Suspension beam assembly device and method for a lamella sensor sensitive core

By using a cantilever assembly device and method, the problem of failure caused by slippage during the assembly of the sensitive core of the thin-film sensor was solved, achieving efficient and precise assembly and ensuring the smooth assembly and production efficiency of the subsequent complete sensor.

CN117207126BActive Publication Date: 2025-11-11XIAMEN UNIV
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Patent Information

Application Number
CN202311408707.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-27
Publication Date
2025-11-11
Estimated Expiration
2043-10-27

AI Technical Summary

Technical Problem

During the assembly process of the thin-film sensor's sensitive core, the relative slippage of the various strip-shaped thin films leads to assembly failure, resulting in damage and waste of raw materials. Existing assembly devices and methods cannot meet the requirements for accuracy and efficiency.

Method used

The cantilever assembly device, including cantilever fixtures and T-shaped fixtures, is adopted. Through the cooperation of the cantilever beam and the T-shaped fixture, the tooling pressure block and fastening components are used to achieve precise positioning and fixation of the sensitive core of the thin-film sensor. Combined with the boss fixture to adapt to components of different sizes, the layers of thin films are alternately pressed to complete the assembly.

Benefits of technology

This improves the assembly accuracy and efficiency of the thin-film sensor's sensitive core, simplifies the operation process, saves human resources, and ensures the accuracy and production efficiency of subsequent sensor assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a cantilever assembly device and method for a thin-film sensor sensitive core, including a cantilever fixture and two T-shaped fixtures. The cantilever fixture includes a first fixture assembly plane and at least one cantilever beam, the first fixture assembly plane including at least one first fixture assembly groove. The T-shaped fixtures are operably movable and selectively fixed on the cantilever beam, and a fixture pressure block is provided at the lower end of the T-shaped fixture. The cantilever assembly device also includes a boss fixture, the boss fixture including a boss fixture groove. When the boss fixture abuts against the cantilever fixture, the boss fixture assembly plane is flush with the first fixture assembly plane, and the boss fixture groove and the first fixture assembly groove are axially aligned. Applying this technical solution can effectively improve the assembly accuracy and efficiency of the thin-film sensor sensitive core, and the operation is very convenient.
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Description

Technical Field

[0001] This invention relates to the technical field of sensor assembly devices and methods, specifically to a cantilever assembly device and method for the sensitive core of a thin-film sensor. Background Technology

[0002] Thin-film sensor cores consist of a stacked structure of strip-shaped sheets, and the assembly of these sheets requires precise positioning. During manual assembly, relative slippage can occur between the strip layers, leading to core fabrication failure and resulting in material damage and waste. Therefore, thin-film sensor cores require a reliable assembly device and method to improve assembly success rate and efficiency. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a cantilever assembly device and assembly method for the sensitive core of a thin-film sensor.

[0004] To solve the above-mentioned technical problems, the present invention provides a cantilever assembly device for the sensitive core of a thin-film sensor, including a cantilever fixture and two T-shaped fixtures.

[0005] The cantilever fixture includes a first fixture assembly plane and at least one cantilever beam. The first fixture assembly plane includes at least one first fixture assembly groove, which is used to position and place the lower sheath of the thin-film sensor sensitive core.

[0006] The T-shaped tooling is operablely movable and selectively fixed to the cantilever beam, and a tooling pressure block is provided at the lower end of the T-shaped tooling;

[0007] The cantilever assembly device further includes a boss fixture; the boss fixture includes a boss fixture assembly plane, the boss fixture assembly plane has at least one boss fixture groove, the boss fixture groove is used to position and place tungsten wire, tungsten-rhenium alloy wire and metal protective tube; when the boss fixture abuts against the cantilever fixture, the boss fixture assembly plane is flush with the first fixture assembly plane, and the boss fixture groove and the first fixture assembly groove are axially aligned.

[0008] During the assembly of the thin-film sensor's sensitive core, the tooling blocks of the two T-shaped toolings alternately press against the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, the tungsten-rhenium alloy sheet, the third dielectric insulating sheet, and the upper sheath, which are stacked in sequence.

