Processing equipment

By designing an integrated processing device, the paper carrier tape can be automatically fed, punched, cleaned, and collected, which solves the problem of low automation in existing equipment and improves production efficiency and punching quality.

CN117226923BActive Publication Date: 2026-03-13WEIFANG LOKOMO PRECISION IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-28
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing paper carrier tape processing equipment has a low degree of automation and requires manual intervention, resulting in insufficient production efficiency and automation.

Method used

Design an integrated processing device that includes feeding, punching, cleaning, and receiving mechanisms. A movable feeding component is used to achieve material replacement without stopping the machine. The punching, alignment, and cleaning components are combined to improve the degree of automation. Plasma heating elements are used to clean punching burrs and debris, realizing automated feeding, punching, hole cleaning, and receiving operations.

Benefits of technology

It improves the production efficiency and automation of paper carrier tape processing, reduces manual intervention, ensures punching quality, avoids damage to electrical components, and improves operating efficiency and punching utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the field of material processing technology, specifically relating to a processing device. In this invention, at least two sets of feeding components are rotatably mounted on a fixed component. The fixed component has a working position, and any one of the at least two sets of feeding components can be switched to the working position. The feeding end of the punching mechanism corresponds to the working position and includes a support platform and a punching component. The punching component is mounted on the support platform and can perform punching operations on the material. A cleaning component is arranged along the conveying path of the conveying component, corresponding to the discharge end of the punching mechanism and used to clean the punched material. A receiving mechanism includes a tray assembly, corresponding to the discharge end of the cleaning mechanism and used to receive the cleaned and punched material. By using the processing device in this technical solution, a high degree of automation is achieved, enabling feeding, punching, hole cleaning, and receiving operations on paper carrier tape, thus improving operational efficiency.
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Description

Technical Field

[0001] This invention belongs to the field of material processing technology, and specifically relates to a processing device. Background Technology

[0002] Paper carrier tape is currently mainly used in the electronic component mounting industry. Perforations are punched in paper tape of a fixed thickness, and electronic components such as resistors and capacitors are placed in the perforations of the paper tape, serving as a packaging carrier for electronic components.

[0003] Existing punching equipment for paper carrier tape is semi-automatic. It requires manual intervention in actions such as pulling paper tape, loading and unloading trays, punching, and winding stretch film, which consumes a lot of manpower and has low overall production efficiency and automation level. Summary of the Invention

[0004] The objective of this invention is to at least address the problem of low automation levels in existing paper carrier tape processing. This objective is achieved through the following technical solution:

[0005] A first aspect of the present invention provides a processing apparatus comprising:

[0006] The feeding mechanism includes a fixed component and at least two sets of feeding components, the at least two sets of feeding components being movably mounted on the fixed component, the fixed component having a working position, and any one of the at least two sets of feeding components being able to switch to the working position;

[0007] A punching mechanism, wherein the feeding end of the punching mechanism corresponds to the working position and includes a support platform and a punching assembly, wherein the punching assembly is disposed on the support platform and is capable of punching the material;

[0008] A cleaning mechanism, comprising a conveying component and a cleaning component, wherein the cleaning component is arranged along the conveying path of the conveying component, and the cleaning component is correspondingly arranged to the discharge end of the punching mechanism and is used to clean the punching holes of the material;

[0009] The material receiving mechanism includes a material tray assembly, which is correspondingly arranged with the discharge end of the cleaning mechanism and is used to receive the material after cleaning and punching.

[0010] By using the processing device in this technical solution, a combined structure of a feeding mechanism, a punching mechanism, a cleaning mechanism, and a receiving mechanism is adopted. The feeding mechanism consists of at least two feeding components mounted on a fixed component, and each of the at least two feeding components can be switched to a working position on the fixed component. When the material in one feeding component is unwound, the other feeding components carrying material can be switched to the working position of the fixed component. The feeding mechanism can change materials without stopping the machine, thereby improving the efficiency of material changing and thus improving the production efficiency of the processing device. The material after feeding can be punched through the punching mechanism corresponding to the working position, and then punched... The material after punching can be conveyed by the conveying component. The cleaning component is used to remove burrs or debris around the punching, thereby improving the quality of the punching and ensuring the usable space of the punching. This facilitates the installation of electrical components that cooperate with the punching into the punching of the paper carrier tape, improving the utilization rate of the paper carrier tape punching. It can avoid contact between electrical components and burrs or debris at the edge of the punching, preventing damage to the electrical components. After cleaning the punching, the material can be stored and collected by the material tray component. The processing device in this invention achieves a high degree of automation and can perform feeding, punching, hole cleaning and material collection operations on the paper carrier tape, improving work efficiency.

[0011] In addition, the processing apparatus according to the present invention may also have the following additional technical features:

[0012] In some embodiments of the present invention, the punching mechanism further includes an alignment component and a first driving component. The alignment component is disposed on the support platform and is located on one side of the punching component, and is capable of performing alignment operations on the punched material. The first driving component is disposed on the support platform and is located between the punching component and the alignment component. The first driving component can cooperate with the aligned material to position the aligned material and drive the aligned material to move along the conveying direction.

[0013] In some embodiments of the present invention, the alignment component includes an alignment member, a signal detection component, and a first fixed base. The first fixed base, the alignment member, and the signal detection component are movably mounted on the support platform in a vertical direction. The alignment end of the alignment member is located at the top of the first fixed base, and a first passage space is provided between the alignment end and the first fixed base. The signal detection component is located on the side of the alignment member away from the punching component, and a second passage space is provided inside the signal detection component. The punched material can pass through the first passage space and the second passage space in sequence to achieve the alignment operation. The conveying direction is perpendicular to the vertical direction.

[0014] In some embodiments of the present invention, the first driving assembly includes a first driving member, a first driving wheel, and a first driven wheel. The first driving wheel is movably disposed on the support platform in a vertical direction. The first driving member and the first driving wheel are connected in a transmission manner. The first driving wheel can contact the first driven wheel and drive the first driven wheel to rotate. The aligned material can be clamped between the first driving wheel and the first driven wheel and move along the conveying direction, which is perpendicular to the vertical direction.

[0015] In some embodiments of the present invention, the cleaning assembly includes a limiting component and a plasma heating element. The limiting component is disposed along the conveying path of the conveying assembly, and the plasma heating element and the limiting component are arranged at intervals perpendicular to the conveying direction. A conveying space for the material is formed between the plasma heating element and the limiting component. The plasma heating element is used to clean the perforations of the material between the limiting component and the plasma heating element.

[0016] In some embodiments of the present invention, the cleaning mechanism further includes a detection component disposed in front of the cleaning component along the conveying direction, the detection component being used to detect the quality of the punching of the material.

[0017] In some embodiments of the present invention, the detection component includes:

[0018] An image acquisition component is positioned in front of the cleaning assembly along the conveying direction;

[0019] An image display device is communicatively connected to the image acquisition device, and the image display device is used to display image information acquired by the image acquisition device.

[0020] In some embodiments of the present invention, the tray assembly includes:

[0021] Support base;

[0022] A first material tray assembly is disposed on one side of the support base, and the first material tray assembly is rotatable along the axial direction of the first material tray.

[0023] The second tray assembly is located on the other side of the support base. The second tray assembly is rotatable along the axis of the second tray. The first tray assembly and the second tray assembly are symmetrically arranged about the support base.

[0024] In some embodiments of the present invention, the receiving mechanism further includes a support frame, a guide assembly, and a clamping assembly. The guide assembly is disposed on the support frame and is used for winding materials. The clamping assembly is disposed on the support frame and can move along a first direction and a conveying direction, respectively. The clamping end of the clamping assembly can correspond to the end of the guide assembly to clamp and move the materials on the guide assembly. The material tray assembly is disposed on the support frame and located at the bottom end of the clamping assembly. The clamping end of the clamping assembly can move the materials onto the material tray assembly to perform a material receiving operation. The first direction and the conveying direction are perpendicular to each other.

[0025] In some embodiments of the present invention, the guiding assembly includes a first guide wheel group and a second guide wheel group. Along the conveying direction, the first guide wheel group is located at one end of the support frame. Along the vertical direction, the second guide wheel group is located directly above the clamping assembly. The first direction, the conveying direction, and the vertical direction are perpendicular to each other.

[0026] In some embodiments of the present invention, the gripping assembly includes a first gripping claw and a support member. The support member is movably disposed on the support frame along the first direction and the conveying direction. The first gripping claw is movably disposed on the support member along the vertical direction. The first gripping claw is capable of gripping the material at the end of the guide assembly and transferring the material to the tray assembly. The first direction, the conveying direction, and the vertical direction are perpendicular to each other.

[0027] In some embodiments of the present invention, the receiving mechanism further includes a coating mechanism, the coating mechanism comprising:

[0028] Support frame;

[0029] A feeding assembly, which is mounted on the support frame and used to fix the membrane body;

[0030] A cutting assembly is disposed on the support frame and located on one side of the feeding assembly. The cutting assembly has a cutting space and is used to cut the film located in the cutting space.

[0031] A clamping assembly is provided on the support frame. The clamping end of the clamping assembly can move toward or away from the cutting assembly to clamp and stretch the membrane in the cutting space.

[0032] A lifting assembly is mounted on the support frame. The lifting end of the lifting assembly can move vertically to perform a film coating operation on the stretched film and the material. Attached Figure Description

[0033] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0034] Figure 1 A schematic diagram of the overall structure of the processing apparatus according to an embodiment of the present invention is shown.

[0035] Figure 2 for Figure 1 Schematic diagram of the feeding mechanism;

[0036] Figure 3 for Figure 2 A front view structural diagram of the feeding mechanism;

[0037] Figure 4 for Figure 2 Top view of the feeding mechanism;

[0038] Figure 5 for Figure 1 Schematic diagram of the punching mechanism;

[0039] Figure 6 for Figure 5 Enlarged structural diagram of section A in the middle;

[0040] Figure 7 for Figure 5 Enlarged structural diagram of section B in the middle;

[0041] Figure 8 for Figure 1 A schematic diagram of the cleaning mechanism;

[0042] Figure 9 for Figure 8 A partial structural diagram of the cleaning mechanism;

[0043] Figure 10 for Figure 8 A front view structural diagram of the cleaning organization;

[0044] Figure 11 for Figure 1 Schematic diagram of the receiving mechanism;

[0045] Figure 12 for Figure 11 A front view structural diagram of the receiving mechanism;

[0046] Figure 13 for Figure 11 Enlarged structural diagram of section C;

[0047] Figure 14 for Figure 11 A schematic diagram of the membrane structure;

[0048] Figure 15 for Figure 14 A front view schematic diagram of the membrane-coated structure;

[0049] Figure 16 for Figure 14 A magnified structural diagram of section D in the middle.

