A switching structure of a signal acquisition branch and a busbar for vehicle
By introducing anti-expansion and reinforcing parts into the transition structure of the signal acquisition branch, the problems of inconsistent specifications and insufficient strength of traditional transition structures are solved, enabling automatic feeding and efficient production.
Patent Information
- Application Number
- CN202311141837.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-06
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2043-09-06
AI Technical Summary
The traditional signal acquisition branch's adapter structure cannot be standardized, resulting in the inability to achieve automatic feeding, and the structural strength is insufficient to meet mass production requirements.
Design a transition structure for a signal acquisition branch, including an anti-expansion section and a reinforcing section. The anti-expansion section is connected to pads at both ends and has a bending section in the middle. The reinforcing section is connected to the anti-expansion section and is provided with a micro-connection structure to enhance the structural strength and ductility.
It achieves consistent specifications for the adapter structure, is suitable for automatic feeding, improves production efficiency, and has higher structural strength, making it suitable for automated production.
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Figure CN117239497B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of busbar for vehicle, in particular to a signal acquisition branch switching structure and busbar for vehicle. BACKGROUND
[0002] The traditional FFC signal acquisition end is connected with each connection point of FFC through a switching structure with the same length. Figure 1 As shown in the figure, the traditional signal acquisition branch switching structure includes first and second pads 11' and 13' at both ends and an S-shaped anti-expansion structure 12' in the middle. The first pad 11' is connected with the aluminum connecting piece 30', and the second pad 13' is connected with the connection point on the FFC 20'. When connecting with different welding areas of FFC, the end of the signal acquisition branch switching structure 10' cannot be guaranteed to be on the same straight line, as shown in the figure. Figure 2 That is, the traditional signal acquisition branch switching structure 10' cannot unify the specifications of all signal acquisition branch switching structures, and the signal acquisition branch switching structures of different specifications cannot be used universally. Due to the irregular structure, the problems caused are that the feeding of the signal acquisition branch switching structure cannot be automatic when connecting the signal acquisition branch switching structure, and can only rely on manual feeding, which cannot meet the requirements of mass production. In addition, the anti-expansion structure on the traditional signal acquisition branch switching structure is a strip-shaped structure with the same width at each point, which has low structural strength and poor flatness, and is easy to break during automatic feeding, that is, it cannot be applied to automatic feeding. Therefore, the present application is proposed to solve the above problems. SUMMARY
[0003] In view of at least one of the above technical problems, the present application aims to provide a signal acquisition branch switching structure and busbar for vehicle.
[0004] The technical solution of the present application is as follows:
[0005] One object of the present application is to provide a signal acquisition branch switching structure, which includes pads at both ends and an anti-expansion structure in the middle. The anti-expansion structure includes an anti-expansion part and at least one reinforcing part for reinforcing the anti-expansion part.
[0006] The two ends of the anti-expansion part are connected with the two soldering pads respectively, and the anti-expansion part has at least two bending sections;
[0007] One end of the at least one reinforcing part is connected with the anti-expansion part, the other end is connected with one of the soldering pads, and / or the two ends are connected between the adjacent two bending sections of the anti-expansion part respectively, any reinforcing part comprises at least one reinforcing section and at least one micro-connection structure, the width of the micro-connection structure is smaller than the width of the reinforcing section.
[0008] Preferably, the number of the reinforcing parts is at least two, and at least one of the reinforcing parts is provided with at least two micro-connection structures.
[0009] Preferably, the number of the reinforcing parts is at least two, and the widths of the at least two reinforcing parts are consistent.
[0010] Preferably, the reinforcing parts are distributed on one side and / or both sides of the anti-expansion structure in the direction from the end connected with one of the soldering pads to the end connected with the other soldering pad.
[0011] Preferably, any reinforcing part and the anti-expansion part enclose a hollow part;
[0012] The side of any reinforcing part facing the corresponding hollow part is a first side, and the side of the reinforcing part facing away from the hollow part is a second side, the micro-connection structure is defined by a first recess formed on the first side and recessed toward the second side and a second recess formed on the second side and recessed toward the first side.
