An external deformation detection device for cable production

By designing a cable inspection device that combines airflow from a fan with mechanical compression, the problem of dust and impurities on the cable surface affecting inspection has been solved, achieving efficient cleaning and accurate inspection.

CN117139211BActive Publication Date: 2025-12-02GUANGZHOU XINXING CABLES IND CO LTD
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Patent Information

Application Number
CN202310965297.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-01
Publication Date
2025-12-02
Estimated Expiration
2043-08-01

AI Technical Summary

Technical Problem

After cable production, the adhesion of dust and impurities on the cable surface affects the accuracy of testing, leading to errors in testing equipment and a decrease in production efficiency.

Method used

A cable inspection device comprising a fan, an airflow mechanism, a roller, and a scraping mechanism is designed. It uses airflow and mechanical extrusion to clean dust and impurities from the cable surface. The design of the scraping block and cleaning ring ensures the cleanliness of the cable surface.

Benefits of technology

It effectively cleans dust and impurities from the cable surface, improving testing accuracy and production efficiency, and avoiding the impact of impurity accumulation on testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses an external deformation detection device for cable production, relating to the field of cable production technology. The device includes a base, a recovery device fixedly connected to the top of the base, an electric wire movably connected to the outer wall of the recovery device, and a detection device fixedly connected to the top of the base. An airflow mechanism is fixedly connected to the outer wall of the detection device. This external deformation detection device utilizes airflow from a fan, which causes an annular block to rise. The airflow also effectively cleans dust and impurities from the outer wall of the electric wire. The rising annular block causes a scraping block to rise, which then presses against the electric wire, cleaning impurities and dust. The upward movement of the airflow also causes the scraping block to rise, further cleaning impurities from the outer wall of the electric wire, and the increased contact force between the scraping block and the outer wall of the electric wire further enhances the cleaning effect.
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Description

Technical Field

[0001] This invention relates to the field of cable manufacturing technology, specifically to an external deformation detection device for cable manufacturing. Background Technology

[0002] Cables generally consist of three parts: a conductor, an insulation layer, and a protective layer. There are typically two types: power cables and control cables. Power cables are mainly used for the transmission and distribution of electrical energy; control cables are mainly used for measurement, protection, and control circuits.

[0003] Referring to patent CN115112012B, this patent discloses an external deformation detection device for cable production. The device includes a support base, a limiting ring, a detection unit, a first electric rod, and an alarm mechanism. The limiting ring is connected to the support base, and the limiting ring is equipped with a detection unit for detecting external deformation defects in the cable. The first electric rod is connected to the outside of the limiting ring, and an alarm mechanism is connected to the limiting ring to alert workers that there are defects in the cable sheath.

[0004] After cable production, the cables need to be tested. The accumulation of cables after production will cause dust and impurities to settle on them. The adhesion of impurities and dust will affect the cable testing, causing errors in the testing equipment and affecting the cable production efficiency. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an external deformation detection device for cable production, thereby solving the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solution: an external deformation detection device for cable production, comprising a base, a recycling device fixedly connected to the top of the base, an electric wire movably connected to the outer wall of the recycling device, a detection device fixedly connected to the top of the base, and an airflow mechanism fixedly connected to the outer wall of the detection device;

[0007] The airflow mechanism includes:

[0008] A bracket is fixedly connected to the outer wall of the testing equipment, and a mounting plate is fixedly connected to the outer wall of the bracket;

[0009] The fan is fixedly connected to the outer wall of the bracket. When the fan is started, it blows air into the pentagonal cylinder. After passing through the annular block, the air is blown out from the leakage hole on the round roller. The air blows onto the wire. The flow of air cleans the dust and impurities on the wire. The flow of air ensures that the impurities on the outer wall of the wire are cleaned, and avoids the presence of impurities affecting the detection of the wire.

[0010] The sixth bearing is rotatably connected to the outer wall of the mounting plate.

[0011] Preferably, a circular roller is fixedly connected to the outer wall of the sixth bearing. The compression between the wire and the circular roller will squeeze away dust and impurities on the outer wall of the wire, avoiding the accumulation of large clumps of mud and reducing the amount of large clumps of mud. The cleaning of large clumps of mud facilitates subsequent processing. Moreover, under the elasticity of the second spring and the first spring, the scraping block will be lifted up. After the scraping block extends out of the leakage hole, it scrapes the wire. The scraping block can scrape off the dust and impurities on the outer wall of the wire, ensuring the detection effect of the wire. The outer wall of the circular roller is provided with a leakage hole.

