A black soldier fly breeding system
By designing an automated black soldier flies breeding system, the problem of high cost of manual handling of breeding boxes in the existing technology is solved, an efficient and low-cost breeding process is achieved, and the economic benefits of black soldier flies are improved.
Patent Information
- Application Number
- CN202311352986.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-18
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2043-10-18
AI Technical Summary
The existing black soldier flies require a large number of manual handling of breeding boxes, resulting in high labor costs.
A black soldier fly breeding system was designed, including larvae breeding lines, circulating bodies cloth transmission lines, breeding racks, feed conveyor belts and insect manure separation devices, and the automated handling of the breeding box and insect manure separation were realized through mechanized equipment.
This greatly reduces labor costs during the breeding process, improves breeding efficiency, and reduces the mortality rate of black soldier flies through an automated separation process.
Smart Images

Figure CN117243187B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of black soldier fly breeding, and in particular to a black soldier fly breeding system. Background Art
[0002] The black soldier fly is a saprophytic insect of the family Solenopsis that can feed on livestock and poultry manure and domestic garbage to produce high-value animal protein feed. It can be utilized as a resource because of its rapid reproduction, large biomass, wide diet, high absorption and conversion rate, easy management, low feeding cost, and good palatability for animals. Its larvae are called "phoenix insects" and have become a resource insect as famous as maggots, mealworms, and barley worms, and have been promoted worldwide.
[0003] Black soldier flies are native to America and have been introduced to my country in recent years. They are now widely distributed in Guizhou, Guangxi, Guangdong, Shanghai, Jiangsu, Zhejiang, etc. In practical applications, black soldier flies are widely used to treat livestock and poultry manure (such as chicken manure, pig manure and fresh chicken manure), kitchen waste and other perishable waste.
[0004] In the existing black soldier fly breeding process, it is necessary to first hatch the eggs and obtain small larvae. After the small larvae are cultured to 4-5 mm in a larval breeding workshop, the larvae are inoculated on the feed and placed in a breeding box, and the breeding box is transferred to the next breeding workshop for breeding. During this process, the black soldier flies continue to grow in the breeding box. When the black soldier flies grow to a body length of or more than 2 cm, commercial worms are obtained. Then, the breeding box needs to be transferred to an insect excrement separation workshop to separate the commercial worms from the insect excrement and residual feed. The separated commercial worms can be sold as commodities, and the remaining insect excrement can also be used as organic fertilizer.
[0005] During the black soldier fly breeding process, a large number of breeding boxes need to be transported and transferred. In the traditional breeding process, the transportation of the breeding boxes is usually done manually, which is a labor-intensive industry that requires a large number of workers to operate and has high labor costs. Summary of the invention
[0006] The purpose of the present invention is to solve the problem that the existing black soldier fly breeding process requires manual transportation and transfer of a large number of breeding boxes, requires a large number of workers to operate, and has high labor costs. A black soldier fly breeding system is provided to effectively solve the above problems.
[0007] The object of the present invention is achieved through the following technical solutions: A black soldier fly breeding system, including a larvae breeding line, a circulating cloth and insect cloth transmission line, a breeding rack, a feeding conveyor belt, and an insect excrement separation device;
[0008] A plurality of loading stations are arranged on one side of the circulating cloth worm cloth transmission line, each of which is provided with a first lifting device for driving the raising and lowering of the breeding box, the breeding frame comprises a roller frame, on which a plurality of rollers are arranged, and the roller frame is inclined relative to the horizontal plane; the high end of the roller frame is the loading position, the high end of the roller frame is directly opposite to the first lifting device, and the low end of the roller frame is the unloading position;
[0009] A second lifting device for driving the raising and lowering of the breeding box is arranged at the lower end of the drum frame, a feeding conveyor belt is arranged on one side of the second lifting device, and the worm excrement separation device is located at one end of the feeding conveyor belt.
[0010] Preferably, the rollers on the roller frame are divided into powered rollers and unpowered rollers, the powered rollers are arranged at both ends of the roller frame, and the remaining rollers are unpowered rollers; the powered rollers are connected to the rotating power mechanism, and the powered rollers are driven to rotate by the rotating power mechanism.
[0011] Preferably, the inclination angle of the roller frame is 2-3 degrees.
[0012] Preferably, the circulating cloth worm cloth transmission line includes an elliptical conveyor belt, one end of which is close to the larvae breeding line, and the conveyor belt is provided with a plurality of transmission stations for placing breeding boxes.
