A high-rise building concrete pipe burst treatment system

By designing a concrete pipe burst treatment system for high-rise buildings, and utilizing a treatment vehicle and a pipe-fixing structure, the system enables the rapid collection and cleaning of concrete slurry, solving the problem of cleaning and dismantling after a pipe burst, and improving safety and efficiency.

CN117211529BActive Publication Date: 2025-11-18THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202311065559.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-23
Publication Date
2025-11-18
Estimated Expiration
2043-08-23

AI Technical Summary

Technical Problem

During concrete pumping, pipe bursts can lead to the accumulation of concrete slurry, affecting the flatness and wear resistance of the floor slab. The cleaning process is cumbersome and poses safety hazards, and the removal and replacement of vertical pump pipes are difficult.

Method used

A concrete pipe bursting treatment system for high-rise buildings was designed, including a treatment vehicle equipped with a slurry collection component, a slurry suction component, a pipe fixing structure, and upper and lower pipe cleaning structures. The system is fixed by a foot fixing component, and the pump pipe is stably clamped and dismantled using a lifting bracket and a pipe fixing structure. Combined with a spacing control component and a telescopic control component, it achieves rapid cleaning and safe dismantling.

Benefits of technology

It effectively shortens the concrete slurry cleaning time, improves cleaning efficiency, ensures the flatness and wear resistance of the floor slab, reduces the labor intensity of operators, and improves the safety and efficiency of vertical pump pipe removal and replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a high-rise building concrete pipe explosion treatment system and relates to the technical field of building construction treatment, which comprises a treatment vehicle, the treatment vehicle comprises a vehicle bottom plate, the top end of the vehicle bottom plate is provided with a vehicle compartment, the vehicle compartment is provided with a slurry collecting assembly used for collecting concrete slurry, the vehicle compartment is provided with a slurry suction piece matched with the slurry collecting assembly; the top end of the vehicle compartment is provided with a fixing frame, the fixing frame is provided with a lifting support matched with the fixing frame, the fixing frame is provided with a lifting assembly matched with the lifting support, and the lifting support is provided with a pipe fixing structure matched with a pump pipe. Through the unique structural design, the treatment problem after the pipe explosion of the pump pipe can be effectively solved, the concrete slurry on the floor can be collected in time and effectively through the collection of the concrete slurry, time and labor can be saved, and the cleaning time of the whole concrete slurry can be shortened.
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Description

Technical Field

[0001] This invention relates to the field of building construction treatment technology, and in particular to a system for treating concrete pipe bursts in high-rise buildings. Background Technology

[0002] Currently, with social progress and the population concentration in medium and large cities, there are more and more high-rise or super high-rise buildings, and the concrete ultra-high pumping technology has also developed rapidly. Concrete pumping construction is a convenient and efficient method of conveying concrete for engineering projects. Therefore, it is widely used in various engineering environments such as super high-rise buildings, tall bridges, and underground pipe corridors.

[0003] During concrete pumping, pipe laying is the first step. Common concrete pumping pipes are straight, but due to various reasons, pipe bursts can occur during the pumping process. This results in a large amount of concrete slurry flowing out of the burst pipe and accumulating in the building's floor slab. If this concrete slurry is not cleaned promptly, it will solidify on the floor slab, significantly impacting its wear resistance and flatness. Cleaning is a tedious process; operators need to wear rubber boots to collect and process the slurry. Furthermore, due to the viscosity of the concrete slurry, cleaning requires considerable effort. The burst pipe also poses a safety hazard, and the entire cleaning process is time-consuming.

[0004] After cleaning up the spilled concrete slurry, the burst pipe needs to be dismantled and replaced to complete the entire pipe burst cleanup process. During the subsequent pipe dismantling and replacement, the connection and dismantling of vertically placed pump pipes is more complicated than that of horizontally placed pipes. After clearing the concrete slurry, the entire connection process is also physically demanding, especially when connecting vertical pipes, as the connection work also carries certain risks.

[0005] How to solve the above-mentioned technical problems is the challenge facing this invention. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention provides a rationally designed, safe, and reliable system for handling concrete pipe bursts in high-rise buildings.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a high-rise building concrete pipe burst treatment system, including a treatment vehicle, the treatment vehicle is equipped with a foot fixing component, characterized in that: the treatment vehicle includes a vehicle floor, a vehicle compartment is provided at the top of the vehicle floor, wheels are provided on the vehicle floor, the vehicle compartment is equipped with a slurry collection component for collecting concrete slurry, and a slurry suction component that cooperates with the slurry collection component is provided in the vehicle compartment;

[0008] A fixed frame is provided at the top of the carriage. The fixed frame is provided with a lifting bracket that is raised and lowered in cooperation with the fixed frame. The fixed frame is provided with a lifting component that is raised and lowered in cooperation with the lifting bracket.

[0009] A pallet frame is provided at the rear end of the carriage. The pallet frame is equipped with a buffer collection box that cooperates with the slurry collection component and the upper pipe cleaning structure. An output pipe is provided on the buffer collection box and the output pipe is connected to the secondary collection box.

[0010] Furthermore, the foot fixing assembly includes a fixing plate that is parallel to the vehicle floor and located directly above the vehicle compartment. The fixing plate is fixedly connected to the fixing frame. A connecting leg that is connected to the fixing plate is provided at the top of the vehicle compartment. The connecting leg is located at the four corners of the fixing plate, and a foot fixing unit that is connected to the fixing plate is provided at each of the four corners of the vehicle compartment.

[0011] The foot fixing unit includes a first telescopic rod installed on the carriage. A first fixed cylinder is installed at the telescopic end of the first telescopic rod. A second fixed cylinder is installed in the first fixed cylinder and is collinear with the axis of the first fixed cylinder. A second telescopic rod that cooperates with the fixing plate is installed on the second fixed cylinder. The axis of the first fixed cylinder is vertically arranged. The top end of the second fixed cylinder is threaded with a first telescopic fixed rod that is in clearance with the ceiling. The bottom end of the second fixed cylinder is threaded with a second telescopic fixed rod that is in clearance with the floor.

