake two-dimensional code label patterns; when the ceramic tile blank is sensed by the second probe, the laser engraving head starts to work, and at the same time, the cooling mechanism 52 starts to operate to cool the working laser engraving head, so as to avoid damage of the laser engraving head 51 due to overheating.

[0011] As preferred: the central control mechanism is composed of a PLC control system with a programmable control as a core, a signal input module, a signal processing module and a signal output module; the signal input module is used for receiving operation information of the laser engraving mechanism; the signal processing module is used for comparing information and data of pattern texture, pattern scale, anti-fake icon and texture position of the tile blank engraving and issuing instructions to the signal output module; and the signal output module is used for controlling the opening or closing of the laser engraving pattern and the equipment.

[0012] Another technical solution of the present application is a preparation method of the anti-skid glaze ceramic tile with the anti-fake function, which is special in that the following steps are included:

[0013] (1) decoration firing: after surface decoration, the ceramic tile blank is high-temperature sintered to form a ceramic tile semi-finished product;

[0014] (2) polishing processing: glaze polishing processing is performed on the ceramic tile semi-finished product;

[0015] (3) anti-skid and anti-fake processing: a laser engraving mechanism is used to engrave an anti-skid pattern on the surface of the ceramic tile semi-finished product after glaze polishing and an anti-fake two-dimensional code label pattern on the bottom of the tile blank;

[0016] (4) edge grinding and waxing: the ceramic tile semi-finished product after the anti-skid and anti-fake processing is edge ground and waxed to obtain the anti-skid glaze ceramic tile with the anti-fake function.

[0017] As preferred: the size width of the ceramic tile semi-finished product in step (1) is controlled to be 600-1200 mm, and the length is controlled to be 600-2400 mm; and the glossiness of the ceramic tile semi-finished product after glaze polishing in step (2) is controlled to be 55-105°.

[0018] As preferred: the anti-slip pattern and the anti-fake two-dimensional code label pattern of step ⑶ are patterns formed by laser engraving mechanism, wherein the micro-holes constituting the anti-slip pattern are engraved with a diameter of 20-100 μm and a depth of 5-100 μm, and the micro-holes constituting the anti-fake two-dimensional code label pattern are engraved with a diameter of 60-120 μm and a depth of 50-100 μm;

[0019] The pattern engraving method of the laser engraving device of step ⑶ comprises the following steps:

[0020] (3.1) Start the laser engraving mechanism, and preset the anti-slip pattern and the anti-fake two-dimensional code label pattern engraving data on the central control mechanism;

[0021] (3.2) Trigger the pattern engraving program when the first probe of the centering mechanism senses the ceramic tile conveyed by the conveying mechanism, and the second motor starts to run, and the extrusion strip of the extrusion mechanism extrudes the ceramic tile to a suitable position;

[0022] (3.3) The second probe fixed above the conveying mechanism senses the moving ceramic tile, and the PLC sends a command to control the laser engraving head to engrave the anti-slip pattern and the anti-fake two-dimensional code label pattern on the surface and the bottom of the ceramic tile, and at the same time, the slag recovery mechanism starts to run to recover the dust and slag on the air and the conveying belt;

[0023] (3.4) When the ceramic tile leaves the detection position of the second probe, the second probe feeds back the information that the ceramic tile has left to the PLC, and the PLC sends a command to control the laser engraving head to stop engraving, and the pattern engraving of the ceramic tile is completed, and the next process is entered.