[0013] Preferably, the first lifting device and the second lifting device have the same structure, and both the first lifting device and the second lifting device include a fixed frame, on which a lifting platform that can move up and down is provided, and the lifting platform is connected to a lifting drive mechanism, and the lifting drive mechanism drives the lifting platform to move up and down;
[0014] The lifting platform is provided with a slide rail and a rack parallel to the slide rail, the slide rail is slidably connected to a carrier frame, the carrier frame is rotatably connected to a plurality of rollers, the rollers are connected to a power mechanism, and the rollers are driven to rotate by the power mechanism;
[0015] A translation drive motor corresponding to the rack is arranged on the carrier frame, a gear is connected to the output shaft of the translation drive motor, and the gear is meshed with the rack.
[0016] Both ends of the carrier frame are respectively provided with blocking and releasing mechanisms.
[0017] Preferably, the blocking and releasing mechanism includes a shift rod, one end of which is rotatably connected to the end of the carrier frame, a telescopic driving member is provided between the shift rod and the carrier frame, and both ends of the telescopic driving member are respectively rotatably connected to the shift rod and the carrier frame; the shift rod rotates by the telescopic drive of the telescopic driving member.
[0018] As a preferred embodiment, it is characterized in that the insect excrement separation device comprises a frame and a bottom plate, the frame is provided with a layer plate, the bottom plate is slidably connected to the layer plate, the bottom plate is provided with a rack, the layer plate is provided with a first motor, the output shaft of the first motor is provided with a gear, and the gear is meshed with the rack; a box body for containing the insect excrement mixture is provided on the bottom plate, and a flattening device for flattening the insect excrement mixture in the box body is provided on the bottom plate;
[0019] A mesh film roll and a sealing film roll are provided on one side of the box body, a mesh film is wound on the mesh film roll, and holes are provided on the mesh film for black soldier flies to pass through;
[0020] A heating device is provided at the bottom of the box body; an air extraction pipe is provided on the side of the box body, and the air extraction pipe is connected to an air extraction pump;
[0021] When separating insect excrement, the mesh film is pulled out from the mesh film roll and covered on the insect excrement mixture, and the sealing film is pulled out from the sealing film roll and placed on the mesh film, forming a gap layer between the sealing film and the mesh film.
[0022] Preferably, the flattening device includes a first guide rail, a servo moving device, and a mobile frame. The first guide rail and the servo moving device are respectively arranged on both sides of the box body and along the length direction of the box body; one end of the mobile frame is connected to the servo moving device, and the other end of the mobile frame is slidably connected to the first guide rail; a rotating shaft is rotatably connected to the mobile frame, one end of the rotating shaft is connected to the output shaft of the second motor, and the second motor is fixed to the mobile frame; a plurality of spreading rods are provided on the rotating shaft.
[0023] Preferably, the method for using the insect excrement separation device is as follows:
[0024] Step 1), the bottom plate is driven by the first motor to move to the material receiving position, the box body on the bottom plate is located below one end of the unloading conveyor belt, and the insect excrement mixture on the unloading conveyor belt falls into the box body; after the material receiving is completed, the bottom plate is driven by the first motor to move to the separation working position;
[0025] Step 2), the second motor drives the rotating shaft to rotate to the working angle position, at which time the material spreading rod on the rotating shaft is perpendicular to the bottom surface of the box body; the servo moving device drives the moving frame to move along the length direction of the box body, and the insect excrement mixture in the box body is spread flat by the material spreading rod; then the second motor drives the rotating shaft to rotate to the stowed angle position, and after the rotating shaft reaches the stowed angle position, the material spreading rod on the rotating shaft is parallel to the bottom surface of the box body;
[0026] Step 3), pulling out the mesh film on the mesh film roll and making the mesh film cover the insect excrement mixture in the box body; pulling out the sealing film on the sealing film roll, covering the mesh film with the sealing film, and leaving a gap layer between the mesh film and the sealing film;
[0027] Step 4), the heating device is turned on, and the heating temperature of the heating device is higher than the suitable living temperature of the black soldier flies; the heating of the heating device prompts the black soldier flies to crawl into the gap layer between the mesh membrane and the sealing membrane through the holes on the mesh membrane;
[0028] Step 5), remove the sealing film and the mesh film from the box body.
[0029] Preferably, in step 3), after the mesh membrane is covered on the insect excrement mixture, the air between the mesh membrane and the upper surface of the insect excrement mixture is extracted through the air extraction pipe, so that a low air pressure is formed between the mesh membrane and the insect excrement mixture, thereby promoting the mesh membrane to fit the upper surface of the insect excrement mixture;
[0030] In step 4), an air inlet pipe and an air outlet pipe are respectively connected to both ends of the sealing film, and the air inlet pipe is connected to a blower; cooling air is blown into the void layer through the blower.