[0013] Preferably, the second recess and the first recess of any micro-connection structure are symmetrical structures.
[0014] Preferably, the second recess and the first recess are both arc-shaped.
[0015] Preferably, the anti-expansion structure is further provided with a fuse, and the fuse extends from one end of the anti-expansion part to the other end.
[0016] Another object of the present application is to provide a busbar for vehicles, comprising a signal acquisition circuit board for acquiring signals, a plurality of aluminum connecting pieces arranged on both sides of the signal acquisition circuit board, and a switching structure of signal acquisition branches having soldering pads at both ends and an anti-expansion structure in the middle, the switching structure is connected with the signal acquisition circuit board and the corresponding aluminum connecting piece through the soldering pads at both ends respectively, characterized in that the switching structure is any one of the above-mentioned switching structures, and the specifications of all the switching structures of the signal acquisition branches are consistent.
[0017] Compared with the prior art, the present application has the following advantages:
[0018] The switching structure of the signal acquisition branch of the application, the anti-expansion structure includes an anti-expansion part and a reinforcing part designed with a micro-connection structure, compared with the anti-expansion structure of the switching structure in the prior art, the size is increased, the structural strength is higher, and because of the existence of the micro-connection structure, the reinforcing part is similar to a spring, has good stretchability, so that the anti-expansion structure is more flat during the feeding process, can be suitable for automatic feeding, and the production efficiency is improved. And the areas of the second pads of all the switching structures on the same FFC are the same, without the need for multiple specifications to be distinguished, can be uniformly manufactured, and is convenient for management. BRIEF DESCRIPTION OF DRAWINGS
[0019] The application will be further described below in combination with the drawings and embodiments:
[0020] Figure 1 It is a structural schematic view of the switching structure of the signal acquisition branch before the improvement of the application;
[0021] Figure 2 It is a structural schematic view of the switching structure of the signal acquisition branch before the improvement of the application; Figure 1 It is a structural schematic view of the vehicle busbar including the switching structure of the signal acquisition branch in the application;
[0022] Figure 3 It is a first structural schematic view of the switching structure of the signal acquisition branch after the improvement of the embodiment 1 of the application;
[0023] Figure 4 It is a partial enlarged view of A part in 3;
[0024] Figure 5 It is a second structural schematic view of the switching structure of the signal acquisition branch of the embodiment 1 of the application;
[0025] Figure 6 It is a third structural schematic view of the switching structure of the signal acquisition branch of the embodiment 1 of the application;
[0026] Figure 7 It is a fourth structural schematic view of the switching structure of the signal acquisition branch of the embodiment 1 of the application;
[0027] Figure 8 It is a fifth structural schematic view of the switching structure of the signal acquisition branch of the embodiment 1 of the application;
[0028] Figure 9 It is a sixth structural schematic view of the switching structure of the signal acquisition branch of the embodiment 1 of the application;
[0029] Figure 10 It is a seventh structural schematic view of the switching structure of the signal acquisition branch of the embodiment 1 of the application;
[0030] Figure 11The eighth structure diagram of the switching structure of the signal acquisition branch of the embodiment 1 of the present application is shown in the figure;
[0031] Figure 12 The ninth structure diagram of the switching structure of the signal acquisition branch of the embodiment 1 of the present application is shown in the figure;
[0032] Figure 13 The tenth structure diagram of the switching structure of the signal acquisition branch of the embodiment 1 of the present application is shown in the figure. Figures 3 to 12 The structure diagram of the vehicle busbar of the switching structure of the signal acquisition branch of any one is shown in the figure.