[0009] In a preferred embodiment, the cantilever fixture includes two cantilever beams arranged parallel to each other in the front-rear direction, the first fixture mounting groove extends in the front-rear direction, and the T-shaped fixture is operably movable on the two cantilever beams in the left-right direction.

[0010] In a preferred embodiment, the cantilever beam includes a cantilever beam through slot extending in the left-right direction; the T-shaped fixture includes a transverse rod and a vertical rod, the transverse rod abutting against the cantilever beam, the transverse rod including a T-shaped fixture through slot extending in the front-back direction, and the lower end of the vertical rod connected to the fixture pressure block;

[0011] It also includes fastening components that, when the transverse rod moves relative to the cantilever beam to the point where the tooling block presses against the thin-film sensor's sensitive core, pass through the T-shaped tooling slot and the cantilever beam slot to fix the cantilever beam and the T-shaped tooling relative to each other.

[0012] In a preferred embodiment, the fastening components include a screw and a nut, the screw passing through the T-shaped tooling slot and the cantilever beam slot to securely connect with the nut.

[0013] In a preferred embodiment, the first tooling mounting groove is adapted to the shape of the outer side wall of the lower sheath.

[0014] In a preferred embodiment, the first tooling assembly plane includes a plurality of first tooling assembly grooves spaced apart along the left-right direction; the first tooling assembly grooves are of different sizes to accommodate lower sheaths of different sizes.

[0015] In a preferred embodiment, the boss tooling assembly plane includes a plurality of boss tooling grooves spaced apart along the left-right direction; the boss tooling grooves are of different sizes to accommodate metal protective tubes of different sizes.

[0016] In a preferred embodiment, a plurality of boss fixtures are included; the plurality of boss fixtures are sequentially mated to extend the length of the boss fixture groove.

[0017] This invention also provides a cantilever assembly method for a thin-film sensor core, using a cantilever assembly device for the thin-film sensor core. The cantilever assembly device includes a cantilever fixture and two T-shaped fixtures. The cantilever fixture includes a first fixture assembly plane and at least one cantilever beam. The first fixture assembly plane includes at least one first fixture assembly groove for positioning and placing the lower sheath of the thin-film sensor core. The T-shaped fixtures are operably movable and selectively fixed on the cantilever beam, and a fixture pressure block is provided at the lower end of the T-shaped fixture. The cantilever assembly device also includes a boss fixture. The boss fixture includes a boss fixture assembly plane, and the boss fixture assembly plane has at least one boss fixture groove. The boss fixture groove is used to position and place tungsten wire, tungsten-rhenium alloy wire and metal protective tube. When the boss fixture abuts against the cantilever fixture, the boss fixture assembly plane is flush with the first fixture assembly plane, and the boss fixture groove and the first fixture assembly groove are axially aligned. During the assembly of the thin-film sensor sensitive core, the fixture pressure blocks of the two T-shaped fixtures alternately press against the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, the tungsten-rhenium alloy sheet, the third dielectric insulating sheet and the upper sheath, which are stacked in sequence.

[0018] The cantilever assembly method includes the following steps:

[0019] Step 1: Clean the first tooling assembly groove of the cantilever assembly device to ensure that the first tooling assembly groove is clean and free of foreign objects.

[0020] Step 2: Place the lower sheath into the first tooling assembly groove, and move the first T-shaped tooling on the cantilever beam to press the tooling block of the first T-shaped tooling onto the surface of the lower sheath; fix the first T-shaped tooling onto the cantilever beam, thereby fixing the lower sheath to the first tooling assembly groove.

[0021] Step 3: Place the first dielectric insulating sheet on the surface of the lower sheath, with one end of the first dielectric insulating sheet flush with one side of the end face of the lower sheath. The first dielectric insulating sheet is located at the center of the surface of the lower sheath. Press the tooling block of the second T-shaped tool onto the surface of the first dielectric insulating sheet, and fix the second T-shaped tool onto the cantilever beam. Then release the first T-shaped tool from the cantilever beam, thereby fixing the lower sheath and the first dielectric insulating sheet to the first tooling assembly groove.

