A ground turning platform with mold conveying function

By designing a ground-turning platform with mold conveying function, and using a rotating bracket and transmission system to realize the automated conveying and turning of molds, the problem of no power for the billet support on the ground-turning platform is solved, and the automation level and process smoothness of aerated concrete production are improved.

CN117226985BActive Publication Date: 2026-06-26JIANGSU TEEYER ENG MACHINERY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU TEEYER ENG MACHINERY
Filing Date
2023-09-27
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

The existing billet supports on the tilting platform lack power, preventing the platform from achieving automated production and affecting the smoothness of the aerated concrete production process.

Method used

Design a floor-turning platform with mold conveying function. Through a rotating bracket, sliding plate, transmission system and guide rail structure, the platform realizes the automated conveying and turning of molds. The power is provided by the transmission motor and guide rail cylinder, so that the sliding plate and drag block cooperate with the mold to realize the forward and backward movement and turning of the mold.

Benefits of technology

It enables automated docking and flipping of molds and ground-turning platforms, improving the efficiency of aerated concrete production, solving the need for additional gripping mechanisms, and enhancing the smoothness of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of aerated board production, and particularly relates to a ground overturning table with a mold conveying function. The ground overturning table with the mold conveying function comprises a base installed on a foundation, a rotating support capable of rotating by 90 degrees is installed on the base, a bottom support is installed on one side of the rotating support, and a mold support is installed on the other side of the rotating support; the mold support comprises a support bottom installed on the rotating support, a sliding plate capable of sliding is installed in the middle of the support bottom, and a sliding rail is installed on the support bottom. The ground overturning table with the mold conveying function is installed on the rotating support, a sliding plate capable of moving forward and backward is installed on the mold support, and the sliding rail is used for butt joint with the rails on the two sides of the ground overturning table, so that the mold with a blank can be conveniently conveyed, and after the blank is overturned, the mold can be continuously moved forward into a subsequent cleaning station.
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Description

Technical Field

[0001] This invention relates to the field of aerated concrete panel production technology, and in particular to a floor turning platform with mold conveying function. Background Technology

[0002] Autoclaved aerated concrete (AAC) panels are a lightweight, porous, and environmentally friendly building material made primarily from cement, lime, and silica sand, with varying amounts of corrosion-resistant steel mesh added according to structural requirements. Through high-temperature, high-pressure, and steam curing, AAC panels are produced with porous crystalline structures. Their density is lower than that of ordinary cementitious materials, and they possess unparalleled properties such as fire resistance, sound insulation, heat insulation, and thermal insulation. A floor-mounted tilting platform is required during the cutting of concrete billets. However, currently, the billets on the platform are transferred by a conveyor truck, making the entire production process less efficient. Therefore, a conveyor track for the production line is designed to pass through the tilting platform. However, the billet supports on the platform lack power to move back and forth, preventing the tilting platform from achieving automated production.

[0003] In view of the above-mentioned shortcomings, the designer actively researched and innovated in order to create a ground-turning platform with mold conveying function, so as to make it more valuable for industrial use. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the purpose of the invention is to provide a floor turning platform with mold conveying function.

[0005] The invention includes a ground turning platform with mold conveying function, comprising a base installed on the foundation, a rotating bracket that can rotate 90° on the base, a base support installed on one side of the rotating bracket, and a mold bracket installed on the other side.

[0006] The mold support includes a support base mounted on a rotating bracket, a sliding plate that can be slidably moved is installed in the middle of the support base, and a slide rail is installed on the support base.

[0007] This type of floor-turning platform with mold conveying function is installed on a rotating bracket. A sliding plate that can move back and forth is installed on the mold bracket, and the slide rail is used to connect with the rails on both sides of the floor-turning platform to facilitate the conveying of molds with blanks. After the blanks are turned over, the molds can continue to move forward and enter the subsequent cleaning station.