[0033] In the figure, 10 is the switching structure, 11 is the first solder pad, 12 is the anti-expansion structure, 121 is the anti-expansion part, 122 is the reinforcing part, 1221 is the reinforcing segment, 1222 is the micro-connection structure, 12221 is the first recessed part, 12222 is the second recessed part, 122 is the reinforcing segment, 123 is the hollow part, 124 is the fuse, 13 is the second solder pad, 20 is the signal acquisition circuit board, and 30 is the aluminum connecting sheet. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical scheme and advantages of the present application more clear and obvious, the present application is further described in detail below with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present application. In addition, in the following description, the description of the known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present application. Embodiment 1
[0035] The switching structure of the signal acquisition branch provided by the embodiment of the present application is shown in the figure. Figures 3 to 12 The switching structure 10 includes two solder pads at the ends and an anti-expansion structure 12 in the middle. In order to facilitate understanding and description, one of the two solder pads in the switching structure 10 is implemented as a first solder pad 11, and the other is implemented as a second solder pad 13. The first solder pad 11 is a solder pad connected with an aluminum connecting bar (not shown in the figure), and the second solder pad 13 is a solder pad connected with a signal acquisition circuit board 20. The anti-expansion structure 12 includes an anti-expansion part 121 and at least one reinforcing part 122. Exemplarily, Figures 3 to 12 The number of the reinforcing parts 122 shown in the figure is three. The anti-expansion part 121 has at least two bending segments and is connected with the upper and lower solder pads at the two ends, that is, the anti-expansion part 121 is in a wave shape or S shape, etc. The at least one reinforcing part 122 is connected with the anti-expansion part 121 at one end and with one of the solder pads at the other end or connected with the adjacent two bending segments of the anti-expansion part 121 at the two ends. In order to facilitate distinction and description, the reinforcing part 122 connected with the anti-expansion part 121 at one end and with one of the solder pads at the other end (i.e., as shown in the figure) is referred to as a first reinforcing part, and the reinforcing part 122 connected with the anti-expansion part 121 at the two ends (i.e., as shown in the figure) is referred to as a second reinforcing part. Figures 3 to 12The reinforcing portions 122 at the top and bottom ends shown are described as a first type of reinforcing portion, where the two ends of the reinforcing portion 122 are respectively connected between two adjacent bent sections of the anti-expansion portion 121 (i.e., as shown in the figure). Figures 3 to 12 The reinforcing portion 122 located in the middle of the vertical direction shown is described as a second type of reinforcing portion. When only one reinforcing portion 122 is provided on the anti-expansion structure 12, it can be either a first type of reinforcing portion or a second type of reinforcing portion. When two reinforcing portions 122 are provided on the anti-expansion structure 12, both can be first type of reinforcing portions, or one can be a first type of reinforcing portion and the other a second type of reinforcing portion. When the number of reinforcing portions 122 is at least three, depending on the number of bending segments, the reinforcing portions 122 may include both first type and second type of reinforcing portions, or all of them may be second type of reinforcing portions. Preferably, as shown... Figures 3 to 12 The anti-expansion structure 12 shown includes both a first-type reinforcing part and a second-type reinforcing part. Regarding the reinforcing part 122, as... Figures 3 to 12 As shown, any reinforcing part 122 includes at least one reinforcing segment 1221 and at least one micro-connection structure 1222. The width of the micro-connection structure 1222 (this width is perpendicular to the direction in which the two ends of the anti-expansion part 121 are connected to the pads, i.e., as shown) Figures 3 to 12 The width of the reinforcing segment 1221 (shown in the horizontal or left-right direction) should be smaller than that of the reinforcing segment 1221. An alternative embodiment, such as... Figures 3 to 7 and Figures 9 to 12 As shown, each reinforcing part 122 has only one micro-connection structure 1222. Another alternative embodiment, such as... Figure 8 As shown, a reinforcing section 122 has two micro-connection structures 1222. For the reinforcing section 1221, it can be as follows: Figures 3 to 7 , Figure 9 and Figure 10 The two reinforcing segments at both ends of the micro-connection structure 1222 shown can also be as follows: Figure 8 The three reinforcing segments 1221 connected by the two micro-connection structures 1222 can also be as follows: Figure 11 and Figure 12 As shown in the diagram, a reinforcing segment 1221 is provided. In this case, one end of the micro-connection structure 1222 is connected to the reinforcing segment 1221, and the other end is connected to the pad or the anti-expansion portion 121. Of course, the reinforcing portion 122 may also have other numbers of micro-connection structures 1222, such as three or more, or at least two or three reinforcing portions 122, or all reinforcing portions 122 may have three or more micro-connection structures 1222, which is also within the scope of protection of this embodiment. Furthermore, it should be noted that when the number of reinforcing segments 1221 is at least two, the length of the reinforcing segment 1221 is not limited and can be as follows: Figures 3 to 7 The lengths shown are consistent. Alternatively, as... Figure 9 andFigure 10 The long and short, that is, the length is inconsistent. In summary, the adapter structure of the embodiment of the application, compared with the prior art, that is Figure 1 And Figure 2 The anti-expansion structure 12 of the embodiment of the application further comprises a reinforcing portion 122 for reinforcing the entire anti-expansion structure 12, which is larger in size, and the reinforcing portion 122 is connected with the anti-expansion portion 121 and / or connected between adjacent bending sections of the anti-expansion portion 121, the reinforcing portion 122 plays a role in reinforcing the anti-expansion portion 121, so that the strength of the entire anti-expansion structure 12 is higher, and the shape is easier to control during processing and transportation, and use. In addition, due to the arrangement of the micro connecting structure 1222, the reinforcing portion 122 has a spring-like effect and good stretching performance, and is not easy to break during automatic feeding, and can be suitable for automatic feeding.
