A biomass material production device and a production method thereof

Abstract

The present invention discloses a biomass material production equipment and a production method thereof, belonging to the field of biomass material processing technology, including a box, a controller and a steam generator, a material tray for containing biomass materials and a water spray port, a steam port, a heater and an exhaust fan controlled by the controller are arranged in the box; the steam port and the heater are respectively connected to the steam generator, and the temperature and humidity for activating the cultivation of biomass materials are met by controlling the water spray port, the steam port, the heater and the exhaust fan, and the residual heat and moisture of the activated cultivation are used to reach the temperature and humidity for inactivating enzymes or inactivating biomass materials, and the heater is used to heat and dry the biomass materials. The present invention can complete the entire process of production and subsequent drying of biomass material activation life active substances in the same box, and uses the same steam generator, which not only reduces the equipment investment cost and material transportation cost, but also reuses steam energy, and improves energy utilization.

Description

Technical Field

[0001] The present invention relates to the technical field of biomass material processing, and in particular to a biomass material production device and a production method thereof. Background Art

[0002] The activation reaction of active ingredients in biomass materials is a living process of enzymatic reaction, which is mainly regulated by temperature, humidity and air. Take brown rice as an example. Brown rice is rice that has only been husked and retains the rice bran layer and germ. Studies have found that 64% of the nutrients in rice are concentrated in the endosperm and germ, which account for 10% of the weight of brown rice. However, the taste of brown rice is rough when eaten directly, which affects the consumption of brown rice. After the brown rice germinates, a large number of endogenous enzymes are activated and released, which promotes the degradation of macromolecules such as starch and cellulose, softens the texture of brown rice, improves the taste, and is conducive to the absorption of minerals by the human body. In addition, after the brown rice germinates, not only the nutrient content increases, but also new nutrients are produced.

[0003] At present, the development of sprouted rice products is still at the level of laboratory theoretical research, and focuses on basic research such as nutritional components. There is a lack of special processing equipment that matches the process, which is not conducive to the large-scale and factory production of the product.

[0004] In the existing patent literature, there are equipment for brown rice humidification, germination and other processes, but they are basically limited to single process processing, requiring a wide variety of equipment and a relatively complex process flow. For example, a Chinese patent with authorization announcement number CN110813404B discloses a brown rice humidifier, which evenly disperses brown rice through an external distribution cover and an internal distribution cover, humidifies with an atomizing nozzle, and mixes brown rice and water evenly through a stirring claw. However, the main body is only a single-function humidification device, which cannot realize the complete process of brown rice processing.

[0005] For another example, a Chinese patent with application publication number CN112219709A discloses a brown rice germination tank, comprising a housing, a first water inlet and a feed inlet arranged above the housing, a germination device arranged inside the housing, a pipeline assembly connected to the germination device, the germination device comprising at least two layers of germination assemblies, and the germination assembly comprising a germination plate for holding the brown rice to be germinated. This scheme germinates the brown rice by placing it on a germination pressure plate in the housing, with the aim of improving the consistency of germination of the same batch of brown rice. However, germination is only one of the processes in brown rice processing, and other processes still require multiple equipment to be implemented, and the complete process of brown rice cannot be processed.

[0006] In addition, the Chinese patent application publication number CN107509935A discloses a method for improving the quality of brown rice / germinated brown rice, wherein the brown rice / germinated brown rice is treated with a cellulase solution, and the cellulose in the brown rice is degraded by the decomposition of the enzyme, so as to improve the taste of the brown rice / germinated brown rice and enhance the nutrition. The brown rice / germinated brown rice treated with the enzyme solution is heated by a variable hot air flow, and the starch in the water inside the rice grain is gelatinized at a higher temperature to achieve the effect of fixing the nutrient elements and tightening the internal structure, and then the temperature is lowered and air-dried to further remove the moisture. The scheme only discloses the improvement method, and does not involve any device equipment. How to improve only exists in the theoretical research level, and there is still a lack of dedicated equipment to support it. Moreover, the starch gelatinization treatment will cause the brown rice to lose the function of staple food, and the shelf life will be greatly shortened.