[0050] The labels in the attached diagram are as follows:

[0051] 1. Processing equipment;

[0052] 100. Feeding mechanism; 110. Feeding assembly; 111. Feeding tray; 112. First unwinding roller assembly; 113. Second unwinding roller assembly; 114. Third unwinding roller assembly; 115. First guide member; 116. First detector; 117. Second detector; 118. Second guide member; 119. Third guide member; 120. Fixing assembly; 130. Connecting assembly; 131. First slide rail; 132. Slider; 133. First connecting member;

[0053] 200. Punching mechanism; 210. Support platform; 220. Punching assembly; 221. First fixed platform; 222. Protective cover; 230. Alignment assembly; 231. Alignment pin; 232. Signal detection assembly; 233. First fixed base; 240. First drive assembly; 241. First driving wheel; 2411. Protruding structure; 242. First driven wheel; 250. Second drive assembly; 251. Second driving wheel; 252. Second driven wheel; 260. First limiting member; 261. Limiting hole;

[0054] 300. Cleaning mechanism; 310. Conveying assembly; 311. First conveying wheel set; 312. Second conveying wheel set; 313. Third conveying wheel set; 320. Cleaning component; 321. Limiting component; 3211. Hollowed-out part; 322. Plasma heating component; 324. Auxiliary conveying component; 325. Cleaning cover; 326. Support component; 330. Image detection assembly; 331. Image acquisition component; 332. Image display component; 333. Detection cover; 340. Worktable;

[0055] 400. Receiving mechanism; 410. Support frame; 421. First guide wheel assembly; 4211. Guide wheel; 4212. Second fixed seat; 422. Second guide wheel assembly; 423. Third guide wheel assembly; 424. Tension control wheel assembly; 4241. Second fixed platform; 4242. Damper; 430. First clamping assembly; 431. Support component; 432. First clamping claw; 433. Second clamping claw; 434. Positioning assembly; 4341. Third driving wheel; 4342. Third driven wheel; 440. Material detection assembly; 441. Receiving box; 442. Cutting component; 450. Material tray assembly; 451. Support seat; 4521. First material tray; 4522. Second fixed component; 4523. Second limiting component; 4524. First clamping component; 453. Second material tray assembly; 460. Feeding assembly; 461. Third fixed base; 462. Fixed shaft; 463. Third limiting component; 464. Guide shaft; 470. Cutting assembly; 471. Third fixed platform; 472. Thermal cutting component; 480. Second clamping assembly; 481. Second connecting component; 482. Third clamping claw; 483. Second slide rail; 490. Lifting assembly; 491. First fixing component; 492. Magnetic component; 493. Rod body;

[0056] 500. Paper carrier tape. Detailed Implementation

[0057] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

[0058] It should be understood that the terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms “a,” “an,” and “described” as used herein may also include the plural forms. The terms “comprising,” “including,” “containing,” and “having” are inclusive and therefore indicate the presence of the stated features, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not construed as requiring them to be performed in a particular order described or illustrated unless the order of performance is explicitly indicated. It should also be understood that additional or alternative steps may be used.

[0059] Although terms such as first, second, third, etc., may be used in this document to describe multiple elements, components, regions, layers, and / or segments, these elements, components, regions, layers, and / or segments should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or segment from another. Unless the context clearly indicates otherwise, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence. Therefore, the first element, component, region, layer, or segment discussed below may be referred to as the second element, component, region, layer, or segment without departing from the teachings of the exemplary embodiments.

[0060] For ease of description, spatial relative terms may be used in the text to describe the relationship of one element or feature relative to another element or feature, as shown in the figure. These relative terms include, for example, "inside," "outside," "middle," "outer," "below," "below," "above," "over," etc. Such spatial relative terms are intended to include different orientations of the device in use or operation, other than those depicted in the figure. For example, if the device in the figure is flipped, an element described as "below other elements or features" or "below other elements or features" would subsequently be oriented as "above other elements or features" or "above other elements or features." Therefore, the example term "below" can include both upper and lower orientations. The device may be otherwise oriented (rotated 90 degrees or in other directions), and the spatial relative descriptors used in the text will be interpreted accordingly.

[0061] Figure 1 A schematic diagram of the overall structure of the processing apparatus 1 according to an embodiment of the present invention is shown. Figure 2 for Figure 1 A schematic diagram of the feeding mechanism 100. Figure 1 and 2As shown, the present invention proposes a processing device 1. The processing device 1 of the present invention includes a feeding mechanism 100, a punching mechanism 200, a cleaning mechanism 300, and a receiving mechanism 400. The feeding mechanism 100 includes a fixing component 120 and at least two sets of feeding components 110, which are movably mounted on the fixing component 120. The fixing component 120 has a working position, and any one of the at least two sets of feeding components 110 can be switched to the working position. The feeding end of the punching mechanism 200 corresponds to the working position and includes a support platform 210 and a punch. The punching assembly 220 is mounted on the support platform 210 and is capable of punching materials. The cleaning mechanism 300 includes a conveying assembly 310 and a cleaning assembly 320. The cleaning assembly 320 is arranged along the conveying path of the conveying assembly 310. The cleaning assembly 320 is correspondingly set to the discharge end of the punching mechanism 200 and is used to clean the punched material. The receiving mechanism 400 includes a tray assembly 450. The tray assembly 450 is correspondingly set to the discharge end of the cleaning mechanism 300 and is used to receive the cleaned and punched material.

[0062] It should be noted that there are at least two feeding components 110 in this technical solution. When the first feeding component 110 carrying materials is in use, the second feeding component 110 carrying materials that has been used up can be replaced with materials. When the materials carried by the first feeding component 110 have been conveyed, the second feeding component 110 carrying materials can be directly switched to the working position, or the third feeding component 110 carrying materials and the fourth feeding component 110 carrying materials can be switched to the working position.

[0063] In some embodiments of the present invention, such as Figure 2 and 3 As shown, the feeding mechanism 100 also includes a connecting component 130, at least two sets of feeding components 110 and fixed components 120 are connected by the connecting component 130. The connecting component 130 has a certain degree of mobility so that the feeding components 110 and the fixed components 120 can move relative to each other, ensuring that one of the at least two feeding components 110 can switch to the working position of the fixed component 120.

[0064] Specifically, at least two sets of feeding components 110 are spaced apart on the connecting component 130 along the conveying direction perpendicular to the material. When it is necessary to switch one of the feeding components 110 to the working position, the feeding component 110 can be moved to the working position along the conveying direction perpendicular to the material by controlling the connecting component 130.

[0065] In some embodiments of the present invention, such as Figure 2 and 3As shown, the connecting component 130 includes a first slide rail 131 and a slider 132. The first slide rail 131 is connected to the fixing component 120, and the slider 132 is slidably connected to the first slide rail 131. At least two sets of feeding components 110 are connected to the slider 132. When it is necessary to move a certain feeding component 110, it can be achieved by controlling the slider 132 to move along the first slide rail 131. Specifically, the first slide rail 131 is arranged perpendicular to the material conveying direction. The slider 132 is controlled to move perpendicular to the material conveying direction by a telescopic mechanism (such as a linear motor), thereby causing the feeding component 110 connected to the slider 132 to move perpendicular to the material conveying direction.

[0066] In some embodiments of the present invention, such as Figure 4 As shown, there are two sets of feeding components 110. With two sets of feeding components 110, one set of feeding components 110 can be used while the other set of feeding components 110 is loading materials. The two sets of feeding components 110 can ensure that the feeding mechanism 100 can change materials without stopping the machine, thereby improving the efficiency of material changing in the material mechanism.

[0067] The number of feeding components 110 can also be three, four, five, or six, etc. Multiple feeding components 110 are arranged at intervals along the direction perpendicular to the material conveying direction. More sets of feeding components 110 can extend the material replacement time. For example, after the material on two sets of feeding components 110 is used up, the material on two feeding components 110 can be replaced within a time period. Or, after the material on three, four, or five sets of feeding components 110 is used up, the material can be replaced uniformly on five sets of feeding components 110. This avoids the operator frequently changing materials, reduces the operator's workload, and reduces the operator's fatigue.

[0068] Two sets of feeding components 110 are located on opposite sides of the slider 132, that is, the two sets of feeding components 110 are arranged on opposite sides of the slider 132, so that one set of feeding components 110 can change materials, reduce the difficulty of operation, and improve the efficiency of material changing.

[0069] In some embodiments of the present invention, such as Figure 3 and 4As shown, there are two first slide rails 131, and the number of sliders 132 is the same as the number of first slide rails 131. The sliders 132 and first slide rails 131 are arranged in a one-to-one correspondence. The combination of two sets of first slide rails 131 and sliders 132 can improve the reliability of the connecting assembly 130. The two first slide rails 131 are arranged at intervals along the material conveying direction. The two first slide rails 131 can distribute the force on the fixing assembly 120, avoid concentrated stress on the fixing assembly 120, reduce fatigue of the fixing assembly 120, and extend the service life of the fixing assembly 120. The connecting assembly 130 also includes a first connector 133, which is connected to the top of the two sliders 132. Both feeding assemblies 110 are connected to the first connector 133.

[0070] Specifically, two first slide rails 131 are disposed on the top of the fixing component 120. The fixing component 120 supports the weight of the first slide rails 131, slider 132, feeding component 110, etc. disposed thereon. The fixing component 120 is disposed below the connecting component 130 and the feeding component 110, which can ensure the reliability of the feeding mechanism 100. The two first slide rails 131 can also be disposed on both sides of the fixing component 120, which can also enable the slider 132 to drive the feeding component 110 to slide together. However, since the feeding component 110 has a certain weight, in order to avoid the feeding component 110 crushing the sides of the fixing component 120, this embodiment prefers to dispose of the two first slide rails 131 on the top of the fixing component 120.

[0071] In this embodiment of the utility model, the fixing component 120 is a fixing plate. In other embodiments, the fixing component 120 may also be a structure composed of multiple parts.

