Ultrasonic transducer descaling device and method of using the same
By fixing the top support ring and the conductive slip ring on the top of the transducer housing, the problem of unstable connection of the ultrasonic transducer wire is solved, convenient installation operation and stable power supply connection are achieved, and the reliability of the equipment is improved.
Patent Information
- Application Number
- CN202311204865.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2043-09-19
AI Technical Summary
The existing ultrasonic transducer in the descaling equipment has an unstable wire connection structure, which is easy to get tangled or broken, and the installation operation is cumbersome.
A top support ring is fixed on the top of the transducer housing. The top support ring is used to support the rotation of the guide assembly and the conductive slip ring on its bottom side, so that the transducer housing and the amplitude transformer can be rotated without separating the wires. This facilitates the tightening connection between the tool head and the waveguide, and provides stable power supply through the conductive slip ring and magnetostrictive assembly.
The structural stability of the power supply line is ensured, the installation operation is simplified, the damage caused by the winding of the wires is avoided, and the convenience of rotating and unlocking the installation barrel is improved.
Smart Images

Figure CN117139280B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of pipeline ultrasonic descaling equipment, and in particular to an ultrasonic transducer descaling device and a use method thereof. Background Art
[0002] The mechanism of ultrasonic cleaning is to use the physical effects of cavitation, radiation pressure, and acoustic streaming when ultrasonic waves propagate in the cleaning fluid to mechanically remove dirt from the cleaning objects, thereby achieving the purpose of cleaning the objects. Specifically, it mainly includes: 1. Cohesion effect. When the ultrasonic pulse oscillates high elastic waves, the energy wave passes through the flowing medium of suspended particles. Due to the different sizes of particles, the vibration speeds are also different. The particles will collide and adhere to each other, increasing their volume and weight. This causes large particles to condense and disperse on the pipe wall, preventing the formation of scale. 2. Micro-vortex effect. When the ultrasonic transducer emits ultrasonic pulse oscillation elastic waves, when it acts on the medium of the heat exchange equipment, the impact of the transmitted pulse oscillation high energy wave accelerates the molecular motion per unit volume / area of the medium, generates a dispersion force, forms high-speed micro-vortices, and breaks up scale. 3. Shear effect. When the ultrasonic pulse propagates on the pipe wall, the scale layer on the pipe wall oscillates synchronously with the pipe wall. Due to the different elastic coefficients of the pipe wall and the scale layer, different deformation and displacement are generated, forming shear force, causing fatigue, cracks, loosening, and subsequent breakage and shedding of the scale layer.
[0003] When the current ultrasonic transducer is used as a descaling device, since the waveguide as the final transmission component of the ultrasonic wave needs to be stably connected to the workpiece, it is usually welded to the surface of the workpiece, and the waveguide and the horn of the transducer are subsequently screwed together by threads. However, due to the high temperature of the waveguide during the welding process, in order to avoid damage to the horn, the horn and the waveguide need to be separated when welding the waveguide to the workpiece to be descaled. After the waveguide is fixed to the workpiece, the horn is driven by the rotating transducer housing to tighten and fix it to the waveguide, and the other end of the wire needs to be stably connected to the power supply host. In order to avoid overheating, The power supply wire of the acoustic transducer rotates with the transducer housing, causing entanglement or even twisting and breaking. Usually, the wire and the ultrasonic transducer are set to be pluggable, or the wire is directly connected to the top cover of the transducer housing, and the top cover is set to a detachable structure. The wire can be plugged in and out of the housing at the same time through the top cover. However, the high-frequency current used by the ultrasonic transducer has high requirements on the wiring stability of the wire. The existing plug-in connection power supply structure is prone to cause loose connection or even short circuit of the wire, and the installation and connection method of disassembling the top cover to arrange the ultrasonic transducer is cumbersome and inconvenient to use. Summary of the Invention
[0004] The purpose of the present invention is to provide an ultrasonic transducer descaling device and a method of using the same in order to solve the above-mentioned problems. By fixing a top support ring on the top of the transducer housing, the top support ring is used to support the guide assembly and the bottom conductive slip ring for rotation, so that the transducer housing and the amplitude transformer can be rotated without separating the wires and the top cover, thereby facilitating the tightening connection between the tool head and the waveguide, solving the problem of easily damaging the wires when the wires are wound during the rotation of the transducer housing, ensuring the structural stability of the power supply line, and improving the operational convenience of the rotation and unlocking action of the installation cylinder. See below for details.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The present invention provides an ultrasonic transducer descaling device, comprising a transducer housing and an horn, wherein the horn is vertically arranged outside the bottom opening of the transducer housing, and a weldment for supporting and mounting the transducer housing is fixed to the top of the horn, and a magnetostrictive assembly vertically extending into the interior of the transducer housing is fixed to the top of the weldment, a waveguide is arranged below the horn, and a tool head threadedly engaged with the waveguide is fixed to the bottom end of the horn, a conductive slip ring for supplying power to the magnetostrictive assembly is arranged on the inner side of the top end of the transducer housing, a guide assembly for fixing the conductive slip ring is arranged above the transducer housing, and a top support ring is fixed to the top side of the transducer housing, which supports the guide assembly and drives the conductive slip ring on its bottom side to rotate synchronously.