[0008] Furthermore, drive shaft mounting seats are installed at both ends of the bracket base. Drive shafts are installed at both ends of the drive shaft mounting seats via bearings. Drive gears are installed on the drive shafts, and the drive gears mesh with the sliding plate rack installed behind the sliding plate. A dual-shaft reducer and a drive motor are installed below the bracket base via an adapter seat. The drive motor drives the drive rod to rotate, and the end of the drive rod is connected to the drive shaft 8 via an angle reducer.

[0009] The sliding plate, mounted on the base of the support, is powered by a drive motor to move back and forth, making the sliding plate move smoothly and fulfilling the purpose of moving the conveyor plate.

[0010] Furthermore, two sets of parallel sliding grooves are installed on the base of the bracket, with the openings of the sliding grooves facing each other. Pullers that engage with the sliding grooves are installed on both sides of the sliding plate.

[0011] To facilitate the movement of the sliding plate, the sliding plate is engaged in a groove by pulleys, which provide guidance for the movement of the sliding plate.

[0012] Furthermore, a rotatable drag block is installed on the sliding plate, and the drag block has a notch.

[0013] The drag block docks with the bottom of the conveyor plate, facilitating the forward and backward movement of the conveyor plate and allowing it to enter or leave the local tilting platform.

[0014] Furthermore, multiple support blocks are installed on the surface of the sliding plate, a rotating shaft is movably installed inside the support block, a drag block is installed on the rotating shaft, push plates are installed at both ends of the rotating shaft, torsion springs are installed between the push plates and the support blocks at both ends, rollers are installed at the ends of the push plates, the rollers contact the roller guide blocks, and the roller guide rail can be flipped upwards.

[0015] The towing block is reset by a torsion spring mounted on the support block, and the towing block is flipped downward by the rod-shaped roller guide rail, which satisfies the docking and separation between the towing block and the conveyor vehicle.

[0016] Furthermore, a guide rail cylinder is installed on the rear crossbeam of the support base, a fixed support rod is installed on the slide groove, and a cylinder push rod is movably installed on the support rod via a pin. The other end of the cylinder push rod is movably installed with a guide rail connecting rod via a pin, and the guide rail connecting rod is fixed on the roller guide rail.

[0017] The roller guide rail is rotated by a guide rail cylinder, which facilitates the rotation of the drag block and makes operation convenient.

[0018] Furthermore, multiple auxiliary support rods are installed behind the chute, and auxiliary connecting rods are also installed on the roller guide rail on one side of the auxiliary support rods. Auxiliary push rods are movably installed between adjacent auxiliary support rods and auxiliary connecting rods via pins.

[0019] To facilitate the forward and backward movement of the roller guide rail, multiple auxiliary support rods, auxiliary connecting rods, and auxiliary push rods are installed in conjunction to drive the roller guide rail to move in the parallel direction.

[0020] Furthermore, two sets of side blocks are installed on both sides of the bracket base, and a stop bar is fixed on the side block.

[0021] By installing baffles on both sides of the support base, the sides of the conveyor vehicle are guided and limited, thereby improving the conveying efficiency of the entire device.

[0022] Furthermore, a sliding sleeve is fixed to the rear side of the bracket base, and a guide column is fixed to the outer side of the rotating bracket. The sliding sleeve is fitted onto the guide column. The rear side of the bracket base is connected to the base cylinder via an adapter. The other end of the base cylinder is fixed to the rotating bracket. A base gear rail is installed on the inner side of the rotating bracket. A connecting shaft is movably installed on the rear side of the bracket base via a bearing seat. The two ends of the connecting shaft have gears that mesh with the base gear rail.

[0023] The bottom support is moved on the rotating support by the bottom support cylinder, which facilitates the horizontal movement of the conveyor. It is used in conjunction with the bottom support seat on the local flipping platform to facilitate the flipping operation of the billet.

[0024] By means of the above solution, the present invention has at least the following advantages: This ground-turning platform with mold conveying function can be directly connected to the track in the workshop, so that the mold for conveying billets can enter the local turning platform and the billets can be turned and transferred by the local turning platform, which solves the problem of needing an additional gripping mechanism to grip and transfer the billets on the mold, and improves the overall production efficiency of aerated concrete.