[0024] Another technical solution of the present application is the pattern engraving method of the laser engraving device, which is special in that it comprises the following steps:

[0025] ⑴ Start the laser engraving device, and preset the anti-slip pattern and the anti-fake two-dimensional code label pattern engraving data on the central control mechanism;

[0026] ⑵ Trigger the pattern engraving program when the first probe of the centering mechanism senses the ceramic tile conveyed by the conveying mechanism, and the second motor starts to run, and the extrusion strip of the extrusion mechanism extrudes the ceramic tile to a suitable position;

[0027] ⑶ The second probe fixed above the conveying mechanism senses the moving ceramic tile, and the PLC sends a command to control the laser engraving head to engrave the anti-slip pattern and the anti-fake two-dimensional code label pattern on the surface and the bottom of the ceramic tile, and at the same time, the slag recovery mechanism starts to run to recover the dust and slag on the air and the conveying belt;

[0028] When the ceramic tile leaves the second probe detection position, the second probe will feed back information that the ceramic tile has left to the PLC, the PLC issues a command to control the laser engraving head to stop engraving, and the ceramic tile pattern engraving is completed, entering the next process.

[0029] Compared with the prior art, the present application has the following advantages:

[0030] (1) The present application provides a method for preparing anti-slip glaze ceramic tiles with anti-fake function, which uses a laser engraving device to engrave a large number of micron-scale holes on the surface of a semi-finished glaze ceramic tile to form an anti-slip pattern, and when the ground is wet and under pressure, a vacuum negative pressure is generated, thereby achieving the anti-slip effect of the glaze tile. At the same time, the laser engraving device is used to engrave an anti-fake two-dimensional code label pattern on the bottom of the tile body, which does not affect the product pattern decoration effect and can identify the authenticity function by scanning the code.

[0031] (2) The present application develops a laser engraving device that can engrave patterns on ceramic tiles, which precisely controls the texture effect and position form of ceramic engraving by setting a centering mechanism, a laser engraving head, and a central control mechanism, so that the engraved pattern can be embedded with the original texture of the ceramic tile, without affecting the overall aesthetic and surface pattern decoration effect of the ceramic tile. In addition, the laser engraving device is also provided with multiple laser engraving heads, which are respectively placed on the top and bottom of the conveying mechanism, and can simultaneously engrave anti-slip patterns and anti-fake two-dimensional code label patterns on the surface of the ceramic tile and the bottom of the tile body. The size and distribution density of the engraved holes can be adjusted according to product needs, and the laser engraving device can be used for engraving different specifications of ceramic tiles, with strong operation performance, wide application range, and stable production of anti-slip and anti-fake glaze ceramic tiles. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 is the production process flow chart of the anti-slip glaze ceramic tile with anti-fake function of the present application;

[0033] Figure 2 is the pattern engraving process schematic diagram of the laser engraving device of the present application;

[0034] Figure 3 is the structure schematic diagram of the laser engraving device of the present application;

[0035] Figure 4 is the partial top view of the conveying mechanism of the laser engraving device of the present application.

[0036] MAIN COMPONENT SYMBOL DESCRIPTION:

[0037] Conveying mechanism 1 First motor 11 Conveying belt 12 Strip-shaped gap 13 Centering mechanism 2 First probe 21 Extrusion device 22 Extrusion strip 221 Second motor 222 Slag recovery mechanism 3 Vacuum pump 31 Recovery hopper 32 Vacuum pump interface 311 Sealing cover 4 Laser engraving mechanism 5 Laser engraving head 51 Cooling mechanism 52 Second probe 53 Central control mechanism 6 DETAILED DESCRIPTION

[0038] The present application will be further described in detail below with reference to the accompanying drawings:

[0039] Example 1:

[0040] Referring to Figure 1 As shown in the drawings, the preparation method of the anti-slip and anti-fake glaze ceramic tile with anti-fake function comprises the following steps:

[0041] S1, decoration firing, after surface decoration of the ceramic tile blank, high temperature sintering forms a ceramic tile semi-finished product;

[0042] S2, polishing processing, glaze polishing processing is performed on the ceramic tile semi-finished product;

[0043] S3, anti-slip and anti-fake processing, using a laser engraving device to engrave the surface anti-slip pattern and the bottom anti-fake two-dimensional code label pattern on the ceramic tile semi-finished product after glaze polishing;

[0044] S4, edge grinding and waxing, the ceramic tile semi-finished product after anti-slip and anti-fake processing is edge ground and waxed to obtain the anti-slip and anti-fake glaze ceramic tile with anti-fake function.