[0022] Step 4: Place the tungsten sheet on the surface of the first dielectric insulating sheet, and place the tungsten wire connected to the tungsten sheet in the boss tooling groove on the boss tooling assembly plane. One end of the tungsten sheet is flush with one side of the end face of the lower sheath, and the tungsten sheet is located at the center of the surface of the lower sheath. Press the tooling block of the first T-shaped tooling onto the surface of the tungsten sheet, and fix the first T-shaped tooling to the cantilever beam. Then release the second T-shaped tooling from the cantilever beam, so that the lower sheath, the first dielectric insulating sheet, and the tungsten sheet are fixed in the first tooling assembly groove.

[0023] Step 5: Place the second dielectric insulating sheet on the surface of the tungsten sheet, with one end of the second dielectric insulating sheet flush with one side of the lower sheath end face. The mapped position of the second dielectric insulating sheet is located at the center of the lower sheath surface. Press the tooling block of the second T-shaped tool onto the surface of the second dielectric insulating sheet to fix the second T-shaped tool to the cantilever beam. Then release the first T-shaped tool from the cantilever beam, thereby fixing the lower sheath, the first dielectric insulating sheet, the tungsten sheet, and the second dielectric insulating sheet to the first tooling assembly groove.

[0024] Step 6: Place the tungsten-rhenium alloy sheet on the surface of the second dielectric insulating sheet, and place the tungsten-rhenium alloy wire connected to the tungsten-rhenium alloy sheet in the boss tooling groove on the boss tooling assembly plane. One end of the tungsten-rhenium alloy sheet is flush with one side of the end face of the lower sheath, and the mapped position of the tungsten-rhenium alloy sheet is located at the center of the surface of the lower sheath. Press the tooling block of the first T-shaped tooling onto the surface of the tungsten-rhenium alloy sheet to fix the first T-shaped tooling to the cantilever beam. Then release the fixation of the second T-shaped tooling to the cantilever beam, so that the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, and the tungsten-rhenium alloy sheet are fixed in the first tooling assembly groove.

[0025] Step 7: Place the third dielectric insulating sheet on the surface of the tungsten-rhenium alloy sheet. One end of the third dielectric insulating sheet is flush with one side of the end face of the lower sheath. The mapped position of the third dielectric insulating sheet is located at the center of the surface of the lower sheath. Press the tooling block of the second T-shaped tooling onto the surface of the third dielectric insulating sheet to fix the second T-shaped tooling to the cantilever beam. Then release the fixation of the first T-shaped tooling to the cantilever beam, thereby fixing the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, the tungsten-rhenium alloy sheet, and the third dielectric insulating sheet to the first tooling assembly groove.

[0026] Step 8: Place the upper sheath on the surface of the third dielectric insulating sheet, with one end face of the upper sheath flush with one end face of the lower sheath, and the mapping position of the upper sheath coinciding with the surface of the lower sheath. Press the tooling block of the first T-shaped tooling onto the upper sheath, fixing the first T-shaped tooling to the cantilever beam. Then release the second T-shaped tooling from the cantilever beam, thereby fixing the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, the tungsten-rhenium alloy sheet, the third dielectric insulating sheet, and the upper sheath to the first tooling assembly groove.

[0027] Step 9: Insert the tungsten wire and tungsten-rhenium alloy wire into the metal protective tube, move the metal protective tube along the tungsten wire and tungsten-rhenium alloy wire and insert it into the sensitive core fixed in the first tooling assembly groove, so that the thin-film sensor sensitive core enters the next assembly process.

[0028] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0029] The assembly device and method provided by this invention can effectively improve the assembly accuracy and efficiency of the thin-film sensor's sensitive core, and are extremely convenient to operate. Furthermore, it allows the assembled sensitive core to smoothly enter the next assembly process, providing convenience and accuracy for the subsequent assembly of the complete sensor system, and laying a solid foundation for its later assembly. This innovation simplifies the assembly process, saves manpower, and significantly improves production efficiency. Attached Figure Description

[0030] Figure 1 This is a perspective view of the cantilever assembly device in a preferred embodiment of the present invention;

[0031] Figure 2 for Figure 1 A magnified view of a portion of the image;

[0032] Figure 3 This is a three-dimensional schematic diagram of the boss tooling in a preferred embodiment of the present invention;