[0025] The above description is only an overview of the technical solution of the invention. In order to better understand the technical means of the invention and to implement it in accordance with the contents of the specification, the preferred embodiments of the invention are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of the invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show a certain embodiment of the invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the mold support structure of the present invention;

[0029] Figure 3 This is the invention Figure 2 Other perspectives Figure 1 ;

[0030] Figure 4 This is the invention Figure 2 Other perspectives Figure 2 ;

[0031] Figure 5 This is the invention Figure 2 Enlarged view of a part Figure 1 ;

[0032] Figure 6 This is the invention Figure 2 Enlarged view of a part Figure 2 ;

[0033] Figure 7 This is a rear view of the present invention;

[0034] In the diagram: 1. Base; 2. Rotating bracket; 3. Base support; 4. Mold support; 5. Support base; 6. Sliding plate; 7. Drive shaft mounting seat; 8. Drive shaft; 9. Drive gear; 10. Sliding plate rack; 11. Drive motor; 12. Dual-shaft reducer; 13. Drive rod; 14. Angle reducer; 15. Slide groove; 16. Dragging block; 17. Support block; 18. Rotating shaft; 19. Push plate; 20. Roller guide rail; 21. Guide rail cylinder; 22. Support rod; 23. Cylinder push rod; 24. Guide rail connecting rod; 25. Auxiliary support rod; 26. Auxiliary connecting rod; 27. Auxiliary push rod; 28. Side stop block; 29. ​​Stop bar; 30. Guide column; 31. Base support cylinder; 32. Base support gear rail; 33. Connecting shaft. Detailed Implementation

[0035] The specific embodiments of the invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.

[0036] See Figure 1 The entire device is mounted on a foundation via a base 1. A rotating support 2, which can rotate 90°, is mounted on one side of the base 1 via a pin. The rotation of this rotating support 2 is powered by a drive cylinder mounted at the bottom of the base. Referring to our utility model patent application filed on November 17, 2015, entitled "After-Cooking Turnover Platform", application number: 201520916462.8, a mold support 4 for mold movement is mounted on this rotating support 2. The mold moves on this mold support 4 to move the billet to the turnover platform for turning. The slide rail mounted on the support base 5 is connected to the mold transport track in the workshop. The mold is directly transported to the turnover platform via a movable sliding plate 6, without the need for a hoisting mechanism for transfer.

[0037] See Figure 2The drive shaft mounting seats 7 at both ends of the bracket base 5 are used to install the drive shaft 8. The drive shaft 8 is powered by the drive motor 11. The drive motor 11 drives the drive rods 13 at both ends to rotate through the hand reducer 12. The drive rods 13 drive the drive shaft 8 to rotate through the angle reducer 14. At this time, the drive gear 9 installed on the drive shaft 8 rotates with the slide plate rack 10 at the rear end of the slide plate 6, driving the entire slide plate 6 to move back and forth, thereby driving the mold that cooperates with the slide plate 6 to move.

[0038] See Figure 3 The pulleys on both sides of the sliding plate 6 are engaged in the sliding groove 15. The cross-section of the sliding groove 15 is a sideways "U" shape, which provides a limit on both sides of the sliding plate 6 to prevent the sliding plate 6 from falling off.

[0039] See Figure 3 and Figure 4 The rotatable drag block 16 installed on the sliding plate 6 is used to dock with the bottom of the mold. The notch on the drag block 16 is engaged with the protruding structure at the bottom of the mold, so that the sliding plate 6 is connected to the mold, making it easy to move the mold. When the mold needs to be separated from the sliding plate 6, the drag block 16 sinks down, and the separation is completed.

[0040] See Figure 4 The drag block 16 is mounted on the rotating shaft 18. The rotating shaft 18 is mounted on the sliding plate 6 via the support block 17. The roller guide rail 20 pushes the roller mounted on the outside of the push plate 19, causing the push plate 19 to be placed upward. The push plate 19 is fixed on the rotating shaft 18. When the push plate 19 rotates, it can drive the drag block 16 mounted on the rotating shaft 18 to rotate, which is used to flip the drag block 6 downward, so that the drag block 6 is separated from the mold. After the force applied to the roller guide rail 20 disappears, the torsion spring installed in the support block 17 drives the rotating shaft 18 to rotate and reset, so that the drag block 6 is upright.