[0045] The ceramic tile semi-finished product in step S1 of the embodiment has a size width of 620 mm and a length of 620 mm.

[0046] The glossiness of the ceramic tile semi-finished product after glaze polishing in step S2 of the embodiment is controlled to be 55°.

[0047] The laser engraving device in step S3 of the embodiment has one extrusion strip in the alignment mechanism on each side of the left and right conveying belts, and the distance between the two extrusion strips is 623 mm. Four laser engraving heads are arranged above the conveying belts to engrave the anti-slip pattern on the surface of the ceramic tile, and one laser engraving head is arranged below the strip-shaped gap of the conveying belt to engrave the anti-fake two-dimensional code label pattern.

[0048] The anti-slip pattern and the anti-fake two-dimensional code label pattern in step S3 of the embodiment are patterns formed by laser engraving a large number of micro-holes, wherein the micro-holes constituting the anti-slip pattern have an engraving diameter of 100 μm and an engraving depth of 100 μm, and the micro-holes constituting the anti-fake two-dimensional code label pattern have an engraving diameter of 80 μm and an engraving depth of 100 μm.

[0049] Referring to Figure 2 As shown in the drawings, the pattern engraving of the laser engraving device in step S3 of the embodiment comprises the following steps:

[0050] S11, starting the laser engraving device, presetting the anti-slip pattern and the anti-fake two-dimensional code label pattern engraving data of the glaze ceramic tile on the central control mechanism;

[0051] S12, when the first probe of the centering mechanism senses the ceramic tile conveyed by the conveying mechanism, the pattern engraving program is triggered, and the second motor starts to run, and the extrusion strip of the extrusion device extrudes the ceramic tile to the appropriate position;

[0052] S13, the second probe of the laser engraving mechanism fixed above the conveying mechanism senses the moving ceramic tile, and the PLC sends a command to control the laser engraving head to engrave the anti-skid pattern on the surface of the ceramic tile and the anti-fake two-dimensional code label pattern on the bottom of the tile blank, while the slag recovery mechanism starts to recover the dust and slag in the air and on the conveying belt;

[0053] S14, when the ceramic tile leaves the detection position of the second probe, the second probe feeds back the information that the ceramic tile has left to the PLC, the PLC sends a command to control the laser engraving head to stop engraving, and the ceramic tile pattern engraving is completed, entering the next process.

[0054] Embodiment 2:

[0055] Please refer to Figure 3 、 Figure 4 , the laser engraving device and the preparation method of the anti-slip and anti-fake glazed ceramic tile with anti-fake function, comprising the following steps:

[0056] S1, decoration firing, the ceramic tile blank is high-temperature sintered after surface decoration to form a ceramic tile semi-finished product;

[0057] S2, polishing processing, the ceramic tile semi-finished product is polished on the glaze surface;

[0058] S3, anti-skid and anti-fake treatment, using a laser engraving device to engrave the surface anti-skid pattern and the anti-fake two-dimensional code label pattern on the bottom of the ceramic tile semi-finished product after glaze polishing;

[0059] S4, edge grinding and waxing, the ceramic tile semi-finished product after anti-skid and anti-fake treatment is edge ground and waxed to obtain the anti-slip and anti-fake glazed ceramic tile with anti-fake function.

[0060] The ceramic tile semi-finished product in step S1 of the embodiment has a size width of 820 mm and a length of 820 mm.

[0061] The ceramic tile semi-finished product in step S2 of the embodiment has a glossiness of 85° after glaze polishing.