[0031] The beneficial effects of the present invention are as follows: the present invention realizes a high degree of mechanized operation in the black soldier fly breeding process, saves a large number of operations for manual handling of breeding boxes, greatly reduces the labor cost in the breeding process, thereby reducing the breeding cost and improving the breeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is an overhead view of the black soldier fly breeding system.
[0033] Figure 2 This is a side view of the black soldier fly breeding system.
[0034] Figure 3 This is a side view of the breeding rack.
[0035] Figure 4 This is a top view of the breeding rack.
[0036] Figure 5 for Figure 4 Enlarged view of part A in the middle.
[0037] Figure 6 This is a schematic diagram of the structure of the first lifting device in one direction.
[0038] Figure 7 It is a schematic diagram of the structure of the first lifting device in another direction.
[0039] Figure 8 for Figure 6 Enlarged view of part B in the middle.
[0040] Fig. 9 This is a structural schematic diagram of the insect feces separation device in one direction.
[0041] Fig.10 This is a schematic diagram of the structure of the insect-feces separation device from another direction.
[0042] Fig.11 It is a front view of the insect excrement separation device.
[0043] Fig.12 Schematic diagram of the partial structure of the black soldier fly feces separation device.
[0044] Fig.13 It is a structural schematic diagram of the flattening device.
[0045] Fig.14 Schematic diagram of the mesh film and the sealing film covering the insect-feces mixture.
[0046] In the figure: 1, larvae breeding line, 2, circulating cloth worm cloth transmission line, 3, transmission station, 4, loading station, 5, first lifting device, 6, breeding rack, 7, second lifting device, 8, unloading conveyor belt, 9, insect feces separation device, 10, column, 11, roller rack, 12, powered roller, 13, unpowered roller, 20, fixed frame, 21, lifting platform, 22, roller guide component, 23, guide slide, 24, guide rail, 25, bearing frame, 26, roller, 27, connecting component, 28, pulley, 29, winch, 30, rack, 31, traction rope, 32, translation drive motor, 33 , gear lever, 34, telescopic drive member, 41, frame, 42, layer plate, 43, bottom plate, 44, baffle structure, 45, box body, 46, fixed cover, 47, film outlet, 48, movable frame, 49, spreading rod, 50, first motor, 51, mesh film roll, 52, sealing film roll, 53, first guide rail, 54, servo moving device, 55, heating wire, 56, second guide rail, 57, rack, 58, gear, 59, rotating shaft, 60, second motor, 61, mesh film, 62, sealing film, 63, insect excrement mixture, 64, gap layer, 65, exhaust pipe, 66, exhaust pipe, 67, air inlet pipe. DETAILED DESCRIPTION
[0047] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0048] Those skilled in the art should understand that, in the disclosure of the present invention, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0049] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0050] like Figures 1 to 14 A black soldier fly breeding system includes a larvae breeding line 1, a circulating cloth worm material transmission line 2, a breeding rack 6, a feeding conveyor belt 8, and an insect feces separation device 9.
[0051] The larvae breeding line 1 is used for hatching black soldier fly larvae and for short-term feeding of black soldier fly larvae. The circulating cloth worm cloth transmission line 2 includes an elliptical conveyor belt, one end of which is close to the larvae breeding line 1, and a plurality of transmission stations 3 for placing breeding boxes are arranged on the conveyor belt. The conveyor belt drives the transmission station 3 to move in a cycle.
[0052] A plurality of loading stations 4 are provided on one side of the circulating cloth worm cloth transmission line 2. Each loading station 4 is provided with a first lifting device 5 for driving the raising and lowering of the breeding box.
[0053] The breeding rack 6 includes a drum rack 11 and a column 10, and the column 10 is arranged along the vertical direction. The column 10 is arranged on both sides of the drum rack 11 and supports the drum rack 11. A plurality of drums are arranged on the drum rack 11, and the drums are rotatably connected to the drum rack 11, and the drums are arranged in sequence along the length direction of the drum rack 11. Among them, the drums on the drum rack 11 are divided into powered drums 12 and unpowered drums 13, and the powered drums 12 are arranged at both ends of the drum rack 11, and the remaining drums are unpowered drums 13. The unpowered drum 13 can rotate freely around its own central axis, and the powered drum 12 is connected to a rotating power mechanism, and the powered drum 12 is driven to rotate by the rotating power mechanism. The rotating power mechanism can be a motor, and the motor is connected to one end of the powered drum 12 through a chain transmission mechanism or a gear 58 transmission mechanism and drives the powered drum 12 to rotate around its own central axis.