[0007] In summary, there is a lack of equipment that can effectively process biomass materials such as brown rice. Different equipment is used for processing in different process steps, which leads to low efficiency and waste of energy. How to simplify the equipment structure and improve energy utilization is a technical problem faced by those skilled in the art. Summary of the invention

[0008] The purpose of the present invention is to provide a biomass material production equipment and a production method thereof to solve the problems existing in the above-mentioned prior art. The equipment can complete the entire process of production of biomass material activation of life active substances and subsequent drying in the same box, and can use the same steam generator, which not only reduces the equipment investment cost and material transportation cost, but also utilizes the steam energy of the previous process stage in the next process stage, thereby reducing energy waste and improving energy utilization.

[0009] To achieve the above object, the present invention provides the following solutions:

[0010] The present invention provides a biomass material production equipment, including a box, a controller and a steam generator, wherein the box is provided with a material tray for containing biomass materials to be activated for production, and a water spray port, a steam port, a heater and an exhaust fan controlled by the controller; the steam port is used to provide steam into the box, the heater is used to heat the environment inside the box, the water spray port is used to spray water toward the biomass materials for humidification, and the exhaust fan is used to ventilate or discharge moisture in the box; the steam port and the heater are respectively connected to the steam generator through different switches, and the temperature and humidity for activating and cultivating the biomass materials are met by controlling the water spray port, the steam port, the heater and the exhaust fan, and the residual heat and moisture of the activated cultivation are used to reach the temperature and humidity for inactivating enzymes or inactivating the biomass materials, and the heater is used to heat and dry the biomass materials.

[0011] Preferably, the heater adopts a radiator group, each radiator group includes a plurality of radiators, and the radiator groups are distributed around the bottom of the box body.

[0012] Preferably, at least one steam outlet is provided at adjacent positions of each group of radiator groups, and the steam outlet is located at the bottom of the box body.

[0013] Preferably, the exhaust fan is located in the middle of the top of the box body, and the outlet of the exhaust fan faces the outside of the box body.

[0014] Preferably, a temperature sensor and a humidity sensor are included, and the temperature sensor and the humidity sensor are located in the middle of the top of the box.

[0015] Preferably, the water spray outlet includes a first water spray outlet, the first water spray outlet is arranged at intervals on a first water spray pipe, the first water spray pipe is U-shaped, sun-shaped or field-shaped, the first water spray pipe surrounds the exhaust fan in the middle, the first water spray pipe is installed on the top of the box body, and the water spraying direction of the first water spray outlet is downward.

[0016] Preferably, it includes a bracket, which is located below the first water spray port in the box, and the bottom of the bracket is provided with walking wheels. The bracket is provided with a multi-layer support structure, and the material tray is placed on the support structure. The material tray has a hollow hole, and the aperture of the hollow hole is smaller than the particle size of the biomass material.

[0017] Preferably, the water spray outlet includes a second water spray outlet, the second water spray outlet is arranged at intervals on a second water spray pipe, the second water spray pipe is arranged on the bracket, the second water spray pipe moves with the movement of the bracket, a water supply hose connected to the second water spray pipe is arranged in the box body, and the water spraying direction of the second water spray outlet is toward the material tray on the bracket.

[0018] Preferably, the controller includes a first mechanical switch, a second mechanical switch, a first timing switch and a second timing switch, the first mechanical switch is used to control whether the steam port is open, the second mechanical switch is used to control whether the heater is turned on, the first timing switch is used to control the timing of opening and closing of the water spray port and the exhaust fan, and the second timing switch is used to control the timing of opening and closing of the exhaust fan.

[0019] The present invention also provides a production method using the biomass material production equipment as described above, comprising the following contents:

[0020] Clean, disinfect and absorb the biomass material, and send the treated biomass material into the box:

[0021] (1) Activation and cultivation stage: Turn on the steam generator, supply steam into the box through the steam port to reach the set temperature and humidity, spray water regularly through the water spray port, and ventilate regularly through the exhaust fan to maintain the humidity, temperature and fresh air required for the biomass material to activate the life active substances, until the biomass material reaches the required cultivation state and the life active substances are activated and accumulated;

[0022] (2) Enzyme inactivation or deactivation stage: keep the steam generator turned on, provide steam into the box through the steam port, use the steam heat to increase the temperature, and after reaching the set temperature, start the countdown until the required enzyme inactivation or deactivation temperature and time are reached, complete the enzyme inactivation or deactivation of the activated cultured biomass material, terminate the biological reaction process, and retain the generated and accumulated life active substances;

[0023] (3) Drying stage: keep the steam generator on, close the steam port, turn on the heater, use steam to supply heat to the heater, keep the box at a set low-temperature drying temperature, and use the exhaust fan to regularly remove moisture until the enzyme-inactivated or inactivated biomass material is completely dried.