[0062] The laser engraving device in step S3 of the embodiment has one extrusion strip in the alignment mechanism on each side of the left and right conveying belts, with a spacing of 823 mm; four laser engraving heads are arranged above the conveying belts to engrave the anti-skid pattern on the surface of the ceramic tile, and one laser engraving head is arranged below the strip-shaped gap of the conveying belt to engrave the anti-fake two-dimensional code label pattern.

[0063] The anti-slip pattern and the anti-fake two-dimensional code label pattern of step S3 in the embodiment are patterns formed by a laser engraving device engraving a large number of micro-holes, wherein the micro-holes constituting the anti-slip pattern are controlled to have an engraving diameter of 80 μm and an engraving depth of 50 μm, and the micro-holes constituting the anti-fake two-dimensional code label pattern are controlled to have an engraving diameter of 80 μm and an engraving depth of 100 μm.

[0064] Example 3

[0065] A laser engraving device and a preparation method of a slip-resistant and glaze-finished ceramic tile with an anti-fake function, comprising the following steps:

[0066] S1, decoration firing, after surface decoration, the ceramic tile blank is high-temperature sintered to form a ceramic tile semi-finished product;

[0067] S2, polishing processing, glaze polishing processing is performed on the ceramic tile semi-finished product;

[0068] S3, anti-slip and anti-fake processing, using a laser engraving device to engrave a surface anti-slip pattern and a tile blank bottom anti-fake two-dimensional code label pattern on the ceramic tile semi-finished product after glaze polishing;

[0069] S4, edge grinding and waxing, the ceramic tile semi-finished product after anti-slip and anti-fake processing is edge ground and waxed to obtain a slip-resistant and glaze-finished ceramic tile with an anti-fake function.

[0070] The ceramic tile semi-finished product in step S1 in the embodiment is controlled to have a width of 920 mm and a length of 1820 mm.

[0071] The glaze of the ceramic tile semi-finished product after polishing in step S2 in the embodiment is controlled to have a glossiness of 105°.

[0072] The laser engraving device in step S3 in the embodiment is controlled to have one extrusion strip in each of the left and right conveying belts, with a spacing of 923 mm; five laser engraving heads are arranged above the conveying belts to engrave the anti-slip pattern on the surface of the ceramic tile, and one laser engraving head is arranged below the strip-shaped gap of the conveying belt to engrave the anti-fake two-dimensional code label pattern.

[0073] The anti-slip pattern and the anti-fake two-dimensional code label pattern of step S3 in the embodiment are patterns formed by a laser engraving device engraving a large number of micro-holes, wherein the micro-holes constituting the anti-slip pattern are controlled to have an engraving diameter of 80 μm and an engraving depth of 50 μm, and the micro-holes constituting the anti-fake two-dimensional code label pattern are controlled to have an engraving diameter of 80 μm and an engraving depth of 100 μm.

[0074] Comparative Example 1

[0075] A preparation method of a glaze-finished ceramic tile, comprising the following steps:

[0076] S1, decoration firing, the ceramic brick blank is high-temperature sintered to form a ceramic brick semi-finished product after surface decoration;

[0077] S2, polishing processing, glaze polishing processing is performed on the ceramic brick semi-finished product;

[0078] S3, edge grinding and waxing, the ceramic brick semi-finished product after polishing processing is edge ground and waxed to obtain a glaze-finished ceramic brick.

[0079] The size width of the ceramic brick semi-finished product in step S1 is controlled to be 620 mm, and the length is controlled to be 620 mm.

[0080] The gloss of the ceramic brick semi-finished product after glaze polishing in step S2 is controlled to be 55°.

[0081] Comparative Example 2:

[0082] A preparation method of a glaze-finished ceramic brick, comprising the following steps:

[0083] S1, decoration firing, the ceramic brick blank is high-temperature sintered to form a ceramic brick semi-finished product after surface decoration;

[0084] S2, polishing processing, glaze polishing processing is performed on the ceramic brick semi-finished product;

[0085] S3, edge grinding and waxing, the ceramic brick semi-finished product after polishing processing is edge ground and waxed to obtain a glaze-finished ceramic brick.