[0012] Furthermore, the slurry collection assembly includes a collection hopper, a height adjustment unit that cooperates with the carriage, a primary collection chamber in the collection hopper, a drop groove in the collection hopper that cooperates with the primary collection chamber, a baffle unit in the drop groove for sealing the drop groove, and the height adjustment unit linked with the baffle unit. Telescopic tooth units that cooperate with the pump pipe are respectively provided at the top and bottom ends of the collection hopper.

[0013] An auxiliary collection unit is provided at the top of the collection hopper. The auxiliary collection unit includes a collection chamber connected to the collection hopper. The collection chamber is connected to a tendon tube. A spiral is provided in the tendon tube. A feed inlet is provided at the end of the tendon tube. The feed inlet is connected to the tendon tube through a pipe buckle. A precision shaft connected to the spiral is provided in the collection chamber. A drive motor connected to the precision shaft is provided at the top of the collection hopper.

[0014] The carriage is equipped with a secondary collection chamber that cooperates with the drop trough. One end of the slurry suction device is connected to the secondary collection chamber, and the other end of the slurry suction device is connected to the buffer collection box.

[0015] Furthermore, the front end of the collecting hopper is provided with telescopic grooves at both the top and bottom ends, which cooperate with the telescopic tooth unit. The telescopic tooth unit is located in the telescopic grooves. The rear end of the collecting hopper is provided with a tenon groove that cooperates with the carriage. The front end of the carriage is provided with a tenon block that cooperates with the tenon groove. The height adjustment unit is located in the tenon groove. The rear end of the collecting hopper is provided with a baffle groove that communicates with the drop groove. The rear end of the collecting hopper is provided with a baffle cavity. The baffle unit is located in the baffle cavity.

[0016] The telescopic tooth unit includes a horizontally arranged horizontal plate, a wedge-shaped block that cooperates with the collecting hopper at the front end of the horizontal plate, a receiving groove that cooperates with the horizontal plate in the telescopic groove, a plurality of hydraulic rods in the telescopic groove, the fixed end of the hydraulic rods being located on the collecting hopper, the moving end of the hydraulic rods being fixedly connected to the wedge-shaped block, and a scraper that cooperates with the horizontal plate in the telescopic groove.

[0017] Two mortises and two tenons are provided, and the mortises are respectively located on both sides of the collecting hopper. The height adjustment unit includes a fixed rack on one of the tenons, a drive gear that meshes with the fixed rack in the mortis on the same side as the fixed rack, and a drive motor that meshes with the drive gear on the collecting hopper. A guide rack is provided on the other tenon, and a guide gear that meshes with the guide rack is provided in the mortis on the same side as the guide rack.

[0018] The baffle unit includes a baffle that cooperates with the drop groove. Several sets of connecting rods are provided at the top of the baffle. A connecting cylinder that cooperates with the connecting rods is provided in the baffle cavity. One of the connecting rods is fixedly connected to a connecting plate. A connecting gear is coaxially provided on the fixed plate. The connecting gear meshes with the drive gear in the height adjustment unit through a rack and pinion assembly.

[0019] Furthermore, the drop trough is located below the collection hopper, the carriage is provided with a secondary collection chamber that cooperates with the drop trough, the slurry suction device includes a suction pipe located between the secondary collection chamber and the buffer collection box, and the buffer collection box is provided with a suction pump.

[0020] Furthermore, the fixed frame is provided with a lifting groove, the telescopic bracket is provided with a lifting block that cooperates with the lifting groove, and the lifting assembly includes a lifting cylinder disposed on the top surface of the carriage. The moving end of the lifting cylinder is fixedly connected to the telescopic bracket, and the lifting cylinder is located in the fixed frame.

[0021] Furthermore, the fixed frame structure includes a stabilizing frame disposed at the top of the lifting support, two fixed clamping frames are symmetrically arranged in the stabilizing frame, a middle section fixing component is disposed on the fixed clamping frame, and an end fixing component is disposed on the middle section fixed frame component, a spacing adjustment component is disposed between the two fixed clamping frames, and a telescopic adjustment component that cooperates with the middle section fixing component is disposed in the fixed clamping frame.

[0022] A mobile platform is provided between the two fixed clamping frames. Connecting mobile components connected to the fixed clamping frames are respectively provided on both sides of the mobile platform. Limiting brackets are respectively provided at the top and bottom of the mobile platform. The limiting bracket at the top of the mobile platform cooperates with the upper pipe cleaning structure, and the limiting bracket at the bottom of the mobile platform cooperates with the lower pipe cleaning structure.

[0023] Furthermore, the spacing adjustment component includes a first spacing adjustment unit located at the rear end of the fixed clamping frame, and a second spacing adjustment unit located at the front end of the fixed clamping frame; the first spacing adjustment unit includes two spacing adjustment arms respectively fixedly connected to the two fixed clamping frames, and the two spacing adjustment arms are arranged opposite to each other, and each spacing adjustment arm is provided with a spacing adjustment rack, the stabilizing frame is provided with spacing adjustment gears respectively meshing with the two spacing adjustment racks, and the stabilizing frame is provided with a spacing adjustment motor connected to the spacing adjustment gears; the second spacing adjustment unit includes a spacing adjustment groove located at the front end of the lifting bracket, the spacing adjustment groove is provided with a spacing adjustment screw, and the threads at both ends of the spacing adjustment screw are opposite, and the fixed clamping frame is provided with a fixing block that cooperates with the spacing adjustment screw;

[0024] The telescopic control assembly includes a telescopic control frame connected to the middle section fixing assembly. The fixing clamp is provided with a telescopic groove for telescopic control of telescopic movement. A telescopic control rack is provided in the telescopic groove. A telescopic control motor is provided in the telescopic control frame. A control gear that meshes with the telescopic control rack is provided at the output end of the telescopic control motor.

