A finishing device for titanium alloy convex tubes

By designing a finishing device for titanium alloy convex tubes, and utilizing the combination of molds and lead screws and automated drive, the problems of low efficiency and poor consistency in the treatment of convex surface defects were solved, achieving a highly efficient and automated convex grinding effect.

CN117259502BActive Publication Date: 2026-03-10CHENGDU ADVANCED METAL MATERIALS IND TECH RES INST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-14
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing technologies struggle to efficiently and consistently address surface defects on the convex ridges of titanium alloy tubes, especially burrs or defects generated during cold rolling, resulting in low grinding efficiency and poor consistency.

Method used

A titanium alloy convex tube finishing device is adopted, including a worktable, finishing mold, support, lifting mechanism, lead screw, stepless motor and control cabinet. Through the cooperation of mold and lead screw, the convex ridges are automatically ground. The mold is lifted and lowered by hydraulic cylinder and guide rail. Combined with stepless motor drive, the four convex ridges are efficiently finished.

Benefits of technology

It improves grinding efficiency, reduces the labor intensity of workers, and ensures the consistency of the four convex ridges, achieving a highly efficient automated grinding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a finishing device for titanium alloy ribbed tubes, comprising a worktable, a finishing mold, supports, a lifting mechanism, a lead screw, a stepless motor, and a control cabinet. A transverse groove for the ribbed tube is provided in the center of the upper surface of the worktable. Supports are symmetrically arranged at both ends of the groove and connected to the worktable via the lifting mechanism. A lead screw rotating joint is connected between the two supports. The stepless motor is fixed to the outside of one support, and its output end is connected to one end of the lead screw for driving the lead screw. The finishing mold slides with the lead screw via a lead screw nut, and the shape of its lower end corresponds to the standard dimensions of the ribbed tube. The control cabinet is located on one side of the worktable and connected to the stepless motor and the lifting mechanism. This invention utilizes the horizontal reciprocating motion of the finishing mold under the control of the stepless motor to grind the ribbed shape, which not only improves grinding efficiency and reduces the labor intensity of workers but also ensures that the four ribbed tubes being ground have consistent shapes.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of titanium alloy pipe production, and particularly relates to a titanium alloy convex rib pipe finishing device. BACKGROUND

[0002] The titanium alloy convex rib pipe is a special pipe material for heat exchange and flow guiding, and is characterized by four symmetrical convex ribs on the outer surface of the seamless pipe material. The pipe material is usually produced by cold rolling, and burrs or defects may occur in the four convex ribs of the finished pipe material at local positions. Due to the size and shape limitation of the convex ribs, it is difficult to process the defects on the surface of the convex ribs by general external grinding and polishing. At present, the defects are usually processed manually, which can complete the grinding and polishing of the convex ribs, but the efficiency is low and the consistency is poor, which cannot meet the production requirements. SUMMARY

[0003] In view of the above problems, the present application aims to provide a titanium alloy convex rib pipe finishing device, which can greatly improve the grinding and polishing efficiency, reduce the labor intensity of workers, and ensure the consistency of the four convex ribs.

[0004] The technical scheme adopted by the present application is as follows:

[0005] The titanium alloy convex rib pipe finishing device comprises a workbench, a finishing die, a support, a lifting mechanism, a lead screw, an endless motor and a control cabinet. The upper surface of the workbench is provided with a transverse convex rib pipe clamping groove in the middle. The supports are symmetrically arranged at the two ends of the convex rib pipe clamping groove and are connected with the workbench through the lifting mechanism respectively. The lead screw rotating pair is connected between the two end supports. The endless motor is fixed outside one end support and its output end is connected with one end of the lead screw for driving the lead screw. The finishing die is in sliding fit with the lead screw through the lead screw nut, and the outer shape of the lower end surface of the finishing die corresponds to the standard size of the convex rib of the convex rib pipe. The control cabinet is arranged on one side of the workbench and is connected with the endless motor and the lifting mechanism.