[0054] The roller frame 11 is tilted relative to the horizontal plane. In the present invention, the tilt angle of the roller frame 11 is 2-3 degrees. The high end of the roller frame 11 is the loading position, and the high end of the roller frame 11 is directly opposite to the first lifting device 5. The low end of the roller frame 11 is the unloading position. The powered roller 12 is located at the loading position and the unloading position of the roller frame 11. The low end of the roller frame 11 is provided with a second lifting device 7 for driving the breeding box to lift, and a unloading conveyor belt 8 is provided on one side of the second lifting device 7, and the worm excrement separation device 9 is located at one end of the unloading conveyor belt 8.
[0055] The first lifting device 5 and the second lifting device 7 have the same structure. Both the first lifting device 5 and the second lifting device 7 include a fixed frame 20. The fixed frame 20 is provided with a lifting platform 21 that can move up and down. The lifting platform 21 is connected to a lifting drive mechanism, and the lifting platform 21 is driven to move up and down by the lifting drive mechanism.
[0056] The fixing frame 20 is provided with a guide slot 23, which is arranged along the vertical direction. The lifting platform 21 is provided with a roller guide component 22 corresponding to the guide slot 23, and the roller guide component 22 is rotatably connected with a roller, which is arranged in the guide slot 23 and rolls along the guide slot 23.
[0057] The lifting drive mechanism includes a winch 29, a connecting component 27 provided on the lifting platform 21, and a pulley 28 provided on the fixed frame 20. The pulley 28 is located above the lifting platform 21, and the winch 29 is located below the lifting platform 21. The traction rope 31 on the winch 29 passes around the pulley 28 and is connected to the connecting component 27 on the lifting platform 21. The lifting platform 21 is driven by the winch 29 to move up and down.
[0058] The lifting platform 21 is provided with a guide rail 24 and a rack 30 parallel to the guide rail 24. The guide rail 24 is slidably connected with a carrier 25, and the carrier 25 can slide along the guide rail 24. The carrier 25 is provided with a translation drive motor 32 corresponding to the rack 30. The translation drive motor 32 is arranged at the lower end of the carrier 25. The output shaft of the translation drive motor 32 is connected with a gear 58, and the gear 58 is meshed with the rack 30. The translation drive motor 32 drives the gear 58 to rotate, and the gear 58 cooperates with the rack 30 to realize the horizontal movement of the lifting platform 21 along the rail, and the movement and switching of the horizontal position of the lifting platform 21 are realized.
[0059] A plurality of rollers 26 are rotatably connected to the carrier 25, and the rollers 26 are arranged in sequence along a straight line. Both ends of the rollers 26 are rotatably connected to the carrier 25. The rollers 26 are connected to a power mechanism, and the rollers 26 are driven to rotate by the power mechanism. The power mechanism can be a motor, and the motor is connected to one end of a rotating shaft 59 through a chain transmission mechanism or a gear 58 transmission mechanism, and the rotating shaft 59 is driven to rotate around its own central axis by the power mechanism.
[0060] The two ends of the carrier frame 25 are respectively provided with blocking and releasing mechanisms. The blocking and releasing mechanism includes a lever 33, one end of which is rotatably connected to the end of the carrier frame 25, and a telescopic driving member 34 is provided between the lever 33 and the carrier frame 25, and the two ends of the telescopic driving member 34 are respectively rotatably connected to the lever 33 and the carrier frame 25; the lever 33 is rotated by the telescopic driving member 34, and the lever 33 rotates on a plane perpendicular to the carrier frame 25. In the present invention, the telescopic driving member is an electric push rod. When the lever 33 rotates to a horizontal state, the lever 33 is in a blocking position, and the lever 33 can block the breeding box placed on the carrier frame 25 to prevent it from sliding off the carrier frame 25; when the lever 33 rotates to an upright state, the lever 33 is in a releasing position, and the breeding box placed on the carrier frame 25 is driven to move out of the carrier frame 25 by the rotation of the roller 26.
[0061] The insect excrement separation device 9 includes a frame 41 and a bottom plate 43 . The frame 41 is provided with a layer plate 42 , which is arranged in a horizontal direction. The layer plates 42 are arranged in sequence along the setting direction of the frame 41 .