[0025] The top surface of the fixed clamping frame is provided with a moving groove. The connecting moving assembly includes a moving screw disposed in the moving groove. A moving seat is disposed in the connecting screw. A plurality of scissor cross members are disposed on the moving seat and connected end to end in sequence. The scissor cross members are fixedly connected to the moving platform.

[0026] Furthermore, the middle section fixing component includes a stabilizing block fixedly connected to the telescopic adjustment component. The stabilizing block is provided with a rotating block and a rotating unit that cooperates with the rotating block. The rotating block is provided with a clamping arc block and a clamping groove. A clamping block that moves in the opposite direction to the shrinking clamping arc block is provided in the clamping groove. Support brackets are provided at both the top and bottom ends of the rotating block. End fixing components are provided on the support brackets. Translation screws that cooperate with the end fixing components are provided on the support brackets. Telescopic components that are detachably connected to the end fixing components are provided at both the top and bottom ends of the rotating block.

[0027] The end fixing assembly includes an end seat, on which a sliding block is provided that cooperates with the translation screw. The end seat is fixedly connected to the moving end of the telescopic member. A pipe fixing unit that contacts the top pump pipe is provided on the end face of the end seat away from the stabilizing block.

[0028] The pipe fixing unit includes a horizontally arranged pipe fixing screw, which is rotatably engaged with the end seat. An adjustment block is provided on the pipe fixing screw, and pipe fixing connecting rods are respectively hinged to both ends of the adjustment block. Two clamping claws are arranged opposite each other on the end seat. One end of the clamping claw is rotatably connected to the end seat, and the other end of the clamping claw contacts the top pump pipe. The clamping claw is hinged to the pipe fixing connecting rod.

[0029] Furthermore, the upper pipe cleaning structure includes a slag and water recovery cylinder located directly above the buffer collection box, with a slag and water recovery pipe connected to the slag and water recovery cylinder. The slag and water recovery pipe is equipped with a rotating connector that connects to the pump pipe at the top. The lower pipe cleaning structure includes a high-pressure water pump located directly above the buffer collection box. The buffer collection box is equipped with a water tank that cooperates with the high-pressure water pump. The water tank is equipped with a pneumatic water pipe, which is located on the limiting bracket and is equipped with a rotating connector that connects to the pump pipe at the bottom.

[0030] This invention, through its unique structural design, can effectively solve the problem of handling pump pipe bursts. By collecting the concrete slurry, it can collect the concrete slurry on the floor slab in a timely and effective manner, effectively ensuring the flatness and wear resistance of the entire floor slab. Moreover, the process of collecting the concrete slurry using the processing system of this invention can not only save time and labor, but also shorten the cleaning time of the entire concrete slurry.

[0031] This invention, through its unique slurry suction component, slurry collection assembly, upper pipe cleaning structure, lower pipe cleaning structure, and their mutual cooperation, can achieve the cleaning of the entire retarded concrete slurry, effectively improve the cleaning effect of concrete slurry, and effectively shorten the overall concrete slurry processing time.

[0032] This invention, through its unique frame structure, combined with its unique fixed frame, lifting support and other structures, and especially through its unique spacing adjustment components and telescopic adjustment components, can realize the removal and replacement of pump pipes. In particular, it can effectively ensure the removal and replacement of vertical pump pipes, and can effectively shorten the entire docking process and the time of the entire pump pipe docking.

[0033] This invention, through its unique structural design of mid-section fixing components and end fixing components, can effectively ensure the stable clamping of the entire pump pipe. At the same time, in conjunction with the other fixing structures, it improves the safety of the entire vertical pump pipe docking process. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall structure and architecture of the present invention;

[0035] Figure 2 This is a three-dimensional structural diagram of the overall structure of the present invention;

[0036] Figure 3 This is a three-dimensional structural diagram showing the combination of the processing vehicle, slurry collection assembly, upper pipe cleaning structure, and lower pipe cleaning structure of the present invention.

[0037] Figure 4 This is a schematic diagram of the exploded structure of the slurry collection assembly of the present invention;

[0038] Figure 5 This is a three-dimensional structural diagram of the stabilizing frame of the present invention;

[0039] Figure 6 This is a three-dimensional structural diagram of the frame structure of the present invention;

[0040] Figure 7 This is a schematic diagram of the structure at point A of the present invention;

[0041] The attached diagram is labeled as follows: 1. Processing vehicle; 11. Vehicle floor; 12. Vehicle compartment; 13. Wheel; 2. Foot fixing assembly; 21. Fixing plate; 22. Connecting support leg; 23. Foot fixing unit; 231. First telescopic rod; 232. First fixing cylinder; 233. Second fixing cylinder; 234. Second telescopic rod; 235. First telescopic fixing rod; 236. Second telescopic fixing rod; 3. Slurry collection assembly; 31. Collection hopper; 311. Telescopic groove; 312. Tenon; 32. Height adjustment unit; 33. Telescopic tooth unit; 331. Horizontal plate; 332. Wedge block; 333. Hydraulic rod; 334. Scraper; 34. Baffle unit; 4. Fixing frame; 5. Lifting support; 6. Upper pipe cleaning structure; 61. Slag and water recovery cylinder; 62. Slag and water recovery pipe. 7. Lower pipe cleaning structure; 71. Pneumatic water pipe; 8. Buffer collection box; 9. Stabilizing frame; 91. Fixed clamping frame; 911. Moving groove; 92. Middle section fixing component; 921. Stabilizing block; 922. Rotating block; 923. Clamping arc block; 924. Clamping block; 925. Support bracket; 93. End fixing component; 931. End seat; 94. Spacing adjustment component; 941. Spacing adjustment arm; 942. Spacing adjustment rack; 943. Spacing adjustment gear; 95. Telescopic adjustment component; 96. Moving platform; 97. Connecting moving component; 971. Moving seat; 972. Scissor cross component; 98. Limiting bracket; 99. Pipe fixing unit; 991. Pipe fixing screw; 992. Adjustment block; 993. Pipe fixing connecting rod; 994. Clamping claw component. Detailed Implementation