[0012] Preferably, the inner wall of the roller is fixedly connected to a scraping mechanism. When the scraping block is lifted, it causes the wire to rise, which in turn causes the wire to tilt. When the wire tilts, it causes the first cleaning ring and the second cleaning ring to tilt as well. The tilting of the first cleaning ring and the second cleaning ring increases the cleaning force on the wire. The cleaning of impurities on the outer wall of the wire ensures the detection of the wire and avoids the presence of impurities and dust on the wire affecting the detection of the detection equipment. The scraping mechanism includes a pentagonal cylinder, which is fixedly connected to the outer wall of the mounting plate at the position of the fan.

[0013] Preferably, the inner wall of the pentagonal cylinder is fixedly connected to a pentagonal rod. The airflow from the fan causes the annular block to rise. The airflow also cleans dust and impurities from the outer wall of the wire. The rising of the annular block causes the scraper block to rise, which then presses against the wire to clean impurities and dust. The airflow also causes the scraper block to rise and clean impurities from the outer wall of the wire. The rising of the scraper block also increases the contact force with the outer wall of the wire, ensuring the cleaning of larger impurities and dust from the wire. The outer wall of the pentagonal cylinder has a hole, and an annular block is inserted into the hole of the pentagonal cylinder.

[0014] Preferably, a first spring is fixedly connected to the top of the annular block, and a scraper block is fixedly connected to the top of the first spring.

[0015] Preferably, a second spring is fixedly connected to the bottom of the annular block at a position inside the pentagonal tube, and the bottom of the second spring is fixedly connected to the outer wall of the pentagonal rod.

[0016] Preferably, a cleaning mechanism is fixedly connected to the outer wall of the testing equipment. The cleaning mechanism includes a mounting frame, which is fixedly connected to the outer wall of the testing equipment. A motor is fixedly connected to the mounting frame, and a second gear is fixedly connected to the motor via a rotating shaft. A first gear is meshed with the outer wall of the second gear.

[0017] Preferably, a fourth bearing is rotatably connected to the outer wall of the second gear. The second cleaning ring and the first cleaning ring are respectively fitted on both sides of the wire. The first cleaning ring and the second cleaning ring pull the wire to both sides, and the second cleaning ring and the first cleaning ring clean the impurities on the outer wall of the wire. The arrangement of the two sides ensures the cleaning of impurities and dust from the wire. A fifth bearing is rotatably connected to the outer wall of the mounting bracket. The fourth bearing, the second cleaning ring, and the outer wall of the wire are fitted with the second cleaning ring. A third bearing is rotatably connected to the outer wall of the first gear. The third bearing is fixedly connected to the outer wall of the mounting bracket. A second bearing is also rotatably connected to the outer wall of the first gear. A first bearing is rotatably connected to the outer wall of the mounting bracket. The second bearing, the first bearing, and the outer wall of the wire are fitted with the first cleaning ring.

[0018] This invention provides an external deformation detection device for cable production. It has the following advantages:

[0019] 1. This external deformation detection device for cable production utilizes the airflow from a fan. The airflow causes the annular block to rise, and the airflow also effectively cleans dust and impurities from the outer wall of the wire. The rising of the annular block causes the scraper block to rise as well, and the scraper block presses against the wire to clean impurities and dust. The lifting effect of the airflow also causes the scraper block to rise and clean impurities from the outer wall of the wire. The lifting effect of the scraper block also increases the contact force with the outer wall of the wire, ensuring the cleaning of larger impurities and dust from the wire.

[0020] 2. The external deformation detection device used in cable production blows air into the pentagonal cylinder when the fan is started. After passing through the annular block, the airflow is blown out from the leakage hole on the roller. The airflow blows onto the wire, and the flow of air cleans the dust and impurities on the wire. The flow of air ensures that impurities on the outer wall of the wire are cleaned, and avoids the presence of impurities affecting the wire's detection.

[0021] 3. The external deformation detection device used in cable production uses the squeezing of the wire and the roller to remove dust and impurities from the outer wall of the wire, preventing the accumulation of large clumps of dirt and reducing the amount of dirt. Cleaning up large clumps of dirt facilitates subsequent processing. Furthermore, under the elasticity of the second and first springs, the scraping block is lifted up and extends from the discharge hole to scrape the wire. The scraping block effectively removes dust and impurities from the outer wall of the wire, ensuring the effectiveness of the wire inspection.