[0072] In some embodiments of the present invention, such as Figure 2 and 3 As shown, each feeding assembly 110 includes: a feeding tray 111, a first unwinding roller assembly 112, a second unwinding roller assembly 113, and a third unwinding roller assembly 114. Specifically, the first unwinding roller assembly 112 is located at one end of the feeding tray 111 along the material conveying direction, the second unwinding roller assembly 113 is located on the feeding tray 111, and the third unwinding roller assembly 114 is located above the feeding tray 111. The first unwinding roller assembly 112, the second unwinding roller assembly 113, and the third unwinding roller assembly 114 are arranged along the rotation direction of the feeding tray 111. The material is wound around the periphery of the feeding tray 111. One end of the material first passes through the first unwinding roller group 112, then extends toward and passes through the second unwinding roller group 113 located above the feeding tray 111. Finally, one end of the material extends toward the third unwinding roller group 114 and extends out from the end of the third unwinding roller group 114 away from the second unwinding roller group 113, so as to reach the conveying unit of the punching mechanism 200.

[0073] The first unwinding wheel assembly 112, the second unwinding wheel assembly 113, and the third unwinding wheel assembly 114 of the present invention are all composed of two reels arranged opposite each other, one of which is a driving wheel to provide power for conveying materials, and the other is a driven wheel to assist in conveying materials.

[0074] In some embodiments of the present invention, such as Figure 2 and 3 As shown, the feeding assembly 110 also includes a first guide 115, which is rotatably positioned close to the first unwinding roller group 112. Specifically, the first guide 115 is connected to the first connecting member 133 at the top of the slider 132. The first end of the first guide 115 is located at the discharge end of the first unwinding roller group, and the second end of the first guide 115 extends in a direction away from the discharge plate. By adjusting the angle of the first guide 115, the conveying angle of the material between the first unwinding roller group 112 and the second unwinding roller group 113 is changed, thereby adjusting the tension of the material between the first unwinding roller group 112 and the second unwinding roller group 113. When the second end of the first guide member 115 rotates toward the feed plate 111, it can tension the material in the first unwinding roller group 112 and the second unwinding roller group 113; when the second end of the first guide member 115 rotates away from the feed plate 111, it can release the material in the first unwinding roller group 112 and the second unwinding roller group 113.

[0075] Specifically, the first guide member 115 includes two plates forming a certain angle between them, and its cross-section along the length direction is V-shaped. The first guide member 115 can also have other shapes, and this embodiment does not impose specific limitations.

[0076] Furthermore, the feeding assembly 110 also includes a first detector 116 and a second detector 117. The first detector 116 is located between the first guide member 115 and the discharge tray. The first detector 116 is used to detect the distance of the material along the conveying direction of the feeding tray 111. The second detector 117 is located close to the top of the first guide member 115 along the height direction of the feeding mechanism 100. The second detector 117 is used to adjust the angle of the first guide member 115 according to the distance of the material along the height direction of the feeding tray 111.

[0077] In some embodiments of the present invention, such as Figure 2 and 3 As shown, the feeding assembly 110 also includes a second guide 118. The second guide 118 is arranged along the direction from the second unwinding roller group 113 to the third unwinding roller group 114. The second guide 118 is arranged along the conveying direction of the feeding tray 111 to guide the material and prevent the material from shifting position during the conveying process.

[0078] In some embodiments of the present invention, such as Figure 2 and 3 As shown, the feeding assembly 110 also includes a third guide 119. The third guide 119 is located on the side of the third unwinding roller group 114 away from the first unwinding roller group 112. The third guide 119 is arranged along the conveying direction of the feeding plate 111. The third guide 119 is used to provide guidance for the material conveyed by the third unwinding roller group 114 so as to ensure that the material can be conveyed to the stamping mechanism.

[0079] Specifically, in this embodiment, the processing device 1 further includes a control component, which includes a controller that is electrically connected to the feeding mechanism 100, the punching mechanism 200, the cleaning mechanism 300 and the receiving mechanism 400, respectively, and can drive the driving components of the feeding mechanism 100, the punching mechanism 200, the cleaning mechanism 300 and the receiving mechanism 400, thereby completing the corresponding actions.

[0080] Specifically, the feeding mechanism 100 employs a dual-feeding method for alternating feeding. The two feeding trays are detachably connected, allowing for quick and easy assembly and disassembly. Simultaneously, the paper feed is controlled by a detector, with a speed-regulating motor feeding the paper to maintain a consistently adequate paper tape supply.

[0081] In some embodiments of the present invention, such as Figure 5 As shown, the punching assembly 220 includes a first fixed platform 221, a punching component, and a protective cover 222. The first fixed platform 221 is mounted on a support platform 210 and has a punching station. The punching component is mounted on the first fixed platform 221 and can move vertically. The punching component and the punching station are vertically aligned. The protective cover 222 covers the punching station, and the punching component can pass through the protective cover 222 to punch the material at the punching station. In this embodiment, the paper carrier tape 500 can be fed in from one side of the protective cover 222 and placed at the punching station on the first fixed platform 221. Then, the controller can control the punching component to move vertically to punch the paper carrier tape 500 at the punching station. The punched paper carrier tape 500 can pass through the other side of the protective cover 222, thus completing the punching operation on the paper carrier tape 500. The first direction is perpendicular to the vertical direction.

[0082] In some embodiments of the present invention, the protective cover 222 is provided with an inlet and an outlet on opposite sides along the first direction. In this embodiment, the inlet is used for the paper carrier tape 500 to enter the protective cover 222, and the outlet is used for the paper carrier tape 500 to flow out of the protective cover 222, thereby enabling the next alignment operation.

[0083] In some embodiments of the present invention, the punching mechanism 200 further includes a alignment component 230 and a first driving component 240. The alignment component 230 is disposed on the support platform 210 and is located on one side of the punching component 220 and is capable of performing alignment operations on the punched material. The first driving component 240 is disposed on the support platform 210 and is located between the punching component 220 and the alignment component 230. The first driving component 240 can cooperate with the aligned material to position the aligned material and drive the aligned material to move along the conveying direction. The invention employs a combined structure of a support platform 210, a punching assembly 220, an alignment assembly 230, and a second drive assembly 250. The support platform 210 supports and fixes the punching assembly 220, the alignment assembly 230, and the first drive assembly 240 respectively. The punching assembly 220 punches the material (in this embodiment, it can be a paper carrier tape 500). After punching, the material is automatically aligned by the alignment assembly 230. Then, the aligned material is positioned and driven forward by the first drive assembly 240. This achieves automatic alignment of the paper carrier tape 500 after punching, avoiding the original manual pulling of the paper carrier tape 500 for alignment, and automating the alignment operation of the paper carrier tape 500. The punching mechanism 200 of this invention can achieve a high degree of automation, and can punch, align, and drive the paper carrier tape 500, improving work efficiency.

[0084] In some embodiments of the present invention, the alignment component 230 includes an alignment member, a signal detection component 232, and a first fixed base 233. The first fixed base 233, the alignment member, and the signal detection component 232 are respectively movably mounted on the support platform 210 in the vertical direction. The alignment end of the alignment member is located at the top of the first fixed base 233 and has a first passage space between it and the first fixed base 233. The signal detection component 232 is located on the side of the alignment member away from the punching component 220 and has a second passage space inside. The punched material can pass through the first passage space and the second passage space in sequence to realize the alignment operation. The conveying direction is set perpendicular to the vertical direction. In this embodiment, the first fixing seat 233 is used to place the paper carrier tape 500. The signal detection component 232 can detect the hole position of the punched paper carrier tape 500. When the hole position of the paper carrier tape 500 is detected, the signal is transmitted to the controller. At the same time, the controller controls the transmission speed of the paper carrier tape 500 (to stop or move slowly) and controls the alignment pin 231. It detects the deviation between the alignment pin 231 and the hole position of the punched paper carrier tape 500. If there is an offset, this offset is transmitted to the controller for calculation, and finally the paper carrier tape 500 is controlled to move until the alignment pin 231 and the paper carrier tape 500 are in a fully aligned state, thereby realizing the alignment of the hole position of the paper carrier tape 500.

[0085] Specifically, the distance between the alignment needle 231 and the signal detection component 232 is the distance between two adjacent or spaced holes on the paper carrier tape 500. This ensures that while the signal detection component 232 detects a hole, the alignment needle 231 can measure the accurate offset from another hole on the paper carrier tape 500, thus improving reliability.

[0086] Specifically, the controller can control the alignment component, signal detection component 232 and first fixed base 233 to move in the vertical direction respectively. The driving method can be cylinder drive to realize the cooperation between the first driving component 240 and the alignment component 230.

[0087] Specifically, the first passage space and the second passage space are used for the passage of the paper carrier tape 500. During the alignment process, when the signal detection component 232 detects the hole of the paper carrier tape 500 passing through the second passage space, the alignment operation will be performed.

[0088] In some embodiments of the present invention, the signal detection component 232 includes a signal transmitter and a signal receiver, which are arranged vertically and have a second passage space between them. In this embodiment, the signal transmitter can be an infrared transmitter and the signal receiver can be an infrared receiver, capable of detecting the perforations of the paper carrier tape 500 within the second passage space.

[0089] In some embodiments of the present invention, the first driving assembly 240 includes a first driving member, a first driving wheel 241, and a first driven wheel 242. The first driving wheel 241 is movably mounted on the support platform 210 in a vertical direction. The first driving member and the first driving wheel 241 are connected in a transmission manner. The first driving wheel 241 can contact the first driven wheel 242 and drive the first driven wheel 242 to rotate. The aligned material can be clamped between the first driving wheel 241 and the first driven wheel 242 and move along the conveying direction, which is perpendicular to the vertical direction. In this embodiment, the first driving member can be a motor or other component that can cooperate with the paper carrier belt 500 and the driven wheel to drive the paper carrier belt 500 to move. After the paper carrier 500 is aligned, the first drive wheel 241 will move vertically to engage with the first driven wheel 242. Since the paper carrier 500 is located between the first drive wheel 241 and the first driven wheel 242, it can be moved by friction. The holes that move afterward are all aligned holes, which facilitates the stability and reliability of subsequent processes.

[0090] Specifically, the controller can control the first driving wheel 241 to move in the vertical direction, and can be driven by a cylinder to achieve the cooperation between the first driving wheel 241 and the first driven wheel 242.

[0091] In some embodiments of the present invention, the circumferential surface of the first drive wheel 241 is provided with protruding structures 2411 at intervals, which are used to cooperate with the holes in the punched material. In this embodiment, the protruding structures 2411 are used to cooperate with the holes in the aligned paper carrier belt 500, so that it is not necessary to perform alignment operation all the time, and the hole positioning operation can be achieved while driving the paper carrier belt 500 to move, which improves reliability and convenience.