[0042] See Figures 1 to 6 As shown, a high-rise building concrete pipe burst treatment system includes a treatment vehicle 1, the treatment vehicle 1 is equipped with a foot fixing assembly 2, the treatment vehicle 1 includes a vehicle floor 11, a vehicle compartment 12 is provided at the top of the vehicle floor 11, wheels 13 are provided on the vehicle floor 11, the vehicle compartment 12 is equipped with a slurry collection assembly 3 for collecting concrete slurry, and a slurry suction component that cooperates with the slurry collection assembly 3 is provided in the vehicle compartment 12;

[0043] A fixed frame 4 is provided at the top of the carriage 12. The fixed frame 4 is provided with a lifting bracket 5 that is raised and lowered in cooperation with the fixed frame 4. The fixed frame 4 is provided with a lifting component that cooperates with the lifting bracket 5. The lifting bracket 5 is provided with a fixed pipe structure that cooperates with the pump pipe. The lifting bracket 5 is provided with an upper pipe cleaning structure 6 that cooperates with the fixed pipe structure. The lifting bracket 5 is provided with a lower pipe cleaning structure 7 that cooperates with the fixed pipe structure.

[0044] A pallet frame is provided at the rear end of the carriage 12. The pallet frame is equipped with a buffer collection box 8 that cooperates with the slurry collection component 3 and the upper pipe cleaning structure 6 respectively. An output pipe is provided on the buffer collection box 8, and the output pipe is connected to the secondary collection box.

[0045] Preferably, the secondary collection box is detachably connected to the tray frame.

[0046] Preferably, the secondary collection box is located on the base plate and is detachably connected to the buffer collection box via an output pipe.

[0047] Preferably, the bottom of the secondary collection box is provided with wheels.

[0048] Furthermore, the foot fixing assembly 2 includes a fixing plate 21 that is parallel to the vehicle floor 11 and located directly above the vehicle compartment 12. The fixing plate 21 is fixedly connected to the fixing frame 4. A connecting leg 22 connected to the fixing plate 21 is provided at the top of the vehicle compartment 12. The connecting leg 22 is located at the four corners of the fixing plate 21, and foot fixing units 23 connected to the fixing plate 21 are respectively provided at the four corners of the vehicle compartment 12.

[0049] The foot fixing unit 23 includes a first telescopic rod 231 mounted on the carriage 12. A first fixing cylinder 232 is provided at the telescopic end of the first telescopic rod 231. A second fixing cylinder 233, which is collinear with the axis of the first fixing cylinder 232, is provided in the first fixing cylinder 232. A second telescopic rod 234, which cooperates with the fixing plate 21, is provided on the second fixing cylinder 233. The axis of the first fixing cylinder 232 is vertically arranged. The top end of the second fixing cylinder 233 is threaded with a first telescopic fixing rod 235 that is in clearance with the ceiling. The bottom end of the second fixing cylinder 233 is threaded with a second telescopic fixing rod 236 that is in clearance with the floor.

[0050] Furthermore, the slurry collection assembly 3 includes a collection hopper 31, on which a height adjustment unit 32 is provided to cooperate with the carriage 12. A primary collection chamber is provided in the collection hopper 31. The collection hopper 31 has a drop groove that cooperates with the primary collection chamber. A baffle unit for sealing the drop groove is provided in the drop groove. The height adjustment unit is linked with the baffle unit. Telescopic tooth units 33 that cooperate with the pump pipe are respectively provided at the top and bottom ends of the collection hopper.

[0051] An auxiliary collection unit is provided at the top of the collection hopper 31. The auxiliary collection unit includes a collection chamber connected to the collection hopper. The collection chamber is connected to a tendon tube. A spiral is provided in the tendon tube. An inlet is provided at the end of the tendon tube. The inlet is connected to the tendon tube through a pipe buckle. A precision shaft connected to the spiral is provided in the collection chamber. A drive motor connected to the precision shaft is provided at the top of the collection hopper.

[0052] The carriage 12 is equipped with a secondary collection chamber that cooperates with the drop trough. One end of the slurry suction device is connected to the secondary collection chamber, and the other end of the slurry suction device is connected to the buffer collection box.

[0053] Furthermore, the top and bottom ends of the front end of the collecting hopper 31 are provided with telescopic grooves 311 that cooperate with the telescopic tooth unit 33. The telescopic tooth unit 33 is located in the telescopic grooves 311. The rear end of the collecting hopper 31 is provided with a tenon groove 312 that cooperates with the carriage 12. The front end of the carriage 12 is provided with a tenon block that cooperates with the tenon groove. The height adjustment unit 32 is located in the tenon groove. The rear end of the collecting hopper 31 is provided with a baffle groove that communicates with the drop groove. The rear end of the collecting hopper 31 is provided with a baffle cavity. The baffle unit is located in the baffle cavity.

[0054] The telescopic tooth unit 33 includes a horizontally arranged horizontal plate 331, a wedge block 332 that cooperates with the collection hopper at the front end of the horizontal plate 331, a receiving groove that cooperates with the horizontal plate 331 in the telescopic groove 311, a plurality of hydraulic rods 332 in the telescopic groove 311, the fixed end of the hydraulic rods 332 being located on the collection hopper, the moving end of the hydraulic rods 332 being fixedly connected to the wedge block, and a scraper 333 that cooperates with the horizontal plate 331 in the telescopic groove 311.