[0007] Preferably, the weldment is a disc-shaped structure, the transducer housing is threadedly engaged with the weldment, the bottom end of the weldment is welded and fixed to the amplitude transformer, and the magnetostrictive assembly includes multiple ferrite sheets that are tightly fitted and evenly distributed laterally above the weldment.
[0008] Preferably, the ferrite sheet is a 1J22 cobalt-iron alloy sheet, and two groups of pressure seats are attached to the outer sides of multiple ferrite sheets, and tension bolts that pass through the multiple ferrite sheets in sequence are horizontally passed through the middle of the two groups of pressure seats, and two groups of connection terminals for supplying power to the ferrite sheets are provided on the outside of the pressure seats.
[0009] Preferably, a welding piece for fixing multiple ferrite sheets by fusion welding is provided on the top of the weldment, fixed ears are extended outward on both sides of the top of the transducer housing, movable ears are provided on the outside of the top support ring corresponding to the fixed ears, and a circular shock-absorbing gasket is provided between the top support ring and the transducer housing.
[0010] Preferably, the internal thread of the fixed ear is equipped with a hand-tightening bolt that presses the movable ear and the top support ring downward, and the outer side of the shock-absorbing washer is integrally formed with a positioning ear that accommodates the vertical penetration of the hand-tightening bolt. The guide assembly includes a mounting cylinder that vertically penetrates the inner side of the top support ring, and a bearing is provided inside the top support ring to support the rotation of the mounting cylinder.
[0011] Preferably, the conductive slip ring includes a support bracket fixed at the bottom end of the mounting tube, a rotor is fixed in the middle of the support bracket, two groups of conductive rings are vertically arranged in parallel on the outside of the rotor, and two groups of external wires electrically connected to the conductive rings are arranged inside the rotor, and the front side of the top end of the mounting tube is longitudinally connected to a wire tube for guiding the external wires to extend outward.
[0012] Preferably, a stator brush fixed to the inner side of the transducer housing is provided on the outside of the rotor, and the stator brush is electrically connected to the conductive ring on the outside of the rotor through the brush. Two internal connecting wires are provided on the outside of the stator brush, which are respectively connected to the two groups of terminal blocks on the outside of the pressure seat.
[0013] Preferably, a circular ring gear is provided on the inner side of the top support ring, two groups of side grooves are horizontally passed through both sides of the mounting tube, and a cover plate is fixed at the top opening of the mounting tube, and two groups of guide grooves are provided on the outer side of the cover plate corresponding to the side grooves, and operating pieces are provided on the inner sides of the two groups of side grooves, and the bottom sides of the operating pieces extend downward to the inner side of the top support ring, and the outer side of the bottom end of the operating piece is fixed with a latch for engaging and locking the ring gear, and a restraint frame is fixed inside the mounting tube on the inner sides of the two groups of side grooves, and an arc-shaped paddle with an opening facing outward extends upward on the outer side of the operating piece.
[0014] Preferably, two groups of laterally extending support rods are fixed alternately on the front and back inner sides of the two groups of operating plates, and the support rods pass through the constraint frame laterally and are gap-matched with the constraint frame. The constraint frame and the outer sleeve of the inner support rod are provided with springs that keep the locking teeth against the gear ring. The middle part of the cover plate is rotatably matched with a gear shaft that extends vertically between the two groups of support rods. A synchronous gear is fixed to the bottom end of the gear shaft, and racks that engage the synchronous gear are provided on the opposite sides of the two groups of support rods.