[0022] 4. The external deformation detection device for cable production uses a second cleaning ring and a first cleaning ring respectively fitted on both sides of the wire. The first cleaning ring and the second cleaning ring pull the wire to both sides respectively, and the second cleaning ring and the first cleaning ring clean the impurities on the outer wall of the wire. The setting of the two sides ensures the cleaning of impurities and dust from the wire.

[0023] 5. The external deformation detection device for cable production, by lifting the scraper block, causes the wire to rise, which in turn causes the wire to tilt. When the wire tilts, the first cleaning ring and the second cleaning ring also tilt. The tilting of the first cleaning ring and the second cleaning ring increases the cleaning force on the wire. The cleaning of impurities on the outer wall of the wire ensures the detection of the wire and avoids the presence of impurities and dust on the wire affecting the detection equipment. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the axial three-dimensional structure of the present invention;

[0025] Figure 2 For the present invention Figure 1 Schematic diagram of cross-section structure;

[0026] Figure 3 This is a schematic diagram of the rear three-dimensional structure of the present invention;

[0027] Figure 4 For the present invention Figure 2 Enlarged structural diagram of section A in the middle;

[0028] Figure 5 This is a partial structural diagram of the cleaning mechanism of the present invention.

[0029] In the diagram: 1. Wire; 2. Base; 3. Recycling device; 4. Detection equipment; 5. Cleaning mechanism; 51. First bearing; 52. First cleaning ring; 53. Second bearing; 54. Third bearing; 55. First gear; 56. Second gear; 57. Motor; 58. Fourth bearing; 59. Mounting bracket; 510. Second cleaning ring; 511. Fifth bearing; 6. Airflow mechanism; 61. Bracket; 62. Fan; 63. Mounting plate; 64. Sixth bearing; 65. Circular roller; 66. Exhaust hole; 7. Scraping mechanism; 71. Scraping block; 72. First spring; 73. Circular block; 74. Second spring; 75. Pentagonal rod; 76. Pentagonal cylinder. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0031] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the invention, and should not be construed as limiting the invention.

[0032] Example 1

[0033] Please see Figure 1-4 The present invention provides a technical solution: a water droplet evaporation device for a new energy pickup truck, including a base 2, a recycling device 3 fixedly connected to the top of the base 2, an electric wire 1 movably connected to the outer wall of the recycling device 3, a detection device 4 fixedly connected to the top of the base 2, and an airflow mechanism 6 fixedly connected to the outer wall of the detection device 4.

[0034] The airflow mechanism 6 includes:

[0035] A bracket 61 is fixedly connected to the outer wall of the testing equipment 4, and a mounting plate 63 is fixedly connected to the outer wall of the bracket 61.

[0036] The blower 62 is fixedly connected to the outer wall of the bracket 61. When the blower 62 is started, it blows air into the pentagonal cylinder 76. After passing through the annular block 73, the air is blown out from the leakage hole 66 on the roller 65. The air blows onto the wire 1. The flow of air cleans the dust and impurities on the wire 1. The flow of air ensures the cleaning of impurities on the outer wall of the wire 1 and avoids the presence of impurities affecting the detection of the wire 1.

[0037] The sixth bearing 64 is rotatably connected to the outer wall of the mounting plate 63.

[0038] A circular roller 65 is fixedly connected to the outer wall of the sixth bearing 64, and the outer wall of the circular roller 65 has an outlet hole 66.

[0039] A scraping mechanism 7 is fixedly connected to the inner wall of the roller 65. The scraping mechanism 7 includes a pentagonal cylinder 76, which is fixedly connected to the outer wall of the mounting plate 63 at the position of the fan 62. The airflow from the fan 62 causes the annular block 73 to rise. The airflow also cleans the dust and impurities on the outer wall of the wire 1. The rise of the annular block 73 causes the scraping block 71 to rise. The scraping block 71 rises and presses against the wire 1 to clean the impurities and dust on the wire 1. The lifting effect of the airflow also causes the scraping block 71 to rise and clean the impurities on the outer wall of the wire 1. The lifting effect of the scraping block 71 also increases the contact force with the outer wall of the wire 1, ensuring the cleaning of larger impurities and dust on the wire 1.