[0024] Compared with the prior art, the present invention has achieved the following technical effects:

[0025] The present invention can meet the temperature and humidity for activating the cultivation of biomass materials by providing steam and humidifying water spray in the box. By continuously providing steam, the waste heat and moisture of the activated cultivation can be used to reach the temperature and humidity for inactivating enzymes or inactivating the biomass materials. By providing steam to the heater, the heater can be heated by the provided steam, so that the biomass materials can be heated and dried. That is, the present invention can complete the entire process of activating the production and subsequent drying of the biomass materials in the same box, and can use the same steam generator, which not only reduces the equipment investment cost and the material transportation cost, but also uses the steam energy of the previous process stage in the next process stage, thereby reducing energy waste and improving energy utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the overall arrangement structure of the present invention;

[0028] Figure 2 It is a top view of the internal cross section of the box body of the present invention;

[0029] Figure 3 This is a bottom view of the internal cross section of the box body of the present invention;

[0030] Figure 4 It is a schematic diagram of the internal structure arrangement of the box body of the present invention;

[0031] Figure 5 for Figure 4 Schematic diagram of the structural arrangement after the bracket is removed;

[0032] Figure 6 It is a schematic diagram of the bracket and its auxiliary structures of the present invention;

[0033] Figure 7 This is a schematic diagram of the waterway flow principle of the present invention;

[0034] Figure 8 It is a schematic diagram of the industrial production arrangement of the present invention;

[0035] Among them, 1. material tray; 2. second water spray port; 21. second water spray pipe; 3. first water spray port; 31. first water spray pipe; 4. steam port; 5. exhaust fan; 6. radiator group; 7. bracket; 71. walking wheel; 8. temperature sensor; 9. humidity sensor; 10. box body; 101. closed door; 20. steam generator; 30. controller. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] The purpose of the present invention is to provide a biomass material production equipment and a production method thereof to solve the problems existing in the prior art. The equipment can complete the entire process of production of biomass material activation of life active substances and subsequent drying in the same box, and can use the same steam generator, which not only reduces the equipment investment cost and material transportation cost, but also utilizes the steam energy of the previous process stage in the next process stage, thereby reducing energy waste and improving energy utilization.

[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0039] like Figures 1 to 7As shown, the present invention provides a biomass material production equipment, including a box 10, a controller 30 and a steam generator 20. Among them, the box 10 can adopt a structure with an internal accommodating space in the shape of a rectangular parallelepiped or a cylinder, and a closed door 101 is provided on the box 10 to facilitate the entry and exit of materials, devices and personnel. After the closed door 101 is closed, a relatively closed environment can be formed in the box 10, and the environment in the box 10 can reach the set temperature, humidity and other conditions, creating a suitable environment for the activation and production of biomass materials. The biomass material can be a seed material (such as cereal seeds, bean seeds) and various biomass materials that can undergo biological enzymatic reactions (such as various Chinese medicinal materials, and materials with the same origin of medicine and food). The controller 30 has a switch connecting each controlled component, which can be manually or automatically controlled. The steam generator 20 can generate steam using the water source provided by the external water pipe, which is a prior art and will not be repeated here. The steam can be used to control the temperature and humidity of the environment in the box 10.