[0015] The method for using the ultrasonic transducer descaling device comprises the following steps:
[0016] a. When ultrasonically descaling a workpiece, first unscrew the waveguide from the tool head, weld and fix the tool head to the surface of the workpiece that requires ultrasonic descaling by surfacing welding, and then press the tool head at the end of the horn against the threaded hole opening at the end of the waveguide. At this time, press the pick with your fingers to drive the operating piece toward the gear shaft, thereby separating the outer teeth at the bottom end of the operating piece from the gear ring of the top support ring, so as to release the rotation locking state of the mounting cylinder. At this time, the guide assembly as a whole and the conductive slip ring can rotate relative to the top support ring and the transducer housing;
[0017] b. When the latching teeth are disengaged from the gear ring, rotate the transducer housing with the support of the guide assembly, and use the transducer housing to drive the horn and the tool head to rotate, so that the tool head at the end of the horn is threadedly fixed to the inner side of the waveguide end, completing the fixed installation of the ultrasonic transducer descaling device on the workpiece surface. Then, release the pick, and push the operating piece back to its original position through the compressed spring, so that the latching teeth on the outside of the operating piece are engaged and locked into the gear ring of the top support ring again, so as to lock the guide assembly as a whole into the inside of the top support ring, thereby preventing the rotor and stator brushes of the conductive slip ring from rotating relative to each other;
[0018] c. Power is supplied to the magnetostrictive component through a conductive slip ring, and the ferrite sheet is energized to generate magnetism to achieve up and down reciprocating telescopic vibration. The amplitude of the ultrasonic vibration generated by the ferrite sheet is adjusted through the amplitude rod below, and the ultrasonic vibration is transmitted to the workpiece along the tool head and waveguide below by the amplitude rod, thereby removing dirt from the workpiece surface through ultrasonic vibration.
[0019] The beneficial effects are as follows: the present invention fixes a top support ring on the top of the transducer housing, and uses the top support ring to support the guide assembly and the conductive slip ring on the bottom side for rotation, so that the transducer housing and the horn can be rotated without separating the wires, which facilitates the tightening connection between the tool head and the waveguide, is simple to operate, solves the problem of easily damaging the wires when the wires are entangled during the rotation of the transducer housing, and ensures the structural stability of the power supply line;
[0020] In addition, an operating piece is provided inside the installation tube, which can be locked to the gear ring on the inner side of the top support ring. The teeth on the outer side of the operating piece engage the gear ring, and then the installation tube is rotated and locked inside the gear ring. This prevents the stator brush and rotor of the conductive slip ring from rotating relative to each other during the descaling process of the equipment, and prevents the rotation of external wires and wire tubes from affecting the descaling process.
[0021] A gear shaft is set inside the mounting tube to support the rotation of the synchronous gear, and the synchronous gear is used to keep the front and rear sets of support rods sliding in opposite directions synchronously, so that when the paddle on one side is pressed to drive the operating piece to move laterally, the operating piece on the other side can be driven to move at the same time, ensuring that the locking teeth on both sides can be synchronously disengaged or engaged with the outer gear ring, thereby improving the locking stability of the mounting tube in the middle of the top support ring and improving the convenience of the rotating unlocking action of the mounting tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1It is a main structural diagram of the present invention;
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the structural decomposition of the present invention;
[0026] Figure 4 This is a schematic diagram of the structural breakdown of the conductive slip ring of the present invention;
[0027] Figure 5 Schematic diagram of the three-dimensional structure of the top support ring of the present invention;
[0028] Figure 6 This is a schematic diagram of the structural breakdown of the guide assembly of the present invention;
[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of another direction of the present invention;
[0030] Figure 8 This is a schematic diagram of the structural decomposition of another aspect of the present invention;
[0031] Figure 9 Schematic diagram of the three-dimensional structure of the magnetostrictive component of the present invention;
[0032] Figure 10 It is a front cross-sectional view of the present invention.