[0006] Further, the workbench comprises a platform and legs. The platform is of a rectangular structure. The legs are fixed to the bottom corners of the platform respectively.

[0007] Further, the platform is a cast iron platform, and the legs are square steel tubes.

[0008] Further, the lifting mechanism is a hydraulic cylinder and a guide rail. The hydraulic cylinders are arranged on the front and rear sides of the end portions of the convex rib pipe clamping groove and are fixed to the platform. The bottoms of the supports are connected with the output ends of the hydraulic cylinders through the guide rails correspondingly.

[0009] Further, the end portion of the lead screw is connected with the support through a bearing.

[0010] Further, the non-polar motor is fixedly connected with the support through screws.

[0011] Compared with the prior art, the application has the following beneficial effects:

[0012] 1. The finishing device is practical and low in cost, which is assembled by a die steel finishing die, a reciprocating screw, a stepless motor, a hydraulic cylinder, a guide rod, a cast iron steel plate and the like.

[0013] 2. The application has simple structure, can improve the convex rib grinding efficiency and reduce the labor intensity of workers, and the finishing effects of the four convex ribs are consistent. DETAILED DESCRIPTION

[0014] Figure 1 Fig. 1 is a schematic diagram of the overall structure of the titanium alloy convex rib pipe finishing device;

[0015] Figure 2 Fig. 2 is a schematic diagram of the structure of the finishing die in Fig. 1.

[0016] In the drawings, reference numeral 1 denotes a support leg, 2 a platform, 3 a support, 4 a lifting mechanism, 5 a convex rib pipe clamping groove, 6 a screw, 7 a finishing die, 8 a non-polar motor, 9 a control cabinet and 10 a convex rib pipe. DETAILED DESCRIPTION

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can also be obtained by those skilled in the art without creative effort on the basis of these drawings.

[0018] It should be noted that in the description of the application, the terms "upper", "lower", "top", "bottom", "one side", "the other side", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not mean that the device or element must have a particular orientation, be constructed and operated in a particular orientation.

[0019] Referring to the drawings Figure 1 and 2 , the specific structure of one embodiment of the titanium alloy convex rib pipe finishing device is given. The device comprises a workbench, a support 3, a lifting mechanism 4, a screw 6, a finishing die 7, a non-polar motor 8 and a control cabinet 9. In this embodiment, the workbench comprises a support leg 1 and a platform 2, the support leg 1 is a square steel pipe, the platform 2 is a rectangular cast iron platform, and the support leg 1 is provided with four support legs, which are fixedly connected to the bottom corners of the platform 2.

[0020] Wherein, the middle part of the left and right ends of the upper surface of the platform 2 is provided with a transverse ridge pipe clamping groove 5, the ridge pipe clamping groove 5 is a semicircular groove corresponding to the pipe body of the ridge pipe 10, and the middle part of the bottom end of the semicircular groove is provided with a rectangular groove corresponding to the ridge of the ridge pipe 10; The support 3 is symmetrically arranged at the left and right ends of the ridge pipe clamping groove 5, and is connected with the platform 2 through the lifting mechanism 4 respectively; The screw rod 6 rotating pair is connected between the two end supports 3, and the end of the screw rod 6 is connected with the support 3 through the bearing rotating pair.

[0021] The stepless motor 8 is fixed outside one end support 3 by screw, and the output end thereof is connected with one end of the screw rod 6, which is used to drive the screw rod 6; The finishing die 7 is slidably connected with the screw rod 6 through the screw nut, and the shape of the lower end surface thereof corresponds to the standard size of the ridge of the ridge pipe, which is also composed of a semicircular groove and a rectangular groove at the middle part of the top end of the semicircular groove; The control cabinet 9 is arranged on one side of the workbench and is connected with the stepless motor 8 and the lifting mechanism 4, which is used to control them.