[0092] Specifically, in this embodiment, the first drive wheel 241 can also be a ratchet structure. The protrusions on the outer periphery of the ratchet structure can also cooperate with the hole, thereby achieving the purpose of positioning and driving at the same time.

[0093] Specifically, the punching part is powered by a servo motor, which works in conjunction with a ratchet mechanism driven by the servo motor to perform material feeding and punching. Positioning accuracy is high. The single punching length is 48mm, with 12 round needles; the specific number of needles is determined based on the paper carrier tape specifications. The downward pressure height of the ratchet mechanism is controlled by a cylinder.

[0094] In some embodiments of the present invention, such as Figure 6 As shown, the punching mechanism 200 includes a second drive assembly 250, which is located on the side of the alignment assembly 230 opposite to the punching assembly 220. The second drive assembly 250 includes a second drive member, a second driving wheel 251, and a second driven wheel 252. The second driving wheel 251 and the second driven wheel 252 are respectively movably mounted on the support platform 210 in the vertical direction. The second drive member and the second driving wheel 251 are connected in a transmission manner. The second driving wheel 251 can contact the second driven wheel 252 and drive the second driven wheel 252 to rotate. The positioned material can be clamped between the second driving wheel 251 and the second driven wheel 252 and move along the conveying direction. In this embodiment, the second drive assembly 250 can cooperate with the first drive assembly 240 to drive the paper carrier belt 500, and also support the paper carrier belt 500, improving the reliability and stability of the overall transmission process of the paper carrier belt 500.

[0095] Specifically, the controller can control the second driving wheel 251 and the second driven wheel 252 to move in the vertical direction, which can be driven by a cylinder to achieve the cooperation between the alignment component 230 and the first drive component 240.

[0096] Specifically, in this embodiment, the second driving component can be a motor or other component that can cooperate with the paper carrier belt 500 and the driven wheel to drive the paper carrier belt 500 to move. After the alignment operation of the paper carrier belt 500 is completed, the second driving wheel 251 will move in the vertical direction to engage with the second driven wheel 252. Since the paper carrier belt 500 is located between the second driving wheel 251 and the second driven wheel 252, it can be driven to move by friction. In conjunction with the first driving assembly 240, the reliability and stability of the paper carrier belt 500 transmission can be achieved.

[0097] Specifically, in this embodiment, the punching station, the first driven wheel 242, the second driven wheel 252, and the first fixed seat 233 are located on the same horizontal line.

[0098] In some embodiments of the present invention, such as Figure 7 As shown, the punching mechanism 200 includes a first limiting member 260, which is located on the side of the punching assembly 220 opposite to the first driving assembly 240. The first limiting member 260 has a limiting hole 261, through which the material (paper carrier 500) can pass and enter the punching assembly 220. In this embodiment, when the paper carrier 500 is transferred from the feeding mechanism 100 to the punching mechanism 200, it first passes through the limiting hole 261 of the limiting member. The limiting hole 261 limits the circumferential movement of the paper carrier 500, thereby preventing the paper carrier 500 from shifting from the feeding mechanism 100 and failing to enter the punching assembly 220, thus improving reliability.

[0099] In some embodiments of the present invention, the cleaning component 320 includes a limiting component 321 and a plasma heating element 322. The limiting component 321 is arranged along the conveying path of the conveying component 310. The plasma heating element 322 and the limiting component 321 are arranged at intervals perpendicular to the conveying direction. A material conveying space is formed between the plasma heating element 322 and the limiting component 321. The plasma heating element 322 is used to clean the material between the limiting component 321 and the plasma heating element 322 by punching holes. The system employs a combined structure of a cleaning component 320, a conveying component 310, and an image detection component 330. The conveying component 310 is used to convey materials with punches, and the cleaning component 320 is used to remove burrs or debris around the punches, thereby improving the quality of the punching, ensuring the usable space of the punches, facilitating the installation of electrical components that mate with the punches into the punches of the paper carrier tape 500, improving the utilization rate of the punches of the paper carrier tape 500, and preventing electrical components from coming into contact with burrs or debris at the edge of the punches, thus preventing damage to the electrical components.

[0100] Specifically, a plasma heating element 322 is used. The flame size can be automatically adjusted according to the speed of the punching mechanism 200, which controls the plasma power. This will have a certain impact on the real-time adjustment of the flame size, but will not damage the paper carrier tape 500. During equipment shutdown, paper carrier tape rewinding, sampling, and testing, the plasma heating element 322 automatically stops. It will only restart the burning mode after the reel change is completed and the second roll of paper carrier tape has reached normal punching, to prevent low-speed operation from damaging the product.

[0101] Specifically, in its own embodiment, the cleaning component 320 includes a vacuuming device for collecting stamped paper scraps, which facilitates recycling.

[0102] In some embodiments of the present invention, the cleaning mechanism 300 further includes an image detection component 330, which is disposed in front of the cleaning component 320 along the conveying direction. The image detection component 330 is used to detect the quality of the punching of the material. By using the image detection component 330 to detect the punching of the paper carrier tape 500 after cleaning, it is ensured that the burrs or debris at the edges of the punching of the paper carrier tape 500 have been cleaned, further ensuring the punching quality of the paper carrier tape 500. It can also realize the size detection of the carrier tape punching, and detect in real time whether there is any incomplete punching or serious misalignment of the round or square holes.

[0103] In some embodiments of the present invention, such as Figure 8 and 9 As shown, the cleaning component 320 includes a limiting component 321 and a plasma heating element 322. The limiting component 321 is arranged along the conveying path of the conveying component 310. The plasma heating element 322 and the limiting component 321 are arranged at intervals perpendicular to the material conveying direction. A material conveying space is formed between the plasma heating element 322 and the limiting component 321. The conveying component 310 carries the perforated material and moves within the material conveying space formed by the plasma heating element 322 and the limiting component 321. That is, the perforated material moves between the plasma heating element 322 and the limiting component 321. The plasma heating element 322 heats the air in the conveying space, and the air temperature in the conveying space increases rapidly to remove burrs or debris from the perforated edges of the material.

[0104] In some embodiments of the present invention, such as Figure 9 and 10As shown, the cleaning assembly 320 also includes a telescopic member (not shown in the figure), which is driven to connect to the plasma heating element 322 to drive the plasma heating element 322 to move toward or away from the limiting member 321. Specifically, when the conveying assembly 310 conveys the material at a faster speed, the telescopic member controls the plasma heating element 322 to move toward the limiting member 321 to get closer to the perforated material. The plasma heating element 322 heats and excites air closer to the material to remove burrs or debris from the perforated edges of the material as quickly as possible. When the conveying assembly 310 conveys the material at a slower speed, the telescopic member controls the plasma heating element 322 to move away from the limiting member 321 to get further away from the perforated material. The plasma heating element 322 heats and excites air further away from the material to remove burrs or debris from the perforated edges of the material at a slower speed. According to the speed at which the conveying component 310 conveys the material, the telescopic component controls the plasma heating component 322 to move toward or away from the material, so as to ensure that the cleaning component 320 can stably remove the burrs or debris from the punched edges of the material.

[0105] Specifically, the telescopic component in this embodiment can be a cylinder, a hydraulic cylinder, a gear and rack combination mechanism, or other telescopic mechanisms. This embodiment does not impose specific restrictions on the type of telescopic component.

[0106] In some embodiments of the present invention, such as Figure 9 and 10 As shown, the cleaning assembly 320 also includes an auxiliary conveying component 324. The auxiliary conveying component 324 and the limiting component 321 are arranged at intervals along the conveying direction perpendicular to the material. The auxiliary conveying component 324 is located on both sides of the plasma heating component 322 along the conveying direction of the material. That is, the auxiliary conveying component 324 and the plasma heating component 322 are located on the same side of the limiting component 321, and the plasma heating component 322 is located between the auxiliary conveying components 324. The auxiliary conveying component 324 can assist in the transportation of materials, avoid material jamming during the conveying of the cleaning unit, ensure smooth material conveying, and at the same time prevent the plasma heating component 322 from continuously heating the air near the same position of the material, thus avoiding damage to the punched edge of the material by the plasma heating component 322.

[0107] Specifically, the auxiliary conveying component 324 is a roller, and there are multiple rollers arranged at intervals along the material conveying direction. The plasma heating element 322 is arranged between the multiple rollers along the material conveying direction. In this embodiment, there are one roller, with one plasma heating element 322 on each side. Those skilled in the art can set the number of rollers and the arrangement of the rollers according to the actual situation.

[0108] In some embodiments of the present invention, such as Figure 10As shown, the limiting component 321 is a limiting plate with a hollow part 3211. The hollow part 3211 is mainly used for heat dissipation to prevent the limiting plate from overheating and to prevent the overheated limiting plate from damaging the material passing through it.

[0109] In some embodiments of the present invention, such as Figure 10 As shown, the hollowed-out portion 3211 includes multiple heat dissipation holes, which further ensure the heat dissipation of the limiting plate. The multiple heat dissipation holes are spaced apart on the limiting plate along the material conveying direction, ensuring the limiting plate has a certain rigidity, avoiding the problem of multiple heat dissipation holes being arranged without spacing, improving the rigidity of the limiting plate, and ensuring the service life of the limiting plate.

[0110] In some embodiments of the present invention, such as Figure 9 As shown, the cleaning assembly 320 also includes a cleaning cover 325, which has a cleaning space. The limiting component 321 and the heating end of the plasma heating element 322 are housed in the cleaning space, allowing materials to be conveyed within the cleaning space. The cleaning cover 325 can limit the heating space of the plasma heating element 322, ensuring that as much hot air as possible is in the cleaning space, thereby improving the working efficiency of the plasma heating element 322.

[0111] In some embodiments of the present invention, the cleaning mechanism 300 further includes a worktable 340, on which the cleaning component 320 and the image detection component 330 are both disposed. The cleaning component 320 further includes a support member 326, which is connected above the worktable 340. A limiting component 321 and an auxiliary conveying component 324 are connected to the same side of the support member 326, and the auxiliary conveying component 324 is rotatably connected to the support member 326. The plasma heating component 322 and the limiting component 321 are located on the same side of the support member 326. A cleaning cover 325 is connected to the support member 326, and the cleaning cover 325 and the support member 326 form a cleaning space.

[0112] The conveying assembly 310 includes a first conveying wheel set 311, a second conveying wheel set 312, and a third conveying wheel set 313 arranged sequentially. The first and second conveying wheel sets 311 and 312 are both mounted on the support member 326 and are located on opposite sides of the cleaning cover 325 along the conveying direction. The image detection assembly 330 is located between the second and third conveying wheel sets 312 and 313.