[0033] The following are the descriptions of the reference numerals:
[0034] 1. Transducer housing; 101. Rotating element; 102. Fixing lug; 103. Thumb bolt; 2. Welding element; 201. Welding lug; 3. Amplitude transformer; 4. Tool head; 5. Waveguide; 6. Magnetostrictive assembly; 601. Ferrite sheet; 602. Pressure seat; 603. Tension bolt; 604. Terminal block; 7. Conductive slip ring; 701. Support bracket; 702. Rotor; 703. External wire; 704. Stator brush; 705. Internal wire; 8. Top Support ring; 801, movable ear; 802, gear ring; 9, guide assembly; 901, mounting tube; 901a, side groove; 901b, restraint frame; 902, cover plate; 902a, guide groove; 903, operating piece; 903a, paddle; 904, latch; 905, wire tube; 906, gear shaft; 907, synchronous gear; 908, support rod; 908a, rack; 909, spring; 10, shock-absorbing washer; 10a, positioning ear; 11, bearing. DETAILED DESCRIPTION
[0035] To make the objectives, technical solutions, and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.
[0036] See also Figures 1-10 As shown, the present invention provides an ultrasonic transducer descaling device, comprising a transducer housing 1 and an horn 3. The transducer housing 1 is made of aluminum alloy. The horn 3 is vertically arranged outside the bottom opening of the transducer housing 1, and a weldment 2 for supporting and mounting the transducer housing 1 is fixed to the top of the horn 3. A magnetostrictive assembly 6 vertically extending into the interior of the transducer housing 1 is fixed to the top of the weldment 2. A waveguide 5 is arranged below the horn 3, and a tool head 4 with a threaded fit for the waveguide 5 is fixed to the bottom end of the horn 3. The tool head 4 is used to cooperate with the horn 3 and the waveguide 5 to transmit the ultrasonic wave to the horn. Hand over the workpiece to be descaled, a conductive slip ring 7 for supplying power to the magnetostrictive component 6 is provided on the inner side of the top of the transducer housing 1, a guide component 9 for fixing the conductive slip ring 7 is provided above the transducer housing 1, and a top support ring 8 is fixed on the top side of the transducer housing 1 to support the guide component 9 and drive the bottom conductive slip ring 7 to rotate synchronously, ensuring that the guide component 9 can support the conductive slip ring 7 and the amplitude rod 3 to produce relative rotation, thereby ensuring that the guide component 9 can remain stationary and rotate the lower amplitude rod 3 and the tool head 4 until they are threaded and fastened to the end of the waveguide 5.
[0037] As an optional embodiment, the weldment 2 is a disc-shaped structure, the transducer housing 1 is threadedly matched with the weldment 2, and the bottom side of the transducer housing 1 is a regular hexagonal rotating part 101, so that the rotating part 101 can be grasped with a wrench-like tool to tighten the transducer housing 1 to the outside of the weldment 2. The bottom end of the weldment 2 is fixed to the amplitude rod 3 by hot melt welding. The magnetostrictive component 6 includes multiple ferrite sheets 601 that are tightly fitted and evenly distributed laterally above the weldment 2. The ferrite sheets 601 are 1J22 cobalt-iron alloy sheets. Two groups of pressure seats 602 are attached to both sides of the multiple ferrite sheets 601, and the middle part of the two groups of pressure seats 602 is laterally penetrated by tension bolts 603 that sequentially penetrate the multiple ferrite sheets 601. Two groups of ferrite sheets 601 are provided on the outside of the pressure seat 602. A power supply terminal 604 is provided. A welding piece 201 for fixing multiple ferrite sheets 601 by fusion welding is provided on the top of the weldment 2 to ensure the fixation stability of the ferrite sheets 601 on the top side of the weldment 2. The thickness of the ferrite sheets 601 is not more than 1 mm and the number is not less than 100. Fixed ears 102 are extended outward on both sides of the top outer side of the transducer housing 1. A movable ear 801 is provided on the outer side of the top support ring 8 corresponding to the fixed ear 102. A circular shock-absorbing washer 10 is provided between the top support ring 8 and the transducer housing 1. Specifically, a shock-absorbing washer 10 made of rubber is provided at the joint between the top support ring 8 and the transducer housing 1 to prevent the high-frequency ultrasonic vibration of the horn 3 inside the transducer housing 1 from causing loosening of the mounting structure inside the top support ring 8.