[0040] The box 10 is provided with a material tray 1 for holding the biomass material to be activated for production, and a water spray port, a steam port 4, a heater and an exhaust fan 5 controlled by a controller 30. Multiple material trays 1 can be provided, and the material tray 1 is used as a carrier to hold the biomass material to ensure the smooth activation and production of the biomass material and the subsequent storage. The specific structural form of the material tray 1 is not limited, and can be in the form of a circular disk, a rectangular disk, etc., and according to the size of the material tray 1, a plurality of holding partitions or holding units can be divided on the material tray 1. The steam port 4 and the heater are connected to the steam generator 20 through different switches, that is, the steam source of the steam port 4 is provided by the steam generator 20, and the heat source of the heater is also provided by the steam generator 20, and the two can be controlled independently. The steam port 4 is used to provide steam into the box 10 to humidify and heat the environment in the box 10. The number and position of the steam port 4 are reasonably planned and designed according to the size of the box 10 space and the air output of the steam port 4. The heater can be a coil radiator or a plate radiator, which can dissipate heat to the outside of the radiator after steam is introduced, and is used to heat the environment inside the box 10. The water spray port is used to spray water toward the biomass material to humidify and maintain a suitable humidity. The exhaust fan 5 is used to ventilate the environment inside the box 10 during the cultivation stage or to exhaust moisture during the drying stage.

[0041] The present invention uses a controller 30 to control the water spray port, the steam port 4, the heater and the exhaust fan 5. On the one hand, steam and humidification water spray are provided in the box 10 to meet the temperature and humidity for activating the culture of biomass materials; on the other hand, the continuous provision of steam can utilize the waste heat and moisture of the activated culture to reach the temperature and humidity for inactivating enzymes or inactivating the biomass materials; on the other hand, the provision of steam to the heater can heat and dry the biomass materials; that is, the present invention can complete the entire process of biomass material activation production in the same box 10, and can utilize the same steam generator 20 to provide steam, which not only reduces the equipment investment cost and the material transportation cost, but also utilizes the steam energy of the previous process stage in the next process stage, avoiding the inefficiency and waste of steam energy caused by using different equipment in different process stages. Overall, it reduces energy waste and improves energy utilization.

[0042] The biomass material production equipment of the present invention can achieve the following functions:

[0043] (1) Incubator function: To cultivate, activate and improve the life active substances in biomass materials, and then accumulate or enrich the active substances in various biomass materials.

[0044] (2) Inactivation or enzyme inactivation function: Because biomass materials are subject to a continuous and slow change process of various enzymatic reactions, the content of various active substances in them will continue to change over time. In order to obtain stable products, inactivation or enzyme inactivation is performed at set nodes.

[0045] (3) Drying function: In order to industrialize and preserve and transport biomass materials and increase the shelf life, the activated biomass materials are dried.

[0046] like Figure 2 , Figure 4 and Figure 5 As shown, the heater can adopt a radiator group 6, each radiator group 6 includes multiple radiators, each radiator has an annular coil, different radiators are connected by pipelines, and have a pipeline connected to the steam generator 20 (not shown in the figure). Through the setting of the radiator group 6, steam can circulate in the radiator group 6, and the radiator group 6 is used as a radiator to dissipate heat to the space inside the box 10 to achieve a suitable drying temperature. By adopting the indirect drying method of the radiator group 6 instead of direct heating and drying such as electric heating, the fragility of the biomass material can be reduced and the waste rate can be reduced. The radiator group 6 can be distributed around the bottom of the box 10. According to the size of the space in the box 10, one or more radiator groups 6 can be set on the inner wall surface of each box 10. After the radiator group 6 at the bottom dissipates heat, the heat can naturally rise and fill the entire space inside the box 10.

[0047] At least one steam outlet 4 is provided at an adjacent position of each radiator group 6. The steam outlet 4 is connected to a steam generator 20 (not shown) through a pipeline. The steam outlet 4 is located at the bottom of the box body 10. After the steam outlet 4 at the bottom provides steam into the box body 10, the steam naturally rises and can fill the entire space inside the box body 10.

[0048] like Figures 3 to 5 As shown, the exhaust fan 5 can be located on the side wall or top of the box body 10, and can achieve normal ventilation, exhaust or dehumidification functions. For example, the exhaust fan 5 can be located in the middle of the top of the box body 10, with the outlet of the exhaust fan 5 facing the outside of the box body 10, and the inlet is located inside the box body 10. When ventilation and moisture discharge are performed, the exhaust fan 5 can be turned on to form a flow from the inside to the outside, and the negative pressure suction of the exhaust fan 5 can be used to discharge the air or moisture in the box body 10 out of the box body 10.