[0055] Two mortises 312 and two tenons are provided, and the mortises 312 are respectively located on both sides of the collecting hopper 31. The height adjustment unit 32 includes a fixed rack provided on one of the tenons, a drive gear that meshes with the fixed rack is provided in the mortis on the same side as the fixed rack, and a drive motor that meshes with the drive gear is provided on the collecting hopper. A guide rack is provided on the other tenon, and a guide gear that meshes with the guide rack is provided in the mortis on the same side as the guide rack.

[0056] The baffle unit includes a baffle that cooperates with the drop groove. Several sets of connecting rods are provided at the top of the baffle. A connecting cylinder that cooperates with the connecting rods is provided in the baffle cavity. One of the connecting rods is fixedly connected to a connecting plate. A connecting gear is coaxially provided on the fixed plate. The connecting gear meshes with the drive gear in the height adjustment unit through a rack and pinion assembly.

[0057] Furthermore, the drop trough is located below the collection hopper 31, the carriage 12 is provided with a secondary collection chamber that cooperates with the drop trough, the slurry suction device includes a suction pipe located between the secondary collection chamber and the buffer collection box, and the buffer collection box is provided with a suction pump.

[0058] Preferably, the height of the secondary collection chamber is higher than the height of the buffer collection box, so that the concrete slurry in the entire secondary collection chamber flows into the buffer collection box by utilizing the height difference.

[0059] Furthermore, the slurry suction device includes a main suction pipe located between the secondary collection chamber and the buffer collection box. A rotating auger is provided between the main suction pipes, and a connecting cylinder connected to the buffer collection box is provided on the main suction pipe. The height of the secondary collection chamber is lower than the height of the buffer collection box. The auger is used to transport the concrete slurry in the secondary collection chamber to the buffer collection box.

[0060] Furthermore, the fixed frame 4 is provided with a lifting groove, the telescopic bracket 5 is provided with a lifting block that cooperates with the lifting groove, and the lifting assembly includes a lifting cylinder provided on the top surface of the carriage. The moving end of the lifting cylinder is fixedly connected to the telescopic bracket, and the lifting cylinder is located in the fixed frame.

[0061] Furthermore, the lifting assembly includes a vertical rack vertically arranged in the lifting groove, a lifting gear that cooperates with the vertical rack on the telescopic bracket, and a lifting motor that cooperates with the lifting gear on the telescopic bracket.

[0062] Furthermore, the lifting assembly includes an electric winch mounted at the top of the carriage, a guide wheel assembly mounted on the fixed frame, a lifting connector mounted on the telescopic bracket, and a hinge rope mounted on the electric winch, the hinge rope being fixedly connected to the lifting connector by winding around the guide wheel assembly.

[0063] Furthermore, the fixed frame structure includes a stabilizing frame 9 disposed at the top of the lifting support. Two fixed clamping frames 91 are symmetrically arranged in the stabilizing frame 9. A middle section fixing component 92 is disposed on the fixed clamping frame 91, and an end fixing component 93 is disposed on the middle section fixed frame component 92. A spacing adjustment component 94 is disposed between the two fixed clamping frames 91. A telescopic adjustment component 95 that cooperates with the middle section fixing component 92 is disposed in the fixed clamping frame 91.

[0064] A mobile platform 96 is provided between the two fixed clamping frames 91. Connecting moving components 97 connected to the fixed clamping frames are respectively provided on both sides of the mobile platform 96. Limiting brackets 98 are respectively provided at the top and bottom ends of the mobile platform 96. The limiting bracket at the top of the mobile platform cooperates with the upper pipe cleaning structure, and the limiting bracket at the bottom of the mobile platform cooperates with the lower pipe cleaning structure.

[0065] Furthermore, the spacing adjustment component 94 includes a first spacing adjustment unit located at the rear end of the fixed clamping frame, and a second spacing adjustment unit located at the front end of the fixed clamping frame; the first spacing adjustment unit includes two spacing adjustment arms 941 respectively fixedly connected to the two fixed clamping frames 91, and the two spacing adjustment arms 941 are arranged opposite to each other, and a spacing adjustment rack 942 is provided on the spacing adjustment arm 941; a spacing adjustment gear 943 is provided on the stabilizing frame 9, which meshes with the two spacing adjustment racks respectively; a spacing adjustment motor connected to the spacing adjustment gear 943 is provided on the stabilizing frame 9; the second spacing adjustment unit includes a spacing adjustment groove located at the front end of the lifting bracket, a spacing adjustment screw is provided in the spacing adjustment groove, and the threads at both ends of the spacing adjustment screw are opposite; a fixing block that cooperates with the spacing adjustment screw is provided on the fixed clamping frame;

[0066] The telescopic control assembly 95 includes a telescopic control frame connected to the middle section fixing assembly 92. The fixing clamp 91 is provided with a telescopic groove for telescopic control of telescopic movement. A telescopic control rack is provided in the telescopic groove. A telescopic control motor is provided in the telescopic control frame. A control gear that meshes with the telescopic control rack is provided at the output end of the telescopic control motor.

[0067] The top surface of the fixed clamping frame 91 is provided with a moving groove 911. The connecting moving component 97 includes a moving screw disposed in the moving groove. The connecting screw is provided with a moving seat 971. The moving seat 971 is provided with a plurality of scissor cross members 972 connected end to end in sequence. The scissor cross members are fixedly connected to the moving platform 96.

[0068] Furthermore, the middle section fixing component 92 includes a stabilizing block 921 fixedly connected to the telescopic adjustment component 95. The stabilizing block 921 is provided with a rotating block 922. The stabilizing block 921 is provided with a rotating unit that cooperates with the rotating block 922. The rotating block 922 is provided with a clamping arc block 923. The rotating block 922 is provided with a clamping groove. The clamping groove is provided with a clamping block 924 that moves towards the shrinking clamping arc block. Support brackets 925 are provided at both the top and bottom ends of the rotating block 922. End fixing components 93 are provided on the support brackets 925. The support brackets 925 are provided with translation screws that cooperate with the end fixing components 93. Telescopic components that are detachably connected to the end fixing components 93 are provided at both the top and bottom ends of the rotating block 922.