[0033] Figure 4 This is a three-dimensional schematic diagram of the T-shaped tooling in a preferred embodiment of the present invention;

[0034] Figure 5 This is a three-dimensional exploded view of the sensitive core of the thin-film sensor in a preferred embodiment of the present invention. Detailed Implementation

[0035] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0036] Certain directional terms used in the description of the accompanying drawings below, such as “left and right,” “front and back,” “height,” and other directional terms, will be understood to have their normal meaning and refer to those directions as understood when normally viewing the drawings. Unless otherwise specified, the directional terms used in this specification are generally in accordance with the conventional directions understood by those skilled in the art.

[0037] The terms “first,” “second,” and similar terms used in this invention do not indicate any order, quantity, or importance, but are used to distinguish one component from others.

[0038] See Figures 1-5 A cantilever assembly device for a thin-film sensor core, the cantilever assembly device comprising a cantilever fixture 1, two T-shaped fixtures 2 and one or more boss fixtures 3.

[0039] The cantilever fixture 1 includes a first fixture assembly plane 11 and at least one cantilever beam 12. The first fixture assembly plane 11 includes at least one first fixture assembly groove 13, which is used to position the lower sheath 51 of the thin-film sensor sensitive core. Specifically, the cantilever fixture 1 includes a base 14, the upper end surface of which forms the first fixture assembly plane 11. The two ends of the cantilever beam 12 are respectively connected to the first fixture assembly plane 11 through a column 15. The cantilever beam 12 is parallel to the first fixture assembly plane 11 and spaced apart along the height direction. The base 14 is used to place on an operating surface. The base 14 also includes a cavity 141, the function of which is to reduce the raw materials required during processing, reduce costs, and store items.

[0040] In this embodiment, the cantilever fixture 1 includes two cantilever beams 12 arranged parallel to each other along the front-back direction. The first fixture mounting groove 13 extends along the front-back direction, and the T-shaped fixture 2 is operably movable on the two cantilever beams 12 along the left-right direction. The first fixture mounting plane 11 includes a plurality of first fixture mounting grooves 13 arranged at intervals along the left-right direction; the first fixture mounting grooves 13 have different sizes to accommodate lower sheaths 51 of different sizes. Specifically, the first fixture mounting plane 11 includes six first fixture mounting grooves 13.

[0041] The T-shaped fixture 2 is operably movable and selectively fixed to the cantilever beam 12. A fixture pressure block 21 is provided at the lower end of the T-shaped fixture 2. The boss fixture 3 includes a boss fixture assembly plane 31, and the boss fixture assembly plane 31 has at least one boss fixture groove 32. The boss fixture groove 32 is used to position and place the tungsten wire 531, the tungsten-rhenium alloy wire 551, and the metal protective tube. When the boss fixture 3 abuts against the cantilever beam fixture 1, the… The boss tooling assembly plane 31 and the first tooling assembly plane 11 are flush, and the boss tooling groove 32 and the first tooling assembly groove 13 are axially connected; during the assembly of the thin-film sensor sensitive core, the tooling blocks 21 of the two T-shaped tooling 2 alternately press against the lower sheath 51, the first dielectric insulating sheet 52, the tungsten sheet 53, the second dielectric insulating sheet 54, the tungsten-rhenium alloy sheet 55, the third dielectric insulating sheet 56 and the upper sheath 57 stacked in sequence.

[0042] The cantilever beam 12 includes a cantilever beam through-slot 121 extending in the left-right direction; the T-shaped fixture 2 includes a horizontal rod portion 22 and a vertical rod portion 23, the horizontal rod portion 22 abuts against the cantilever beam 12, the horizontal rod portion 22 includes a T-shaped fixture through-slot 221 extending in the front-back direction, and the lower end of the vertical rod portion 23 is connected to the fixture pressure block 21; it also includes a fastening component, which passes through the T-shaped fixture through-slot 221 and the cantilever beam through-slot 121 to fix the cantilever beam 12 and the T-shaped fixture 2 relative to each other when the horizontal rod portion 22 moves relative to the cantilever beam 12 to make the fixture pressure block 21 press against the thin-film sensor sensitive core, thereby fixing the cantilever beam 12 and the T-shaped fixture 2 relative to each other. The fastening component includes a screw and a nut, the screw passing through the T-shaped fixture through-slot 221 and the cantilever beam through-slot 121 to be fastened to the nut.