[0049] It includes a temperature sensor 8 and a humidity sensor 9, which are electrically connected to the controller 30 and can transmit monitoring signals. The temperature sensor 8 and the humidity sensor 9 can be set in the middle of the top of the box 10. The probes of the temperature sensor 8 and the humidity sensor 9 extend downward for a certain length, keep a certain distance from the top surface of the box 10, and preferably hang down to the center of the entire box 10. The temperature sensor 8 is used to monitor the temperature in the box 10, and the humidity sensor 9 is used to detect the humidity in the box 10. The two can transmit monitoring data to the controller 30. On the one hand, the controller 30 can monitor the temperature and humidity in the box 10, and on the other hand, it can control and adjust the steam port 4, the heater or the exhaust fan 5, etc. according to the monitoring data.

[0050] like Figures 3 to 5 As shown, the water spray port may include a first water spray port 3, which is arranged at intervals on a first water spray pipe 31, and the first water spray pipe 31 is connected to an external water pipe to provide water to the first water spray port 3. The first water spray pipe 31 may be in a U-shape, a sun-shape, or a field-shape, and the length of the first water spray pipe 31 and the density of the first water spray ports 3 are set according to the area and area to be covered. The first water spray pipe 31 is installed at the top of the box body 10, and the first water spray pipe 31 surrounds the exhaust fan 5 in the middle. Under normal circumstances, the water spray direction of the first water spray port 3 is downward, and the position is basically not changed unless the angle of the first water spray port 3 is adjusted according to the position of the biomass material.

[0051] like Figure 2 , Figures 4 to 6 As shown, the bracket 7 includes a frame structure, which is convenient for the water sprayed by the water spraying port to reach the biomass material and also convenient for the flow of steam sprayed by the steam port 4. The bracket 7 is used to place the material tray 1 in layers, which can make more use of the space in the height direction, so that more biomass materials can be stored in a limited area of ​​space, such as Figure 6As shown, only a part of the material tray 1 is placed. The bracket 7 is located below the first water spray port 3 in the box 10, so as to spray water on the biomass material on the material tray 1. A running wheel 71 is provided at the bottom of the bracket 7. The running wheel 71 can be a universal wheel or a Forma wheel, etc., so as to facilitate entering and exiting the box 10, and to facilitate moving the position in the box 10, and to be placed corresponding to the position of the first water spray port 3. A multi-layer support structure is provided on the bracket 7, and the material tray 1 can be placed on the support structure. The support structure can be formed by a transverse support rod, or can be provided with a transverse protrusion and other structures. The material tray 1 has a hollow hole, and the aperture of the hollow hole is smaller than the particle size of the biomass material. The sprayed water can flow from top to bottom, so that each layer of the material tray 1 can be sprayed. In addition, steam can also pass through the hollow hole from bottom to top, so as to facilitate the flow of steam and uniformly moisten the biomass material. Furthermore, heat can also pass through from top to bottom, so as to facilitate more uniform heating of each layer of the biomass material.

[0052] like Figure 2 , Figures 4 to 6 As shown, the water spray port may include a second water spray port 2, which is arranged at intervals on the second water spray pipe 21, a water supply hose is arranged in the box body 10, the water supply hose is connected to the external water pipe, and the second water spray pipe 21 is connected to the water supply hose. The arrangement of the water supply hose facilitates the connection of the second water spray pipes 21 at different positions, so that water can be smoothly supplied to the second water spray pipe 21 and its second water spray port 2. The second water spray pipe 21 is arranged on the bracket 7, and the second water spray pipe 21 can move with the movement of the bracket 7. The water spraying direction of the second water spray port 2 is toward the material tray 1 on the bracket 7. According to the number of layers of the bracket 7, different numbers of second water spray pipes 21 are arranged, for example, one second water spray pipe 21 is arranged every two layers, so as to further improve the spraying effect on the biomass materials of different layers.