[0069] The end fixing assembly 93 includes an end seat 931, on which a sliding block is provided to cooperate with the translation screw. The end seat 931 is fixedly connected to the moving end of the telescopic member. A pipe fixing unit 99 is provided on the end face of the end seat 931 away from the stabilizing block, which contacts the top pump pipe.

[0070] The pipe fixing unit 99 includes a horizontally arranged pipe fixing screw 991, which is rotatably engaged with the end seat 931. An adjustment block 992 is provided on the pipe fixing screw 991, and pipe fixing connecting rods 993 are respectively hinged to both ends of the adjustment block 992. Two clamping claws 994 are arranged opposite to each other on the end seat 931. One end of the clamping claw 994 is rotatably connected to the end seat 931, and the other end of the clamping claw 994 contacts the top pump pipe. The clamping claw 994 is hinged to the pipe fixing connecting rod 993.

[0071] Furthermore, the upper pipe cleaning structure 6 includes a slag and water recovery cylinder 61 located directly above the buffer collection box, with a slag and water recovery pipe 62 connected to the slag and water recovery cylinder. The slag and water recovery pipe 62 is provided with a rotating connector that connects to the pump pipe at the top. The lower pipe cleaning structure 7 includes a high-pressure water pump located directly above the buffer collection box. The buffer collection box 8 is provided with a water tank that cooperates with the high-pressure water pump. The water tank is provided with a pneumatic water pipe 81, which is located on the limiting bracket and is provided with a rotating connector that connects to the pump pipe at the bottom.

[0072] When using it, first determine the location of the burst pipe in the entire vertical pipeline, then use a crane to move the entire device to the expected floor, then install and assemble all the components of the device, and then debug each part of the treatment vehicle until the entire device is fully debugged.

[0073] After the entire device was debugged, it was moved to the burst pipe location. The collection hopper at the front of the treatment vehicle was used to remove the concrete that had flowed onto the floor. The height adjustment unit was used to make the collection hopper fit against the floor. Then, the treatment vehicle moved forward, using the inertia of the concrete to transport it into the collection hopper. When the primary collection chamber in the collection hopper was almost full, the height adjustment unit was used again to raise the height of the entire collection hopper. Then, the baffle unit started working, using the height difference to transport the concrete slurry to the secondary collection chamber. Then, the slurry was transported to the buffer collection box by the slurry suction device. Finally, the burst slurry was collected by the secondary collection box, and the slurry was selectively treated according to the severity of its contamination.

[0074] Through the above steps, concrete slurry on the ground around the vertical pump pipe is collected. Then, an auxiliary suction unit is used to collect large puddles of concrete slurry at the corners or in relatively narrow spaces. Small, scattered puddles of concrete slurry at the corners are transported to the collection hopper using scrapers or other structures, thus quickly completing the collection and cleaning of the concrete slurry.

[0075] Subsequently, the position of the entire processing vehicle was adjusted so that the telescopic tooth unit located in the collection hopper would start working, causing the device to lock onto the fixing bracket at the bottom of the pump pipe, thereby determining the position of the processing vehicle. Then, the entire foot fixing assembly was used to further determine the position of the processing vehicle. Finally, the fixing bracket assembly was used to replace the pump pipe that had burst.

[0076] During the replacement of a burst pump pipe using the mounting bracket assembly, the burst pump pipe is first disassembled using the mounting bracket structure. Specifically, the extension height of the telescopic adjustment bracket of the middle section fixing component is controlled by the telescopic adjustment component. Then, the support bracket is changed from the original horizontal direction to the vertical direction using the rotating unit. The extension height of the telescopic adjustment bracket of the middle section fixing component is then controlled by the telescopic adjustment component, so that the burst pump pipe is located between the clamping arc blocks of the middle section fixing component. Then, the two fixing clamps are adjusted using the spacing adjustment component. The above steps are repeated until the burst pump pipe is in contact with the two clamping arc blocks. Finally, the burst pump pipe is clamped and fixed using the clamping blocks. It is worth noting that the height of the fixing bracket is adjusted and adjusted using the lifting component so that the middle clamp is clamped at the middle of the burst pump pipe. Subsequently, the supporting bracket's translation screws were used to restrict the pump pipes at both ends of the top and bottom using the end fixing components, thus laying the foundation for the dismantling work. Then, the clamps were manually removed, allowing the ruptured pump pipe to detach from the top and bottom ends. Finally, the end fixing components were used to re-secure the top and bottom ends of the ruptured pump pipe. Then, using the telescopic adjustment components, the ruptured pump pipe was detached from its original position. Next, the rotating unit changed the pump pipe from a vertical to a horizontal position. Finally, the lifting and spacing adjustment components transported the pump pipe to a suitable height, allowing it to be removed from the fixed structure.

[0077] Subsequently, depending on the needs, especially the material of the concrete, the pump pipes at both ends of the top and bottom can be cleaned using the upper pipe cleaning structure and the lower pipe cleaning structure. Specifically, the air pump is transported to the top roof to clean the pump pipe at the top, so that the slag and water are transported to the buffer collection box through the upper pipe cleaning structure. Then, the lower pipe cleaning structure is used to clean the pump pipe at the bottom, and the lower pipe is cleaned again using a high-pressure water pump with high pressure.

[0078] Subsequently, the above steps are repeated to reinstall the new pump pipe into the original pump pipe, and the above steps are repeated to remove and place the entire treatment vehicle from the building.

[0079] The technical features of this invention not described can be implemented by or using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this invention, and this invention is not limited to the examples above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this invention should also be within the protection scope of this invention.