[0043] The first tooling mounting groove 13 is adapted to the shape of the outer side wall of the lower sheath 51. In this embodiment, the lower sheath 51 is semi-circular, and the bottom of the first tooling mounting groove 13 is at least partially semi-circular to adapt to the outer side wall of the lower sheath 51.

[0044] In this embodiment, the boss tooling assembly plane 31 includes a plurality of boss tooling grooves 32 arranged at intervals along the left-right direction; the boss tooling grooves 32 have different sizes to accommodate metal protective tubes of different sizes. The cantilever assembly device includes a plurality of boss tooling 3; the plurality of boss tooling 3 are sequentially connected to extend the length of the boss tooling grooves 32. The boss tooling 3 has an inverted T-shaped structure, which is beneficial to improving the stability of the assembly of the sensitive core and the metal protective tube.

[0045] In this embodiment, the tooling block 21 of the T-shaped tooling 2 is flat and long, which is used to better apply pressure to each layer of the sensitive core structure during the assembly of the sensitive core, and play a role in fixing and maintaining the relative position stability of each layer of the sensitive core structure.

[0046] The present invention also provides a cantilever assembly method for a thin-film sensor sensing core, the cantilever assembly method comprising the following steps:

[0047] Step 1: Clean the first tooling assembly groove 13 of the cantilever assembly device to ensure that the first tooling assembly groove 13 is clean and free of foreign objects; in this embodiment, a high-pressure air gun can be used to clean each slot of the cantilever assembly device to ensure that the slot is clean and free of foreign objects.

[0048] Step 2: Place the lower sheath 51 into the first tooling assembly groove 13, causing the first T-shaped tool 2 to move onto the cantilever beam 12 to press the tooling pressure block 21 of the first T-shaped tool 2 onto the surface of the lower sheath 51; fix the first T-shaped tool 2 onto the cantilever beam 12, thereby fixing the lower sheath 51 to the first tooling assembly groove 13; in this step, the first tooling assembly groove 13 of a suitable size can be selected according to the size of the lower sheath 51. The first T-shaped tool 2 and the second T-shaped tool 2 can be disassembled and assembled using tools and screws.

[0049] Step 3: Place the first dielectric insulating sheet 52 on the surface of the lower sheath 51, with one end of the first dielectric insulating sheet 52 flush with one side of the end face of the lower sheath 51. The first dielectric insulating sheet 52 is located at the center of the surface of the lower sheath 51. Press the tooling block 21 of the second T-shaped tool 2 onto the surface of the first dielectric insulating sheet 52 to fix the second T-shaped tool 2 to the cantilever beam 12. Then release the first T-shaped tool 2 from the cantilever beam 12, thereby fixing the lower sheath 51 and the first dielectric insulating sheet 52 to the first tooling assembly groove 13. The first T-shaped tool 2 and the second T-shaped tool 2 can be disassembled and assembled using tools and screws.

[0050] Step 4: Place the tungsten sheet 53 on the surface of the first dielectric insulating sheet 52, and place the tungsten wire 531 connected to the tungsten sheet 53 in the boss tooling groove 32 on the boss tooling assembly plane 31. One end of the tungsten sheet 53 is flush with one side of the end face of the lower sheath 51, and the mapped position of the tungsten sheet 53 is located at the center of the surface of the lower sheath 51. Press the tooling block 21 of the first T-shaped tool 2 onto the surface of the tungsten sheet 53 to fix the first T-shaped tool 2 to the cantilever beam 12. Then release the second T-shaped tool 2 from the cantilever beam 12, so that the lower sheath 51, the first dielectric insulating sheet 52, and the tungsten sheet 53 are fixed in the first tooling assembly groove 13. The first T-shaped tool 2 and the second T-shaped tool 2 can be disassembled and assembled using tools and screws.