[0041] See Figure 5 The guide cylinder 21, mounted on the base 5 of the bracket, pushes the cylinder push rod 23. The cylinder push rod 23 has a corner-shaped structure. One end of the guide cylinder 21 and the cylinder push rod 23 are movably connected by a pin. The middle part of the cylinder push rod 23 is movably installed with the support rod 22 mounted on the slide groove 15. The other end of the cylinder push rod 23 is movably connected with the guide rail connecting rod 24 mounted on the roller guide rail 20 by a pin. In this way, when the guide cylinder 21 pushes the cylinder push rod 23, the roller guide rail 20 is pushed outward, thereby driving the roller in contact with the roller guide rail 20, driving the push plate 19 to rotate, and finally achieving the purpose of driving the drag block 6 to rotate.

[0042] See Figure 6In order to make the roller guide rail 20 rotate smoothly, multiple auxiliary support rods 25 are installed on the slide groove 15. Auxiliary push rods 27 are movably installed on the auxiliary support rods 25. The auxiliary push rods 27 are movably installed with the auxiliary connecting rods 26 installed on the roller guide rail 20. In this way, the roller guide rail 20 is pushed out smoothly through the linkage.

[0043] See Figure 3 Side blocks 28 are used to support the stop bar 29 on both sides of the support base 5. The height of the stop bar 29 installed on the side blocks 28 exceeds the surface of the support base 5. The stop bar 29 provides a limiting function for the side of the mold. At the same time, the two ends of the stop bar 29 are tapered structures, which have the function of guiding the mold.

[0044] See Figure 7 To facilitate the movement of the support base 5 on the rotating bracket 2, the two sides of the support base 5 are fitted with guide columns 30 fixed on the rotating bracket 2 via sliding sleeves. The support base 5 and the rotating bracket 2 are also equipped with a base cylinder 31 for providing movement. To restrict the position of the support base 5, a rotatable connecting shaft 33 is also installed on the support base 5. Gears installed at both ends of the connecting shaft 33 are engaged with the rear end of the base gear rail 32. After the rotating bracket 2 is flipped, the upper end of the support base 5 is limited by the cooperation between the connecting shaft 33 and the base gear rail 32, preventing flipping and slippage.

[0045] The invention works as follows:

[0046] In the initial stage of operation, this type of floor-turning platform with mold conveying function requires rotating the rotating bracket 2 by 90° to make the mold bracket 4 horizontal. The slide rail on the mold bracket 4 is then aligned with the mold conveying guide rail in the workshop. The mold is conveyed to a position close to the mold bracket 4 via the guide rail. At this point, the drive motor 11 is activated, moving the entire sliding plate 6 to the lower side of the guide rail. The dragging block 16 of the sliding plate 6 contacts the bottom of the mold. Through the pressure of the bottom of the mold, the dragging block 16 flips downwards, eventually engaging the notch on the dragging block 16 with the protrusion on the bottom of the mold. Torsion springs installed in the support blocks 17 at both ends provide the power to rotate and reset the dragging block 16. After the mold and the dragging block 16 engage, the drive motor drives the sliding plate 6 back into the mold bracket 4. Subsequently, driven by the bottom support cylinder 31, the sliding plate 6 moves horizontally on the rotating bracket 2, moving the mold. The blank on the mold contacts the support plate on the bottom support 3. With a touch, the local flip table can be rotated 90° to transfer the blank on the mold to the bottom support 3. The tray on the bottom support 3 is transported away by another system. After the tray on the bottom support 3 is replaced, the local flip table is rotated 90° again to make the mold support 4 horizontal. With the bottom support cylinder 31 reset, the slide rail on the mold support 4 is connected to the guide rail. Driven by the drive motor 11, the sliding plate 6 moves the mold forward and away from the flip table. At this time, the drag block 16 needs to be separated from the mold. The separation operation is performed by the guide rail cylinder 21 pushing the cylinder push rod 23 to rotate. When the cylinder push rod 23 rotates, the roller guide rail 20 is pushed outward. Thus, the push plate 19, which is in contact with the roller and the roller guide rail 20, flips upward, thereby driving the drag block 16 on the rotating shaft 18 to flip downward, thus separating the drag block 16 from the mold. After the mold is separated, the drag block 16 and the sliding plate 6 are reset, completing the blank flipping operation on one mold.