[0062] The frame 41 is provided with a layer plate 42, and a layer bottom plate 43 is slidably connected to the layer plate 42. Among them, the layer plate 42 is provided with a second guide rail 56, and the bottom plate 43 is slidably connected to the second guide rail 56 and can slide along the second guide rail 56. A rack 30 is provided on the bottom plate 43, and the rack 30 is parallel to the direction of the second guide rail 56. A first motor 50 is provided on the layer plate 42, and a gear 58 is provided on the output shaft of the first motor 50, and the gear 58 is meshed with the rack 30. The gear 58 is driven to rotate by the motor, and the bottom plate 43 is driven to move along the second guide rail 56 through the cooperation between the gear 58 and the rack 30. The bottom plate 43 moves between the receiving position and the separation working position. A box body 45 for containing the insect excrement mixture 63 is provided on the bottom plate 43. When the bottom plate 43 is in the receiving position, the bottom plate 43 partially extends out of the layer plate 42, and the box body 45 is located below one end of the unloading conveyor belt 8. The insect excrement mixture 63 on the unloading conveyor belt 8 moves with the unloading conveyor belt 8 and falls into the box body 45 from one end thereof, thereby realizing the receiving operation. When the bottom plate 43 is in the separation working position, the bottom plate 43 is completely on the layer plate 42. The edges of the bottom plate 43 are provided with a baffle structure 44 that folds upward.
[0063] The bottom plate 43 is provided with a flattening device for flattening the insect excrement mixture 63 in the box body 45. The flattening device includes a first guide rail 53, a servo moving device 54, and a mobile frame 48. The first guide rail 53 and the servo moving device 54 are respectively arranged on both sides of the box body 45 and arranged along the length direction of the box body 45. The mobile frame 48 is a gantry structure, one end of the mobile frame 48 is connected to the servo moving device 54, and the other end of the mobile frame 48 is slidably connected to the first guide rail 53. The mobile frame 48 is rotatably connected with a rotating shaft 59, one end of the rotating shaft 59 is connected to the output shaft of the second motor 60, and the second motor 60 is fixed on the mobile frame 48. A plurality of material spreading rods 49 are provided on the rotating shaft 59. The material spreading rods 49 are parallel to each other, and the material spreading rods 49 are perpendicular to the rotating shaft 59. The mobile frame 48 is driven to move along the length direction of the box body 45 by the servo moving device 54. The rotating shaft 59 is driven by the second motor 60 to rotate between the working angle position and the stowed angle position. When the rotating shaft 59 rotates to the working angle position, the material spreading rod 49 on the rotating shaft 59 is perpendicular to the bottom surface of the box body 45; when the rotating shaft 59 rotates to the folding angle position, the material spreading rod 49 on the rotating shaft 59 is parallel to the bottom surface of the box body 45.
[0064] A mesh film reel 51 and a sealing film reel 52 are provided on one side of the box body 45. A mesh film 61 is wound on the mesh film reel 51, and a sealing film 62 is wound on the sealing film reel 52. The mesh film 61 is provided with holes through which black soldier flies can pass. The diameter of the hole is consistent with the length of the adult black soldier flies. The total area of the holes on the mesh film 61 accounts for 20%-25% of the overall area of the mesh film 61. The sealing film 62 is not provided with holes.
[0065] A fixed cover 46 is provided on the bottom plate 43, and a sealing film roll 52 and a mesh film roll 51 are arranged in the fixed cover 46. A film outlet 47 is provided on the fixed cover 46 on one side facing the box body 45. The mesh film 61 on the mesh film roll 51 and the sealing film 62 on the sealing film roll 52 can both pass through the film outlet 47.
[0066] A heating device is provided at the bottom of the box body 45. The heating device is an electric heating wire 55 laid at the bottom of the box body 45, and the electric heating wire 55 is arranged in a serpentine coil at the bottom of the box body 45. An air extraction pipe 65 is provided on the side of the box body 45, and the air extraction pipe 65 is connected to an air extraction pump.
[0067] When separating insect excrement, the mesh film 61 is pulled out from the mesh film roll 51 and covered on the insect excrement mixture 63, and the sealing film 62 is pulled out from the sealing film roll 52 and placed on the mesh film 61, forming a gap layer 64 between the sealing film 62 and the mesh film 61.