[0086] The size width of the ceramic brick semi-finished product in step S1 is controlled to be 820 mm, and the length is controlled to be 820 mm.

[0087] The gloss of the ceramic brick semi-finished product after glaze polishing in step S2 is controlled to be 85°.

[0088] Comparative Example 3:

[0089] A preparation method of a glaze-finished ceramic brick, comprising the following steps:

[0090] S1, decoration firing, the ceramic brick blank is high-temperature sintered to form a ceramic brick semi-finished product after surface decoration;

[0091] S2, polishing processing, glaze polishing processing is performed on the ceramic brick semi-finished product;

[0092] S3, edge grinding and waxing, the ceramic brick semi-finished product after polishing processing is edge ground and waxed to obtain a glaze-finished ceramic brick.

[0093] The size width of the ceramic brick semi-finished product in step S1 is controlled to be 920 mm, and the length is controlled to be 1820 mm.

[0094] The glossiness of the ceramic tile semi-finished product after glazing and polishing in step S2 is controlled to be 55°.

[0095] The glazing and polishing ceramic tiles are prepared by the method of the embodiment and the comparative example respectively, and the anti-skid performance is detected according to the national standard detection method or the conventional detection method of the ceramic tile, and the results are shown in Table 1.

[0096] Table 1 Anti-skid performance detection results

[0097]

[0098] It can be known from the detection results of the embodiment and the comparative example that the anti-skid coefficient of the anti-skid glazing and polishing ceramic tile of the present application is obviously higher than that of the conventional glazing and polishing ceramic tile under the condition of the same glossiness, and the anti-skid requirement of the ceramic tile in people's daily life can be met.

[0099] The above is only the preferred embodiment of the present application, and any equivalent change and modification made within the scope of the claims of the present application shall be included in the scope of the claims of the present application.

Claims

1. A method for preparing a ceramic tile with anti-slip glaze and anti-counterfeiting function, characterized in that, It comprises the following steps:

1. decoration firing, after surface decoration, the ceramic tile body is fired at high temperature to form a ceramic tile semi-finished product; the size of the ceramic tile semi-finished product is controlled to be 600-1200 mm in width and 600-2400 mm in length in step 1; 2. polishing processing, glaze polishing processing is performed on the ceramic tile semi-finished product; the gloss of the ceramic tile semi-finished product after glaze polishing is controlled to be 55-105° in step 2; 3. anti-skid and anti-fake processing, a laser engraving mechanism is used to engrave an anti-skid pattern on the surface of the ceramic tile semi-finished product after glaze polishing and an anti-fake two-dimensional code label pattern on the bottom of the tile body; the anti-skid pattern and the anti-fake two-dimensional code label pattern are patterns formed by a large number of micro holes engraved by the laser engraving mechanism, wherein the micro hole engraving diameter of the anti-skid pattern is controlled to be 20-100 μm, the engraving depth is controlled to be 5-100 μm, the micro hole engraving diameter of the anti-fake two-dimensional code label pattern is controlled to be 60-120 μm, and the engraving depth is controlled to be 50-100 μm in step 3; 5. edge grinding and waxing, the ceramic tile semi-finished product after anti-skid and anti-fake processing is edge ground and waxed to obtain an anti-skid glaze ceramic tile with anti-fake function; The pattern engraving method of step 3 comprises the following steps: (3.1) starting the laser engraving mechanism, presetting the anti-skid pattern and anti-fake two-dimensional code label pattern engraving data of the glaze tile on the central control mechanism; (3.2) when the first probe of the centering mechanism senses the ceramic tile conveyed by the conveying mechanism, the pattern engraving program is triggered, the second motor starts to run, and the extrusion strip of the extrusion mechanism extrudes the ceramic tile to the appropriate position; (3.3) the second probe of the laser engraving mechanism fixed above the conveying mechanism senses the moving ceramic tile, the PLC sends a command to control the laser engraving head to engrave the anti-skid pattern and the anti-fake two-dimensional code label pattern on the surface of the ceramic tile and the bottom of the tile body, at the same time, the slag recovery mechanism starts to work, and the dust and slag on the air and the conveying belt are recovered; (3.4) when the ceramic tile leaves the second probe detection position, the second probe feeds back the information that the ceramic tile has left to the PLC, the PLC sends a command to control the laser engraving head to stop engraving, and the ceramic tile pattern engraving is completed, entering the next process.