[0040] The inner wall of the pentagonal cylinder 76 is fixedly connected to a pentagonal rod 75. The compression of the wire 1 and the roller 65 will squeeze away the dust and impurities on the outer wall of the wire 1, avoiding the accumulation of large clumps of mud and reducing the amount of large clumps of mud. The cleaning of large clumps of mud facilitates subsequent processing. Moreover, under the elasticity of the second spring 74 and the first spring 72, the scraping block 71 will be pushed up. After the scraping block 71 extends out of the leakage hole 66, it scrapes the wire 1. The scraping block 71 can scrape off the dust and impurities on the outer wall of the wire 1, ensuring the detection effect of the wire 1. The outer wall of the pentagonal cylinder 76 has a hole, and an annular block 73 is inserted into the hole of the pentagonal cylinder 76.

[0041] A first spring 72 is fixedly connected to the top of the annular block 73, and a scraper block 71 is fixedly connected to the top of the first spring 72.

[0042] The bottom of the annular block 73 is fixedly connected to a second spring 74 inside the pentagonal cylinder 76, and the bottom of the second spring 74 is fixedly connected to the outer wall of the pentagonal rod 75.

[0043] In use, the base 2 is installed in the required position. The wire 1 passes through the detection device 4, which detects the wire 1. After detection, the wire 1 is collected onto the recycling device 3. The recycling device 3 pulls the wire 1 to collect it, and the wire 1 wraps around the roller 65. Under the friction between the roller 65 and the wire 1, the recycling device 3 pulls the wire 1 to collect it, causing the roller 65 to rotate. The roller 65 can rotate through the sixth bearing 64 and the mounting plate 63. The blower 62 is powered on and started. When the blower 62 starts, it blows air into the pentagonal cylinder 76. After passing through the annular block 73, the airflow is blown out from the leakage hole 66 on the roller 65. The airflow blows onto the wire 1, and the flow of air cleans the wire 1. Dust and impurities are squeezed off by the pressure between the wire 1 and the roller 65, preventing the accumulation of large clumps of mud. The elasticity of the second spring 74 and the first spring 72 pushes the scraper block 71 upward. The scraper block 71 extends from the outlet hole 66 and scrapes the wire 1. The scraper block 71 can scrape off the dust and impurities on the outer wall of the wire 1. When the airflow from the fan 62 blows into the pentagonal cylinder 76, the hole in the annular block 73 is small, so a large amount of airflow will push the annular block 73 upward. The rise of the annular block 73 drives the scraper block 71 upward. The scraper block 71 rises and presses against the wire 1, cleaning the impurities and dust on the wire 1.

[0044] Example 2

[0045] Please continue reading. Figure 1-5 Based on Example 1, the following features are added:

[0046] A cleaning mechanism 5 is fixedly connected to the outer wall of the testing equipment 4. The cleaning mechanism 5 includes a mounting frame 59, which is fixedly connected to the outer wall of the testing equipment 4. A motor 57 is fixedly connected to the mounting frame 59. A second gear 56 is fixedly connected to the motor 57 through a rotating shaft. A first gear 55 is meshed with the outer wall of the second gear 56. A second cleaning ring 510 and a first cleaning ring 52 are respectively fitted on both sides of the wire 1. The first cleaning ring 52 and the second cleaning ring 510 pull the wire 1 to both sides respectively. The second cleaning ring 510 and the first cleaning ring 52 clean the impurities on the outer wall of the wire 1. The arrangement of the two sides ensures the cleaning of impurities and dust from the wire 1.

[0047] The outer wall of the second gear 56 is rotatably connected to the fourth bearing 58, and the outer wall of the mounting bracket 59 is rotatably connected to the fifth bearing 511. The fourth bearing 58, the second cleaning ring 510, and the outer wall of the wire 1 are fitted with the second cleaning ring 510. Under the lifting of the scraping block 71, the wire 1 is driven to rise, which in turn causes the wire 1 to tilt. When the wire 1 tilts, the first cleaning ring 52 and the second cleaning ring 510 also tilt. The tilting of the first cleaning ring 52 and the second cleaning ring 510 increases the cleaning force on the wire 1. The cleaning of impurities on the outer wall of the wire 1 ensures the detection of the wire 1 and avoids the presence of impurities and dust on the wire 1 affecting the detection of the detection equipment 4. The outer wall of the first gear 55 is rotatably connected to the third bearing 54, which is fixedly connected to the outer wall of the mounting bracket 59. The outer wall of the first gear 55 is also rotatably connected to the second bearing 53, and the outer wall of the mounting bracket 59 is rotatably connected to the first bearing 51. The second bearing 53, the first bearing 51, and the outer wall of the wire 1 are fitted with the first cleaning ring 52.