[0038] The internal thread of the fixed ear 102 is matched with a hand screw 103 that presses down the movable ear 801 and the top support ring 8. The outer side of the shock-absorbing washer 10 is integrally formed with a positioning ear 10a that accommodates the hand screw 103 to vertically penetrate. The guide assembly 9 includes a mounting cylinder 901 that vertically penetrates the inner side of the top support ring 8. The top support ring 8 is provided with a bearing 11 that supports the rotation of the mounting cylinder 901. The bearing 11 is a ball bearing 11, which improves the smoothness and stability of the rotation of the mounting cylinder 901 inside the top support ring 8. The conductive slip ring 7 includes A support bracket 701 is fixed to the bottom of the mounting tube 901. A rotor 702 is fixed to the middle of the support bracket 701. Two sets of conductive rings are arranged vertically and side by side on the outside of the rotor 702. Two sets of external wires 703 electrically connected to the conductive rings are arranged inside the rotor 702. A wire tube 905 is longitudinally connected to the front side of the top of the mounting tube 901 to guide the external wires 703 to extend outward. The external power supply host is connected through the external wires 703 to ensure that the power supply wires of the ultrasonic transducer descaling device are integrated with the mounting tube 901.
[0039] The rotor 702 is provided with a stator brush 704 fixed to the inside of the transducer housing 1. The stator brush 704 is electrically connected to the conductive ring on the outside of the rotor 702 through the brush. Two internal wires 705 are provided on the outside of the stator brush 704, which are respectively connected to the two sets of terminal blocks 604 on the outside of the pressure seat 602. Power is supplied to the ferrite sheet 601 through the two internal wires 705, causing it to generate magnetism and vibrate up and down, thereby generating ultrasonic waves for descaling.
[0040] A circular ring gear 802 is provided on the inner side of the top support ring 8, two sets of side grooves 901a are horizontally penetrated on both sides of the mounting cylinder 901, and a cover plate 902 is fixed to the top opening of the mounting cylinder 901. Two sets of guide grooves 902a are provided on the outer side of the cover plate 902 corresponding to the side grooves 901a. An operating piece 903 is provided on the inner side of the two sets of side grooves 901a. The bottom side of the operating piece 903 extends downward to the inner side of the top support ring 8, and the outer side of the bottom end of the operating piece 903 is fixed with an engaging locking ring gear 802. The latch teeth 904 lock the gear ring 802 through the latch teeth 904 to lock the rotation state of the guide assembly 9 and the rotor 702. The inside of the mounting cylinder 901 on the inner side of the two sets of side grooves 901a is fixed with a constraint frame 901b. The outer side of the operating piece 903 extends upward with an arc-shaped pick 903a with an opening facing outward. The inner sides of the two sets of operating pieces 903 are staggered with two sets of laterally extending support rods 908. The support rods 908 pass through the constraint frame 901b horizontally and are connected to the constraint frame 9 01b clearance fit to ensure that the constraint frame 901b can support the support rod 908 on the outside of the operating piece 903 to slide radially along the mounting tube 901. The constraint frame 901b and the inner support rod 908 are covered with a spring 909 on the outside to keep the card teeth 904 against the ring gear 802. The middle part of the cover plate 902 is rotated to fit with a gear shaft 906 extending vertically between the two sets of support rods 908. The bottom end of the gear shaft 906 is fixed with a synchronous gear 907, and the opposite sides of the two sets of support rods 908 are provided with racks 908a that mesh with the synchronous gear 907. The synchronous gear 907 is used to transmit the racks 908a on the front and rear sets of support rods 908 to ensure that when the outer operating piece 903 is pushed to drive the support rod 908 to move horizontally, the synchronous gear 907 can drive the support rod 908 and the operating piece 903 on the other side to move in the opposite direction, thereby realizing the synchronous engagement and locking and synchronous separation and unlocking of the ring gear 802 by the card teeth 904 on both sides, which is more convenient and stable to use.