2. The method for preparing the anti-slip and anti-fake ceramic tile with the anti-slip and anti-fake glaze according to claim 1, characterized in that, The preparation method uses a laser engraving device, which comprises a conveying mechanism, a centering mechanism, a slag recovery mechanism, a sealing cover, a laser engraving mechanism and a central control mechanism; the centering mechanism and the slag recovery mechanism are respectively arranged at the front end and the rear end of the conveying mechanism, the laser engraving mechanism is fixed at the middle end of the conveying mechanism, and the central control mechanism is fixed below the middle end of the conveying mechanism and connected with the laser engraving mechanism.

3. The method for preparing the anti-slip and anti-fake vitreous enamelled ceramic tile according to claim 2, characterized in that, The conveying mechanism is composed of a first motor, a first motor output shaft, a pair of conveying belts parallelly sleeved on the other end rotating shaft, and a strip-shaped gap formed between the pair of conveying belts.

4. The method for preparing the anti-slip and anti-fake vitreous enamelled ceramic tile according to claim 2, characterized in that, The centering mechanism is composed of a first probe arranged at the front end of the conveying mechanism and an extrusion mechanism arranged above the conveying belt behind the first probe; the extrusion mechanism is composed of a first extrusion strip fixed above the conveying belt, a second motor, and a second extrusion strip connected with the second motor and moving left and right above the conveying mechanism.

5. The method for preparing the anti-slip and anti-fake vitreous enamelled ceramic tile according to claim 2, characterized in that, The slag recovery mechanism is composed of a vacuum pump, a vacuum pipeline and an interface arranged above the sealing cover of the laser engraving mechanism, and a recovery hopper arranged below the rear end of the conveying mechanism through a support; dust generated during the operation of the laser engraving mechanism is sucked away by the vacuum pump to prevent dust from polluting the environment.

6. The method for preparing the anti-slip and anti-fake vitreous enamelled ceramic tile according to claim 2, characterized in that, The laser engraving mechanism is composed of laser engraving heads arranged above the conveying belt and below the strip-shaped gap, a cooling mechanism sleeved at the lower end of the laser engraving head, and a second probe arranged at the front end of the laser engraving mechanism; 2-5 laser engraving heads are arranged above the conveying belt to engrave the anti-slip pattern on the surface of the ceramic tile, and one laser engraving head and the cooling mechanism sleeved at the lower end of the laser engraving head are arranged below the strip-shaped gap of the conveying belt to engrave the anti-fake two-dimensional code label pattern; when the ceramic tile blank is sensed by the second probe, the laser engraving head starts to work, and the cooling mechanism starts to operate to cool the working laser engraving head to avoid damage caused by overheating of the laser engraving head.

7. The method for preparing the anti-slip and anti-fake vitreous enamelled ceramic tile according to claim 2, characterized in that, The central control mechanism is a PLC control system composed of a signal input module, a signal processing module, and a signal output module, and the core is a programmable control; the signal input module is used to receive the operation information of the laser engraving mechanism; the signal processing module is used to compare the information and data of the pattern texture, pattern scale, anti-fake icon, and texture position of the tile blank engraving and send instructions to the signal output module; and the signal output module is used to control the opening or closing of the laser engraving pattern and the equipment.

Citation Information

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