[0036] A preferred embodiment, the number of reinforcing portions 122 is at least two. Exemplarily, as Figures 3 to 12 The number of reinforcing portions 122 is three. According to one preferred embodiment of the embodiment of the application, at least one reinforcing portion 122 is provided with at least two micro connecting structures 1222. The stretching performance of the reinforcing portion 122 can be further improved. A preferred embodiment, the width of all reinforcing portions 122 is consistent, the stress is relatively uniform, and the processing is convenient, for example, all reinforcing portions 122 can be processed by punching with the same mold. As for the distribution of the reinforcing portion 122, a preferred embodiment, in the direction from the end of the anti-expansion portion 121 connected with one of the pads to the end connected with another pad, that is, as Figures 3 to 12 The upper and lower directions shown in Figures 3 to 12 The left and right sides, respectively. The reinforcing portions 122 are arranged on the left and right sides, which can make the stress on both sides of the anti-expansion portion 121 relatively uniform. As an alternative embodiment, at least two reinforcing portions 122 can be on the same side, that is, as Figures 3 to 12 The left or right side.
[0037] According to some preferred embodiments of the application, any reinforcing portion 122 and the corresponding bending section of the anti-expansion portion 121 enclose a hollow portion 123. Exemplarily, as Figures 3 to 12 It is shown that the anti-expansion structure 12 is provided with three hollow portions 123, and the three hollow portions 123 are in the direction from the end of the anti-expansion portion 121 connected with one of the pads (such as the first pad 11 at the upper end in the figure) to the end connected with another pad (such as the second pad 13 at the lower end shown in Figures 3 to 12 The direction is as Figures 3 to 12The hollow portions 123 are arranged in the up-down direction as shown. The shape of the hollow portions 123 is not particularly limited and described, and exemplary, Figures 3 to 12 In the embodiment shown, the hollow portions 123 include a substantially quadrangular hollow portion 123 and a substantially triangular hollow portion 123 from top to bottom. For the purpose of description and differentiation, the side of any reinforcing portion 122 facing the corresponding hollow portion 123, i.e. the inner side, is referred to as the first side, and the side of any reinforcing portion 122 facing away from the corresponding hollow portion 123, i.e. the outer side, is referred to as the second side. The micro connecting structure 1222 is defined by a first recessed portion 12221 formed on the first side and recessed toward the second side, and a second recessed portion 12222 formed on the second side and recessed toward the first side. That is, two opposite recessed portions are formed on the first side and the second side respectively, thereby forming the micro connecting structure 1222 with a width smaller than that of the reinforcing segment. Preferably, the first recessed portion 12221 and the second recessed portion 12222 of any micro connecting structure 1222 are symmetrical structures. The symmetrical arrangement is more uniform in stress and more convenient in processing. As an alternative embodiment, the second recessed portion 12222 and the first recessed portion 12221 of any micro connecting structure 1222 can also be asymmetrical structures, such as being slightly staggered in the up-down direction or having different sizes or shapes. As for the shape of the first recessed portion 12221 and the second recessed portion 12222, a semicircular arc shape as shown is preferred for the convenience of processing. As an alternative embodiment, the shape of the first recessed portion 12221 and the second recessed portion 12222 can also be any other shape, such as a triangular shape, a trapezoidal shape, a square shape, etc. Figures 3 to 12 As for the shape of the first recessed portion 12221 and the second recessed portion 12222, a semicircular arc shape as shown is preferred for the convenience of processing. As an alternative embodiment, the shape of the first recessed portion 12221 and the second recessed portion 12222 can also be any other shape, such as a triangular shape, a trapezoidal shape, a square shape, etc.