[0068] In the present invention, the larvae breeding line 1 is used for hatching black soldier fly larvae and breeding them for a short time after hatching. When the larvae on the larvae breeding line 1 are cultured for a specified time, the operator is at a packing station, which is located between the larvae breeding line 1 and the circulating cloth worm cloth transmission line 2. The operator mixes the hatched larvae with the breeding feed in a certain proportion and puts them into a breeding box, and then puts the breeding box on the transmission station 3 on the circulating cloth worm cloth transmission line 2. The breeding box on the transmission station 3 moves with the circulating cloth worm cloth transmission line 2; when the breeding box moves to the upper When the feeding station 4 is reached, the operator places the breeding box on the transmission station 3 onto the supporting frame 25 on the first lifting device 5; before placing the breeding box on the supporting frame 25, the supporting frame 25 is at the lowest position, and the height of the supporting frame 25 is consistent with the height of the transmission station 3; after placing the breeding box on the supporting frame 25, the supporting frame 25 rises to a height position corresponding to the feeding position on the roller frame 11, and in the process of lifting the breeding box, the gear lever 33 is in a horizontal state, and the gear lever 33 blocks the breeding box to prevent the breeding box from falling from the supporting frame The aquaculture box slides down on the carrier 25; when the aquaculture box reaches the height position of the loading position of the roller rack 11, the gear lever 33 rotates to the upright state, the roller 26 rotates and drives the aquaculture box to move out of the carrier 25 and enter the loading position of the roller rack 11. The inclination angle of the roller rack 11 is 2-3 degrees. At this inclination angle, the aquaculture box on the roller rack 11 can automatically slide toward the unloading position along the unpowered roller 13 on the roller rack 11 until the aquaculture box stays at the unloading position; repeat the above operation to arrange the aquaculture boxes in sequence along the roller rack 11; due to the unloading The drum is located at the lower end of the drum frame 11, and the drum at the lower end is a powered drum 12. The powered drum 12 can rotate autonomously only after the rotating power mechanism is turned on, and the powered drum 12 does not rotate after the rotating power mechanism is turned off; when the powered drum 12 on the material discharge position does not rotate, when the breeding box moves to the powered drum 12 on the material discharge position, the breeding box will stay on the material discharge position; only when the rotating power mechanism is turned on, the breeding box on the material discharge position will move out of the material discharge position under the rotation of the powered drum 12;
[0069] After all the breeding boxes are placed on the breeding rack 6, the next stage of breeding of black soldier fly larvae is carried out on the breeding rack 6; during the breeding process of this stage, feed can be supplemented in the breeding box according to the actual breeding conditions.
[0070] When the breeding stage on the breeding rack 6 is over, the black soldier fly larvae in the breeding box grow into a commercial insect state, and the powered roller 12 on the unloading position starts to rotate, so that the breeding boxes placed on the breeding rack 6 are moved out one by one from the unloading position; the breeding boxes moved out from the unloading position will enter the supporting frame on the second lifting device 7, and then the breeding boxes are transported to the height position of the unloading conveyor belt 8 by the second lifting device 7, and the operator removes the breeding box from the supporting frame of the second lifting device and pours the insect-feces mixture 63 in the breeding box onto the unloading conveyor belt 8, wherein the insect-feces mixture 63 is a mixture of commercial insects, insect feces and a small amount of residual feed, and the unloading conveyor belt 8 transports the insect-feces mixture 63 to the insect-feces separation device 9, and the commercial insects in the insect-feces mixture 63 are separated by the insect-feces separation device 9.
[0071] Among them, when the insect excrement separation device 9 performs insect excrement separation, the method is as follows:
[0072] Step 1), the bottom plate 43 is driven to move to the material receiving position by the first motor 50, and the box body 45 on the bottom plate 43 is located below one end of the unloading conveyor belt 8, and the insect excrement mixture 63 on the unloading conveyor belt 8 falls into the box body 45 through the movement of the unloading conveyor belt 8; after the box body 45 completes the material receiving, the bottom plate 43 is driven to move to the separation working position by the first motor 50.
[0073] Step 2), drive the rotating shaft 59 to rotate to the working angle position through the second motor 60, at which time the spreading rod 49 on the rotating shaft 59 is perpendicular to the bottom surface of the box body 45; the servo moving device 54 drives the moving frame 48 to move along the length direction of the box body 45, and spreads the insect feces mixture 63 in the box body 45 through the spreading rod 49; then drive the rotating shaft 59 to rotate to the retracted angle position through the second motor 60, and after the rotating shaft 59 reaches the retracted angle position, the spreading rod 49 on the rotating shaft 59 is parallel to the bottom surface of the box body 45.
[0074] Step 3), pull out the mesh film 61 on the mesh film roll 51 and make the mesh film 61 cover the insect excrement mixture 63 in the box body 45; after the mesh film 61 covers the insect excrement mixture 63, the air between the mesh film 61 and the upper surface of the insect excrement mixture 63 is extracted through the exhaust pipe 65, so that a low air pressure is formed between the mesh film 61 and the insect excrement mixture 63, so that the mesh film 61 and the upper surface of the insect excrement mixture 63 are fitted together; pull out the sealing film 62 on the sealing film roll 52, cover the sealing film 62 on the mesh film 61, and leave a gap layer 64 between the mesh film 61 and the sealing film 62.