[0051] Step 5: Place the second dielectric insulating sheet 54 on the surface of the tungsten sheet 53, with one end of the second dielectric insulating sheet 54 flush with one side of the end face of the lower sheath 51. The mapped position of the second dielectric insulating sheet 54 is located at the center of the surface of the lower sheath 51. Press the tooling block 21 of the second T-shaped tool 2 onto the surface of the second dielectric insulating sheet 54 to fix the second T-shaped tool 2 to the cantilever beam 12. Then release the fixation of the first T-shaped tool 2 to the cantilever beam 12, thereby fixing the lower sheath 51, the first dielectric insulating sheet 52, the tungsten sheet 53, and the second dielectric insulating sheet 54 to the first tooling assembly groove 13. The assembly and disassembly of the first T-shaped tool 2 and the second T-shaped tool 2 can be achieved by using tools to tighten screws.

[0052] Step 6: Place the tungsten-rhenium alloy sheet 55 on the surface of the second dielectric insulating sheet 54. Place the tungsten-rhenium alloy wire 551 connected to the tungsten-rhenium alloy sheet 55 in the boss tooling groove 32 on the boss tooling assembly plane 31. One end of the tungsten-rhenium alloy sheet 55 is flush with one side of the end face of the lower sheath 51. The mapped position of the tungsten-rhenium alloy sheet 55 is located at the center of the surface of the lower sheath 51. Press the tooling block 21 of the first T-shaped tool 2 onto the surface of the tungsten-rhenium alloy sheet 55 to fix the first T-shaped tool 2 to the cantilever beam 12. Then release the fixation of the second T-shaped tool 2 to the cantilever beam 12, so that the lower sheath 51, the first dielectric insulating sheet 52, the tungsten sheet 53, the second dielectric insulating sheet 54, and the tungsten-rhenium alloy sheet 55 are fixed in the first tooling assembly groove 13. The first T-shaped tool 2 and the second T-shaped tool 2 can be disassembled and assembled using tools and screws.

[0053] Step 7: Place the third dielectric insulating sheet 56 on the surface of the tungsten-rhenium alloy sheet 55. One end of the third dielectric insulating sheet 56 is flush with one side of the end face of the lower sheath 51. The mapped position of the third dielectric insulating sheet 56 is located at the center of the surface of the lower sheath 51. Press the tooling block 21 of the second T-shaped tool 2 onto the surface of the third dielectric insulating sheet 56 to fix the second T-shaped tool 2 to the cantilever beam 12. Then release the fixation of the first T-shaped tool 2 to the cantilever beam 12, so that the lower sheath 51, the first dielectric insulating sheet 52, the tungsten sheet 53, the second dielectric insulating sheet 54, the tungsten-rhenium alloy sheet 55, and the third dielectric insulating sheet 56 are fixed in the first tooling assembly groove 13. The assembly and disassembly of the first T-shaped tool 2 and the second T-shaped tool 2 can be achieved by using a tool to tighten screws.

[0054] Step 8: Place the upper sheath 57 on the surface of the third dielectric insulating sheet 56, with one end face of the upper sheath 57 flush with one end face of the lower sheath 51, and the mapping position of the upper sheath 57 coinciding with the surface of the lower sheath 51. Press the tooling block 21 of the first T-shaped tool 2 onto the upper sheath 57 to fix the first T-shaped tool 2 to the cantilever beam 12. Then release the fixation of the second T-shaped tool 2 to the cantilever beam 12, thereby fixing the lower sheath 51, the first dielectric insulating sheet 52, the tungsten sheet 53, the second dielectric insulating sheet 54, the tungsten-rhenium alloy sheet 55, the third dielectric insulating sheet 56, and the upper sheath 57 to the first tooling assembly groove 13. The assembly and disassembly of the first T-shaped tool 2 and the second T-shaped tool 2 can be achieved by using tools to tighten screws.

[0055] Step 9: Insert the tungsten wire 531 and the tungsten-rhenium alloy wire 551 into the metal protective tube, move the metal protective tube along the tungsten wire 531 and the tungsten-rhenium alloy wire 551 and insert it into the sensitive core fixed in the first tooling assembly groove 13, so that the thin-film sensor sensitive core enters the next assembly process.