[0113] In some embodiments of the present invention, such as Figure 9 and 10As shown, the image detection component 330 includes an image acquisition unit 331 and an image display unit 332. The image acquisition unit 331 is positioned in front of the cleaning component 320 along the conveying direction of the conveying component 310. The image display unit 332 is communicatively connected to the image acquisition unit 331. The image acquisition unit 331 first acquires image information of the punching holes in the material, and then transmits the image information to the image display unit 332. The image display unit 332 displays the acquired image information to facilitate inspection by the operator. Specifically, the image display unit 332 is a monitor, but it can also be a computer, etc.

[0114] In some embodiments of the present invention, such as Figure 9 and 10 As shown, the image detection component 330 also includes a detection housing 333, which is located in front of the cleaning component 320 along the conveying direction of the conveying component 310. Specifically, the detection housing 333 is located between the second conveying wheel group 312 and the third conveying wheel group 313, and a detection space is formed inside the detection housing 333, where at least a portion of the image acquisition component 331 is located.

[0115] In some embodiments of the present invention, such as Figure 11 and 13 As shown, the tray assembly 450 includes:

[0116] Support base 451;

[0117] The first material tray assembly is located on one side of the support base 451 and can rotate along the axis of the first material tray 4521.

[0118] The second tray assembly 453 is located on the other side of the support base 451. The second tray assembly 453 can rotate along the axis of the second tray. The first tray assembly and the second tray assembly 453 are symmetrically arranged about the support base 451.

[0119] By using the tray structure in this technical solution, a combination of support base 451, first tray assembly, and second tray assembly 453 is adopted. The support base 451 is used to support the first tray assembly and the second tray assembly 453 respectively. The first tray assembly is rotatably mounted on one side of the support base 451, and the second tray assembly 453 is rotatably mounted on the other side of the support base 451. This allows for the winding and storage of materials, enabling long-term operation of the dual tray structure during material collection, thus improving collection efficiency and overall work efficiency. In addition, the first tray assembly and the second tray assembly 453 are symmetrically arranged about the support base 451, ensuring that the first tray assembly and the second tray assembly 453 are at the same height. This facilitates docking with materials when the positions of the first tray assembly and the second tray assembly 453 are changed, improving reliability.

[0120] Specifically, the support base 451 is provided with a first driving component and a second driving component. The first driving component is driven to the first material tray assembly and can drive the first material tray assembly to rotate. The second driving component is driven to the second material tray assembly 453 and can drive the second material tray assembly 453 to rotate.

[0121] In some embodiments of the present invention, such as Figure 13 As shown, the support base 451 includes a main body, a first support portion, and a second support portion. The first and second support portions are rotatably disposed on opposite sides of the main body. A first tray assembly is fixedly sleeved on the first support portion, and a second tray is fixedly sleeved on the second support portion. In this embodiment, the main body is used to support and fix the first and second support portions respectively. The first support portion supports the first tray 4521 and can drive the first tray 4521 to rotate with the first support portion. The second support portion supports the second tray and can drive the second tray to rotate with the second support portion.

[0122] Specifically, bearing structures are provided between the main body and the first support part, and between the main body and the second support part. The bearing structures can support the first support part on the main body and the second support part on the main body to perform rotational operations, and can reduce the friction coefficient of the first support part and the second support part during the movement process, and ensure the rotational accuracy of the first support part and the second support part, thereby improving reliability.

[0123] In some embodiments of the present invention, such as Figure 13As shown, the first tray assembly includes a second fixing member 4522 and a first tray 4521. The first tray 4521 is sleeved on the first support portion, and the second fixing member 4522 is located on the side of the first support portion away from the main body and abuts against one side of the first tray 4521. In this embodiment, the outer peripheral surface of the first tray 4521 is used for winding the paper carrier tape 500, thereby realizing the collection of the paper carrier tape 500. The second fixing member 4522 can be a fixing pin or other structure. During assembly, the first tray 4521 will be inserted from the side of the first support portion away from the main body, and then the second fixing member 4522 can limit the side of the first tray 4521 away from the main body to prevent the first tray 4521 from slipping off the first support portion, thus improving reliability.

[0124] In some embodiments of the present invention, such as Figure 13 As shown, the first tray assembly includes a second limiting member 4523. The second limiting member 4523 is sleeved on the first support portion and located between the second fixing member 4522 and the main body portion. The second limiting member 4523 abuts against the other side of the first tray 4521. In this embodiment, the second limiting member 4523 is a plate-shaped structure, fixedly sleeved on the first support portion, and located between the second fixing member 4522 and the main body portion along the axial direction of the first tray 4521. It can limit the side of the first tray 4521 closest to the main body portion, and together with the second fixing member 4522, it can limit the first tray 4521 on both sides.

[0125] Specifically, in this embodiment, the first material tray 4521 is clamped between the second limiting member 4523 and the second fixing member 4522, which can realize the stability and reliability of the first material tray assembly during rotation.

[0126] In some embodiments of the present invention, such as Figure 13As shown, the first tray assembly includes a first clamping member 4524 and a first driving member. The first driving member is located on the side of the second limiting member 4523 away from the first support portion and is drivenly connected to the first clamping member 4524. The clamping end of the first clamping member 4524 can pass through the second limiting member 4523 and move toward or away from the first support portion. In this embodiment, the first driving member can be a cylinder or other component capable of driving the first clamping member 4524 to move. The connecting end of the first clamping member 4524 is connected to the first driving member, and the first driving member can drive the fixed end and the clamping end of the first clamping member 4524 to move toward or away from the first main body or the first tray 4521. The first clamping member 4524 is equipped with an infrared detector. When the paper carrier 500 is located between the first tray 4521 and the first clamping member 4524, the infrared detector can detect the signal and transmit it to the controller. The controller will control the first driving member to drive the first clamping member 4524 to move toward the first tray 4521, thereby realizing the clamping operation of the paper carrier 500. Then, by controlling the rotation of the first tray assembly, the final material collection operation is realized.

[0127] In some embodiments of the present invention, the second tray assembly 453 includes a third fixing member and a second tray. The second tray is sleeved on the second support portion, and the third fixing member is located on the side of the second support portion away from the main body portion and abuts against one side of the second tray. In this embodiment, the structure of the second tray is the same as that of the first tray 4521, and the structure of the third fixing member is the same as that of the second fixing member 4522. During assembly, the second tray is inserted into the second support portion from the side away from the main body portion, and then the third fixing member can limit the second tray on the side away from the main body portion, preventing the second tray from slipping off the second support portion and improving reliability.

[0128] In some embodiments of the present invention, the second tray assembly 453 includes a fourth limiting member, which is sleeved on the second support portion and located between the third fixing member and the main body portion, and abuts against the other side of the second tray. In this embodiment, the fourth limiting member and the second limiting member 4523 have the same structure, both being plate-shaped structures, and are fixedly sleeved on the second support portion, which can limit the side of the second tray near the main body portion. Together with the third fixing member, they can limit both sides of the second tray.

[0129] Specifically, in this embodiment, the second tray is clamped between the fourth limiting member and the third fixing member, which can achieve stability and reliability of the second tray assembly 453 during rotation.

[0130] In some embodiments of the present invention, the second tray assembly 453 includes a second clamping member and a second driving member. The second driving member is disposed on the side of the fourth limiting member away from the second support portion and is drivenly connected to the second clamping member. The clamping end of the second clamping member can pass through the fourth limiting member and move toward or away from the second support portion. In this embodiment, the second driving member can be a cylinder or other components capable of driving the second clamping member to move. The second clamping member is also equipped with an infrared detector. When the paper carrier 500 is located between the second tray and the second clamping member, the infrared detector can detect a signal and transmit it to the controller. The controller will control the second driving member to drive the second clamping member to move toward the second tray, thereby realizing the clamping operation of the paper carrier 500. Then, by controlling the rotation of the second tray assembly 453, the final material collection operation is realized.

[0131] Specifically, in this embodiment, the material can be a paper carrier tape 500, which can be wound onto the first tray 4521 and the second tray respectively.

[0132] In some embodiments of the present invention, such as Figure 12 As shown, the receiving mechanism 400 also includes a support frame 410, a guide assembly, and a clamping assembly. The guide assembly is mounted on the support frame 410 and is used for winding materials. The clamping assembly is mounted on the support frame 410 and can move along the first direction and the conveying direction respectively. The clamping end of the clamping assembly can correspond to the end of the guide assembly to clamp and move the materials on the guide assembly. The material tray assembly 450 is mounted on the support frame 410 and is located at the bottom of the clamping assembly. The clamping end of the clamping assembly can move the materials onto the material tray assembly 450 to perform the material receiving operation. The first direction and the conveying direction are set perpendicularly.

[0133] By using the material receiving mechanism 400 in this technical solution, a combined structure of support frame 410, guide assembly, clamping assembly, and tray assembly 450 is adopted. The support frame 410 can support and fix the guide assembly, clamping assembly, and tray assembly 450 respectively. The material is paper carrier tape 500, which can be wound on the guide assembly to achieve buffering and guidance. The beginning of the paper carrier tape 500 will be left at the end of the guide assembly. The clamping end of the clamping assembly can clamp the beginning of the paper carrier tape 500. By adjusting the first direction and the conveying direction, the beginning of the paper carrier tape 500 is transferred to the tray assembly 450 to realize the material receiving operation. The material receiving mechanism 400 of this invention can realize a large degree of automation and realize the material receiving operation of paper carrier tape 500, thereby improving the work efficiency.

[0134] In some embodiments of the present invention, such as Figure 12As shown, the guiding assembly includes a first guide wheel set 421 and a second guide wheel set 422. Along the conveying direction, the first guide wheel set 421 is located at one end of the support frame 410. In the vertical direction, the second guide wheel set 422 is located directly above the clamping assembly. The first direction, the conveying direction, and the vertical direction are perpendicular to each other. In this embodiment, the first guide wheel set 421 receives the paper carrier tape 500 from the preceding process of the receiving mechanism 400 (the dust removal process of the cleaning mechanism). Then, the operator sequentially wraps the paper carrier tape 500 around the first guide wheel set 421 and then guides it to directly above the clamping assembly, facilitating the clamping assembly's gripping of the paper carrier tape 500 from the first guide wheel set 421.