[0022] In the embodiment, the lifting mechanism 4 is a hydraulic cylinder and a guide rail; The hydraulic cylinder is arranged on the front and rear sides of the end part of the ridge pipe clamping groove 5 respectively and is fixedly connected with the platform 2; The front and rear sides of the bottom of the support 3 are respectively connected with the output end of the hydraulic cylinder through the guide rail, and the lifting of the support 3 can be realized by controlling the hydraulic cylinder, so as to drive the finishing die 7 to lift.

[0023] The working process of the present application is as follows:

[0024] Step one, the titanium alloy ridge pipe 10 to be finished is placed in the ridge pipe clamping groove 5 on the platform 2, and the two ends are fixed by the pressure head;

[0025] Step two, the power of the control cabinet 9 is turned on, the finishing die 7 is controlled to move to the starting position at one end first, and then is lowered to the ridge pipe to be finished, so that the finishing die 7 is completely attached to one ridge of the pipe;

[0026] Step three, the moving speed of the stepless motor 8 is set, the work button is started, the finishing die 7 is uniformly moved from one end position to the other end of the ridge pipe 10 to complete the outer shape finishing of one ridge;

[0027] Step four, the finishing die 7 is lifted to an appropriate height by controlling the hydraulic cylinder, the next ridge of the ridge pipe 10 is turned to the working surface by manually rotating the ridge pipe 10 with the two end pressure heads, then the two ends are fixed by the pressure head, the finishing die 7 is lowered to attach to the ridge, the retreat work button is started to make the finishing die 7 return to the starting point to complete the outer shape finishing of the second ridge, and the finishing of the four ridges on the pipe surface is completed by repeating the above steps.

[0028] Step five, move up the finishing die 7, open two end press head to take out the finished ribbed tube 10, then load the next ribbed tube 10 to continue finishing.

[0029] The details of the present application are all known technology.

[0030] The above-described embodiments are merely preferred embodiments of the present application and are not intended to limit the scope of the present application. Various modifications and improvements to the technical solutions of the present application made by those of ordinary skill in the art without departing from the design spirit of the present application shall fall within the protection scope of the present application.

Claims

1. A titanium alloy bead tube finishing apparatus, characterized by: The device comprises a workbench, a finishing die, a support, a lifting mechanism, a screw rod, an endless motor and a control cabinet; the upper surface of the workbench is provided with a transverse ridge pipe clamping groove in the middle; the supports are symmetrically arranged at the two ends of the ridge pipe clamping groove and are respectively connected with the workbench through the lifting mechanism; the screw rod rotating pair is connected between the two supports; the endless motor is fixed outside one end of the support and its output end is connected with one end of the screw rod for driving the screw rod; the finishing die is slidingly matched with the screw rod through a screw rod nut and the outer shape of the lower end surface of the finishing die corresponds to the standard size of the ridge of the ridge pipe; the control cabinet is arranged on one side of the workbench and is connected with the endless motor and the lifting mechanism. The workbench comprises a platform and supporting legs; the platform is of a rectangular structure; the supporting legs are fixedly connected at the bottom of the four corners of the platform. The lifting mechanism is a hydraulic cylinder and a guide rail; the hydraulic cylinder is arranged on the front and back sides of the end of the ridge pipe clamping groove and is fixedly connected with the platform; the bottom of the support is connected with the output end of the hydraulic cylinder through the guide rail on the two sides.

2. A titanium alloy bellows finishing device according to claim 1, characterized in that: The platform is a cast iron platform; the supporting legs are square steel tubes.

3. The titanium alloy bellows finishing device of claim 1, wherein: The end of the screw rod is connected with the support through a bearing.

4. The titanium alloy bellows finishing device of claim 1, wherein: The endless motor is fixedly connected with the support through a screw.

Citation Information

Patent Citations

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    CN215547396U

  • Grinding device for iron tower steel plate machining

    CN217413408U