A method, apparatus, and storage medium for testing the firing performance of an electronic control module

Abstract

The application provides a kind of electronic control module firing performance test method, equipment and storage medium, can simulate the firing test box of different capacitance values, different voltage values, can output different firing voltage, second, by determining whether the temperature measured by infrared thermometer meets the ignition temperature point or the maximum non-ignition temperature point of the ignition powder, to determine the reliable firing voltage and safety voltage of the ignition element matched with the ignition powder, then according to the firing parameter obtained at the moment of firing of the ignition element, it can be determined whether the electronic control module is suitable for the client ignition powder, so as to realize the effective evaluation test of the firing performance of the electronic control module of the electronic detonator, without going to the client to do the drug matching experiment, it is efficient and safe.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electronic detonator, in particular to a method, device and storage medium for testing firing performance of an electronic control module. BACKGROUND

[0002] With the development of engineering blasting technology, the requirements of blasting engineering are higher and higher, and the application of electronic detonator in the blasting process is more and more common. The electronic detonator is mainly composed of an electronic control module, an ignition powder, a basic detonator and a leg wire. The electronic control module as a key component of the detonator is crucial to the firing reliability of the detonator, especially the firing performance of the firing resistor, which will affect the ignition reliability of the ignition powder. However, there is only research on the firing temperature of the electric detonator bridge wire in the current literature, and there is little research on the test method of the firing performance of the firing resistor on the electronic detonator. Moreover, the reliability adaptation result can only be obtained by doing the medicament matching test on the client side, that is, the new type of firing resistor and the new type of firing capacitor of the electronic detonator rely too much on the medicament matching test on the client side to verify the product adaptability, which will cause problems such as long verification period, low efficiency, high investment cost and customer resistance. SUMMARY

[0003] In view of the above problems, the present application provides a method, device and storage medium for testing the firing performance of an electronic control module, which can effectively evaluate the adaptation of the electronic control module and the ignition powder, without the need to do the medicament matching test on the client side, which is efficient and safe.

[0004] The present application adopts the following technical scheme, a method for testing the firing performance of an electronic control module, characterized in that it comprises the following steps:

[0005] Step one, select a firing test box with different capacitance values and different voltage values, and adjust the firing voltage of the firing element through the firing test box;

[0006] Step two, measure the temperature by an infrared temperature measuring instrument to obtain the firing temperature of the firing element under the corresponding firing voltage;

[0007] Step three, determine whether the firing temperature meets the firing temperature point or the maximum non-firing temperature point of the ignition powder, if yes, proceed to step four, if no, return to step one;

[0008] Step four, determine whether the minimum firing voltage and the maximum non-firing voltage under the firing temperature meet the set threshold, if yes, proceed to step five, if no, return to step one;

[0009] Step five, discharge the firing element to obtain the firing performance parameters;

[0010] Step six, based on the firing performance parameters obtained in step five, determine whether the firing performance parameters meet the technical threshold, if yes, determine that the firing element is adapted to the priming agent, otherwise not.

[0011] Further, if the minimum firing voltage and the maximum non-firing voltage at the firing temperature meet the set threshold, the following steps are further included:

[0012] S4.1, select several different firing voltages, and measure the firing temperature at the corresponding firing voltage;

[0013] S4.2, if the average value of the temperature measured at each firing voltage meets the set threshold, the step five is performed, if the set threshold is not met, it is determined that the firing element is not adapted to the priming agent;

[0014] Further, in the step five, the obtained firing performance parameters include the bridge wire spark injection speed of the firing element at the moment of firing, the bridge wire mass, the firing height, and the firing temperature duration;

[0015] And according to the formula the firing impulse I of the firing element is obtained,

[0016] Wherein, m is the bridge wire mass, V D is the bridge wire injection speed;

[0017] Further, the firing test box is a box structure, the firing test box includes a power supply battery and a main control board connected to each other, and the main control board is arranged with a voltage regulation module for firing voltage regulation and a firing circuit module for charging and discharging the firing element.

[0018] Further, in the step three, if the firing temperature meets the firing temperature point of the priming agent, the voltage at the firing temperature is the minimum firing voltage of the firing element matched with the priming agent; if the firing temperature meets the maximum non-firing temperature point of the priming agent, the voltage at the firing temperature is the maximum non-firing voltage of the firing element matched with the priming agent.

[0019] The application also provides a computer device, including a memory and a processor, the memory stores a computer program, characterized in that the processor executes the computer program to realize the steps of the above method.

[0020] The application also provides a computer readable storage medium, which stores a computer program, characterized in that the computer program is executed by the processor to realize the steps of the above method.