[0135] Specifically, in this embodiment, such as Figure 12 As shown, the guide assembly may further include at least one third guide wheel group 423. Along the first direction, the third guide wheel group 423 is located between the first guide wheel group 421 and the first guide wheel group 421. Along the vertical direction, the third guide wheel group 423 is located between the first guide wheel group 421 and the first guide wheel group 421. The third guide wheel group 423, in conjunction with the first guide wheel group 421, enables the paper carrier belt 500 to have a larger tension force, effectively adjusting the tension of the paper carrier belt 500, effectively achieving smooth and efficient movement of the paper carrier belt 500, and improving reliability.

[0136] In some embodiments of the present invention, such as Figure 12 As shown, both the first guide wheel assembly 421 and the second guide wheel assembly 422 include a second fixed seat 4212 and a guide wheel 4211. The second fixed seat 4212 is mounted on the support frame 410, and the guide wheel 4211 is rotatably mounted on the second fixed seat 4212 along the axial direction of the guide wheel 4211. The guide wheel 4211 is used for winding materials. In this embodiment, the second fixed seat 4212 is used to fix the guide wheel 4211 on the support frame 410, thereby providing support force and bearing capacity.

[0137] Specifically, guide wheel 4211 is used to guide the direction of the paper carrier belt 500 during its movement. Guide wheel 4211 has a pulley structure, which helps to reduce effort. Guide wheel 4211 also helps to tension the paper carrier belt 500 in the walking system.

[0138] In some embodiments of the present invention, such as Figure 12As shown, the guide assembly includes a tension control wheel set 424, which includes a second fixed platform 4241 and a damper 4242. The second fixed platform 4241 is mounted on the support frame 410, and the damper 4242 is mounted on the second fixed platform 4241 and is used for material winding. In this embodiment, the second fixed platform 4241 is used to fix and support the damper 4242. The damper 4242 in this embodiment is a hysteresis damper 4242. The hysteresis damper 4242 is applied to the mechanical shrinkage tension controller and has the effect of tension control stability. The hysteresis damper 4242 is also known as a tension regulator, which can adjust the torque of the paper carrier belt 500 by adjusting the magnetic field.

[0139] In some embodiments of the present invention, such as Figure 12 As shown, the gripping assembly includes a first gripping claw 432 and a support member 431. The support member 431 is movably mounted on the support frame 410 along a first direction and a conveying direction. The first gripping claw 432 is movably mounted on the support member 431 along a vertical direction. The first gripping claw 432 can grip the material at the end of the guide assembly and transfer the material to the tray assembly 450. The first direction, the conveying direction, and the vertical direction are perpendicular to each other. In this embodiment, the first gripping claw 432 can grip the paper carrier belt 500 on the first guide wheel assembly 421, then move it vertically, and finally transfer it to the tray assembly 450 to realize the material collection operation.

[0140] Specifically, along the vertical direction, such as Figure 12 As shown, the first guide wheel assembly 421 is located directly above the first gripping claw 432. The first gripping claw 432 has a first limit position (the highest position in the vertical direction) and a second limit position (the lowest position in the vertical direction). When it is in the first limit position, the first gripping claw 432 can correspond to and grip the paper carrier 500 on the first guide wheel assembly 421. Then, the first gripping claw 432 holding the paper carrier 500 will move in the vertical direction and reach the second limit position, and then transfer the paper carrier 500 to the tray assembly 450.

[0141] In some embodiments of the present invention, such as Figure 12 As shown, the gripping assembly includes a second gripping claw 433, which is movably mounted on the support member 431 in a vertical direction. In the vertical direction, the second gripping claw 433 is located directly below the first gripping claw 432. The second gripping claw 433 can receive material from the first gripping claw 432 and transfer it to the tray assembly 450. In this embodiment, the first guide wheel assembly 421, the first gripping claw 432, the second gripping claw 433, and the tray assembly 450 are aligned in a straight line in the vertical direction, ensuring smooth transfer and conveying of the paper carrier belt 500 and improving reliability.

[0142] Specifically, the combined structure of the first gripper 432 and the second gripper 433 can significantly increase the vertical conveying distance of the gripping assembly to the paper carrier 500, thereby improving the applicability and versatility between the gripping assembly and the tray assembly 450.

[0143] Specifically, in this embodiment, the second gripping component 480 has a first position (the highest position in the vertical direction) and a second position (the lowest position in the vertical direction). When the second gripping component 480 is in the first position, the first gripping component 430 is in the second extreme position. The second gripping component 480 can dock with the first gripping component 430 to grip the paper carrier 500. Then the second gripping component 480 will move downward until it reaches the second position of the second gripping component 480, and then the paper carrier 500 is transferred to the tray assembly 450.

[0144] In some embodiments of the present invention, such as Figure 12 As shown, the gripping assembly includes a positioning component 434, which is mounted on the support member 431. Vertically, the positioning component 434 is located at the bottom end of the second gripping claw 433. The positioning component 434 includes a driving member, a third driving wheel 4341, and a third driven wheel 4342. The driving member is driven to the third driving wheel 4341 and can rotate it. The third driving wheel 4341 and the third driven wheel 4342 are rolled together, allowing material to be transferred from the second gripping claw 433 to between the third driving wheel 4341 and the third driven wheel 4342. In this embodiment, the positioning component 434 and the material tray assembly 450 are aligned vertically, ensuring smooth transfer and conveying of the paper carrier belt 500 and improving reliability.

[0145] Specifically, when the paper carrier 500 is gripped by the second gripper 433 and placed into the positioning assembly 434, the paper carrier 500 will enter between the third drive wheel 4341 and the third driven wheel 4342. At the same time, the drive unit will drive the third drive wheel 4341. Due to the friction, the third drive wheel 4341 can drive the paper carrier 500 to be transmitted in the vertical direction. Meanwhile, the third driven wheel 4342 will rotate in conjunction with the third drive wheel 4341, ultimately achieving the purpose of transmitting the paper carrier 500 to the tray assembly 450.

[0146] Specifically, in this embodiment, the driving component can be a motor or other components capable of driving the third drive wheel 4341 to rotate.

[0147] In some embodiments of the present invention, such as Figure 12As shown, the receiving mechanism 400 includes a material detection component 440, which is mounted on a support frame 410 and includes a receiving box 441 and a cutting member 442. The receiving box 441 has a receiving cavity, and the top of the receiving cavity has an open end for receiving material from the clamping component. The cutting member 442 is mounted on the receiving box 441, and its cutting end is located in the receiving cavity and can move toward the receiving box 441 away from the inner wall of the cutting member 442 to cut the material. In this embodiment, the material detection component 440 is used to manually detect or inspect the paper carrier tape 500 transmitted from the positioning component 434.

[0148] Specifically, in this embodiment, the receiving box 441 is inclined, with one end facing the clamping assembly and the other end away from it. This inclined arrangement facilitates the paper carrier tape 500 falling onto the inner wall of the receiving box 441 due to gravity, allowing the cutting element 442 to cut the tape. In this embodiment, the cutting element 442 can be a blade structure. The cut tape 500 slides to the bottom of the receiving box 441 for easy retrieval and inspection by the operator.

[0149] In some embodiments of the present invention, such as Figure 14 and 15 As shown, the receiving mechanism 400 also includes a film coating mechanism, which includes:

[0150] The feeding assembly 460 is mounted on the support frame 410 and is used to fix the membrane body.

[0151] The cutting assembly 470 is mounted on the support frame 410 and located on one side of the feeding assembly 460. The cutting assembly 470 has a cutting space and is used to cut the film located in the cutting space.

[0152] The clamping assembly is mounted on the support frame 410. The clamping end of the clamping assembly can move toward or away from the cutting assembly 470 to clamp and stretch the membrane in the cutting space.

[0153] The lifting assembly 490 is mounted on the support frame 410. The lifting end of the lifting assembly 490 can move vertically to perform a film coating operation on the stretched film and materials.

[0154] By using the coating structure in this technical solution, which employs a combination of a support frame 410, a feeding assembly 460, a cutting assembly 470, a clamping assembly, and a lifting assembly 490, the support frame 410 can support and fix the feeding assembly 460, the cutting assembly 470, the clamping assembly, and the lifting assembly 490. The feeding assembly 460 can fix and store the film, facilitating subsequent cutting or clamping operations. One end of the film is first placed in the cutting space, and then the clamping assembly moves towards the cutting space and clamps one end of the film. It then moves in a direction away from the cutting assembly 470. Subsequently, the lifting assembly 490's lifting end can lift the film stretched by the clamping assembly to achieve contact between the film and the material, ultimately achieving the coating operation. The coating structure of this invention can achieve a high degree of automation and simultaneously realize the coating operation of the material (which can be a paper carrier tape 500) and the film, improving work efficiency.

[0155] Specifically, in this embodiment, the membrane is a single covering film wound together and can be fitted onto the feeding assembly 460.

[0156] In some embodiments of the present invention, such as Figure 14 , 15 As shown in Figure 16, the feeding assembly 460 includes a third fixed seat 461, a third limiting member 463, and a fixed shaft 462. The third fixed seat 461 is mounted on the support frame 410, and the fixed shaft 462 is mounted on the third fixed seat 461 and is used for fitting the film body. The third limiting member 463 is located on the side of the fixed shaft 462 opposite to the third fixed seat 461 and abuts against the film body. In this embodiment, the film body is fitted onto the fixed shaft 462 and can rotate relative to the fixed shaft 462. When one end of the film body is stretched toward the cutting assembly 470, the entire film body rotates on the fixed shaft 462, thereby enabling the film body to continuously provide covering film and improving reliability.

[0157] Specifically, in this embodiment, during assembly, the membrane body is first inserted from the end of the fixed shaft 462 away from the third fixed seat 461, and then the third limiting member 463 is installed on the side of the fixed shaft 462 away from the third fixed seat 461, which can limit the membrane body and prevent the membrane body from slipping off the fixed shaft 462, thereby improving reliability.

[0158] Specifically, in this embodiment, multiple fixed shafts 462 can be provided, each of which is designed to store and fix multiple membrane bodies. After one membrane body is used up, the membrane body on the adjacent fixed shaft 462 can be quickly used for supply, thereby improving the supply speed and overall work efficiency.

[0159] Specifically, in this embodiment, such as Figure 14As shown, the feeding assembly 460 also includes a guide shaft group, which includes multiple guide shafts 464. One end of each guide shaft 464 is connected to the third fixed seat 461, and the axial direction of the multiple guide shafts 464 is the same as the axial direction of the fixed shaft 462. This ensures that the membrane located on the fixed shaft 462 can be smoothly wound around each guide shaft 464 in sequence, thus improving reliability.