[0053] The controller 30 may include a first mechanical switch, a second mechanical switch, a first timing switch, and a second timing switch. The first mechanical switch is used to control whether the steam port 4 is turned on, the second mechanical switch is used to control whether the heater (e.g., radiator group 6) is turned on, the first timing switch is used to control the timing of the water spray port (including the first water spray port 3 and / or the second water spray port 2) and the exhaust fan 5 to be turned on and off, and the second timing switch is used to control the timing of the exhaust fan 5 to be turned on and off. The present invention supplies steam to the steam port 4 and the heater in the box 10 through the steam generator 20, and utilizes the combination of the first mechanical switch, the second mechanical switch, the first timing switch, and the second timing switch to realize multifunctional control of temperature, humidity, water spraying, dehumidification, ventilation, etc. in the box 10, and perform full process processing on biomass materials.

[0054] Combination Figures 1 to 7 As shown, the present invention also provides a production method using the biomass material production equipment as described above, comprising the following contents:

[0055] Activation culture stage: turn on the steam generator 20, turn on the first mechanical switch, the steam generator 20 generates steam, and transports the steam to the steam port 4, and provides steam to the box 10 through the steam port 4, so that the box 10 reaches the set temperature and humidity (obtained by monitoring by the temperature sensor 8 and the humidity sensor 9), and the set temperature is, for example: 31°C in summer and 32°C in winter; the set humidity is, for example, 110-112%; turn on the first timing switch, spray water regularly through the water nozzle (the first water nozzle 3 and / or the second water nozzle 2), and ventilate regularly through the exhaust fan 5 to provide sufficient fresh air to keep the biomass material moist and fresh until the biomass material reaches the required culture state and realizes the activation and accumulation of life active substances, for example, about 32 hours after the start of soaking. The setting method of the first timing switch is as follows: (1) 0.00-0.01 (2) 3.00-3.01 (3) 6.00-6.01 (4) 9.00-9.01 (5) 12.00-12.01 (6) 15.00-15.01 (7) 18.00-18.01 (8) 21.00-21.01.

[0056] Enzyme inactivation or deactivation stage: keep the steam generator 20 turned on, keep the first mechanical switch turned on, continue to provide steam to the box 10 through the steam port 4, use the steam heat to increase the temperature in the box 10, and after reaching the set temperature, start the countdown until the required temperature and time are reached, for example, 63°C in summer and 65°C in winter, start the countdown for 11 minutes, complete the enzyme inactivation or deactivation of the activated cultured biomass material, terminate the biological reaction process, and retain the generated and accumulated life active substances.

[0057] Drying stage: keep the steam generator 20 turned on, turn off the first mechanical switch to close the steam port 4, turn on the second mechanical switch, steam enters the heater (for example, the radiator group 6), and uses the steam to supply heat to the heater to keep the box 10 at a set low-temperature drying temperature, for example, set to 48°C; turn on the second timing switch, and use the exhaust fan 5 to dehumidify at a fixed time, for example, control the timing for 1.5 hours, and exhaust and dehumidify for 15 minutes until the enzyme-inactivated or inactivated biomass material is completely dried. The setting method of the second timing switch is as follows: (1) 0.00-0.21 (2) 1.30-1.52 (3) 3.00-3.21 (4) 4.30-4.52 (5) 6.00-6.21 (6) 7.30-7.52 (7) 9.00-9.21 (8) 10.30-10.52 (9) 12.00-12.21 (10) 13.30-13.52 (11) 15.00-15.21 (12) 16.30-16.52 (13) 18.00-18.21 (14) 19.30-19.52 (15) 21.00-21.21 (16) 22.30-22.52.

[0058] like Figure 8 As shown, when the present invention is applied in industrial production, according to the steam generation amount of the steam generator 20, the steam required for the operation of 2 to 100 boxes 10 can be supplied by one steam generator 20. In specific settings, the steam generator 20 is connected through the main pipeline, the branch pipeline is connected to the main pipeline and connected to a single box 10, and each box 10 is equipped with an independent controller 30, and the steam generator 20 is used to supply steam as a whole, and the controller 30 is used for independent control. In this way, the steam supply can be centralized, avoiding the equipment investment and energy waste caused by configuring a single steam generator 20 for a single box 10, and having a significant energy-saving effect.