[0075] Step 4), the heating device is turned on, and the heating temperature of the heating device is higher than the suitable living temperature of the black soldier flies; the air inlet duct 67 and the exhaust duct 66 are respectively connected to the two ends of the sealing film 62, the air inlet duct 67 and the exhaust duct 66 are respectively connected to the hole layer between the mesh film 61 and the sealing film 62, and the air duct is connected to the blower; cooling air is blown into the hollow layer 64 by the blower, and the exhaust duct 66 is used to discharge the excess air in the hollow layer 64; the heating of the heating device prompts the black soldier flies to crawl into the hollow layer 64 between the mesh film 61 and the sealing film 62 through the holes on the mesh film 61.
[0076] The specific heating temperature of the heating device is 40°C-47°C. The temperature of the cooling air blown into the air gap layer 64 by the blower is 20°C-25°C, and the cooling air can be ambient air that meets this temperature range; by blowing cooling air into the air gap layer 64, the air temperature in the air gap layer 64 can be kept between 20°C-25°C, which is a temperature range suitable for the life of black soldier flies, and the insect excrement mixture 63, due to the heating effect of the heating device, will gradually become higher than the suitable temperature range for black soldier flies, forming a stuffy and unsuitable environment for the life of black soldier flies under the mesh film 61, so that a significant difference in ambient temperature is formed between the air gap layer 64 and the insect excrement mixture 63, and the oxygen under the mesh film 61 will be continuously consumed by black soldier flies and form an oxygen-deficient environment, while the air gap layer 64 is rich in oxygen, and the above factors will effectively prompt the black soldier flies to drill out of the insect excrement mixture 63 and transfer to the air gap layer 64.
[0077] Step 5), the sealing film 62 and the mesh film 61 are removed from the box body 45. When removed, the black soldier flies in the hollow layer 64 are removed together, and feces and residual feed are left in the box body 45, thereby achieving insect-feces separation.
[0078] The present invention has the following advantages:
[0079] 1. The present invention realizes a high degree of mechanized operation in the black soldier fly breeding process, saves a large number of manual handling operations of the breeding boxes, greatly reduces the labor cost in the breeding process, thereby reducing the breeding cost and improving the breeding efficiency.
[0080] 2. The present invention realizes the separation of commercial insects through an insect excrement separation device. During the insect excrement separation process, the change of environmental temperature is used to induce black soldier flies to crawl into the hole layer between the mesh membrane and the sealing membrane, thereby realizing the autonomous separation of black soldier flies and insect excrement. During the separation process, no forced external force is applied to the black soldier flies to promote their separation, and no mechanical vibration is generated, thereby reducing the damage to the living black soldier flies, thereby reducing the mortality rate of black soldier flies during the insect excrement separation process, and improving the economic benefits of black soldier fly breeding.
[0081] The present invention is not limited to the above-mentioned optimal implementation mode. Anyone can derive other various forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, all technical solutions that are the same or similar to those of the present application fall within the protection scope of the present invention.
Claims
1. A black soldier fly breeding system, characterized in that: It includes larvae breeding line, circulating cloth and worm material transmission line, breeding rack, unloading conveyor belt, and insect feces separation device; A plurality of loading stations are arranged on one side of the circulating cloth worm cloth transmission line, each of which is provided with a first lifting device for driving the raising and lowering of the breeding box, the breeding frame comprises a roller frame, on which a plurality of rollers are arranged, and the roller frame is inclined relative to the horizontal plane; the high end of the roller frame is the loading position, the high end of the roller frame is directly opposite to the first lifting device, and the low end of the roller frame is the unloading position; A second lifting device for driving the breeding box to be lifted and lowered is provided at the lower end of the drum frame, a feeding conveyor belt is provided on one side of the second lifting device, and the worm excrement separation device is located at one end of the feeding conveyor belt; The insect excrement separation device comprises a frame and a bottom plate, wherein a layer plate is provided on the frame, the bottom plate is slidably connected to the layer plate, a rack is provided on the bottom plate, a first motor is provided on the layer plate, a gear is provided on the output shaft of the first motor, and the gear is meshed with the rack; a box body for containing the insect excrement mixture is provided on the bottom plate, and a flattening device for flattening the insect excrement mixture in the box body is provided on the bottom plate; A mesh film roll and a sealing film roll are provided on one side of the box body, a mesh film is wound on the mesh film roll, and holes are provided on the mesh film for black soldier flies to pass through; A heating device is provided at the bottom of the box body; an air extraction pipe is provided on the side of the box body, and the air extraction pipe is connected to an air extraction pump; When separating insect excrement, the mesh film is pulled out from the mesh film roll and covered on the insect excrement