[0160] In some embodiments of the present invention, such as Figure 16 As shown, the cutting assembly 470 includes a third fixed platform 471, a power supply component, and a thermal cutting component 472. The power supply component is disposed on the third fixed platform 471 and is electrically connected to the thermal cutting component 472. The thermal cutting component 472 is vertically movable on the third fixed platform 471 and has a cutting space between it and the fixed platform. In this embodiment, the third fixed platform 471 includes a support portion and a connecting portion. The connecting portion is disposed on the support portion, and the power supply component and the thermal cutting component 472 are respectively disposed on the connecting portion. There is a cutting space between the heating end of the thermal cutting component 472 and the support portion. One end of the film extending from the fixed shaft 462 is placed in the cutting space. This facilitates the clamping assembly to clamp the film in the cutting space and also facilitates the thermal cutting component 472 to cut the film. When there is enough cover film wrapped around the paper carrier tape 500, the cover film in the cutting space can be cut, thereby completing the lamination operation of the paper carrier tape 500.

[0161] Specifically, in this embodiment, the thermal cutting component 472 is a thermal resistance wire structure, and the power supply component is a power source. The power source supplies power to the thermal resistance wire structure, thereby generating high heat. When it is necessary to cut the membrane within the cutting space, the thermal resistance wire structure moves downward, thus enabling the cutting operation on the membrane. The cutting method using the thermal resistance wire structure produces clean, burr-free cuts, eliminating the need for further processing of the membrane. Furthermore, the use of the thermal resistance wire structure reduces costs, thus lowering production costs.

[0162] In some embodiments of the present invention, such as Figure 16As shown, the clamping assembly includes a second slide rail 483, a third clamping claw 482, and a second connecting member 481. The second slide rail 483 is arranged along the conveying direction, and the second connecting member 481 is slidably disposed on the second slide rail 483, ensuring that the second connecting member 481 can move along the conveying direction, that is, move towards or away from the cutting assembly 470, to clamp the film located in the cutting space. The end of the second connecting member 481 away from the second slide rail 483 is connected to the third clamping claw 482. The third clamping claw 482 has a clamping end, which is positioned towards the cutting space and can clamp the film within the cutting space. The conveying direction is perpendicular to the vertical direction. In this embodiment, the third clamping claw 482 and the cutting space of the cutting assembly 470 are located on the same horizontal line, ensuring that the third clamping claw 482 accurately clamps the film within the cutting space, thus improving reliability.

[0163] In some embodiments of the present invention, the third gripping claw 482 includes a driving part, a first claw body part, and a second claw body part. The first claw body part and the second claw body part are respectively disposed on the side of the connecting part facing the cutting assembly 470 and are spaced apart in the vertical direction. The driving part is disposed on the second connecting member 481 and is drivenly connected to the first claw body part. The driving part can drive the first claw body part to move toward or away from the second claw body part. In this embodiment, the driving part can be a component such as a cylinder that can drive the first claw body part to move. There is a gripping space between the first claw body part and the second claw body part. The gripping space is used to grip the membrane located in the cutting space. When the second connecting member 481 moves away from the cutting assembly 470, the membrane can be stretched, which facilitates the subsequent lifting operation of the membrane. The first claw body part and the second claw body part together form a gripping end.

[0164] Specifically, in this embodiment, the first claw portion includes a first main body portion and a first gripping portion. One end of the first main body portion is connected to the second connecting member 481, and the other end of the first main body portion is provided with the first gripping portion facing the second claw portion. The second claw portion includes a second main body portion and a second gripping portion. One end of the second main body portion is connected to the second connecting member 481, and the other end of the second main body portion is provided with the second gripping portion facing the first claw portion. The first claw portion and the second claw portion have a gripping state and a released state. In the released state, the first main body portion and the second main body portion do not contact each other, and the second gripping portion and the first gripping portion do not contact each other. This is the initial state of the third gripping claw 482. In the gripping state, the first main body portion and the second main body portion do not contact each other, and there is a gripping space between the second gripping portion and the first gripping portion. At this time, the membrane is located in the gripping space, and the first gripping portion and the second gripping portion respectively contact the membrane, that is, the membrane can be gripped and moved.

[0165] Specifically, when in the clamping state, the first clamping part and the second clamping part clamp the membrane body, while the first main body part and the second main body part do not contact each other. This reduces the clamping area of ​​the third clamping claw 482 on the membrane body, thereby ensuring the area of ​​the membrane body subjected to force, protecting the membrane body to a greater extent, and improving reliability.

[0166] In some embodiments of the present invention, such as Figure 16 As shown, multiple third gripping claws 482 are provided, and the multiple third gripping claws 482 are spaced apart along the first direction. In this embodiment, the multiple third gripping claws 482 are spaced apart along the first direction, which can ensure that the third gripping claws 482 can grip multiple positions of the membrane along the first direction, can apply force to the membrane evenly, and drive the membrane to move along the conveying direction, thereby improving stability and reliability and reducing the occurrence of tearing of the membrane due to single-point force.

[0167] In some embodiments of the present invention, such as Figure 16 As shown, the lifting assembly 490 includes a first fixing member 491, a lifting assembly, and a driving member. The first fixing member 491 is mounted on the support frame 410, and both the driving member and the lifting assembly are mounted on the first fixing member 491. The driving member is driven to the lifting assembly and can drive the lifting assembly to move vertically. The lifting assembly is used to lift the stretched film. In this embodiment, the gripping assembly has a first limit position and a second limit position along the conveying direction. When in the first limit position, the third gripping claw 482 of the gripping assembly can grip the film in the cutting space. When in the second limit position, the distance of the third gripping claw 482 of the gripping assembly from the cutting space along the conveying direction is greater than the distance of the lifting member from the cutting space along the conveying direction. This ensures that the lifting member can lift the film stretched by the gripping assembly.

[0168] Specifically, the initial height of the lifting component in the vertical direction is lower than the height of the clamping component in the vertical direction. This ensures that the lifting component can accurately and reliably lift the stretched film until the lifted film comes into contact with the paper carrier belt 500 and the lamination operation is completed.

[0169] In some embodiments of the present invention, as shown in the figures, the lifting assembly includes a magnetic component 492 and a rod 493. The magnetic component 492 is detachably mounted on the first fixing component 491 and is used for magnetic engagement with the tray assembly 450. The rod 493 passes through the end of the magnetic component 492 opposite to the magnetic component 492 and is used to lift the stretched film. In this embodiment, the magnetic component 492 is movably inserted into the first fixing component 491, and one end of the rod 493 is fixedly inserted into the end of the magnetic component 492 opposite to the support frame 410. When the driving component drives the first fixing component 491, the magnetic component 492, and the rod 493 to perform a lifting operation, the magnetic component 492 and the rod 493 are an integral structure and have magnetism. After reaching a certain height, they will be magnetically attracted to the magnetic component corresponding to the tray structure until they make contact and engage.

[0170] Specifically, the second limiting member 4523 facing the second tray and the fourth limiting member of the second tray assembly 453 facing the first tray 4521 are both equipped with magnetic components. These components can attract the magnetic component 492 and bring the magnetic component 492 and the rod 493 together, thus bringing the film and the material (paper carrier tape 500) into contact. Afterward, rotating the first tray assembly or the second tray assembly 453 allows for a stable film coating operation on the material.

[0171] Further, in this embodiment, the operation process of the processing device 1 is as follows: First, one end of the material on the first feeding tray 111 is sequentially passed through the corresponding first winding wheel group, first guide member 115, second winding wheel group, second guide member 118, third winding wheel group, and third guide member 119; Second, the first feeding tray 111 is driven, which drives the material to rotate together, and at the same time, the corresponding first winding wheel group, second winding wheel group, and third winding wheel group are driven together to ensure that the material can be smoothly conveyed; Third, when the material on the first feeding tray 111 is conveyed, the feeding tray 111 is controlled to stop rotating, and the slider 132 of the connecting unit is controlled to move along the first slide rail 131 so that the second feeding tray 111 moves to the working position; Fourth, the second feeding tray 111 is controlled to repeat the first step, and at the same time, the material on the first feeding tray 111 is replaced.

[0172] In this embodiment, the first feeding tray 111 and the second feeding tray 111 do not specifically refer to a certain feeding tray 111, but are only used to distinguish the two feeding trays 111. When one of them is the first feeding tray 111, the other is the second feeding tray 111.

[0173] Furthermore, the punching station, limiting hole 261, first driven wheel 242, first fixed seat 233, and second driven wheel 252 of the punching assembly 220 are located on the same horizontal line. The first driven wheel 242, second driven wheel 252, and first fixed seat 233 can be controlled by the controller to move vertically. Then, the paper carrier 500 flows out from the feeding mechanism 100, passes through the limiting hole 261 of the first limiting member 260, and then passes through one side of the protective cover 222 to enter and reach the punching station (the punching station is equipped with a position detector that can detect the information of the paper carrier 500 at the punching station in real time). If the information of the paper carrier 500 is detected at the punching station, it will be transmitted to the controller in real time. Then, the controller will control the punching component to perform the punching operation. The punched paper carrier 500 will exit from the other side of the protective cover 222.

[0174] After punching, the paper carrier 500 passes between the first driving wheel 241 and the first driven wheel 242 to reach the alignment component 230. (Initially, the first driving wheel 241 and the first driven wheel 242 are separate structures. At this time, the signal detection component 232 and the alignment pin 231 are set close to the first fixed seat 233 to facilitate the alignment of the paper carrier 500 that is about to enter the first passage space and the second passage space. When the signal detection component 232 detects the hole position of the paper carrier 500, it will control the transmission speed of the paper carrier 500 through the controller, and at the same time control the alignment pin 231 to detect the offset operation of the hole position of the paper carrier 500. If there is an offset, the information is transmitted to the controller to control the paper carrier 500 to move slowly until the offset meets the requirements.)

[0175] Furthermore, once the offset meets the requirements, the controller will control the first drive wheel 241 to move vertically until it contacts the paper carrier belt 500. Simultaneously, since the paper carrier belt 500 has been aligned, the protrusion 2411 on the first drive wheel 241 will engage with the hole, driving the paper carrier belt 500 to transmit data. At the same time, the controller will move the alignment pin 231 and the signal detection component 232 away from the support platform 210 to avoid affecting the transmission of the paper carrier belt 500.