Claims

1. A system for handling burst concrete pipes in high-rise buildings, comprising a handling vehicle (1), wherein the handling vehicle (1) is equipped with a foot fixing assembly (2), characterized in that: The processing vehicle (1) includes a floor plate (11), a carriage (12) is provided at the top of the floor plate (11), wheels (13) are provided on the floor plate (11), the carriage (12) is provided with a slurry collection component (3) for collecting concrete slurry, and a slurry suction component that cooperates with the slurry collection component (3) is provided in the carriage (12); A fixed frame (4) is provided at the top of the carriage (12). The fixed frame (4) is provided with a lifting bracket (5) that is raised and lowered in cooperation with the fixed frame (4). A lifting component that cooperates with the lifting bracket (5) is provided on the fixed frame (4). A fixed pipe structure that cooperates with the pump pipe is provided on the lifting bracket (5). An upper pipe cleaning structure (6) that cooperates with the fixed pipe structure is provided on the lifting bracket (5). A lower pipe cleaning structure (7) that cooperates with the fixed pipe structure is provided on the lifting bracket (5). A pallet frame is provided at the rear end of the carriage (12). The pallet frame is provided with a buffer collection box (8) that cooperates with the slurry collection component (3) and the upper pipe cleaning structure (6). An output pipe is provided on the buffer collection box (8), and the output pipe is connected to the secondary collection box. The slurry collection assembly (3) includes a collection hopper (31), on which a height adjustment unit (32) is provided to cooperate with the carriage (12). A primary collection chamber is provided in the collection hopper (31), and a drop groove is provided in the collection hopper (31) to cooperate with the primary collection chamber. A baffle unit for sealing the drop groove is provided in the drop groove, and the height adjustment unit is linked with the baffle unit. Telescopic tooth units (33) cooperating with the pump pipe are respectively provided at the top and bottom ends of the collection hopper. An auxiliary device is provided at the top of the collection hopper (31). The auxiliary collection unit includes a collection chamber connected to the collection hopper, the collection chamber being connected to a spiral tube, a spiral being installed in the spiral tube, an inlet being installed at the end of the spiral tube, the inlet being connected to the spiral tube via a pipe buckle, a precision shaft connected to the spiral being installed in the collection chamber, and a drive motor connected to the precision shaft being installed at the top of the collection hopper; a secondary collection chamber cooperating with the drop trough is installed in the carriage (12), one end of the slurry suction component is connected to the secondary collection chamber, and the other end of the slurry suction component is connected to the buffer collection box; The fixed pipe structure includes a stabilizing frame (9) set at the top of the lifting support. Two fixed clamping frames (91) are symmetrically arranged in the stabilizing frame (9). A middle section fixing component (92) is provided on the fixed clamping frame (91), and an end fixing component (93) is provided on the middle section fixing component (92). A spacing adjustment component (94) is provided between the two fixed clamping frames (91). A telescopic adjustment component (95) that cooperates with the middle section fixing component (92) is provided in the fixed clamping frame (91). A moving platform (96) is set between the two fixed clamping frames (91). Connecting moving components (97) that connect to the fixed clamping frames are respectively provided on both sides of the moving platform (96). Limiting brackets (98) are respectively provided at the top and bottom of the moving platform (96). The limiting bracket at the top of the moving platform cooperates with the upper pipe cleaning structure, and the limiting bracket at the bottom of the moving platform cooperates with the lower pipe cleaning structure.

2. The high-rise building concrete pipe burst treatment system according to claim 1, characterized in that: The foot fixing assembly (2) includes a fixing plate (21) arranged parallel to the vehicle floor (11) and located directly above the vehicle compartment (12). The fixing plate (21) is fixedly connected to the fixing frame (4). A connecting leg (22) connected to the fixing plate (21) is provided at the top of the vehicle compartment (12). The connecting leg (22) is located at the four corners of the fixing plate (21). Foot fixing units (23) connected to the fixing plate (21) are respectively provided at the four corners of the vehicle compartment (12). The foot fixing unit (23) includes a first telescopic rod (231) installed on the carriage (12). A first fixed cylinder (232) is installed at the telescopic end of the first telescopic rod (231). A second fixed cylinder (233) is installed in the first fixed cylinder (232) and is collinear with the axis of the first fixed cylinder (232). A second telescopic rod (234) that cooperates with the fixing plate (21) is installed on the second fixed cylinder (233). The axis of the first fixed cylinder (232) is vertically arranged. The top end of the second fixed cylinder (233) is threaded with a first telescopic fixed rod (235) that is in a gap with the ceiling. The bottom end of the second fixed cylinder (233) is threaded with a second telescopic fixed rod (236) that is in a gap with the floor.

3. The high-rise building concrete pipe burst treatment system according to claim 1, characterized in that: The front end of the collecting hopper (31) is provided with telescopic grooves (311) that cooperate with the telescopic tooth unit (33). The telescopic tooth unit (33) is located in the telescopic grooves (311). The rear end of the collecting hopper (31) is provided with a tenon groove (312) that cooperates with the carriage (12). The front end of the carriage (12) is provided with a tenon block that cooperates with the tenon groove. The height adjustment unit (32) is located in the tenon groove. The rear end of the collecting hopper (31) is provided with a baffle groove that communicates with the drop groove. The rear end of the collecting hopper (31) is provided with a baffle cavity. The baffle unit (34) is located in the baffle cavity. The telescopic tooth unit (33) includes a horizontally arranged horizontal plate (331), a wedge block (332) that cooperates with the collection hopper is provided at the front end of the horizontal plate (331), a storage groove that cooperates with the horizontal plate (331) is provided in the telescopic groove (311), a plurality of hydraulic rods (333) are provided in the telescopic groove (311), the fixed end of the hydraulic rod (333) is located on the collection hopper, and the moving end of the hydraulic rod (333) is fixedly connected to the wedge block (332), and a scraper (334) that cooperates with the horizontal plate (331) is provided in the telescopic groove (311). Two mortises (312) and two tenons are provided, and the mortises (312) are located on both sides of the collecting hopper (31). The height adjustment unit (32) includes a fixed rack on one of the tenons, a drive gear that meshes with the fixed rack in the mortises on the same side as the fixed rack, and a drive motor that meshes with the drive gear on the collecting hopper. A guide rack is provided on the other tenon, and a guide gear that meshes with the guide rack is provided in the mortises on the same side as the guide rack. The baffle unit (34) includes a baffle that cooperates with the drop groove. A number of connecting rods are provided at the top of the baffle. A connecting cylinder that cooperates with the connecting rods is provided in the baffle cavity. One of the connecting rods is fixedly connected to the connecting plate. A connecting gear is coaxially provided on the connecting plate. The connecting gear meshes with the drive gear in the height adjustment unit through a rack and pinion assembly.