[0047] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0048] Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments of this disclosure. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the invention can be combined with each other.

[0049] Finally: The above description is only a preferred embodiment of the invention and is not intended to limit the invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the invention, and these improvements and modifications should also be considered within the scope of protection of the invention.

Claims

1. A ground-turning platform with mold conveying function, comprising a base (1) installed on a foundation, wherein a rotating support (2) capable of rotating 90° is installed on the base (1), characterized in that: A base support (3) is installed on one side of the rotating bracket (2), and a mold support (4) is installed on the other side. The mold support (4) includes a support base (5) installed on the rotating support (2), a sliding plate (6) that can be slidably moved is installed in the middle of the support base (5), and a slide rail is installed on the support base (5); The support base (5) has a drive shaft mounting seat (7) installed at both ends. The upper and lower ends of the drive shaft mounting seat (7) are equipped with a drive shaft (8) through bearings. The drive shaft (8) is equipped with a drive gear (9). The drive gear (9) meshes with the sliding plate rack (10) installed behind the sliding plate (6). The support base (5) has a dual-shaft reducer (12) and a drive motor (11) installed below it through an adapter. The drive motor (11) drives the drive rod (13) to rotate. The end of the drive rod (13) is connected to the drive shaft (8) through an angle reducer (14). Two sets of parallel sliding grooves (15) are installed on the support base (5). The openings of the sliding grooves (15) face each other. Pullers that fit into the sliding grooves (15) are installed on both sides of the sliding plate (6). A rotatable drag block (16) is installed on the sliding plate (6), and a notch is opened on the drag block (16); Multiple support blocks (17) are installed on the surface of the sliding plate (6). A rotating shaft (18) is movably installed inside the support block (17). A drag block (16) is installed on the rotating shaft (18). Push plates (19) are installed at both ends of the rotating shaft (18). Torsion springs are installed between the push plate (19) and the support blocks (17) at both ends. Rollers are installed at the ends of the push plate (19). The rollers are in contact with the roller guide rail (20). The roller guide rail (20) can be flipped upward. A guide rail cylinder (21) is installed on the rear crossbeam of the support base (5), a fixed support rod (22) is installed on the slide groove (15), a cylinder push rod (23) is movably installed on the support rod (22) via a pin, and a guide rail connecting rod (24) is movably installed on the other end of the cylinder push rod (23) via a pin. The guide rail connecting rod (24) is fixed on the roller guide rail (20). Multiple auxiliary support rods (25) are installed behind the slide (15). On one side of the auxiliary support rod (25), an auxiliary connecting rod (26) is also installed on the roller guide rail (20). An auxiliary push rod (27) is movably installed between adjacent auxiliary support rods (25) and auxiliary connecting rods (26) via a pin.

2. The floor turning platform with mold conveying function according to claim 1, characterized in that: Two sets of side blocks (28) are installed on both sides of the bracket base (5), and a stop bar (29) is fixed on the side block (28).

3. A floor turning platform with mold conveying function according to claim 2, characterized in that: A sliding sleeve is fixed on the rear side of the bracket base (5), and a guide column (30) is fixed on the outer side of the rotating bracket (2). The sliding sleeve is fitted on the guide column (30). The rear side of the bracket base (5) is connected to the base cylinder (31) through an adapter seat. The other end of the base cylinder (31) is fixed on the rotating bracket (2). A base gear rail (32) is installed on the inner side of the rotating bracket (2). A connecting shaft (33) is movably installed on the rear side of the bracket base (5) through a bearing seat. There are gears at both ends of the connecting shaft (33), and the gears mesh with the base gear rail (32).