[0048] In use, the second cleaning ring 510 and the first cleaning ring 52 are respectively fitted on both sides of the wire 1. The motor 57 is powered on and drives the second gear 56 to rotate. The second gear 56 meshes with the first gear 55. With the fifth bearing 511 and the first bearing 51 set up, the first cleaning ring 52 and the second cleaning ring 510 pull the wire 1 to both sides respectively. The second cleaning ring 510 and the first cleaning ring 52 clean the impurities on the outer wall of the wire 1. Under the lifting of the scraper block 71, the wire 1 is driven to rise, which will cause the wire 1 to tilt. When the wire 1 tilts, the first cleaning ring 52 and the second cleaning ring 510 will also tilt. The tilting of the first cleaning ring 52 and the second cleaning ring 510 increases the cleaning force on the wire 1.

[0049] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An external deformation detection device for cable production, comprising a base (2), characterized in that: A recycling device (3) is fixedly connected to the top of the base (2), and an electric wire (1) is movably connected to the outer wall of the recycling device (3). A detection device (4) is also fixedly connected to the top of the base (2), and an airflow mechanism (6) is fixedly connected to the outer wall of the detection device (4). The airflow mechanism (6) includes: A bracket (61) is fixedly connected to the outer wall of the testing equipment (4), and an mounting plate (63) is fixedly connected to the outer wall of the bracket (61); A fan (62) is fixedly connected to the outer wall of a bracket (61); The sixth bearing (64) is rotatably connected to the outer wall of the mounting plate (63); A circular roller (65) is fixedly connected to the outer wall of the sixth bearing (64), and the outer wall of the circular roller (65) is provided with a drain hole (66); The inner wall of the roller (65) is fixedly connected to a scraping mechanism (7), which includes a pentagonal cylinder (76) and is fixedly connected to the outer wall of the mounting plate (63) at the position of the fan (62). The inner wall of the pentagonal tube (76) is fixedly connected to a pentagonal rod (75), and the outer wall of the pentagonal tube (76) is provided with a hole, and an annular block (73) is inserted into the hole of the pentagonal tube (76). The top of the annular block (73) is fixedly connected to a first spring (72), and the top of the first spring (72) is fixedly connected to a scraper block (71).

2. The external deformation detection device for cable production according to claim 1, characterized in that: The bottom of the annular block (73) is fixedly connected to a second spring (74) inside the pentagonal tube (76), and the bottom of the second spring (74) is fixedly connected to the outer wall of the pentagonal rod (75).

3. The external deformation detection device for cable production according to claim 1, characterized in that: The outer wall of the testing device (4) is fixedly connected to a cleaning mechanism (5). The cleaning mechanism (5) includes a mounting frame (59). The mounting frame (59) is fixedly connected to the outer wall of the testing device (4). The mounting frame (59) is fixedly connected to a motor (57). The motor (57) is fixedly connected to a second gear (56) through a rotating shaft. The outer wall of the second gear (56) is meshed with a first gear (55).

4. The external deformation detection device for cable production according to claim 3, characterized in that: The outer wall of the second gear (56) is rotatably connected to the fourth bearing (58), the outer wall of the mounting bracket (59) is rotatably connected to the fifth bearing (511), the outer wall of the fourth bearing (58), the second cleaning ring (510) and the wire (1) are fitted with the second cleaning ring (510), the outer wall of the first gear (55) is rotatably connected to the third bearing (54), the third bearing (54) is fixedly connected to the outer wall of the mounting bracket (59), the outer wall of the first gear (55) is also rotatably connected to the second bearing (53), the outer wall of the mounting bracket (59) is rotatably connected to the first bearing (51), the outer wall of the second bearing (53), the first bearing (51) and the wire (1) are fitted with the first cleaning ring (52).

Citation Information

Patent Citations

  • An external deformation detection device for cable production

    CN115112012B

  • Ocean cable recovery detection equipment

    CN112881287A

  • Mooring rope winding frame of large floating type production storage and offloading tanker

    CN115385175A