mixture, and the sealing film is pulled out from the sealing film roll and placed on the mesh film, forming a gap layer between the sealing film and the mesh film; The flattening device comprises a first guide rail, a servo moving device, and a moving frame. The first guide rail and the servo moving device are respectively arranged on both sides of the box body and arranged along the length direction of the box body; one end of the moving frame is connected to the servo moving device, and the other end of the moving frame is slidably connected to the first guide rail; a rotating shaft is rotatably connected to the moving frame, one end of the rotating shaft is connected to the output shaft of the second motor, and the second motor is fixed to the moving frame; a plurality of spreading rods are arranged on the rotating shaft; The method of using the insect excrement separation device is as follows: Step 1), the bottom plate is driven by the first motor to move to the material receiving position, the box body on the bottom plate is located below one end of the unloading conveyor belt, and the insect excrement mixture on the unloading conveyor belt falls into the box body; after the material receiving is completed, the bottom plate is driven by the first motor to move to the separation working position; Step 2), the second motor drives the rotating shaft to rotate to the working angle position, at which time the material spreading rod on the rotating shaft is perpendicular to the bottom surface of the box body; the servo moving device drives the moving frame to move along the length direction of the box body, and the insect excrement mixture in the box body is spread flat by the material spreading rod; then the second motor drives the rotating shaft to rotate to the stowed angle position, and after the rotating shaft reaches the stowed angle position, the material spreading rod on the rotating shaft is parallel to the bottom surface of the box body; Step 3), pulling out the mesh film on the mesh film roll and making the mesh film cover the insect excrement mixture in the box body; pulling out the sealing film on the sealing film roll, covering the mesh film with the sealing film, and leaving a gap layer between the mesh film and the sealing film; Step 4), the heating device is turned on, and the heating temperature of the heating device is higher than the suitable living temperature of the black soldier flies; the heating of the heating device prompts the black soldier flies to crawl into the gap layer between the mesh membrane and the sealing membrane through the holes on the mesh membrane; Step 5), remove the sealing film and the mesh film from the box body.
2. A black soldier fly breeding system according to claim 1, characterized in that: The rollers on the roller frame are divided into powered rollers and unpowered rollers. The powered rollers are arranged at both ends of the roller frame, and the remaining rollers are unpowered rollers. The powered rollers are connected to the rotating power mechanism, and the powered rollers are driven to rotate by the rotating power mechanism.
3. A black soldier fly breeding system according to claim 1, characterized in that: The inclination angle of the roller frame is 2-3 degrees.
4. A black soldier fly breeding system according to claim 1, characterized in that: The circulating cloth worm cloth transmission line comprises an elliptical conveyor belt, one end of which is close to the larvae breeding line, and a plurality of transmission stations for placing breeding boxes are arranged on the conveyor belt.
5. A black soldier fly breeding system according to any one of claims 1 to 4, characterized in that: The first lifting device and the second lifting device have the same structure. Both the first lifting device and the second lifting device include a fixed frame, on which a lifting platform that can move up and down is provided. The lifting platform is connected to a lifting drive mechanism, and the lifting drive mechanism drives the lifting platform to move up and down. The lifting platform is provided with a slide rail and a rack parallel to the slide rail, the slide rail is slidably connected to a carrier frame, the carrier frame is rotatably connected to a plurality of rollers, the rollers are connected to a power mechanism, and the rollers are driven to rotate by the power mechanism; A translation drive motor corresponding to the rack is arranged on the carrier frame, a gear is connected to the output shaft of the translation drive motor, and the gear is meshed with the rack. Both ends of the carrier frame are respectively provided with blocking and releasing mechanisms.
6. A black soldier fly breeding system according to claim 5, characterized in that: The blocking and releasing mechanism includes a shift rod, one end of which is rotatably connected to the end of the carrier frame, a telescopic driving member is provided between the shift rod and the carrier frame, and both ends of the telescopic driving member are respectively rotatably connected to the shift rod and the carrier frame; the shift rod rotates through the telescopic driving member.
7. The black soldier fly breeding system according to claim 1, characterized in that: In step 3), after the mesh film is covered on the insect-excrement mixture, the air between the mesh film and the upper surface of the insect-excrement mixture is extracted through the air extraction pipe, so that a low air pressure is formed between the mesh film and the insect-excrement mixture, thereby promoting the mesh film to fit the upper surface of the insect-excrement mixture; In step 4), an air inlet pipe and an air outlet pipe are respectively connected to both ends of the sealing film, and the air inlet pipe is connected to a blower; cooling air is blown into the void layer through the blower.
Citation Information
Patent Citations
Utilize black soldier fly to handle kitchen garbage's automatic screening system
CN208390635U