[0059] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A biomass material production equipment, characterized in that: It comprises a box, a controller and a steam generator, wherein the box is provided with a material tray for containing biomass materials to be activated for production, and a water spray port, a steam port, a heater and an exhaust fan controlled by the controller; the steam port is used to provide steam into the box, the heater is used to heat the environment inside the box, the water spray port is used to spray water toward the biomass materials for humidification, and the exhaust fan is used to ventilate or discharge moisture inside the box; the steam port and the heater are respectively connected to the steam generator through different switches, and the temperature and humidity for activation and cultivation of biomass materials are met by controlling the water spray port, the steam port, the heater and the exhaust fan, and the residual heat and moisture of the activation and cultivation are used to reach the temperature and humidity for inactivating enzymes or inactivating biomass materials, and the heater is used to heat and dry the biomass materials; The water spraying port comprises a first water spraying port, the first water spraying port is arranged at intervals on a first water spraying pipe, the first water spraying pipe is installed on the top of the box body, and the water spraying direction of the first water spraying port is downward; The material tray comprises a bracket, the bracket is located below the first water spray port in the box, a walking wheel is arranged at the bottom of the bracket, a multi-layer support structure is arranged on the bracket, and the material tray is placed on the support structure; the material tray has a hollow hole, and the aperture of the hollow hole is smaller than the particle size of the biomass material; The water spraying port comprises a second water spraying port, the second water spraying port is arranged at intervals on a second water spraying pipe, the second water spraying pipe is arranged on the bracket, and the water spraying direction of the second water spraying port is toward the material tray on the bracket.

2. The biomass material production equipment according to claim 1, characterized in that: The heater adopts a radiator group, each radiator group includes a plurality of radiators, and the radiator groups are distributed around the bottom of the box.

3. The biomass material production equipment according to claim 2, characterized in that: At least one steam outlet is provided at adjacent positions of each group of radiator groups, and the steam outlet is located at the bottom of the box body.

4. The biomass material production equipment according to claim 1, characterized in that: The exhaust fan is located in the middle of the top of the box body, and the outlet of the exhaust fan faces the outside of the box body.

5. The biomass material production equipment according to claim 4, characterized in that: It comprises a temperature sensor and a humidity sensor, wherein the temperature sensor and the humidity sensor are located in the middle of the top of the box body.

6. The biomass material production equipment according to claim 1, characterized in that: The first water spray pipe is in a U-shape, a sun-shape or a field-shape, and the first water spray pipe surrounds the exhaust fan in the middle.

7. The biomass material production equipment according to claim 1, characterized in that: The second water spray pipe moves along with the movement of the bracket, and a water supply hose connected to the second water spray pipe is arranged in the box.

8. The biomass material production equipment according to claim 1, characterized in that: The controller includes a first mechanical switch, a second mechanical switch, a first timing switch and a second timing switch. The first mechanical switch is used to control whether the steam port is open, and the second mechanical switch is used to control whether the heater is turned on. The first timing switch is used to control the timing of opening and closing of the water spray port and the exhaust fan, and the second timing switch is used to control the timing of opening and closing of the exhaust fan.

9. A production method using the biomass material production equipment according to any one of claims 1 to 8, characterized in that: Includes the following: Clean, disinfect and absorb the biomass material, and send the treated biomass material into the box: (1) Activation and cultivation stage: Turn on the steam generator and supply steam into the box through the steam port to reach the set temperature and humidity. Spray water regularly through the water spray port and ventilate regularly through the exhaust fan to maintain the humidity, temperature and fresh air required for the biomass material to activate the life active substances until the biomass material reaches the required cultivation state and the life active substances are activated and accumulated; (2) Enzyme inactivation or deactivation stage: keep the steam generator turned on, provide steam into the box through the steam port, use the steam heat to increase the temperature, and after reaching the set temperature, start the countdown until the required enzyme inactivation or deactivation temperature and time are reached, complete the enzyme inactivation or deactivation of the activated cultured biomass material, terminate the biological reaction process, and retain the generated and accumulated life active substances; (3) Drying stage: keep the steam generator turned on, close the steam port, turn on the heater, use steam to supply heat to the heater, keep the box at the set low-temperature drying temperature, and use the exhaust fan to regularly remove moisture until the enzyme-inactivated or inactivated biomass material is completely dry.

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