[0176] While controlling the movement of the first drive wheel 241, the second drive wheel 251 is also controlled to move toward the second driven wheel 252 until the two come into contact. When the paper carrier belt 500 enters the second drive assembly 250 under the drive of the first drive assembly 240, the second drive assembly 250 will also clamp the paper carrier belt 500 and drive the paper carrier belt 500 to move and transmit until it is transmitted to the next cleaning mechanism 300.

[0177] Furthermore, the conveying assembly 310 conveys the perforated paper carrier tape 500 to the cleaning assembly 320, where the plasma heating element 322 heats the air around the material to remove burrs or debris from the perforated edges of the material. Then, the conveying assembly 310 conveys the cleaned paper carrier tape 500 to the image detection assembly 330, where the image acquisition element 331 of the image detection assembly 330 detects the cleaned paper carrier tape 500 and displays the detection result on the image display element 332.

[0178] Furthermore, after the paper carrier tape 500 is de-dusted by the cleaning mechanism 300, the operator needs to sequentially wind the de-dusted paper carrier tape 500 onto the first guide wheel group 421, the tension control wheel group 424, the third guide wheel group 423, and the first guide wheel group 421. Then, the controller drives the first gripping claw 432. The initial position of the first gripping claw 432 is the first limit position by default, and the initial position of the second gripping claw 433 is the first position by default. The first gripping claw 432 can directly grip the paper carrier tape 500, and then move vertically downward until it reaches the second limit position of the first gripping claw 432 and releases the paper carrier tape 500. The second gripping claw 433 is equipped with a position detector, which can detect the second limit position of the first gripping claw 432. After detection, the second gripping claw 433 will grip the paper carrier tape 500, and then move vertically again until it reaches the second position of the second gripping claw 433.

[0179] The driving component of the positioning assembly 434 remains in a driving state, driving the third driving wheel 4341 to rotate. Simultaneously, since the third driven wheel 4342 is in contact with the third driving wheel 4341, it also drives the third driven wheel 4342 to rotate. When the paper carrier belt 500 moves between the third driving wheel 4341 and the third driven wheel 4342, it drives the paper carrier belt 500, transferring it to the tray assembly 450.

[0180] When the paper carrier 500 is detected between the first tray 4521 and the first clamping member 4524, the controller drives the first clamping member 4524 to move towards the first tray 4521, thereby clamping the paper carrier 500. Then, the controller drives the first tray assembly to rotate, thereby winding the paper carrier 500 onto the first tray 4521 for take-up.

[0181] When the paper carrier tape 500 wound on the first tray 4521 reaches its limit, the paper carrier tape 500 can be placed between the second tray and the second clamping member by moving the overall tray structure. Then, after the detector detects the signal, the second drive unit drives the second clamping member to move towards the second tray, realizing the clamping operation of the paper carrier tape 500. Then, the second drive unit drives the second tray assembly 453 to rotate, realizing the take-up operation of the paper carrier tape 500 wound on the second tray.

[0182] Furthermore, when the coating mechanism is in the initial position, the third gripper 482 is in the second limit position and is in a released state. The operator needs to put the film on the fixed shaft 462, and then take out one end of the film and place it in the cutting space of the cutting assembly 470. In this embodiment, the cutting assembly 470 is also equipped with a position detector, which can detect the film in the cutting space. When a signal is detected, the information will be transmitted to the controller in real time. Then the controller will control the drive component that cooperates with the third gripper 482, so that the third gripper 482 moves toward the cutting space. When the third gripper 482 reaches the first limit position, the limit switch corresponding to the gripping assembly will transmit information to the controller. Then the controller controls the drive unit to drive the first claw part, so that the first claw part and the second claw part can grip the film in the cutting space and move it away from the cutting assembly 470. When the clamping component reaches the second limit position again, the limit switch corresponding to the clamping component transmits information to the controller and controls the drive to lift the lifting component vertically. This process lifts the stretched film. When it reaches a certain height, the magnetic component 492 and the rod 493 of the lifting component are attracted and contacted by the magnetic component of the tray assembly 450. At this time, the film and the paper carrier tape 500 are brought together. Then, the tray structure is controlled to rotate, realizing the film coating operation on the paper carrier tape 500. Since the diameter of the rod 493 is small and the magnetic force between the magnetic component 492 and the magnetic component is not very large, the operator can easily pull out the lifting component after coating without affecting the use of the coated paper carrier tape 500.

[0183] Specifically, after the coating operation is completed, the controller or operator manually controls the thermal resistance wire of the cutting component 470 to perform thermal cutting on the membrane located in the cutting space, thereby achieving the detachment of the membrane.

[0184] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A processing apparatus, characterized in that, include: The feeding mechanism includes a fixed component and at least two sets of feeding components, the at least two sets of feeding components being movably mounted on the fixed component, the fixed component having a working position, and any one of the at least two sets of feeding components being able to switch to the working position; A punching mechanism, wherein the feeding end of the punching mechanism corresponds to the working position and includes a support platform and a punching assembly, wherein the punching assembly is disposed on the support platform and is capable of punching the material; A cleaning mechanism, comprising a conveying component and a cleaning component, wherein the cleaning component is arranged along the conveying path of the conveying component, and the cleaning component is correspondingly arranged to the discharge end of the punching mechanism and is used to clean the punching holes of the material; The material receiving mechanism includes a material tray assembly, which is correspondingly arranged with the discharge end of the cleaning mechanism and is used to receive the material after cleaning and punching. The receiving mechanism further includes a coating mechanism, which includes: Support frame; A lifting assembly is mounted on the support frame. The lifting end of the lifting assembly can move vertically to perform a film coating operation on the stretched film and the material. The lifting assembly includes a first fixing member, a lifting assembly, and a driving member. The first fixing member is disposed on the support frame. The driving member and the lifting assembly are both disposed on the first fixing member. The driving member is drivenly connected to the lifting assembly and can drive the lifting assembly to move in the vertical direction. The lifting assembly is used to lift the stretched membrane. The lifting assembly includes a magnetic component and a rod. The magnetic component is detachably mounted on the first fixing component and is used to magnetically engage with the tray assembly. The rod passes through the end of the magnetic component opposite to the magnetic component and is used to lift the stretched film.

2. The processing apparatus according to claim 1, characterized in that, The punching mechanism further includes an alignment component and a first drive component. The alignment component is disposed on the support platform and is located on one side of the punching component, and can perform alignment operations on the punched material. The first drive component is disposed on the support platform and is located between the punching component and the alignment component. The first drive component can cooperate with the aligned material to position the aligned material and drive the aligned material to move along the conveying direction.

3. The processing apparatus according to claim 2, characterized in that, The alignment component includes an alignment element, a signal detection component, and a first fixed base. The first fixed base, the alignment element, and the signal detection component are movably mounted on the support platform in the vertical direction. The alignment end of the alignment element is located at the top of the first fixed base, and there is a first passage space between the alignment end and the first fixed base. The signal detection component is located on the side of the alignment element away from the punching component, and there is a second passage space inside the signal detection component. The punched material can pass through the first passage space and the second passage space in sequence to achieve the alignment operation. The conveying direction is perpendicular to the vertical direction.

4. The processing apparatus according to claim 2, characterized in that, The first driving assembly includes a first driving member, a first driving wheel, and a first driven wheel. The first driving wheel is movably mounted on the support platform in a vertical direction. The first driving member and the first driving wheel are connected by a transmission. The first driving wheel can contact the first driven wheel and drive the first driven wheel to rotate. The aligned material can be clamped between the first driving wheel and the first driven wheel and move along the conveying direction, which is perpendicular to the vertical direction.

5. The processing apparatus according to claim 1, characterized in that, The cleaning assembly includes a limiting component and a plasma heating element. The limiting component is arranged along the conveying path of the conveying assembly. The plasma heating element and the limiting component are arranged at intervals perpendicular to the conveying direction. A conveying space for the material is formed between the plasma heating element and the limiting component. The plasma heating element is used to clean the perforations of the material between the limiting component and the plasma heating element.

6. The processing apparatus according to claim 1, characterized in that, The cleaning mechanism also includes a detection component, which is located in front of the cleaning component along the conveying direction. The detection component is used to detect the quality of the punching of the material.

7. The processing apparatus according to claim 6, characterized in that, The detection component includes: An image acquisition component is positioned in front of the cleaning assembly along the conveying direction; An image display device is communicatively connected to the image acquisition device, and the image display device is used to display image information acquired by the image acquisition device.

8. The processing apparatus according to claim 1, characterized in that, The tray assembly includes: Support base; A first material tray assembly is disposed on one side of the support base, and the first material tray assembly is rotatable along the axial direction of the first material tray. The second tray assembly is located on the other side of the support base. The second tray assembly is rotatable along the axis of the second tray. The first tray assembly and the second tray assembly are symmetrically arranged about the support base.

9. The processing apparatus according to claim 1, characterized in that, The receiving mechanism further includes a support frame, a guide assembly, and a clamping assembly. The guide assembly is disposed on the support frame and is used for winding materials. The clamping assembly is disposed on the support frame and can move along a first direction and a conveying direction, respectively. The clamping end of the clamping assembly can correspond to the end of the guide assembly to clamp and move the materials on the guide assembly. The material tray assembly is disposed on the support frame and located at the bottom end of the clamping assembly. The clamping end of the clamping assembly can move the materials onto the material tray assembly to perform a material receiving operation. The first direction and the conveying direction are perpendicular to each other.

10. The processing apparatus according to claim 9, characterized in that, The guiding assembly includes a first guide wheel group and a second guide wheel group. Along the conveying direction, the first guide wheel group is located at one end of the support frame and in the vertical direction, while the second guide wheel group is located directly above the clamping assembly. The first direction, the conveying direction, and the vertical direction are perpendicular to each other.

11. The processing apparatus according to claim 9, characterized in that, The gripping assembly includes a first gripping claw and a support member. The support member is movably disposed on the support frame along the first direction and the conveying direction. The first gripping claw is movably disposed on the support member along the vertical direction. The first gripping claw is capable of gripping the material at the end of the guide assembly and transferring the material to the tray assembly. The first direction, the conveying direction, and the vertical direction are perpendicular to each other.

12. The processing apparatus according to claim 1, characterized in that, The coating mechanism includes; A feeding assembly, which is mounted on the support frame and used to fix the membrane body; A cutting assembly is disposed on the support frame and located on one side of the feeding assembly. The cutting assembly has a cutting space and is used to cut the film located in the cutting space. A clamping assembly is provided on the support frame. The clamping end of the clamping assembly can move toward or away from the cutting assembly to clamp and stretch the membrane in the cutting space.

Citation Information

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