[0056] The above description is merely a preferred embodiment of the present invention, but the design concept of the present invention is not limited thereto. Any non-substantial modifications made to the present invention by those skilled in the art within the scope of the technology disclosed in the present invention using this concept shall be deemed as an infringement of the protection scope of the present invention.

Claims

1. A cantilever assembly method for a thin-film sensor sensitive core, using a cantilever assembly device for the thin-film sensor sensitive core, the cantilever assembly device comprising a cantilever fixture and two T-shaped fixtures; the cantilever fixture comprising a first fixture assembly plane and at least one cantilever beam, the first fixture assembly plane comprising at least one first fixture assembly groove for positioning and placing the lower sheath of the thin-film sensor sensitive core; the T-shaped fixtures being operably movable and selectively fixed on the cantilever beam, the lower end of the T-shaped fixture being provided with a fixture clamping block; the cantilever assembly device further comprising a boss fixture; The boss fixture includes a boss fixture assembly plane, and the boss fixture assembly plane has at least one boss fixture groove, which is used to position and place tungsten wire, tungsten-rhenium alloy wire and metal protective tube; when the boss fixture abuts against the cantilever fixture, the boss fixture assembly plane is flush with the first fixture assembly plane, and the boss fixture groove and the first fixture assembly groove are axially aligned; during the assembly of the thin-film sensor sensitive core, the fixture pressure blocks of the two T-shaped fixtures alternately press against the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, the tungsten-rhenium alloy sheet, the third dielectric insulating sheet and the upper sheath stacked in sequence; Its features are, The cantilever assembly method includes the following steps: Step 1: Clean the first tooling assembly groove of the cantilever assembly device to ensure that the first tooling assembly groove is clean and free of foreign objects. Step 2: Place the lower sheath into the first tooling assembly groove, and move the first T-shaped tooling on the cantilever beam to press the tooling block of the first T-shaped tooling onto the surface of the lower sheath; fix the first T-shaped tooling onto the cantilever beam, thereby fixing the lower sheath to the first tooling assembly groove. Step 3: Place the first dielectric insulating sheet on the surface of the lower sheath, with one end of the first dielectric insulating sheet flush with one side of the end face of the lower sheath. The first dielectric insulating sheet is located at the center of the surface of the lower sheath. Press the tooling block of the second T-shaped tool onto the surface of the first dielectric insulating sheet, and fix the second T-shaped tool onto the cantilever beam. Then release the first T-shaped tool from the cantilever beam, thereby fixing the lower sheath and the first dielectric insulating sheet to the first tooling assembly groove. Step 4: Place the tungsten sheet on the surface of the first dielectric insulating sheet, and place the tungsten wire connected to the tungsten sheet in the boss tooling groove on the boss tooling assembly plane. One end of the tungsten sheet is flush with one side of the end face of the lower sheath, and the tungsten sheet is located at the center of the surface of the lower sheath. Press the tooling block of the first T-shaped tooling onto the surface of the tungsten sheet, and fix the first T-shaped tooling to the cantilever beam. Then release the second T-shaped tooling from the cantilever beam, so that the lower sheath, the first dielectric insulating sheet, and the tungsten sheet are fixed in the first tooling assembly groove. Step 5: Place the second dielectric insulating sheet on the surface of the tungsten sheet, with one end of the second dielectric insulating sheet flush with one side of the lower sheath end face. The mapped position of the second dielectric insulating sheet is located at the center of the lower sheath surface. Press the tooling block of the second T-shaped tool onto the surface of the second dielectric insulating sheet to fix the second T-shaped tool to the cantilever beam. Then release the first T-shaped tool from the cantilever beam, thereby fixing the lower sheath, the first dielectric insulating sheet, the tungsten sheet, and the second dielectric insulating sheet to the first tooling assembly groove. Step 6: Place the tungsten-rhenium alloy sheet on the surface of the second dielectric insulating sheet, and place the tungsten-rhenium alloy wire connected to the tungsten-rhenium alloy sheet in the boss tooling groove on the boss tooling assembly plane. One end of the tungsten-rhenium alloy sheet is flush with one side of the end face of the lower sheath, and the mapped position of the tungsten-rhenium alloy sheet is located at the center of the surface of the lower sheath. Press the tooling block of the first T-shaped tooling onto the surface of the tungsten-rhenium alloy sheet to fix the first T-shaped tooling to the cantilever beam. Then release the fixation of the second T-shaped tooling to the cantilever beam, so that the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, and the tungsten-rhenium alloy sheet are fixed in the first tooling assembly groove. Step 7: Place the third dielectric insulating sheet on the surface of the tungsten-rhenium alloy sheet. One end of the third dielectric insulating sheet is flush with one side of the end face of the lower sheath. The mapped position of the third dielectric insulating sheet is located at the center of the surface of the lower sheath. Press the tooling block of the second T-shaped tooling onto the surface of the third dielectric insulating sheet to fix the second T-shaped tooling to the cantilever beam. Then release the fixation of the first T-shaped tooling to the cantilever beam, thereby fixing the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, the tungsten-rhenium alloy sheet, and the third dielectric insulating sheet to the first tooling assembly groove. Step 8: Place the upper sheath on the surface of the third dielectric insulating sheet, with one end face of the upper sheath flush with one end face of the lower sheath, and the mapping position of the upper sheath coinciding with the surface of the lower sheath. Press the tooling block of the first T-shaped tooling onto the upper sheath, fixing the first T-shaped tooling to the cantilever beam. Then release the second T-shaped tooling from the cantilever beam, thereby fixing the lower sheath, the first dielectric insulating sheet, the tungsten sheet, the second dielectric insulating sheet, the tungsten-rhenium alloy sheet, the third dielectric insulating sheet, and the upper sheath to the first tooling assembly groove. Step 9: Insert the tungsten wire and tungsten-rhenium alloy wire into the metal protective tube, move the metal protective tube along the tungsten wire and tungsten-rhenium alloy wire and insert it into the sensitive core fixed in the first tooling assembly groove, so that the thin-film sensor sensitive core enters the next assembly process.