4. A high-rise building concrete pipe burst treatment system according to claim 3, characterized in that: The drop trough is located below the collection hopper (31), and a secondary collection chamber that cooperates with the drop trough is provided in the carriage (12). The slurry suction device includes a suction pipe located between the secondary collection chamber and the buffer collection box, and a suction pump is provided in the buffer collection box.

5. A high-rise building concrete pipe burst treatment system according to claim 1, characterized in that: The fixed frame (4) is provided with a lifting groove, and the lifting bracket (5) is provided with a lifting block that cooperates with the lifting groove. The lifting assembly includes a lifting cylinder provided on the top surface of the carriage. The moving end of the lifting cylinder is fixedly connected to the lifting bracket, and the lifting cylinder is located in the fixed frame.

6. A high-rise building concrete pipe burst treatment system according to claim 1, characterized in that: The spacing adjustment component (94) includes a first spacing adjustment unit located at the rear end of the fixed clamping frame, and a second spacing adjustment unit located at the front end of the fixed clamping frame; the first spacing adjustment unit includes two spacing adjustment arms (941) respectively fixedly connected to the two fixed clamping frames (91), and the two spacing adjustment arms (941) are arranged opposite to each other, and a spacing adjustment rack (942) is provided on the spacing adjustment arm (941), a spacing adjustment gear (943) is provided on the stabilizing frame (9) respectively meshing with the two spacing adjustment racks, and a spacing adjustment motor connected to the spacing adjustment gear (943) is provided on the stabilizing frame (9); the second spacing adjustment unit includes a spacing adjustment groove located at the front end of the lifting bracket, a spacing adjustment screw is provided in the spacing adjustment groove, and the threads at both ends of the spacing adjustment screw are opposite, and a fixing block that cooperates with the spacing adjustment screw is provided on the fixed clamping frame; The telescopic control assembly (95) includes a telescopic control frame connected to the middle section fixing assembly (92). The fixing clamp (91) is provided with a telescopic groove for telescopic control frame telescopic extension and retraction. The telescopic groove is provided with a telescopic control rack. The telescopic control frame is provided with a telescopic control motor. The output end of the telescopic control motor is provided with a control gear that meshes with the telescopic control rack. The top surface of the fixed clamping frame (91) is provided with a moving groove (911). The connecting moving assembly (97) includes a moving screw set in the moving groove. A moving seat (971) is provided in the moving screw. A plurality of scissor cross members (972) are provided on the moving seat (971) and connected end to end. The scissor cross members are fixedly connected to the moving platform (96).

7. A high-rise building concrete pipe burst treatment system according to claim 1, characterized in that: The middle section fixing component (92) includes a stabilizing block (921) fixedly connected to the telescopic adjustment component (95). A rotating block (922) is provided on the stabilizing block (921). A rotating unit that cooperates with the rotating block (922) is provided on the stabilizing block (921). A clamping arc block (923) is provided on the rotating block (922). A clamping groove is provided on the rotating block (922). A clamping block (924) that moves in the opposite direction to the clamping arc block is provided in the clamping groove. Support brackets (925) are provided at both the top and bottom ends of the rotating block (922). An end fixing component (93) is provided on the support bracket (925). A translation screw that cooperates with the end fixing component (93) is provided on the support bracket (925). Telescopic components that are detachably connected to the end fixing component (93) are provided at both the top and bottom ends of the rotating block (922). The end fixing assembly (93) includes an end seat (931), on which a sliding block is provided that cooperates with the translation screw. The end seat (931) is fixedly connected to the moving end of the telescopic member. A pipe fixing unit (99) that contacts the top pump pipe is provided on the end face of the end seat (931) away from the stabilizing block. The solid pipe unit (99) includes a horizontally arranged solid pipe screw (991), which is rotatably engaged with the end seat (931). An adjustment block (992) is provided on the solid pipe screw (991), and solid pipe connecting rods (993) are respectively hinged at both ends of the adjustment block (992). Two clamping claws (994) are arranged opposite to each other on the end seat (931). One end of the clamping claw (994) is rotatably connected to the end seat (931), and the other end of the clamping claw (994) is in contact with the top pump pipe. The clamping claw (994) is hinged to the solid pipe connecting rod (993).

8. A high-rise building concrete pipe burst treatment system according to claim 1, characterized in that: The upper pipe cleaning structure (6) includes a slag and water recovery cylinder (61) located directly above the buffer collection box. A slag and water recovery pipe (62) is connected to the slag and water recovery cylinder. The slag and water recovery pipe (62) is provided with a rotating connector connected to the pump pipe at the top. The lower pipe cleaning structure (7) includes a high-pressure water pump located directly above the buffer collection box. A water tank that cooperates with the high-pressure water pump is provided on the buffer collection box (8). A pneumatic water pipe (71) is provided in the water tank. The pneumatic water pipe is located on the limiting bracket. The pneumatic water pipe is provided with a rotating connector connected to the pump pipe at the bottom.

Citation Information

Patent Citations

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