[0021] The beneficial effects of the present application are that: the firing test box can output different firing voltages by simulating different capacitance values and different voltage values; secondly, the reliable firing voltage and the safety voltage of the firing element matched with the ignition powder are determined by judging whether the temperature measured by the infrared temperature measuring instrument meets the firing temperature point or the maximum non-firing temperature point of the ignition powder; then, according to the firing parameters obtained at the moment of firing of the firing element, it can be judged whether the electronic control module is suitable for the client's ignition powder, so as to realize effective evaluation and test of the firing performance of the electronic control module of the electronic detonator, without going to the client to do the matching experiment with the powder, which is efficient and safe, and has good economic use value. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a flowchart of the present application;

[0023] Figure 2 is a schematic diagram of the internal connection of the firing test box in the present application. DETAILED DESCRIPTION

[0024] As shown in Figure 1 , Figure 2 , the present application is a kind of electronic control module firing performance test method, comprising the following steps:

[0025] Step one, select the firing test box with different capacitance values and different voltage values, adjust the firing voltage of the firing element through the firing test box; the firing element is a combination of firing capacitor and firing resistor, and the firing voltage of the combination element is adjusted by the firing test box during testing;

[0026] Step two, temperature measurement is carried out by infrared temperature measuring instrument, and the firing temperature of the firing element under the corresponding firing voltage is obtained;

[0027] Step three, determine whether the firing temperature meets the firing temperature point or the maximum non-firing temperature point of the ignition powder, if yes, that is, if the firing temperature meets the firing temperature point of the ignition powder, the voltage at this firing temperature is the minimum reliable firing voltage of the firing element matched with the ignition powder; if the firing temperature meets the maximum non-firing temperature point of the ignition powder, the voltage at this firing temperature is the maximum non-firing voltage (i.e. safety voltage) of the firing element matched with the ignition powder, proceed to step four, if not, that is, the firing temperature does not meet the firing temperature point or the maximum non-firing temperature point of the ignition powder, return to step one and adjust the firing voltage again, by increasing or decreasing the firing voltage, until the voltage corresponding to the minimum reliable firing and maximum non-firing temperature point of the ignition powder is found;

[0028] Among them, the firing voltage refers to the reliable minimum firing voltage, and the safety voltage refers to the reliable maximum non-firing voltage;

[0029] Step four, determine whether the minimum firing voltage and the maximum non-firing voltage at the firing temperature meet the set threshold value, if yes, proceed to step five, if not, return to step one;

[0030] Further, if the minimum firing voltage and the maximum non-firing voltage at the firing temperature meet the set threshold value, the following steps are further included:

[0031] S4.1, select several different firing voltages, and measure the firing temperature at the corresponding firing voltage;

[0032] S4.2, if the average value of the temperature measured at each firing voltage meets the set threshold value, proceed to step five, if not, determine that the firing element is not suitable for the priming agent;

[0033] Step five, discharge the firing element to obtain the firing performance parameters, that is, through the software function of the high-speed camera, the bridge wire spark ejection speed, bridge wire mass and firing height parameters of the firing element at the moment of firing are captured; the firing temperature discharge duration under the firing voltage is captured through the oscilloscope;

[0034] And according to the formula The firing impulse I of the firing element is obtained,

[0035] Wherein, m is the bridge wire mass, V D is the bridge wire ejection speed;

[0036] The camera focuses on the discharge spark of the firing resistor in layers to obtain a group of radiation images, each image is the superposition of the focusing image of its corresponding fault and the out-of-focus image of other faults, and the original image of each fault can be reconstructed by using the existing image inversion algorithm, and then the original image can be obtained by using the existing color three primary color temperature measurement method combined with the infrared temperature measuring instrument;

[0037] Step six, based on the firing performance parameters obtained in step five, determine whether the firing performance parameters meet the technical threshold value, if yes, determine that the firing element is suitable for the priming agent, otherwise, it is not suitable.

[0038] The existing test device is adopted in the firing test box, the firing test box is a box structure, the firing test box includes a power supply battery and a main control board connected with each other, and the main control board is arranged with a voltage regulation module for regulating the firing voltage, and a firing circuit module for charging and discharging the firing element.

[0039] The application further provides a computer device comprising a memory and a processor, the memory stores a computer program, and the processor implements the steps of the above method when executing the computer program.

[0040] The application further provides a computer readable storage medium, which stores a computer program, and the computer program is executed by a processor to implement the steps of the method.

[0041] In the application, the electronic control module can simulate discharging of the firing element with different capacitances and different voltages, and the camera can dynamically capture the temperature and firing state of the firing element at the discharging moment of the firing element, and then can analyze the instantaneous temperature state, firing direction, firing height and the like according to the captured information, so as to determine whether the electronic control module is suitable for the client primer.

[0042] The application has reasonable design, simple connection and reliable operation, can effectively evaluate the adaptation of the electronic control module and the primer, and does not need to go to the client to do the primer adaptation experiment, so it is efficient and safe.

[0043] According to the common ignition agent, certain adaptation data and experience are accumulated, the firing impulse, the adaptation voltage, the unique firing property of the agent itself and the design of the electronic control module, the matched detonation system, the electronic control module related performance technical requirements in the WJ9085-2015 'industrial digital electronic detonator' and 'electronic detonator electronic control module access safety technical requirements' (trial) standard are combined, and the adaptation result of the firing performance parameter in step five and the ignition agent is comprehensively determined.