[0038] When the number of reinforcing portions 122 on the anti-swelling structure 12 is two or more, all the reinforcing portions 122 can be on the same vertical line in the up-down direction as shown, Figures 3 to 12 all the reinforcing portions 122 can not be on the same vertical line, or part of the reinforcing portions 122 can be on the same vertical line. As shown in Figure 3 and Figure 8 , Figure 9 and Figure 11 As shown in Figures 5 to 7 and Figure 10 As shown in Figure 3 and Figure 8 , Figure 9 and Figure 11 As shown in Figure 5As shown in the figure, the second side edge of the upper end of the two reinforcing portions 122 on the left side is in the same vertical line as the left side of one curved section, but the second side edge of the lower end of the reinforcing portion 122 is located between the left and right sides of the two adjacent curved sections at the lower end, that is, not connected to the left side of the corresponding curved section, but connected to the middle part of the corresponding curved section and not in the same vertical line as the upper reinforcing portion 122. Figures 6 to 7 and the figure, Figure 12 As shown in the figure, the second side edge of the two reinforcing portions 122 on the left side is not connected to the left side of the corresponding curved section, but is connected to the middle part of the corresponding curved section. Similarly, the reinforcing portion 122 on the right side can have the second side edge connected to the right side of the corresponding curved section or connected to the middle part of the corresponding curved section. The second side edge of the reinforcing portion 122 is wider than the whole anti-expansion structure 12 when connected to the side edge of the corresponding curved section compared to when connected to the middle part of the corresponding curved section, but the strength can be slightly weaker.
[0039] According to some preferred embodiments of the embodiments of the present application, the anti-expansion structure 12, in particular the anti-expansion portion 121, is further provided with a fuse 124. The purpose is to play a protection role against overcurrent, which is a structure that the prior art anti-expansion structure 12' does not have. Specifically, as shown in the figure, Figures 3 to 12 As shown in the figure, the fuse 124 extends along the curved anti-expansion portion 121 from the end of the anti-expansion portion 121 connected to one of the pads, such as the first pad, to the end of the anti-expansion portion 121 connected to the other pad, such as the second pad, that is, as shown in the figure, from top to bottom. Figures 3 to 12 As shown in the figure, the fuse 124 extends along the curved anti-expansion portion 121 from the end of the anti-expansion portion 121 connected to one of the pads, such as the first pad, to the end of the anti-expansion portion 121 connected to the other pad, such as the second pad, that is, as shown in the figure, from top to bottom.