2. The cantilever assembly method for the sensitive core of a thin-film sensor as described in claim 1, characterized in that: The cantilever fixture includes two cantilever beams arranged parallel to each other along the front-back direction, the first fixture mounting groove extends along the front-back direction, and the T-shaped fixture is operably movable on the two cantilever beams along the left-right direction.

3. The cantilever assembly method for the sensitive core of a thin-film sensor as described in claim 2, characterized in that: The cantilever beam includes a cantilever beam through groove extending in the left-right direction; the T-shaped tooling includes a horizontal rod and a vertical rod, the horizontal rod abutting against the cantilever beam, the horizontal rod including a T-shaped tooling through groove extending in the front-back direction, and the lower end of the vertical rod connected to the tooling pressure block; It also includes fastening components that, when the transverse rod moves relative to the cantilever beam to the point where the tooling block presses against the thin-film sensor's sensitive core, pass through the T-shaped tooling slot and the cantilever beam slot to fix the cantilever beam and the T-shaped tooling relative to each other.

4. The cantilever assembly method for the sensitive core of a thin-film sensor as described in claim 3, characterized in that: The fastening components include a screw and a nut, with the screw passing through the T-shaped tooling slot and the cantilever beam slot to be fastened to the nut.

5. The cantilever assembly method for the sensitive core of a thin-film sensor as described in claim 1, characterized in that: The first tooling assembly groove is adapted to the shape of the outer side wall of the lower sheath.

6. A cantilever assembly method for a thin-film sensor sensitive core as described in claim 1 or 5, characterized in that: The first tooling assembly plane includes a plurality of first tooling assembly grooves arranged at intervals along the left-right direction; the first tooling assembly grooves have different sizes to accommodate lower sheaths of different sizes.

7. The cantilever assembly method for the sensitive core of a thin-film sensor as described in claim 1, characterized in that: The mounting plane of the boss tooling includes a plurality of boss tooling grooves arranged at intervals along the left-right direction; the boss tooling grooves have different sizes to accommodate metal protective tubes of different sizes.

8. The cantilever assembly method for the sensitive core of a thin-film sensor as described in claim 1, characterized in that: It includes multiple boss fixtures; the multiple boss fixtures are sequentially connected to extend the length of the boss fixture groove.

Citation Information

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