[0044] Now, for a certain ignition agent, the A firing element is selected to be described by taking an example, and the agent adaptation is estimated, and the estimated parameters are as shown in the following table 1:

[0045]

[0046]

[0047] According to table 1, first, whether the minimum firing voltage and the maximum non-firing voltage under the obtained firing temperature meet the set threshold value is determined, if yes, that is, the test parameter values of the A firing element in table 1 all meet the determination condition, and the sensitivity performance meets the technical requirements.

[0048] Then, the firing temperature is measured under 8.2V, 14V, 16V and 22V firing voltages respectively to evaluate the firing temperature consistency, a certain number of temperature values are measured under each firing voltage, and the average value and the temperature deviation are obtained, if the average value and the temperature deviation meet the corresponding determination condition, it is indicated that the firing temperature consistency meets the technical requirements.

[0049] When the firing temperature consistency meets the technical requirements, according to the high-voltage initiation voltage 22V requirement of the electronic detonator initiation system, discharge under 22V voltage is performed to determine whether the average value of the discharge duration of the voltage at a certain temperature meets the ignition time of the ignition powder, if yes, the corresponding firing performance parameters are obtained, if no, it is determined that the firing element is not suitable for the ignition powder;

[0050] The obtained firing performance parameters are determined again whether they meet the technical requirements such as firing height and firing impulse, if all the performance tests meet the technical requirements, it is determined that the A firing element is suitable for the certain ignition powder, otherwise, it is not suitable.

[0051] If all the test parameters in Table 1 meet the determination conditions, it can be indicated that the A firing element is suitable for the certain ignition powder.

[0052] In Table 1, the firing voltage at the firing probability of 0.01% in the sensitivity performance is taken as the safety voltage, and the firing voltage at the firing probability of 99.99% is taken as the minimum firing voltage.

[0053] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by a computer program instructing related hardware. It is obvious for those skilled in the art that the present application is not limited to the details of the above-mentioned exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.

[0054] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments which can be understood by those skilled in the art.

Claims

1. A method for testing the ignition performance of an electronic control module, characterized in that, Includes the following steps: Step 1: Select an ignition test box that can simulate different capacitance and voltage values, and adjust the ignition voltage of the ignition element through the ignition test box. Step 2: Measure the temperature using an infrared thermometer to obtain the ignition temperature of the ignition element at the corresponding ignition voltage; Step 3: Determine whether the ignition temperature meets the ignition temperature point or the maximum non-ignition temperature point of the ignition agent. If yes, proceed to Step 4; otherwise, return to Step 1. Step 4: Determine whether the minimum ignition voltage and the maximum non-ignition voltage at the ignition temperature meet the set threshold. If yes, proceed to Step 5; otherwise, return to Step 1. Step 5: Discharge the ignition element to obtain ignition performance parameters; Step 6: Based on the ignition performance parameters obtained in Step 5, determine whether all ignition performance parameters meet the technical threshold. If so, determine that the ignition element and the ignition agent are compatible; otherwise, they are not compatible. If the minimum ignition voltage and the maximum non-ignition voltage at the ignition temperature meet the set threshold, the following steps are also included: S4.1 Select several different ignition voltages and measure the ignition temperature at the corresponding ignition voltages; S4.2 If the average temperature measured at each ignition voltage meets the set threshold, then proceed to step five. If the set threshold is not met, then it is determined that the ignition element and the ignition agent are incompatible. In step five, the obtained ignition performance parameters include the spark jet velocity of the bridge wire at the moment of ignition of the ignition element, the mass of the bridge wire, the ignition height, and the duration of ignition temperature. And according to the formula To obtain the ignition impulse I of the ignition element, Where m is the mass of the bridge wire, V D The jetting speed of the bridge wire.

2. The method for testing the ignition performance of an electronic control module according to claim 1, characterized in that, The ignition test box has a box structure. The ignition test box includes a connected power supply battery and a main control board. The main control board is equipped with a voltage regulation module for adjusting the ignition voltage and an ignition circuit module for charging and discharging the ignition element.

3. The method for testing the ignition performance of an electronic control module according to claim 1, characterized in that, In step three, if the ignition temperature meets the ignition temperature point of the ignition agent, then the voltage at that ignition temperature is the minimum ignition voltage of the ignition element combined with the ignition agent; if the ignition temperature meets the maximum non-ignition temperature point of the ignition agent, then the voltage at that ignition temperature is the maximum non-ignition voltage of the ignition element combined with the ignition agent.

4. A computer device comprising a memory and a processor, wherein the memory stores a computer program, characterized in that, When the processor executes the computer program, it implements the steps of the electronic control module ignition performance testing method as described in any one of claims 1 to 3.

5. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by the processor, it implements the steps of the electronic control module ignition performance testing method as described in any one of claims 1 to 3.

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