[0040] The switching structure 10 of the signal acquisition branch in the embodiments of the present application, the anti-expansion structure 12 includes an anti-expansion portion 121 and a reinforcing portion 122, and the reinforcing portion 122 is designed with a micro connection structure 121. The size of the anti-expansion structure 12 is larger than the area of the anti-expansion structure 12' in the prior art, and the structural strength is higher. Moreover, due to the existence of the micro connection structure 121, the reinforcing portion 122 is similar to a spring and has good stretchability, so that the anti-expansion structure 12 is more flat during the feeding process, can be suitable for automatic feeding, and can improve production efficiency. Moreover, the specifications (area) of the second pads 13 of all the switching structures 10 on the same FFC are the same, so as to ensure that the lengths of all the switching structures 10 are consistent and the sizes are uniform, and there is no need to distinguish between multiple specifications during production and installation, so that the switching structures 10 can be uniformly manufactured and managed. Embodiment 2
[0041] The embodiment of the present application provides a vehicle busbar, comprising a signal acquisition circuit board 20 for acquiring signals, a plurality of connecting pieces arranged on both sides of the signal acquisition circuit board 20, and a switching structure 10 having a solder pad at both ends and a signal acquisition branch having an anti-expansion structure 12 in the middle, the switching structure 10 is connected with the signal acquisition circuit board 20 and the corresponding aluminum connecting piece 30 through the solder pad at both ends respectively. The switching structure 10 is the switching structure 10 of the signal acquisition branch in the embodiment 1. Because the switching structure 10 of the signal acquisition branch in the embodiment 1 is included, at least the beneficial effects of the switching structure 10 of the signal acquisition branch are achieved, and details are not repeated. The vehicle busbar in the embodiment of the present application can be an integrated busbar or a laminated busbar on the market. The vehicle busbar in the embodiment of the present application has the same length, width and area of the switching structure 10 of all signal acquisition branches, and can be mass-produced through automatic feeding. The area of the second solder pad 13 is larger than that of the second solder pad 13' in the prior art, so that the connection points of the switching structure 10 on any side of the signal acquisition circuit board 20 are on the same straight line, as shown in Figure 13 The connection points of the switching structure 10 on any side of the signal acquisition circuit board 20 are on the same straight line, as shown in Figure 13 The connection points of the switching structure 10 on any side of the signal acquisition circuit board 20 are on the same straight line, as shown in Figure 2 The connection points of the switching structure 10 on any side of the signal acquisition circuit board 20 are on the same straight line, as shown in
[0042] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.
Claims
1. A switching structure of a signal collecting branch, comprising a pad at both ends and an anti-expansion structure in the middle, characterized in that, The anti-expansion structure comprises an anti-expansion part and at least one reinforcing part for reinforcing the anti-expansion part; The anti-expansion part has at least two bending sections and is connected to two soldering pads respectively at both ends thereof; One end of the at least one reinforcing part is connected to the anti-expansion part, the other end thereof is connected to one of the soldering pads, and / or both ends thereof are connected between two adjacent bending sections of the anti-expansion part, any reinforcing part comprises at least one reinforcing section and at least one micro-connection structure, the width of the micro-connection structure is smaller than the width of the reinforcing section; Any reinforcing part and the anti-expansion part enclose a hollow part; The side of any reinforcing part facing the corresponding hollow part is a first side, and the side of the reinforcing part facing away from the hollow part is a second side, the micro-connection structure is defined by a first recessed part formed on the first side and recessed towards the second side and a second recessed part formed on the second side and recessed towards the first side.
2. The adapter structure of claim 1, wherein, The number of reinforcing parts is at least two, and at least one of the reinforcing parts is provided with at least two micro-connection structures.
3. The adapter structure of claim 1, wherein, The number of reinforcing parts is at least two, and the widths of the at least two reinforcing parts are consistent.
4. The adapter structure of claim 1, wherein, The number of reinforcing parts is at least two, and the at least two reinforcing parts are distributed on one side and / or both sides of the anti-expansion part in the direction from one end of the anti-expansion part connected to one soldering pad to the other end of the anti-expansion part connected to another soldering pad.
5. The adapter structure of claim 1, wherein, The second recessed part and the first recessed part of any micro-connection structure are symmetrical structures.
6. The adapter structure of claim 5, wherein, The second recessed part and the first recessed part are both arc-shaped.
7. The adapter structure according to any one of claims 1-6, characterized in that, The anti-expansion structure is further provided with a fuse, the fuse extends from one end of the anti-expansion part to the other end thereof.
8. A busbar for vehicle, comprising a signal acquisition circuit board for acquiring signals, a plurality of aluminum connecting pieces arranged on both sides of the signal acquisition circuit board, and a switching structure with pads at both ends and a signal acquisition branch with an anti-expansion structure in the middle, the switching structure is connected with the signal acquisition circuit board and the corresponding aluminum connecting piece through the pads at both ends, characterized in that, The adapter structure is any one of the adapter structures according to claims 1-7, and the specifications of the adapter structures of all the signal acquisition branches are consistent.
9. The busbar of claim 8, wherein The connection points of the adapter structures on any side of the signal acquisition circuit board are on the same straight line.
Citation Information
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