[0041] The method for using the ultrasonic transducer descaling device includes the following steps:
[0042] a. When ultrasonically descaling a workpiece, first unscrew the waveguide 5 from the tool head 4, weld the tool head 4 to the surface of the workpiece to be ultrasonically descaled by surfacing welding, and then press the tool head 4 at the end of the horn 3 against the threaded hole opening at the end of the waveguide 5. At this time, press the pick 903a with your finger to drive the operating piece 903 to move toward the gear shaft 906, thereby separating the outer locking tooth 904 at the bottom end of the operating piece 903 from the gear ring 802 of the top support ring 8, so as to release the rotation locking state of the mounting cylinder 901. At this time, the guide assembly 9 as a whole and the conductive slip ring 7 can rotate relative to the top support ring 8 and the transducer housing 1;
[0043] b. When the latching teeth 904 are disengaged from the gear ring 802, the transducer housing 1 is rotated with the support of the guide assembly 9, and the horn 3 and the tool head 4 are driven to rotate by the transducer housing 1, so that the tool head 4 at the end of the horn 3 is threadedly fixed to the inner side of the end of the waveguide 5, completing the fixed installation of the ultrasonic transducer descaling device on the surface of the workpiece. Thereafter, the paddle 903a is released, and the operating piece 903 is pushed back by the compressed spring 909, and the latching teeth 904 on the outer side of the operating piece 903 are engaged and locked into the gear ring 802 of the top support ring 8 again, so as to lock the guide assembly 9 as a whole into the interior of the top support ring 8, thereby preventing the rotor 702 and the stator brush 704 of the conductive slip ring 7 from rotating relative to each other.
[0044] c. Power is supplied to the magnetostrictive assembly 6 through the conductive slip ring 7. The ferrite sheet 601 is energized to generate magnetism to achieve up and down reciprocating telescopic vibration. The amplitude of the ultrasonic vibration generated by the ferrite sheet 601 is adjusted by the lower horn 3. The ultrasonic vibration is transmitted to the workpiece along the lower tool head 4 and waveguide 5 by the horn 3, thereby removing dirt from the workpiece surface through ultrasonic vibration.
[0045] By fixing a top support ring 8 on the top of the transducer housing 1 and using the top support ring 8 to support the rotation of the guide assembly 9 and the conductive slip ring 7 on the bottom side, the transducer housing 1 and the horn 3 can be rotated without separating the wires and the top cover, making it easy to tighten the tool head 4 and the waveguide 5. The operation is simple and solves the problem of easily damaging the wires due to winding during the rotation of the transducer housing 1, thereby ensuring the structural stability of the power supply line.
[0046] In addition, an operating piece 903 is provided inside the mounting tube 901, which can be locked to the inner gear ring 802 of the top support ring 8. The latching teeth 904 on the outer side of the operating piece 903 engage the gear ring 802, thereby rotating and locking the mounting tube 901 inside the gear ring 802. This prevents the stator brush 704 and the rotor 702 of the conductive slip ring 7 from rotating relative to each other during the descaling operation of the equipment, and prevents the external wire 703 and the wire tube 905 from rotating and affecting the descaling process.
[0047] A gear shaft 906 is set inside the installation cylinder 901 to support the rotation of the synchronous gear 907, and the synchronous gear 907 is used to keep the front and rear sets of support rods 908 sliding in the opposite directions synchronously, so that when pressing the paddle 903a on one side to drive the operating piece 903 to move horizontally, it can also drive the operating piece 903 on the other side to move, ensuring that the locking teeth 904 on both sides can synchronously disengage or engage with the outer gear ring 802, thereby improving the locking stability of the installation cylinder 901 in the middle of the top support ring 8, and improving the operational convenience of the rotation and unlocking action of the installation cylinder 901.
[0048] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. An ultrasonic transducer descaling device, characterized in that: The invention comprises a transducer housing (1) and an amplitude changing rod (3), wherein the amplitude changing rod (3) is vertically arranged outside the bottom opening of the transducer housing (1), and a weldment (2) for supporting and mounting the transducer housing (1) is fixed on the top of the amplitude changing rod (3), a magnetostrictive assembly (6) vertically extending into the interior of the transducer housing (1) is fixed on the top of the weldment (2), a waveguide (5) is arranged below the amplitude changing rod (3), and a tool head (4) threadedly matched with the waveguide (5) is fixed on the bottom end of the amplitude changing rod (3), a conductive slip ring (7) for supplying power to the magnetostrictive assembly (6) is arranged on the inner side of the top end of the transducer housing (1), a guide assembly (9) for fixing the conductive slip ring (7) is arranged above the transducer housing (1), and a top support ring (8) for supporting the guide assembly (9) and driving the bottom conductive slip ring (7) to rotate synchronously is fixed on the top side of the transducer housing (1); The guide assembly (9) comprises a mounting cylinder (901) vertically penetrating the inner side of the top support ring (8), and a bearing (11) for supporting the rotation of the mounting cylinder (901) is provided inside the top support ring (8); A circular ring gear (802) is provided on the inner side of the top support ring (8), two groups of side grooves (901a) are horizontally passed through the two sides of the installation tube (901), and a cover plate (902) is fixed at the top opening of the installation tube (901), and two groups of guide grooves (902a) are provided on the outer side of the cover plate (902) corresponding to the side grooves (901a), and operating pieces (903) are provided on the inner sides of the two groups of side grooves (901a), and the bottom side of the operating piece (903) extends downward to the inner side of the top support ring (8), and the outer side of the bottom end of the operating piece (903) is fixed with a latching tooth (904) that engages and locks the ring gear (802), and a restraining frame (901b) is fixed inside the installation tube (901) on the inner side of the two groups of side grooves (901a), and an arc-shaped pick (903a) with an opening facing outward is extended upward on the outer side of the operating piece (903); Two groups of laterally extending struts (908) are fixed in an interlaced manner on the inner sides of the two groups of operating plates (903). The struts (908) laterally penetrate the constraint frame (901b) and are clearance-matched with the constraint frame (901b). The constraint frame (901b) and the inner struts (908) are externally sleeved with springs (909) for holding the latch teeth (904) against the gear ring (802). The middle part of the cover plate (902) is rotationally matched with a gear shaft (906) extending vertically between the two groups of struts (908). A synchronous gear (907) is fixed to the bottom end of the gear shaft (906), and racks (908a) engaging with the synchronous gear (907) are provided on opposite sides of the two groups of struts (908).
2. The ultrasonic transducer descaling device according to claim 1, characterized in that: The weldment (2) is a disc-shaped structure, the transducer housing (1) is threadedly engaged with the weldment (2), the bottom end of the weldment (2) is welded and fixed to the amplitude transformer (3), and the magnetostrictive assembly (6) comprises a plurality of ferrite sheets (601) that are tightly fitted and uniformly distributed laterally above the weldment (2).
3. The ultrasonic transducer descaling device according to claim 2, characterized in that: The ferrite sheets (601) are 1J22 cobalt-iron alloy sheets, and two groups of pressure seats (602) are attached to the outer sides of multiple ferrite sheets (601). Tensile bolts (603) that sequentially penetrate the multiple ferrite sheets (601) are transversely penetrated in the middle of the two groups of pressure seats (602). Two groups of connection terminals (604) for supplying power to the ferrite sheets (601) are provided on the outer sides of the pressure seats (602).
4. The ultrasonic transducer descaling device according to claim 3, characterized in that: A welding piece (201) for fixing a plurality of ferrite sheets (601) by fusion welding is provided on the top of the weldment (2); fixing ears (102) are extended outward on both sides of the top of the transducer housing (1); movable ears (801) are provided on the outside of the top support ring (8) corresponding to the fixing ears (102); and a circular shock-absorbing washer (10) is provided between the top support ring (8) and the transducer housing (1).
5. The ultrasonic transducer descaling device according to claim 4, characterized in that: The internal thread of the fixed ear (102) is matched with a hand-tightening bolt (103) for pressing the movable ear (801) and the top support ring (8) downward, and the outer side of the shock-absorbing washer (10) is integrally formed with a positioning ear (10a) for accommodating the hand-tightening bolt (103) to vertically penetrate.
6. The ultrasonic transducer descaling device according to claim 5, characterized in that: The conductive slip ring (7) comprises a support bracket (701) fixed at the bottom end of the mounting tube (901), a rotor (702) being fixed in the middle of the support bracket (701), two groups of conductive rings being arranged vertically and in parallel on the outside of the rotor (702), and two groups of external wires (703) electrically connected to the conductive rings being arranged inside the rotor (702), and a wire tube (905) for guiding the external wires (703) to extend outward is longitudinally connected to the front side of the top end of the mounting tube (901).
7. The ultrasonic transducer descaling device according to claim 6, characterized in that: A stator brush (704) fixed to the inner side of the transducer housing (1) is provided on the outer side of the rotor (702); the stator brush (704) is electrically connected to a conductive ring on the outer side of the rotor (702) via the brush; and two internal connecting wires (705) are provided on the outer side of the stator brush (704) and are respectively connected to two groups of connection terminals (604) on the outer side of the pressure seat (602).
Citation Information
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